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EEN00038-01 1/39

PPM REBUILD UNIT MANUAL

TESTING METHOD

Category Testing method for pumps

Type of the Pump HPV95 + 95 (112 + 112 cc/rev specification)

Stamping on the
nameplate

708-2L-
Part No. of the 708-2L-00500 00900 708-2L- 708-2L-
708-2L-00600 • 708-2L-00790
pump 708-2L-00501 708-2L- 00800 00490
00901
PC228US- HB205-1
Machine model PC200-8 PC210-8 PC200- PC220-8 PC230-8 PC240-8 PC270-8
8 HB215LC-
installing these PC200LC- PC210LC- 8E0 PC220LC- PC230LC- PC240LC- PC270LC-
PC228US 1
motors 8 8 (Hybrid) 8 8 8 8
LC-8 (Hybrid)

Serial No. of the


KUK
machines installing #300001 – #60001 – #50001 – #1001 – #1001 – #70001 – #20001 – #20001 –
Spec.
these motors

Applications Main Pump

2006/06/ The first edition publication


Issuance
The first revised edition publication: Machine model and pump part No. are added
history

Machine model added to the first revised edition: PC228US-8 and Hybrid model (PC200-8E0,
Remarks
HB205-1, HB215LC-1)

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INTRODUCTION
• This document is organized into the following parts

1. Test Method ................................................................................. Pages 3 – 11


2. Test Hydraulic Circuit Diagrm..................................................... Pages 12
3. Performance and Standard Value Table ....................................... Pages 13 – 35
4. Names of Components and Related Dimension .......................... Pages 36 – 39
5. Schematic Diagram of Test Jig (Reference) ................................ No indication

• This document mainly provides the test method using the KHT75-3 hydraulic test stand or equivalent.

• Applicable bench
1) Converted value test: Use the Komatsu general-purpose hydraulic test stand (KHT75-3) or its equivalent.
2) Standard value test: Hydraulic test stand having the same performance as the production plant hydraulic test
stand.
H Use Komatsu genuine engine oil TO10-CD or equivalent. Discoloration of oil during test is managed for
Class NAS10.

• Scope
This document is adopted for quality verification testing of the remanufactured main pump, HPV95 + 95 (112 + 112
cc/rev specifications), which is installed on the following machine.

1) PC200 series-8
• PC200-8
• PC210-8
• PC228US-8
• PC228USLC-8
2) PC220 series-8
• PC220-8
• PC230-8
• PC240-8 (KUK Spec.)
• PC270-8
3) Hybrid (Contents are the same with PC200 series -8)
• PC220-8E0
• HB205-1
• HB215LC-1

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1. Test Method
1-1) Since high pressure is produced during this HST pump test, great care should be taken when selecting the equip-
ment, device, test jigs and components. Also, great attention should be given to the pump installation condition,
the hydraulic circuit configuration, and the universal joint connection.

1-2) Test Specifications


See the following Table 1-1.
Table 1-1 List of Test Specifications

Pump type HPV95 + 95


Specifications
Standard Conversion

Piston pump capacity


13 – 112 ←
(cc/rev)

200mAp-p
EPC current dither ←
120Hz

Direction of rotation (input shaft) Right hand ←

Maximum revolution of input shaft


(rpm) 2000 1500

Maximum hydraulic pressure of pump 37.3 34.3


(MPa {kg/cm²}) {380} {350}

Pump suction pressure 0.098 ± 0.05


(MPa {kg/cm²}) ←
{1.0 ± 0.5}

Pump drain pressure 0.098 or less


(MPa {kg/cm²}) ←
{1.0}

EPC valve original pressure 3.1 ± 0.05


(MPa {kg/cm²}) ←
{32 ± 0.5}

Maximum (Minimum) flow (l/min) 226 168


(24) (15)

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1-3) Test Items


1) For test items and contents, see Table 1-2 below.
H For converted value test, conduct tests as limited by the capacity of the KHT75-3 hydraulic test stand.
H The converted value test determines pass or fail after converting the results of measurements into standard val-
ues.
H The test standard values to be adopted are:
• Standard value test: Standard of performance standard value table
• Converted value test: Conversion of performance standard value table
Table 1-2 Test item Legend: Q Conduct, E Conduct, if possible, × Don’t test
Test Performance check
Items
Flow PQT control

absence of abnormality
Check for presence or
LS control characteristics
check characteristics
Running-in

6.9{70} 19.6 29.4 34.3


9.8{100} {200} {300} {350}
Difference in

Fine
Maximum

Minimum

STD con-
H mode

H mode

L mode
S mode
← ← ←
Test mode trol
flow

Method mode
Standard Q Q Q Q Q Q Q
Q Q Q Q Q Q Q Q Q
Conversion E E *Q × × × ×

H Carry out the converted value test marked with an asterisk (*) to the extent that hydraulic setting is allowed.

1-4) Test Basic Hydraulic Circuit Diagram


• See Appendix Figure 1 in "Section 3 Test Hydraulic Circuit Diagram".

1-5) Functions and Conditions of Sample Sections


• See Appendix Table 1 in "Section 4 Names of Sections and Related Dimensions."

1-6) Test Equipment, Device, and Jig


1) Equipment to be used: Have the equipment listed in Table 1-3 ready.
Table 1-3 Pressure Gauge and Device
H For information as to how to install pressure gauges, see Test Hydraulic Circuit Diagram.
Part Number
Part Name Q’ty Specifications Measuring Points and Application
(or Manufacturer's Type)
799-101-5120 Gauge 6 0 – 39.2 MPa Pump discharge port (P1f, P1r)
{400 kg/cm²} Control pressure checking port
(Cenf, Cenr)
LS input port (PLS)
799-101-5130 Gauge 1 0 – 5.9 MPa EPC primary pressure sensing port (CEPC)
{60 kg/cm²}
799-101-5140 Gauge 3 0 – 2.5 MPa PC mode switching pressure sensing port (C
{25 kg/cm²} PC)
LS mode switching pressure sensing port (C
LS)
— Gauge 4 0 – 0.4 MPa Pump suction (PS) section
Forse-feed lubrication section (PT)
{4 kg/cm²} Pump drain port (P D1, P D2)

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Table 4 List of Devices (Continuation)


Part Number
Part Name Q’ty Specifications Measuring Points and Application
(or Manufacturer's Type)
799-401-2700 Differential pres- 1 0 – 49.0 MPa Between pump discharge port (PP1) and LS input
799-401-2810 sure gauge {500 kg/cm²} port (PLS)
Transformer unit 1 Power supply: Power supply for differential pressure gauge
100VAC input,
12VDC output
799-610-1210 Controller 3 Dither signal generator Adjusts the following dither signal.
• 799-552-3710 • Cable (1) sets 2-pole Econo-type 120 Hz • 200 mAp-p
(Male)/L = 5m
• 799-610-1410 • Cable (4) 2-pole Econo-type
(female) +
DT (female) type
*799-608-2510 Transformer unit Power supply
100VAC input,
24VDC output
*— Flowmeter 1 Working pressure: For measuring LS drain (Q3)
Flow display 1 34.3MPa{350kg/cm²}
Measuring flow:
0~100 l/min
*— Stop valve (S1) 1 Working pressure: For generating differential pressure at LS (S1)
34.3MPa{350kg/cm²}
or more
Maximum flow:
30(l/min) or more
*— Relief valve 2 Set pressure: For safety valve
37.3MPa{380kg/cm²}
or more
Maximum flow:
160(l/min) or more

H For information as to how to install the above devices, see Hydraulic Circuit Diagram (Appendix Figure 1).
H For equipment marked with (*), so you may select equivalents of any markes if they satisfy their specification.

2) Jigs and components to be used: Have jigs and components listed in Table 1-5 ready.
Table 1-5 List of Test Jigs

No. Part Number Part Name Q'ty Specifications and Application

1 799-404-2980 Plate 1 For installing pump

2 799-404-2970 Coupling 1 For connecting input shaft

3 799-404-2910 Adapter 1 1.6 mm diameter fixed throttle valve

H The jigs are the same as those used for testing HPV95 + 95 pumps.
H Piston pump discharge port (P1) must be provided with a port for introducing LS pressure, the one for introduc-
ing pump pressure, the one for removing the differential pressure gauge, and the one installing the safety valve.

3) In addition to those listed in Table 1-5, have components such as an adapter and hose ready, which are required for
configuring a test hydraulic circuit.
H For information on manufacturing of jigs and components, see "Section 4 Names of Sections and Related
Dimensions."

4) Have a penetrant testing agent (e.g. developer such as color check) ready.

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1-7) Preparatory Steps for Test Fig. 7-1 Installation Condition of Pump
Perform the following steps prior to this test.
1) Installing hydraulic test stand (see Fig. 7-1)
Install the test stand so that the sample air bleeder
(PDa) turns up.
a For the pump for PC228US-8, see "Names of
Components and Related Dimensions, Appendix
Figure 3".
• Fig . 7-1
P Da: Air bleeder (used for air bleeding)
P D1 : Pump case drain port on the F side

2) Installing universal joint


Since the universal joint rotates rapidly, install it in a
level position when connecting, and take action not
to cause run-out. Protect the coupling from becom- Fig. 7-2 Pump Hydraulic Circuit Diagram
ing detached from the shaft.

3) Configuring test hydraulic circuit (see Appendix Fig-


ure 1)
i) Configure as per test hydraulic circuit diagram in the
Appendix Figure 1.
H For the main pump hydraulic circuit diagram,
see Fig. 7-2.
ii) Set up circuits for bleeding air and force-feed lubri-
cation on the rear pump. (See Fig. 7-3.)
H Use drain port (P D2r) for air bleeding of the rear
pump. (See Fig. 7-3.)
• Set the drain discharge port higher than the
pump discharge port (P1r), because the drain
port tends to point downward. Fig. 7-3 R Pump Drain Hydraulic Circuit Diagram
• Drain pressure: 0.98/MPa{1kg/cm2} or less
H Use the plug (PT) for forced-feed lubrication of
therear pump. (See Fig. 7-4.)
• Flow of forced-feed lubrication: 40 (l/min)
or less
iii) Install pressure gauges on hydraulic detection ports.
H For specifications of the pressure gauge to be
installed, see Appendix Figure 1.
H For details of port and adjustment sections, see
Appendix Table 1.

4) Filling the pump case with oil


Pour oil into the pump case (PS port), bleed the air (P
Da, P D1f, and P D2r ports), and fill the pump case
Fig. 7-4 Locations of R pump case drain plugs
with oil.
H Be sure to perform this to prevent the possibility
of damage inside the pump.
H Be sure to release air from the rear pump.
H Tightening torque for air bleeder:
7.8 – 9.8 Nm {0.8 – 1 kgm}
H PT port plug tightening torque:
58.8 – 78.4 Nm {6 – 8 kgm}

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5) Cleaning pump assembly Fig. 8-1 Maximum Flow Adjustment Section


Clean the pump assembly to check for oil leakage
and apply penetrant testing agent to each of valve,
plug and input shaft oil seal.

1-8) Verification Test and Adjustment Methods


H Prior to conducting a test, check connections of pip-
ing (PA and PB ports), hose and adapters.
H For more information on conditions and standard
values during testing, see the "Performance Stan-
dard Value Table" in Section 3.

1) Running-in
Check for abnormality (pressure, vibration, sound,
etc) and oil leakage while the pump is running.
Fig. 8-2 Detail of Maximum Flow Adjustment Section
2) How to check and adjust maximum and minimum
pump flow
(1) Check piston pumps P 1f and P 1r delivery for
the maximum and minimum flow under the pre-
determined conditions.
H For the measurement of minimum flow, add
the amount of drain at LS pressure port
(amount of oil flowing when the stop valve
S1 is open = Q3).
• Q T = Q1 + Q3 (l/min)

(2) How to adjust pump flow


H Before making adjustments, place alignment
mark.
i) Adjust the maximum flow using the adjust-
ment screw (Ma). (See Fig. 8-1.)
H The maximum flow adjustment section has
been mounted to reference dimensions when
the pump was assembled (see Fig. 8-2).
[Reference] L1 = 19.6 ± 0.1 mm
(Common)
• 180° tighten of adjusting screw (Ma): -
13.8 l/min

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ii) Adjust the minimum flow using the adjust- Fig. 8-3 Minimum Flow Adjustment Section
ment screw (Mb). (See Fig. 8-3.)
H Since the minimum flow adjustment section
has been mounted with the pre-adjusted PC
valve assembly, be sure to check the perfor-
mance of PC valve assembly (PQT perfor-
mance) after you make adjustments (see Fig.
8-4).
[Reference] L1 = 20.1 ± 0.1 mm
• 180° tighten of adjusting screw (Mb): +11.8
l/min
• Fig. 8-1 – 8.4
Ma : Maximum flow adjustment screw
Mb : Minimum flow adjustment screw
MPC: PC valve adjustment screw
2 : Cover Fig. 8-4 Detail of Minimum Flow Adjustment Section
A : Locknut

(3) How to adjust maximum and minimum flow (see


Fig. 8-5)
H Symbol enclosed in parenthesis indicates the
method of adjusting the minimum flow.
H Prior to adjustment, measure the length
between the alignment mark and the screw
head, L3 and L4.
i) Loosen the locknut A.
ii) Adjust the screw Ma (Mb).
iii) After adjustment, temporarily tighten lock-
nut A and measure the flow.
iv) When the measured value is within the stan-
dard value, fully tighten locknut A. (See Fig. 8-5 Details of Maximum and Minimum Flow
Table 8-1.) Adjustment Sections
H Lock nut A:
568 – 676 Nm {58 – 69 kgm}
• Fig. 8-5 – 8.6
Ma : Maximum flow adjustment screw
Mb : Minimum flow adjustment screw
MPC: PC valve adjustment screw
PC : PC valve assembly
1 : Cover
2 : Cover
A : Locknut

Table 8-1 Procedure for Adjusting Maximum and


Minimum Flow
Phenomenon Large stan- Small stan-
dard flow dard flow
Locations of
adjustment
Maximum flow adjustment screw Turn cw Turn ccw
(Ma)
Minimum flow adjustment screw Turn ccw Turn cw
(Mb)

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3) How to test and adjust PQT control characteristics Fig. 8-6 P-Q-T Characteristics Chart and Difference
(1) Testing PQT control characteristics (see Fig. 8- in Flow (EQ) Check
6)
Measure the flow caused by the pressure fluctua-
tion and check that the values plot on PC charac-
teristics chart (P-Q) and torque characteristics
chart (P-T) are within the standard value.
H See table 8-2 of test item
H For more information on the PQT control
cha-racteristics (P-Q-T chart), see "Table of
Performance Standard Values and Fig.1" in
Section 3.
H Measure PQT control characteristics at both
pressure rise and pressure drop and, then,
adopt the value at pressure rise.
H Close stop valve S1.

(2) Checking difference in flow of pump discharge Table 8-2 PQT Characteristics Test
amounts Machine
model PC200 series-8 PC220 series-8
H Use H mode
Check that the difference in flow (EQ) between Spec.
EPC cur- Chart EPC cur- Chart
P 1f pump delivery (Qf) and P 1r pump delivery rent (mA) (OK/NG) rent (mA) (OK/NG)
Mode
(Qr) under the same conditions is below the pre-
determined value. (See Fig. 8-6.) H mode 440 x 440 x
H Be sure to make this check to prevent travel S mode 490 Q 520 Q
deviation when installed on an actual L mode 630 x 630 Q
machine.
H Check this when testing PQT control charac-
teristics.
H Predetermined pressure: P A1 = P A2 (same
pressure)
EQ = Less than 7.3 l/min: When making
standard value test
• Both Q 1f > Q 1r and Q 1f < Q 1r are accept-
able.

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(3) How to adjust PC control characteristics Fig. 8-7 Details of PC Control Section
I) For locations of adjustment sections, see Fig.
8-7.
H Prior to adjustment, measure the length
between the alignment mark and the screw
head, L5.
[Reference] L5 assembly dimension
• PC200 series-8: L5=2.1 mm
• PC220 series-8: L5=3.3 mm

• Fig. 8-7
MPC: PC valve adjustmentscrew
Mb : Minimum flow adjustment screw
PC : PC valve assembly
B : Locknut
II) Make adjustments in the following order (See
Fig. 8-8 Details of LS Characteristics Chart
Fig. 8-7).
(i) Loosen lock nut B.
(ii) Adjust the PC control characteristics using
the adjustment plug (M PC).
1 To adjust the PC control characteristics
to a value below the standard → tighten
theplug (turn cw)
2 To adjust the PC control characteristics
to a value above the standard → loosen
the plug (turn ccw)
(iii) After adjustment, temporarily tighten lock-
nut B and measure the PC control character-
istics.
(iv) When the measured value is within the
standard value, fully tighten locknut B to Table 8-3 LS characteristics
the specified torque. A: Normal mode B: Fine control mode
H Locknut B:
Machine
27 – 34 Nm {28 – 3.5 kgm} model PC200 series-8 PC220 series-8
4) How to test and adjust LS control characteristics
Spec. ELS current ELS current
(1) Testing LS control characteristics (see Fig. 8-8)
(mA) Chart (mA) Chart
Measure the flow caused by fluctuation in LS differ- (OK/ (OK/
ential pressure under a constant control pump pres- Control NG) NG)
pressure A B A B
sure and check that it is within the LS control (MPa{kg/cm2})
characteristics chart.
*6.9 {70} 0 720 x 0 720 Q
H Use normal mode (A) and fine control mode (B).
H LS characteristics test see Table 8-3 9.8 {100} 0 720 Q 0 720 Q
H For more information on the LS control character- 19.6 {200} 0 720 x 0 720 x
istics (LS), see "Performance Standard Value Table 29.4 {300} 0 720 x 0 720 x
- Fig. 2 and Fig. 3" in Section 3. 34.3 {350} 0 720 x 0 720 x
H Adopt the value when LS differential pressure is
reduced. H EPC current (mA) = 440 mA (Common)
H For the overall pump capacity (QT), add the * The same standard value is applied to control
amount of drain at LS pressure port (amount of pressure of 6.9 MPa{70 kg/cm2} and 9.8 MPa{100
kg/cm2}.
oil flowing when stop valve S1 is open = Q3).
• Q T = Q1 + Q3 (l/min)
H Be sure to slowly open and close stop valve S1.

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(2) How to adjust LS control characteristics (see Fig. 8-9 LS Adjustment Section
Figs. 8-9 and 8-10)
Make adjustments in the following order.
H Prior to adjustment, measure the length, L6. (See
Fig. 8-10.)
[Reference] L6 assembly dimension
• PC200/220 series-8:
L6=9.3 mm (Common)
• Figs. 8-9 and 8-10
MLSf : LS adjustment plug on the front pump
MLSr : LS adjustment plug on the rear pump
C : Locknut
i) Loosen locknut C.
ii) Adjust the LS control characteristics using
the adjustment screw (M LS). (See Table 8-
2.) Fig. 8-10 Details of LS Adjustment Section
1 To adjust the LS control characteristics
to a pressure lower than the standard,
tighten the screw (turn cw)
2 To adjust the LS control characteristics
to a pressure higher than the standard,
loosen the screw (turn ccw).
iii) After adjustment, temporarily tighten lock-
nut C and measure the control characteris-
tics.
iv) When the measured value is within the stan-
dard value, fully tighten locknut C to the
specified torque.
H Locknut C: 49-68.6 Nm {5-7 kgm}
5) Checking for Abnormality
Check the following items for abnormality during the
test and after the test and determine pass/fail results.
(1) Oil leakage from the following sections
i) Input shaft oil seal
ii) Valve connections
iii) Plug connections
iv) End cap connections
(2) Abnormal sound, vibration, or temperature
(3) Other abnormalities

6) POST-TEST TASKS
To remove the sample and restore to the original
state, keep the following in mind.
1) Drain the residual oil out of the sample and
check the oil for a foreign substance.
2) Remove all the jigs installed for testing.
3) Seal off all ports with nylon plugs or the like to
prevent the ingress of dirt and dust.
4) Record the test results on appropriate report
forms. (Retention period: 3 years)

11
Note 1) This circuit diagram shows the testing of HPV95 + 95 (112 + 112 cc/rev specifications) pump.
Note 2) The direction of rotation of the sample pump is counter clockwise as viewed from its input shaft.
Note 3) The gauge designations are as follows: 400K = 39.2 MPa {400kg/cm2}, 60K = 5.9 MPa {60kg/cm2}, 25K = 2.5 MPa {25kg/cm2}, and 4K = 0.4 MPa {4kg/cm2}.
(Common to all machine)
Appendix Figure 1: Pump Test Basic Circuit Diagram
EEN00038-01 12/39

All tests
Test Items

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3. Performance Standard Value Table


1) This document contains the Table 3-1) Standard Value Table.
2) When conducting a test, select the applicable model from the following table.
3) PC200 series-8: PC200-8, PC210-8 , PC228US-8, HB205-1 HB215LC-1 (Common to 5 models).
4) PC200-8E0 (Only PQT characteristics performance chart [S mode] is different from the above machine models)
a Set S mode of PC200-8E0 for the pump pressure of 19.6 MPa {200 kg/cm2} and adjust the flow rate and torque
value into the standard. (See Fig. 2)
The values other than the pump pressure of 19.6 MPa {200 kg/cm2} are the same as the standard values in S
mode of PC200 series-8
5) PC220 series-8: PC220-8, PC230-8 , PC240-8, PC270-8 (Common to 4 models).
6) Meaning of ( ) and [ ] in figures and standard value tables.
( ): Measure it as a reference value.
[ ]: Be sure to measure in order to calculate a standard value.

Table 3-1) List of Standard Value Tables

Chart and Standard Value PC200 PC200 PC220


Remarks
Table No. series-8 -8E0 series-8

Fig. 1 PQT characteristics performance chart (S mode) Q — —


Fig. 2 PQT characteristics performance chart (S mode) — Q —
LS characteristics chart ([normal, fine control mode], control pressure:
Fig. 3 Q Q Q
9.8 MPa{100 kg/cm2}) [Common]
LS characteristics chart [normal, fine control mode] control pressure:
Fig. 4 Q Q —
19.6 MPa{200 kg/cm2})
Fig. 5 PQT characteristics chart (S mode) — — Q
Fig. 6 PQT characteristics chart (L mode) — — Q
LS characteristics chart [normal, fine control mode] control pressure:
Fig. 7 — — Q
19.6 MPa{200 kg/cm2})
Table 1 [1/1] Running-in Q Q Q
Table 2 [1/8] PQT characteristics (H mode) Q Q —

Table 3 [2/8] PQT characteristics (S mode) Q — —

Table 4 [3/8] PQT characteristics (S mode) — Q —

Table 5 [4/8] PQT characteristics (L mode) Q Q —


LS characteristics ([normal and fine control modes] control pressure: 9.8
Table 6 [5/8]
MPa{100 kg/cm2}) [Common]
Q Q Q

LS characteristics ([normal and fine control modes] control pressure:


Table 7 [6/8]
19.6 MPa{200 kg/cm2})
Q Q —

LS characteristics ([normal and fine control modes] control pressure:


Table 8 [7/8]
29.4 MPa{300 kg/cm2})
Q Q —

LS characteristics ([normal and fine control modes] control pressure:


Table 9 [8/8]
34.3 MPa{350 kg/cm2})
Q Q —

Table 10 [1/6] PQT characteristics (H mode) — — Q


Table 11 [2/6] PQT characteristics (S mode) — — Q
Table 12 [3/6] PQT characteristics (L mode) — — Q
LS characteristics ([normal and fine control modes] control pressure:
Table 13 [4/6]
19.6 MPa{200 kg/cm2})
— — Q

LS characteristics ([normal and fine control modes] control pressure:


Table 14 [5/6]
29.4 MPa{300 kg/cm2})
— — Q

LS characteristics ([normal and fine control modes] control pressure:


Table 15 [6/6]
34.3 MPa{350 kg/cm2})
— — Q

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Fig. 1 Pump Assembly Performance Specification Chart


(Standard Value: PC200 series-8)
Test item: PQT characteristics (S mode)
Model PC200-8 (#300001-) Direction of rotation Right-handed Pump pressures (P1f and P1r) See chart
(application PC210-8 (#60001-) rotation
serial number) PC228US-8 (#50001-) Number of 3.14{32} MPa{kg/
Standard 2000rpm EPC primary pressure (P EPC)
HB205/215LC-1 (#1001-) revolutions of cm²}
input shaft

Test conditions
Conversion 1400rpm LS differential pressure (ΔPLS) 0 MPa{kg/cm²}
PC mode (Epcf) 460 mA PC mode selection pressure (Pmf) (0.99{10.1}) MPa{kg/cm²}
Pump type HPV95+95
(Pump capacity) (112+112cc/rev)
PC mode (Epcr) 460 mA PC mode selection pressure (Pmr) (0.99{10.1}) MPa{kg/cm²}

Current
708-2L-00500/00501
Part number 708-2L-00900/00901 A 0 mA A 0 MPa{kg/cm²}
708-2L-00490 LS set LS set switching
(ELS) pressure
Values at pressure
Applicable chart B 0 mA B 0 MPa{kg/cm²}
rise are applied

Others Hysterisis standard at pressure drop (reference): 1.96 MPa {20 kg/cm²}

Pump absorption torque T

P1f + P1r
2
P1 =
Pump discharge pressure

1 pump delivery flow rate QT

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Fig. 2 Pump Assembly Performance Specification Chart


(Standard Value: PC200-8E0)
Test item: PQT characteristics (S mode)
Model Direction of rotation Right-handed Pump pressures (P1f and P1r) See chart
(application PC200-8E0 rotation
serial number) (#1001-) Number of 3.14{32} MPa{kg/
Standard 2000rpm EPC primary pressure (P EPC)
revolutions of cm²}

Test conditions
input shaft Conversion 1400rpm LS differential pressure (ΔPLS) 0 MPa{kg/cm²}
PC mode (Epcf) 460 mA PC mode selection pressure (Pmf) (0.99{10.1}) MPa{kg/cm²}
Pump type HPV95+95
(Pump capacity) (112+112cc/rev)

Current
PC mode (Epcr) 460 mA PC mode selection pressure (Pmr) (0.99{10.1}) MPa{kg/cm²}
Part number 708-2L-00800 A 0 mA A 0 MPa{kg/cm²}
LS set LS set switching
Values at pressure (ELS) pressure
Applicable chart B 0 mA B 0 MPa{kg/cm²}
rise are applied

Others Hysterisis standard at pressure drop (reference): 1.96 MPa {20 kg/cm²}

Pump absorption torque T

P1f + P1r
2
P1 =
Pump discharge pressure

1 pump delivery flow rate QT

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Fig. 3 Pump Assembly Performance Specification Chart


(Standard Value: Common to all models)

Test item: LS (100K) characteristics


Model PC200 series-8 Right- Pump pressures (P1f and 9.8{100} MPa{kg/
(application Hybrid series Direction of rotation handed rota- P1r) cm²}
serial number) PC220 series-8 tion
Hybrid series Number of Standard 2000rpm EPC primary pressure (P 3.14{32} MPa{kg/
revolutions EPC) cm²}
of input Conver-
shaft 1500rpm LS differential pressure See chart
sion (ΔPLS)
Pump type

Test conditions
(Pump capac- HPV95+95 PC mode (Epcf) 440 mA PC mode selection pressure (0.8{8.2})MPa{kg/cm²}
ity) (112+112cc/rev) (Pmf)
PC mode selection pressure
PC mode (Epcr) 440 mA (Pmr) (0.8{8.2})MPa{kg/cm²}
708-2L-00500/
00501
708-2L-00900/ Current
Part number 00901 A 0 mA A 0 MPa{kg/
708-2L-00800/ LS set switching pressure cm²}
00490 LS set (ELS) (Psig)
708-2L-00600/
00790

1 pump discharge flow rate QT

ΔPLS = P1 - PLS
LS differential pressure

1 pump discharge flow rate QT

16
EEN00038-01 17/39

Fig. 4 Pump Assembly Performance Specification Chart


(Standard Value: PC200 series-8 • Hybrid series)

Test item: LS (200K) characteristics


Model Right-
(application PC200 series-8 Direction of rotation handed rota- Pump pressures (P1f and P1r) 19.6{200}MPa{kg/cm²}
serial number) Hybrid series tion
Number of Standard 2000rpm EPC primary pressure (P 3.14{32} MPa{kg/cm²}
revolutions EPC)
of input Conver- LS differential pressure
shaft 1200rpm See chart
sion (ΔPLS)

Test conditions
Pump type
(Pump capac- HPV95+95 PC mode (Epcf) 440 mA PC mode selection pressure (0.8{8.2})MPa{kg/cm²}
ity) (112+112cc/rev) (Pmf)
PC mode selection pressure
PC mode (Epcr) 440 mA (Pmr) (0.8{8.2})MPa{kg/cm²}
708-2L-00500/
00501 Current
Part number 708-2L-00900/ A 0 mA A 0 MPa{kg/cm²}
00901 LS set switching pressure
708-2L-00800/ LS set (ELS) (Psig)
00490
Applicable Values at pressure
B 720mA B (2.17{22.1}) MPa{kg/
chart rise are applied cm²}
1. A: Normal mode B: Fine control mode
2. Hysterisis standard (reference):
Others 1 pump
At 19.6 MPa {200 kg/cm²} discharge
: 0.29 flow or
MPa {3.0 kg/cm²} rate
less QT

ΔPLS = P1 - PLS
LS differential pressure

1 pump discharge flow rate QT

17
EEN00038-01 18/39

Fig. 5 Pump Assembly Performance Specification Chart


(Standard Value: PC220 series-8)

PC220 series-8 Test item: PQT characteristics (S mode)


(#70001-) Right-
PC230 series-8 Direction of rotation handed rota- Pump pressures (P1f and P1r) See chart
Model (#20001-) tion
(application PC240 series-8
serial number) (KUK Spec.)
Number of Standard 2000rpm EPC primary pressure (P 3.14{32} MPa{kg/cm²}
revolutions EPC)

Test conditions
PC270 series-8 of input LS differential pressure
(#20001-) shaft Conversion 1300rpm (ΔPLS) 0 MPa{kg/cm²}
Pump type PC mode (Epcf) PC mode selection pressure
520 mA (Pmf) (1.1{11.4})MPa{kg/cm²}
(Pump capac- HPV95+95
ity) (112+112cc/rev) PC mode selection pressure
PC mode (Epcr) 520 mA (1.1{14.4})MPa{kg/cm²}
Current
(Pmr)
708-2L-00600/
Part number 00790 A 0 mA A 0 MPa{kg/cm²}
LS set (ELS) LS set switching pressure
Applicable Values at pressure (Psig)
chart rise are applied B 0 mA B 0 MPa{kg/cm²}
Hysterisis standard (reference):
Others 1 pump
At 19.6 MPa {20 kg/cm²} discharge flow rate QT

ΔPLS = P1 - PLS
LS differential pressure

1 pump discharge flow rate QT

18
EEN00038-01 19/39

Fig. 6 Pump Assembly Performance Specification Chart


(Standard Value: PC220 series-8)

PC220 series-8 Test item: PQT characteristics (L mode)


(#70001-) Right-
PC230 series-8 Direction of rotation handed rota- Pump pressures (P1f and P1r) See chart
Model tion
(application (#20001-)
PC240 series-8
serial number)
(KUK Spec.)
Number of Standard 2000rpm EPC primary pressure (P 3.14{32} MPa{kg/cm²}
revolutions EPC)

Test conditions
PC270 series-8 of input
(#20001-) shaft Conversion 1500rpm LS differential pressure 0 MPa{kg/cm²}
(ΔPLS)
PC mode (Epcf) PC mode selection pressure
Pump type 630 mA (Pmf) (1.7{17.0})MPa{kg/cm²}
(Pump capac- HPV95+95
ity) (112+112cc/rev) PC mode selection pressure
PC mode (Epcr) 630 mA (1.7{17.0})MPa{kg/cm²}

Current
(Pmr)
Part number 708-2L-00600/ A 0 mA A 0 MPa{kg/cm²}
00790 LS set switching pressure
LS set (ELS)
Applicable Values at pressure (Psig)
chart rise are applied B 0 mA B 0 MPa{kg/cm²}

Others Pump
Hysterisis standard (reference): absorption torque T
At 1.96 MPa {20 kg/cm²}

P1f + P1r
2
P1 =
Pump discharge pressure

1 pump discharge flow rate QT

19
EEN00038-01 20/39

Fig. 7 Pump Assembly Performance Specification Chart


(Standard Value: PC220 series-8)

PC220 series-8 Test item: LS characteristics


(#70001-) Right-
PC230 series-8 Direction of rotation handed rota- Pump pressures (P1f and P1r) 19.6{200}MPa{kg/cm²}
Model (#20001-) tion
(application PC240 series-8
serial number) (KUK Spec.)
Number of Standard 2000rpm EPC primary pressure (P 3.14{32} MPa{kg/cm²}
revolutions EPC)

Test conditions
PC270 series-8 of input LS differential pressure
(#20001-) shaft Conversion 1100rpm (ΔPLS) See chart
PC mode (Epcf) 440 mA PC mode selection pressure (0.8{8.2})MPa{kg/cm²}
Pump type HPV95+95 (Pmf)
(Pump capac- (112+112cc/rev)
ity) PC mode (Epcr) 440 mA PC mode selection pressure (0.8{8.2})MPa{kg/cm²}
Current
(Pmr)
708-2L-00500/
Part number 00790 A 0 mA A 0 MPa{kg/cm²}
LS set (ELS) LS set switching pressure
Applicable (Psig)
Values at pressure
B 720mA B (2.17{22.1}) MPa{kg/
chart rise are applied cm²}
1. A: Normal mode B: Fine control mode
Others 2. Hysterisis standard (reference):
1 pump
At 19.6 MPa {200 kg/cm²} discharge
: 0.29 flow rate
MPa {3.0 kg/cm²} or less QT

ΔPLS = P1 - PLS
LS differential pressure

1 pump discharge flow rate QT

20
Test Items Running-in Pump flow check
Running-in at Maximum Minimum
Conditions and Sym- Unit Allow- 1 2 3 4 5 6 7 8 9 10 swash plate flow with flow with

Category
Standard Value Items bols able range no load no load
angle
Standard 1000 1500 2000 1000 1500 2000 ← ← ← ← 2000 2000 ←
Rotational speed of input
Conver- M2 rpm ±10
shaft 500 1000 1500 1000 1300 ← ← 1300 1500 ←
sion
Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← Right hand ←

PC mode switching current EPC 440 ← ← ← ← ← ← ← ← ← ← 0 or 440 ←


mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← 0 ←
PPM model: HPV95+95 piston pump

Front P1f ±0.5 2.94 9.8 13.7 19.6 25.5 29.4 37.3 14.7 1.96 4.9
Pump discharge pressure No-load ← ←
Rear P1r {±5} {30} {100} {140} {200} {260} {300} {380} {150} {20} {50}
0 ⇔ 2.94 or more
LS differential pressure 2.45 or more
ΔP 0 ← ← ← ← ← ← ← ← ← {0 ⇔ 30 or 0
(ΔP = P1 - PLS) {25 or more}
more}
MPa

Test Conditions
{kg/cm²} 3.14 3.14
EPC primary pressure PEPC ±0.1 ← ← ← ← ← ← ← ← ← ← ←
{32} {32}
{±1}
(Reference) PC mode switching C Pmf (0.8) (0 or 0.8)
← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.2} {0 or 8.2}
(Reference) LS set switching pres- C sig (0) ← ← ← ← ← ← ← ← ← ← (0) ←
sure
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← Closed Open
Operating time and number of times — min and num- Three times Twice or
ber of times — 1 min ← ← ← ← ← ← ← ← ← or more more ←
Lower and
Standard upper lim- Within — — — — — — — — — — — 222 – 226 24 – 28
range
Pump its
delivery QT
Lower and
Conver- Within
sion upper lim- l/min range — — — — — — — — — — — 166 – 170 18 – 21
its
Standard — — — — — — — — — — — — —
Difference in flow of F
ΔQ Or less

Standard Value
and R discharge Conver-
— — — — — — — — — — — — —
sion
(PC200/220 series-8 Hybrid series • Common [1/1])
Table 1: Performance Standard Value Table

Refer- Pump absorption Nm


ence torque Standard T {kgm} Or less — — — — — — — — — — — — —

Standard — — — — — — — — — — —
Pump delivery Conver- QT —
sion — — — — — — — — — — —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — —
Standard — — — — — — — — — — — — —
Difference in flow of F ΔQ —
and R discharge Conver-
— — — — — — — — — — — — —
sion
Rotational speed of input shaft M2 rpm — — — — — — — — — — — — ( ) ( )
EEN00038-01 21/39

(Reference) pump absorption torque T Nm{kgm} — — — — — — — — — — — — — —

Measurement Value
(Reference) PC mode switching pres- C Pm
— — — — — — — — — — — — — —

21
sure MPa
{kg/cm²}
Test Items PQT characteristics (H mode) (1/3) For test items with an asterisk (*), measure the difference in flow.
Conditions and Allowable
Standard Value Items Symbols Unit range 1 2 3 *4 5 6 7 *8 9 10 11 12 13 14

Category
Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ←
Rotational speed of input
shaft Conver- M2 rpm ±10
(1200) (←) (←) 1200 (1200) (←) (←) (←) (←) (←) (←) (←) (←)
sion
Right
Part No.: 708-2L-00500

Direction of input shaft rotation — — — ← ← ← ← ← ← ← ← ← ← ← ← ←


hand
PC mode switching current EPC 440 ← ← ← ← ← ← ← ← ← ← ← ← ←
mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
PPM model: HPV95+95 piston pump

Front P1f ±0.5 4.51 9.8 11.6 13.7 16.7 19.6 21.6 22.5 26.5 29.4 29.4 34.3 37.2
Pump discharge pressure {±5}
No-load
{46} {100} {120} {140} {170} {200} {220} {230} {270} {300} {320} {350} {380}
Rear P1r
LS differential pressure
(ΔP = P1 - PLS)
ΔP 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
MPa 3.14

Test Conditions
EPC primary pressure PEPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
(Reference) PC mode switching C Pmf {±1} (0.8)
pressure C Pmr {8.2} ← ← ← ← ← ← ← ← ← ← ← ← ←

(Reference) LS set switching pres-


C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ←
sure
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ←
Operating time and number of times — min and num- — Twice or ← ← ← ← ← ← ← ← ← ← ← ← ←
ber of times more
Lower and
Standard upper lim- Within 222 – 220 – 218 – 217 – 213 – 192 – 168 – 154 – 146 – 116 – 102 –
94 – (123)84 – (115)73 – (102)
its range (226) (226) (226) (226) (226) (215) (200) (187) (179) (149) (136)
Pump QT
delivery Lower and
Conver- Within (133 – (132 – (130 – (130 – (127 – (115 – (100 – (69 – (61 – (56 – (50 –
upper lim- l/min (92 – 113)(87 – 108) —
sion its range 136) 136) 136) 136) 136) 129) 120) 90) 82) 74) 69)

Standard — — — 7.3 — — — 7.3 — — — — — —


(PC200 series-8 • Hybrid series [1/8])

Difference in flow of F ΔQ Or less


Conver-

Standard Value
and R discharge — — — 4.3 — — — (4.3) — — — — — —
sion
Refer- Pump absorption Nm (255) (657) (689) (704) (695) (701) (701) (677)
Standard T Or less — — — — — —
Table 2: Performance Standard Value Table

ence torque {kgm} ({26.0}) ({67}) ({70.3}) ({71.8}) ({70.9}) ({71.5}) ({71.5}) ({69})
Standard
Pump delivery Conver- QT —

sion
LS pressure drain amount Q3 l/min — — — — — — — — — — — — —
Standard — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — ( ) — — — — — —
sion
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) — — — ( ) ( ) — ( ) ( ) — ( ) ( ) ( )
EEN00038-01 22/39

(Reference) PC mode switching pres-

Measurement Value
C Pm — ( ) — — — — — — — — — — — — —
sure MPa

22
Machine model: PC200/210/PC228US-8

{kg/cm²}
PC200-8E0: HB205/215LC-1

(Reference) LS set switching pres-


C sig — — — — — — — — — — — — — — —
sure
Test Items PQT characteristics (S mode) (2/3-1) * Apply Table 4 to PC200-8E0 (hybrid model)
Conditions and Allowable
Symbols Unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Standard Value Items range

Category
Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rotational speed of input
shaft Conver- M2 rpm ±10
sion 1400 ← ← ← ← ← ← ← ← ← ← ← ← ←

Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ← ←

PC mode switching current EPC 490 ← ← ← ← ← ← ← ← ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f
PPM model: HPV95+95 piston pump

±0.5 4.9 6.9 8.8 11.8 13.7 16.7 19.6 23.5 24.5 26.5 29.4 34.3 35.3 37.2
Pump discharge pressure {±5}
No-load
{50} {70} {100} {120} {140} {170} {200} {240} {250} {270} {300} {350} {360} {380}
Rear P1r
LS differential pressure
ΔP 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(ΔP = P1 - PLS)
MPa 3.14

Test Conditions
EPC primary pressure PEPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
(Reference) PC mode switching C Pmf {±1} (0.99)
pressure C Pmr {10.1} ← ← ← ← ← ← ← ← ← ← ← ← ← ←

(Reference) LS set switching pres- C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ← ←


sure
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ← ←

Operating time and number of times — min and num- — Twice or ← ← ← ← ← ← ← ← ← ← ← ← ← ←


ber of times more
Lower and
Standard upper lim- Within 222 – 220 – 219 – 217 – 204 – 189 – 167 – 145 – 115 – 108 – 101 – 89 – 71 – 67 – 59 –
its range (226) (226) (226) (226) (226) (220) (200) (180) (149) (144) (136) (124) (103) (99) (94)
Pump QT
delivery
(PC200 series • [2/8])

Conver- Lower and Within 155 – 154 – 153 – 151 – 142 – 132 – 116 – 101 – 80 – 75 70 62 49 41
upper lim- l/min —
sion its range (159) (159) (159) (159) (159) (156) (140) (126) (105) – (101) – (96) – (87) – (73) – (70)

Standard — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ Or less

Standard Value
and R discharge — — — — — — — — — — — — — — —
sion
Refer- Pump absorption Nm (270) (545) (589) (616) (621) (633) (630) (626) (630)
Standard T Or less — — — — — —
Table 3: Performance Standard Value Table

ence torque {kgm} ({27.5}) ({55.6}) ({60.1}) ({62.8}) ({63.3}) ({64.5}) ({64.2}) ({63.8}) ({64.2})
Standard
Pump delivery Conver- QT —

sion
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — — —
Standard — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — — — — — — — — — —
sion
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) — — — ( ) ( ) ( ) ( ) — ( ) ( ) — ( ) ( )
EEN00038-01 23/39

(Reference) PC mode switching pres-

Measurement Value
sure C Pm — ( ) — — — — — — — — — — — — — —
MPa

23
Machine model: PC200/210-8/PC228US-8
: HB205-1/HB215LC-1

(Reference) LS set switching pres- {kg/cm²}


C sig — — — — — — — — — — — — — — — —
sure
Test Items PQT characteristics (S mode) (2/3-2) * Apply Table 4 to PC200-8E0 (hybrid model)
Conditions and Allowable
Symbols Unit 1 2 3 4 5 6 7 *8 9 10 11 12 13 14 15
Standard Value Items range

Category
Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rotational speed of input M2 rpm ±10
shaft Conver-
1400 ← ← ← ← ← ← ← ← ← ← ← ← ←
sion

Direction of input shaft rotation — — — Right ← ← ← ← ← ← ← ← ← ← ← ← ← ←


hand
PC mode switching current EPC 490 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
PPM model: HPV95+95 piston pump

Front P1f ±0.5 4.9 6.9 8.8 11.8 13.7 16.7 19.6 23.5 24.5 26.5 29.4 34.3 35.3 37.2
Pump discharge pressure {±5}
No-load
{50} {70} {100} {120} {140} {170} {200} {240} {250} {270} {300} {350} {360} {380}
Rear P1r
LS differential pressure
ΔP 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(ΔP = P1 - PLS)
MPa 3.14

Test Conditions
EPC primary pressure PEPC {kg/cm²} {32} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1
(Reference) PC mode switching C Pmf {±1} (0.99)
pressure C Pmr {10.1} ← ← ← ← ← ← ← ← ← ← ← ← ← ←

(Reference) LS set switching pres-


sure C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ← ←

Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ← ←


min and num- Twice or
Operating time and number of times — — ← ← ← ← ← ← ← ← ← ← ← ← ← ←
ber of times more
Lower and Within 222 – 220 – 219 – 217 – 204 – 189 – 167 – 145 – 115 – 108 – 101 – 89 – 71 – 67 – 59 –
Standard upper lim-
its range (226) (226) (226) (226) (226) (220) (200) 162 (149) (144) (136) (124) (103) (99) (94)
Pump
QT
(PC200-8E0 • [3/8])

delivery Lower and


Conver- Within 155 – 154 – 153 – 151 – 142 – 132 – 116 – 101 – 80 – 75 – 70 – 62 – 49 – 41 –
sion upper lim- l/min range (159) (159) (159) (159) (159) (156) (140) 113 (105) (101) (96) (87) (73) (70) —
its
Standard — — — — — — — — — — — — — — —
Difference in flow of F ΔQ Or less
Conver-

Standard Value
and R discharge — — — — — — — — — — — — — — —
sion
Refer- Pump absorption Nm (270) (545) (589) (568) (621) (633) (630) (626) (630)
Standard T Or less — — — — — —
Table 4: Performance Standard Value Table

ence torque {kgm} ({27.5}) ({55.6}) ({60.1}) ({58.0}) ({63.3}) ({64.5}) ({64.2}) ({63.8}) ({64.2})
Standard
Pump delivery Conver- QT —
sion —

LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — — —


Standard — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — — — — — — — — — —
sion
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
EEN00038-01 24/39

(Reference) pump absorption torque T Nm{kgm} — — ( ) — — — ( ) ( ) ( ) ( ) — ( ) ( ) — ( ) ( )

Measurement Value
(Reference) PC mode switching pres- C Pm
— ( ) — — — — — — — — — — — — — —

24
sure
Machine model: PC200-8E0

MPa
(Reference) LS set switching pres- {kg/cm²}
C sig — — — — — — — — — — — — — — — —
sure
Test Items PQT characteristics (L mode) (3/3)
Conditions and Allowable
Symbols Unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Standard Value Items range

Category
Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rotational speed of input
shaft Conver- M2 rpm ±10
sion 1500 ← ← ← ← ← ← ← ← ← ← ← ← ←

Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ← ←

PC mode switching current EPC 630 ← ← ← ← ← ← ← ← ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f
PPM model: HPV95+95 piston pump

±0.5 4.9 7.8 11.5 12.7 14.7 18.1 19.6 22.1 24.5 27.0 29.4 31.9 34.3 37.2
Pump discharge pressure {±5}
No-load
{50} {80} {117} {130} {150} {185} {200} {225} {250} {275} {300} {325} {350} {380}
Rear P1r
LS differential pressure
ΔP 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(ΔP = P1 - PLS)
MPa 3.14

Test Conditions
EPC primary pressure PEPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
(Reference) PC mode switching C Pmf {±1} (1.72)
pressure C Pmr {17.5} ← ← ← ← ← ← ← ← ← ← ← ← ← ←

(Reference) LS set switching pres- C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ← ←


sure
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ← ←

Operating time and number of times — min and num- — Twice or ← ← ← ← ← ← ← ← ← ← ← ← ← ←


ber of times more
Lower and
Standard upper lim- Within 208 – 170 – 167 – 120 – 112 – 105 – 92 – 87 – 78 –
70 – (93) 62 – (87) 53 – (78) 44 – (72) 35 – (64) 25 – (57)
its range (226) (200) (177) (149) (143) (133) (113) (111) (100)
Pump QT
delivery Lower and
(PC200 series-8 • [4/8])

Conver- Within 156 – 127 – 125 – 90 – 84 – 78 – 52 46 39 33 26


upper lim- l/min 69 – (85) 65 – (84) 58 – (75) —
sion its range (170) (150) (133) (111) (108) (100) – (70) – (66) – (59) – (54) – (48)

Standard — — — — — — — — — — — — —
Difference in flow of F ΔQ Or less
Conver-

Standard Value
and R discharge — — — — — — — — — — — — —
sion
Refer- Pump absorption Nm (218) (277) (328) (371) (400) (422) (442) (441) (413)
Standard T Or less — — — — — —
Table 5: Performance Standard Value Table

ence torque {kgm} ({22.2}) ({28.2}) ({33.4}) ({37.8}) ({40.8}) ({43}) ({45.1}) ({45}) ({42.1})
Standard
Pump delivery Conver- QT —

sion
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — — —
Standard — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — — — — — — — — — —
sion
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) ( ) ( ) — ( ) ( ) — ( ) — ( ) — ( ) — ( )
EEN00038-01 25/39

(Reference) PC mode switching pres-

Measurement Value
sure C Pm — ( ) — — — — — — — — — — — — — —
MPa

25
Machine model: PC200/210/PC228US-8
PC200-8E0: HB205/215LC-1

(Reference) LS set switching pres- {kg/cm²}


C sig — — — — — — — — — — — — — — — —
sure
Test Items LS characteristics (1/4): P1=6.9 MPa{kg/cm²}

Conditions and Normal mode (A) Fine control mode (B)


Standard Value Items Unit Allowable Running-

Category
Symbols range in 1 2 3 4 5 6 7 Running-in 1 2 3 4 5 6 7

Standard 2000 2000 ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←


Rotational speed of input
Conver- M2 rpm ±10
shaft 1500 1500 ← ← ← ← ← ← 1500 1500 ← ← ← ← ← ←
sion
Right Right
Direction of input shaft rotation — — — Right hand hand ← ← ← ← ← ← Right hand hand ← ← ← ← ← ←

PC mode switching current EPC 440 440 ← ← ← ← ← ← 440 440 ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 0 720 720
PPM model: HPV95+95 piston pump

← ← ← ← ← ← ← ← ← ← ← ←
Front P1f ±0.5 9.8 9.8 9.8 9.8
Pump discharge pressure ← ← ← ← ← ← ← ← ← ← ← ←
Rear P1r {±5} {100} {100} {100} {100}
LS differential pressure 0 ⇔ 2.94 1.57 1.67 1.77 1.86 1.96 1.45 0 ⇔ 1.47 0.49 0.59 0.69 0.78 0.88 0.98
(ΔP = P1 - PLS) ΔP {0 ⇔ 30} 0 {16} {17} {18} {19} {20} {25} {0 ⇔ 15} 0 {5} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure PEPC {kg/cm²} {32} ← ← ← ← ← ← ← {32} ← ← ← ← ← ← ←

Test Conditions
±0.1
(Reference) PC mode switching C Pmf {±1} (0.80 (0.80
pressure C Pmr {8.25}) ← ← ← ← ← ← ← {8.25}) ← ← ← ← ← ← ←

(Reference) LS set switching pres- (2.17


sure C sig (0) ← ← ← ← ← ← ← {22.1}) ← ← ← ← ← ← ←

Closed ⇔ Closed ⇔
Stop valve S1 — — Open Closed ← ← ← ← ← ← Open Closed Open ← ← ← ← ←

Three Three
Operating time and number of times — min and num- — times Twice ← ← ← ← ← ← times Twice ← ← ← ← ← ←
ber of times or more or more or more or more

Lower and Within 218 – 218 –


Standard upper lim- (0 – 226) ← ← 0 – 226 0 – 28 ← ← (0 – 226) ← ← 0 – 226 0 – 28 ← ←
its range 226 226
Pump
delivery QT
Lower and
Conver- Within 163 – 163 –
sion upper lim- l/min range (0 – 170) 170 ← ← 0 – 170 0 – 21 ← ← (0 – 170) 170 ← ← 0 – 170 0 – 22 ← ←
(PC200/220 series-8 • Hybrid series [5/8])

its
Standard — — — — — — — — — — — — — — — —
Difference in flow of F Or less
Table 6: Performance Standard Value Table

Conver- ΔQ

Standard Value
and R discharge — — — — — — — — — — — — — — — —
sion
Checking LS MPa
differential pressure Standard ΔPL {kg/cm²} Or less — — — 0.29{3.0} or less at 34.3{350} — — — — — — — — —

Standard — — —
Pump delivery Conver- QT —
sion — — —

LS pressure drain amount Q3 l/min — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ] [ ] [ ] [ ] [ ] [ ]


Standard — — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — — — — — — — — — —
sion
EEN00038-01 26/39

Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) — ( ) ( ) ( ) ( ) ( ) ( ) ( )


: PC200 series-8 • PC220 series-8
Machine model: Hybrid series

26
Checking LS differential pressure ΔPL — — — — — — — — — — — — —

Measurement Value
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — ( ) — — — — — —
{kg/cm²}
Test Items
LS characteristics (2/4): Normal mode (A) Fine control mode (B)
Conditions and Allowable
Standard Value Items Symbols Unit Running-
range

Category
1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7
in
Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
Rotational speed of input
Conver- M2 rpm ±10
shaft 1200 1200 ← ← ← ← ← ← ← ← 1200 1200 ← ← ← ← ← ←
sion
Right Right
Direction of input shaft rotation — — — Right hand hand ← ← ← ← ← ← ← ← Right hand hand ← ← ← ← ← ←

PC mode switching current EPC 440 440 ← ← ← ← ← ← ← ← 440 440 ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 0 720 720
PPM model: HPV95+95 piston pump

← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f ±0.5 19.6 19.6 19.6 19.6
Pump discharge pressure ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rear P1r {±5} {200} {200} {200} {200}
LS differential pressure 0 ⇔ 2.94 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0.39 0.59 0.69 0.78 0.88 0.98
ΔP 0 0
(ΔP = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{32} {32}

Test Conditions
±0.1
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
pressure C Pmr {8.25} ← ← ← ← ← ← ← ← ← {8.25} ← ← ← ← ← ← ←

(Reference) LS set switching pres- (2.17)


sure C sig (0) ← ← ← ← ← ← ← ← ← {22.1} ← ← ← ← ← ← ←

Closed ⇔ Closed ⇔
Stop valve S1 — — Open Closed Open ← ← ← ← ← ← ← Open Closed Open ← ← ← ← ←

Three Twice Three Twice


Operating time and number of times — min and num- — times or ← ← ← ← ← ← ← ← times or ← ← ← ← ← ←
ber of times or more more or more more
Lower and Within 168 – 148 – 108 – 162 – 148 – 108 –
Standard upper lim- (0 – 202) ← ← 0 – 202 ← 0 – 28 ← (0 – 202) ← 0 – 202 0 – 28 ←
its range 202 202 202 202 202 202
Pump
delivery QT
Lower and
(PC200 series-8 • Hybrid series [6/8])

Conver- Within 100 – 88 – 64 – 97 – 89 – 65 –


sion upper lim- l/min range (0 – 122) 122 ← ← 122 122 0 – 122 ← 0 – 17 ← (0 – 122) 122 122 122 ← 0 – 122 0 – 17 ←
its
Standard — — — — — — — — — — — — — — — — — —
Difference in flow of F
Table 7: Performance Standard Value Table

Conver- ΔQ Or less

Standard Value
and R discharge — — — — — — — — — — — — — — — — — —
sion
Checking LS MPa
differential pressure Standard ΔPL {kg/cm²} Or less — — — — — — — — — — — — — — — — — —

Standard — —
Pump delivery Conver- QT —
sion — —

LS pressure drain amount Q3 l/min — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ] [ ] [ ] [ ] [ ] [ ]


Standard — — — — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — — — — — — — — — — — — —
sion
EEN00038-01 27/39

Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) — ( ) ( ) ( ) ( ) ( ) ( ) ( )


PC200-8E0: HB205/215LC-1
Machine model: PC200/210/PC228US-8

27
Checking LS differential pressure ΔPL — — — — — — — — — — — — — — — — — — —

Measurement Value
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}
Test Items
LS characteristics (3/4): Normal mode (A) Fine control mode (B)
Conditions and Allowable
Standard Value Items Symbols Unit range Running-

Category
in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7

Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←


Rotational speed of input
shaft Conver- M2 rpm ±10 (Not test-
sion able) — — — — — — — — — (Not testable) ← ← ← ← ← ← ←

Direction of input shaft rotation — — — Right hand Right ← ← ← ← ← ← ← ← Right hand Right ← ← ← ← ← ←
hand hand
PC mode switching current EPC 440 440 ← ← ← ← ← ← ← ← 440 440 ← ← ← ← ← ←
mA ±10
LS set switching current ELS 0 0 720 720
PPM model: HPV95+95 piston pump

← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f ±0.5 29.4 29.4 29.4 29.4
Pump discharge pressure {±5} {300} {300} ← ← ← ← ← ← ← ← {300} {300} ← ← ← ← ← ←
Rear P1r
LS differential pressure 0 ⇔ 2.94 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0.39 0.59 0.69 0.78 0.88 0.98
ΔP 0 0
(ΔP = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} {32} ← ← ← ← ← ← ← ← ← {32} ← ← ← ← ← ← ←

Test Conditions
±0.1
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
pressure C Pmr {8.25} ← ← ← ← ← ← ← ← ← {8.25} ← ← ← ← ← ← ←

(Reference) LS set switching pres- (2.17)


C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
sure {22.1}

Stop valve S1 — — Closed ⇔ Closed Open ← ← ← ← ← ← ← Closed ⇔ Closed Open ← ← ← ← ←


Open Open
Three Twice Three Twice
Operating time and number of times — min and num- — times or ← ← ← ← ← ← ← ← times or ← ← ← ← ← ←
ber of times
or more more or more more
Lower and
Standard upper lim- Within 101 – 81 – 41 – 94 – 81 – 41 –
range (0 – 136) 136 ← ← 136 136 0 – 136 ← 0 – 28 ← (0 – 136) 136 136 136 0 – 136 ← 0 – 28 ←
Pump its
QT
delivery Lower and
Conver- Within
(PC200 series-8 • Hybrid series [7/8])

upper lim- l/min — — — — — — — — — — — — — — — — — —


sion its range

Standard — — — — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ Or less

Standard Value
Table 8: Performance Standard Value Table

and R discharge — — — — — — — — — — — — — — — — — —
sion
Checking LS Standard ΔPL MPa Or less — — — — — — — — — — — — — — — — — —
differential pressure {kg/cm²}
Standard — —
Pump delivery Conver- QT —
— — — — — — — — —
sion
LS pressure drain amount Q3 l/min — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Standard — — — — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — — — — — — — — — — — — —
sion
EEN00038-01 28/39

Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) — ( ) ( ) ( ) ( ) ( ) ( ) ( )


PC200-8E0: HB205/215LC-1
Machine model: PC200/210/PC228US-8

28
Checking LS differential pressure ΔPL — — — — — — — — — — — — — — — — — — —

Measurement Value
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}
Test Items
LS characteristics (4/4): Normal mode (A) Fine control mode (B)
Conditions and Allowable
Standard Value Items Symbols Unit Running-
range

Category
in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7

Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←


Rotational speed of input
Conver- M2 rpm ±10 (Not test-
shaft — — — — — — — — — (Not testable) — — — — — — —
sion able)
Right Right
Direction of input shaft rotation — — — Right hand hand ← ← ← ← ← ← ← ← Right hand hand ← ← ← ← ← ←

PC mode switching current EPC 440 440 ← ← ← ← ← ← ← ← 440 440 ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 0 720 720
PPM model: HPV95+95 piston pump

← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f ±0.5 34.3 34.3 34.3 34.3
Pump discharge pressure {±5} {350} {350}
← ← ← ← ← ← ← ←
{350} {350}
← ← ← ← ← ←
Rear P1r
LS differential pressure 0 ⇔ 2.94 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0.39 0.59 0.69 0.78 0.88 0.98
ΔP 0 0
(ΔP = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{32} {32}

Test Conditions
±0.1
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}
(Reference) LS set switching pres- (2.17)
sure C sig (0) ← ← ← ← ← ← ← ← ← {22.1} ← ← ← ← ← ← ←

Closed ⇔ Closed ⇔
Stop valve S1 — — Closed Open ← ← ← ← ← ← ← Closed Open ← ← ← ← ←
Open Open

min and num- Three Twice Three Twice


Operating time and number of times — — times or ← ← ← ← ← ← ← ← times or ← ← ← ← ← ←
ber of times
or more more or more more
Lower and Within 73 – 53 – 13 – 66 – 53 – 13 –
Standard upper lim- (0 – 115) ← ← 0 – 115 ← 0 – 28 ← (0 – 113) 0 – 113 ← 0 – 28 ←
its range 115 115 115 113 113 113
Pump
delivery QT
Lower and
Conver- Within
(PC200 series-8 • Hybrid series [8/8])

sion upper lim- l/min range — — — — — — — — — — — — — — — — — —


its
Standard — — — — — — — — — — — — — — — — — —
Difference in flow of F
ΔQ Or less
Table 9: Performance Standard Value Table

Conver-

Standard Value
and R discharge — — — — — — — — — — — — — — — — — —
sion
Checking LS MPa
differential pressure Standard ΔPL {kg/cm²} Or less — — — 0.294{3.0} or less at 9.8{100} — — — — — — — — — —

Standard — —
Pump delivery Conver- QT —
sion — — — — — — — — — — — — — — — — — —

LS pressure drain amount Q3 l/min — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ] [ ] [ ] [ ] [ ] [ ]


Standard — — — — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — — — — — — — — — — — — —
sion
EEN00038-01 29/39

Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) — ( ) ( ) ( ) ( ) ( ) ( ) ( )


Machine model: PC200/210/PC228US-8
PC200-8E0: HB205/215LC-1

29
Checking LS differential pressure ΔPL — — — — — — — — — — — — — —

Measurement Value
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}
Test Items PQT characteristics (H mode) (1/3) For test items with an asterisk (*), measure thedifference in flow.
Conditions and Symbols Unit Allowable 1 2 3 *4 5 6 7 *8 9 10 11 12 13 14 15
Standard Value Items range

Category
Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rotational speed of input M2 rpm ±10
shaft Conver-
(1200) (←) (←) 1200 (1200) (←) (←) (←) (←) (←) (←) (←) (←) (←)
sion
Right
Direction of input shaft rotation — — — ← ← ← ← ← ← ← ← ← ← ← ← ← ←
hand
PC mode switching current EPC 440 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f
PPM model: HPV95+95 piston pump

±0.5 4.51 9.8 11.6 13.7 16.7 19.6 21.6 22.5 25.5 28.4 30.0 32.3 34.3 37.2
Pump discharge pressure No-load
Rear P1r {±5} {46} {100} {120} {140} {170} {200} {220} {230} {260} {290} {306} {330} {350} {380}
LS differential pressure
ΔP 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(ΔP = P1 - PLS)
MPa 3.14

Test Conditions
EPC primary pressure PEPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
(Reference) PC mode switching C Pmf {±1} (0.8)
pressure C Pmr {8.2} ← ← ← ← ← ← ← ← ← ← ← ← ← ←

(Reference) LS set switching pres- C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ← ←


sure
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ← ←
min and num- Twice or
Operating time and number of times — ber of times — more ← ← ← ← ← ← ← ← ← ← ← ← ← ←

Lower and
Standard upper lim- Within 222 – 220 – 218 – 217 – 217 – 193 – 172 – 158 – 152 – 132 – 115 – 110 – 103 – 97 – 88 –
range (226) (226) (226) (226) (226) (226) (225) (210) (201) (180) (150) (145) (134) (126) (112)
Pump its
QT
delivery Lower and
Conver- Within (133 (132 (130 (130 (130 (115 (103 (94 (91 (79 (69 (66 (61 (58
(PC220 series-8 • [1/6])

sion upper lim- l/min range – 136) – 136) – 136) – 136) – 136) – 136) – 135) – 126)) – 121) – 108) – 95) – 87) – 81) – 76) —
its
Standard — — — 7.3 — — — — 7.3 — — — — — —
Difference in flow of F
Conver- ΔQ Or less

Standard Value
and R discharge — — — 4.3 — — — — (4.3) — — — — — —
sion
Refer- Pump absorption Nm (255) (769) (786) (792) (764) (758) (740.4)
ence torque Standard T {kgm} Or less — ({26.0}) — — — — ({78.4}) — ({80.4}) ({80.8}) — ({77.9}) — ({77.3}) ({75.5})
Table 10: Performance Standard Value Table

Standard
Pump delivery Conver- QT —

sion
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — — —
Standard — — — — — — — — — — — — —
Difference in flow of F
and R discharge Conver- ΔQ —
sion — — — — — — — ( ) — — — — — —

Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )


(Reference) pump absorption torque T Nm{kgm} — — ( ) — — — — ( ) — ( ) ( ) — ( ) — ( ) ( )
EEN00038-01 30/39

Measurement Value
(Reference) PC mode switching pres- C Pm — ( ) — — — — — — — — — — — — — —
sure MPa
PC240/270-8
Machine model: PC220/230-8

30
(Reference) LS set switching pres- {kg/cm²}
C sig — — — — — — — — — — — — — — — —
sure
Test Items PQT characteristics (S mode) (2/3)
Conditions and Symbols Unit Allowable 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Standard Value Items range

Category
Standard 2000 1500 ← ← ← ← ← ← ← ← ← ← ← ←
Rotational speed of input
shaft Conver- M2 rpm ±10
1300 ← ← ← ← ← ← ← ← ← ← ← ←
sion
Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ←

PC mode switching current EPC 520 ← ← ← ← ← ← ← ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
PPM model: HPV95+95 piston pump

Front P1f ±0.5 4.9 7.9 10.8 11.8 14.3 17.6 21.6 23.5 25.5 28.4 31.4 34.3 37.2
Pump discharge pressure No-load
Rear P1r {±5} {50} {80} {110} {120} {146} {180} {220} {240} {260} {290} {320} {350} {380}
LS differential pressure
(ΔP = P1 - PLS) ΔP 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
MPa 3.14

Test Conditions
EPC primary pressure PEPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
(Reference) PC mode switching C Pmf {±1} (1.11)
pressure C Pmr {11.4} ← ← ← ← ← ← ← ← ← ← ← ← ←

(Reference) LS set switching pres-


C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ←
sure
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ←

Operating time and number of times — min and num- — Twice or ← ← ← ← ← ← ← ← ← ← ← ← ←


ber of times more
Lower and
Standard upper lim- Within 222 – 220 – 218 – 217 – 212 – 192 – 168 – 140 – 125 – 118 – 105 –
range (226) (226) (226) (226) (226) (226) (202) (178) (160) (145) (133) 95 – (120)85 – (107) 74 – (99)
Pump its
QT
delivery Lower and
(PC220 series-8 • [2/6])

Conver- Within 144 143 141 141 138 124 109 91 81 76 68 61 55


upper lim- l/min —
sion its range – (147) – (147) – (147) – (147) – (147) – (147) – (132) – (116) – (104) – (95) – (87) – (78) – (70)

Standard — — — — — — — — — — — — — —
Difference in flow of F ΔQ Or less
Conver-

Standard Value
and R discharge — — — — — — — — — — — — — —
sion
Refer- Pump absorption Nm (270) (575) (623) (655) (655) (667) (668) (659) (657)
ence torque Standard T {kgm} Or less — ({27.5}) — — — ({58.6}) ({63.5}) ({66.8}) — ({66.8}) ({68}) ({68.1}) ({67.2}) ({67})
Table 11: Performance Standard Value Table

Standard
Pump delivery Conver- QT —

sion
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — —
Standard — — — — — — — — — — — — — —
Difference in flow of F ΔQ —
and R discharge Conver- — — — — — — — — — — — — — —
sion
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) — — — ( ) ( ) ( ) — — ( ) ( ) — ( )
EEN00038-01 31/39

(Reference) PC mode switching pres-

Measurement Value
C Pm — ( ) — — — — — — — — — — — — —
sure MPa

31
PC240/270-8
Machine model: PC220/230-8

(Reference) LS set switching pres- {kg/cm²}


C sig — — — — — — — — — — — — — — —
sure
Test Items PQT characteristics (L mode) (3/3)
Conditions and Allowable
Symbols Unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Standard Value Items range

Category
Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ←
Rotational speed of input
shaft Conver- M2 rpm ±10
sion 1500 ← ← ← ← ← ← ← ← ← ← ← ←

Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ←

PC mode switching current EPC 630 ← ← ← ← ← ← ← ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f
PPM model: HPV95+95 piston pump

±0.5 2.45 4.9 88.3 12.8 14.7 16.5 19.6 21.6 25.1 27.4 31.4 34.3 37.2
Pump discharge pressure {±5}
No-load
{25} {50} {90} {130} {150} {168} {200} {220} {256} {280} {320} {350} {380}
Rear P1r
LS differential pressure
ΔP 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
(ΔP = P1 - PLS)
MPa 3.14

Test Conditions
EPC primary pressure PEPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
(Reference) PC mode switching C Pmf {±1} (1.67)
pressure C Pmr {17} ← ← ← ← ← ← ← ← ← ← ← ← ←

(Reference) LS set switching pres- C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ←


sure
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ←

Operating time and number of times — min and num- — Twice or ← ← ← ← ← ← ← ← ← ← ← ← ←


ber of times more
Lower and
Standard upper lim- Within 222 – 213 – 196 – 168 – 140 – 126 – 118 – 107 – 100 –
range (226) (226) (226) (200) (172) (157) (145) (131) (123) 88 – (108)80 – (101) 67 – (88) 56 – (80) 46 – (71)
Pump its
QT
delivery Lower and
Conver- Within 166 159 147 126 105 94 88 80 75 66 60 50 42
(PC220 series-8 • [3/6])

upper lim- l/min —


sion its range – (170) – (170) – (170) – (150) – (129) – (118) – (109) – (99) – (93) – (81) – (76) – (66) – (60)

Standard — — — — — — — — — — — — — —
Difference in flow of F ΔQ Or less
Conver-

Standard Value
and R discharge — — — — — — — — — — — — — —
sion
Refer- Pump absorption Nm (157) (325) (394) (431) (453) (492) (502) (507) (502) (487)
Standard T Or less — — — —
ence torque {kgm} ({16}) ({33.1}) ({40.2}) ({43.9}) ({46.2}) ({50.2}) ({51.2}) ({51.7}) ({51.2}) ({49.7})
Table 12: Performance Standard Value Table

Standard
Pump delivery Conver- QT —

sion
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — —
Standard — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — — — — — — — — —
sion
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) — ( ) ( ) — ( ) ( ) — ( ) ( ) ( ) ( ) ( )
EEN00038-01 32/39

(Reference) PC mode switching pres-

Measurement Value
C Pm — ( ) — — — — — — — — — — — — —
sure MPa
PC240/270-8
Machine model: PC220/230-8

32
(Reference) LS set switching pres- {kg/cm²}
C sig — — — — — — — — — — — — — — —
sure
Test Items
LS characteristics (2/4): Normal mode (A) Fine control mode (B)
Conditions and Allowable
Standard Value Items Symbols Unit Running-
range

Category
in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7

Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←


Rotational speed of input
Conver- M2 rpm ±10
shaft 1100 1100 ← ← ← ← ← ← ← ← 1100 1100 ← ← ← ← ← ←
sion
Right Right
Direction of input shaft rotation — — — Right hand hand ← ← ← ← ← ← ← ← Right hand hand ← ← ← ← ← ←

PC mode switching current EPC 440 440 ← ← ← ← ← ← ← ← 440 440 ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 0 720 720
PPM model: HPV95+95 piston pump

← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f ±0.5 19.6 19.6 19.6 19.6
Pump discharge pressure {±5} {200} {200} ← ← ← ← ← ← ← ← {200} {200} ← ← ← ← ← ←
Rear P1r
LS differential pressure ΔP 0 ⇔ 2.94 0 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0 0.39 0.59 0.69 0.78 0.88 0.98
(ΔP = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} {32} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{32}

Test Conditions
±0.1
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}
(Reference) LS set switching pres- (2.17)
sure C sig (0) ← ← ← ← ← ← ← ← ← {22.1} ← ← ← ← ← ← ←

Closed ⇔ Closed ⇔
Stop valve S1 — — Closed Open ← ← ← ← ← ← ← Closed Open ← ← ← ← ←
Open Open

min and num- Three Twice Three Twice


Operating time and number of times — — times or ← ← ← ← ← ← ← ← times or ← ← ← ← ← ←
ber of times
or more more or more more
Lower and Within 189 – 169 – 129 – 182 – 169 – 129 –
(PC220 series-8 • [4/6])

Standard upper lim- (0 – 225) ← ← 0 – 225 ← 0 – 28 ← (0 – 225) ← 0 – 225 0 – 28 ←


its range 225 225 225 225 225 225
Pump
delivery QT
Lower and
Conver- Within 103 – 92 – 70 – 100 – 92 – 70 –
sion upper lim- l/min range (0 – 124) 124 ← ← 124 124 0 – 124 ← 0 – 16 ← (0 – 124) 124 124 124 ← 0 – 124 0 – 16 —
its
Standard — — — — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ Or less

Standard Value
and R discharge
Table 13: Performance Standard Value Table

sion — — — — — — — — — — — — — — — — — —

Checking LS MPa
differential pressure Standard ΔPL {kg/cm²} Or less — — — — — — — — — — — — — — — — — —

Standard — —
Pump delivery Conver- QT —
sion — —

LS pressure drain amount Q3 l/min — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ] [ ] [ ] [ ] [ ] [ ]


Standard — — — — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — — — — — — — — — — — — —
sion
EEN00038-01 33/39

Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) — ( ) ( ) ( ) ( ) ( ) ( ) ( )


PC240/270-8
Machine model: PC220/230-8

33
Checking LS differential pressure ΔPL — — — — — — — — — — — — — — — — — — —

Measurement Value
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}
Test Items
LS characteristics (3/4): Normal mode (A) Fine control mode (B)
Conditions and Allowable
Standard Value Items Symbols Unit Running-
range

Category
in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7

Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←


Rotational speed of input
Conver- M2 rpm ±10 (Not test-
shaft — — — — — — — — — (Not testable) — — — — — — —
sion able)
Right Right
Direction of input shaft rotation — — — Right hand hand ← ← ← ← ← ← ← ← Right hand hand ← ← ← ← ← ←

PC mode switching current EPC 440 440 ← ← ← ← ← ← ← ← 440 440 ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 0 720 720
PPM model: HPV95+95 piston pump

← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f ±0.5 29.4 29.4 29.4 29.4
Pump discharge pressure {±5} {300} {300}
← ← ← ← ← ← ← ←
{300} {300}
← ← ← ← ← ←
Rear P1r
LS differential pressure 0 ⇔ 2.94 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0.39 0.59 0.69 0.78 0.88 0.98
ΔP 0 0
(ΔP = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{32} {32}

Test Conditions
±0.1
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}
(Reference) LS set switching pres- (2.17)
sure C sig (0) ← ← ← ← ← ← ← ← ← {22.1} ← ← ← ← ← ← ←

Closed ⇔ Closed ⇔
Stop valve S1 — — Closed Open ← ← ← ← ← ← ← Closed Open ← ← ← ← ←
Open Open

min and num- Three Twice Three Twice


Operating time and number of times — — times or ← ← ← ← ← ← ← ← times or ← ← ← ← ← ←
ber of times
or more more or more more
Lower and Within 110 – 96 – 56 – 109 – 96 – 56 –
(PC220 series-8 • [5/6])

Standard upper lim- (0 – 149) ← ← 0 – 149 ← 0 – 28 ← (0 – 149) 0 – 149 ← 0 – 28 ←


its range 149 149 149 149 149 149
Pump
delivery QT
Lower and
Conver- Within
sion upper lim- l/min range — — — — — — — — — — — — — — — — — —
its
Standard — — — — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ Or less

Standard Value
and R discharge
Table 14: Performance Standard Value Table

sion — — — — — — — — — — — — — — — — — —

Checking LS MPa
differential pressure Standard ΔPL {kg/cm²} Or less — — — — — — — — — — — — — — — — — —

Standard — —
Pump delivery Conver- QT —
sion — — — — — — — — — — — — — — — — — —

LS pressure drain amount Q3 l/min — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ] [ ] [ ] [ ] [ ] [ ]


Standard — — — — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — — — — — — — — — — — — —
sion
EEN00038-01 34/39

Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) — ( ) ( ) ( ) ( ) ( ) ( ) ( )


PC240/270-8
Machine model: PC220/230-8

34
Checking LS differential pressure ΔPL — — — — — — — — — — — — — — — — — — —

Measurement Value
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}
Test Items
LS characteristics (4/4): Normal mode (A) Fine control mode (B)
Conditions and Allowable
Standard Value Items Symbols Unit Running-
range

Category
in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7

Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←


Rotational speed of input
Conver- M2 rpm ±10 (Not test-
shaft — — — — — — — — — (Not testable) — — — — — — —
sion able)
Part No.: 708-2L-00600

Right Right
Direction of input shaft rotation — — — Right hand hand ← ← ← ← ← ← ← ← Right hand hand ← ← ← ← ← ←

PC mode switching current EPC 440 440 ← ← ← ← ← ← ← ← 440 440 ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 0 720 720
PPM model: HPV95+95 piston pump

← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f ±0.5 34.3 34.3 34.3 34.3
Pump discharge pressure {±5} {350} {350}
← ← ← ← ← ← ← ←
{350} {350}
← ← ← ← ← ←
Rear P1r
LS differential pressure 0 ⇔ 2.94 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0.39 0.59 0.69 0.78 0.88 0.98
ΔP 0 0
(ΔP = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{32} {32}

Test Conditions
±0.1
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}
(Reference) LS set switching pres- (2.17)
sure C sig (0) ← ← ← ← ← ← ← ← ← {22.1} ← ← ← ← ← ← ←

Closed ⇔ Closed ⇔
Stop valve S1 — — Closed Open ← ← ← ← ← ← ← Closed Open ← ← ← ← ←
Open Open

min and num- Three Twice Three Twice


Operating time and number of times — — times or ← ← ← ← ← ← ← ← times or ← ← ← ← ← ←
ber of times
or more more or more more
Lower and Within 99 – 79 – 39 – 92 – 79 – 39 –
(PC220 series-8 • [6/6])

Standard upper lim- (0 – 125) ← ← 0 – 125 ← 0 – 28 ← (0 – 125) 0 – 125 ← 0 – 28 ←


its range 125 125 125 125 125 125
Pump
delivery QT
Lower and
Conver- Within
sion upper lim- l/min range — — — — — — — — — — — — — — — — — —
its
Standard — — — — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ Or less

Standard Value
and R discharge
Table 15: Performance Standard Value Table

sion — — — — — — — — — — — — — — — — — —

Checking LS MPa
differential pressure Standard ΔPL {kg/cm²} Or less — — — 0.294{3.0} or less at 9.8{100} — — — — — — — — — —

Standard — —
Pump delivery Conver- QT —
sion — — — — — — — — — — — — — — — — — —

LS pressure drain amount Q3 l/min — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ] [ ] [ ] [ ] [ ] [ ]


Standard — — — — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — — — — — — — — — — — — —
sion
EEN00038-01 35/39

Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) — ( ) ( ) ( ) ( ) ( ) ( ) ( )


PC240/270-8
Machine model: PC220/230-8

35
Checking LS differential pressure ΔPL — — — — — — — — — — — — — —

Measurement Value
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}
EEN00038-01 36/39

4. Names of Components and Related Dimensions


Appendix Table 1 Names of Sample Components and Port Size

1. Names of Components and Port Size


Symbol repre- Presence or
senting port or
adjustment sec- Name of port and adjustment sections absence of Port size Remarks
tion connection
M1 Installed position of pump Connected — See dimensional drawing
M2 Spline section of input shaft Connected — See spline specifications
P 1f Piston pump discharge port (front) Connected — See dimensional drawing
P 1r Piston pump discharge port (rear) Connected — See dimensional drawing
P P1 Pump pressure input port Connected M14 × 1.5
P EPC EPC primary pressure input port Connected M14 × 1.5
PS Pump suction port Connected — See dimensional drawing
Load pressure input port
P LSf (front LS pressure) Connected M14 × 1.5
Load pressure input port
P LSr (rear LS pressure) Connected M14 × 1.5
Air bleeder (used for bleeding air in the pump For bleeding air
P Da case) Closed — (with plug)
P D1f Pump case drain port (front) Closed M24 × 1.5 Installation of pressure gauge
P D2f Pump case drain port (front) Closed M24 × 1.5 With plug
P D2r Pump case drain port (rear) Connected M24 × 1.5 With plug (for bleeding air)
PT Plug (used for forced-feed lubrication) Connected M24 × 1.5 With plug

C P1f Front pump discharge pressure checking port Connected M10 × 1.25 Installation of pressure gauge
(with plug)
C P1r Rear pump discharge pressure checking port Connected M10 × 1.25 Installation of pressure gauge
(with plug)
C enf Control pressure checking port (front) Connected M10 × 1.25 Installation of pressure gauge
(with plug)
C enr Control pressure checking port (rear) Connected M10 × 1.25 Installation of pressure gauge
(with plug)
C LSf Load pressure checking port (front) Connected M10 × 1.25 Installation of pressure gauge
(with plug)
C LSr Load pressure checking port (rear) Connected M10 × 1.25 Installation of pressure gauge
(with plug)
C EPC EPC primary pressure checking port Connected M10 × 1.25 Installation of pressure gauge
(with plug)
C Pmf PC mode switching pressure checking port Connected M10 × 1.25 Installation of pressure gauge
(front) (with plug)
C Pmr PC mode switching pressure checking port Connected M10 × 1.25 Installation of pressure gauge
(rear) (with plug)
C sig LS set switching pressure checking port Connected M10 × 1.25 Installation of pressure gauge
(with plug)
M af Maximum flow adjusting section (front) Non-connected —
M ar Maximum flow adjusting section (rear) Non-connected —
M bf Minimum flow adjusting section (front) Non-connected —
M br Minimum flow adjusting section (rear) Non-connected —
M PCf PC valve adjusting section (front) Non-connected —
M PCr PC valve adjusting section (rear) Non-connected
M LSf LS valve adjusting section (front) Non-connected —
M LSr LS valve adjusting section (rear) Non-connected —
E PCf PC mode switching current connector (front) Connected —

E PCr PC mode switching current connector (rear) Connected —

E LS LS set switching current connector Connected —

* E swf Swash flate sensor (front) Non-connected — Installed to only PC228US-8


and PC228USLC-8
* E swr Swash flate sensor (rear) Non-connected — Installed to only PC228US-8
and PC228USLC-8
36
EEN00038-01 37/39

Appendix Figure 1 Dimensions of Sample Sections


Applicable Models: PC200 (*)/220 series-8 (Common) • Hybrid series

1. Installed positions of pump and ports (* For PC228US/228USLC-8, see Appendix Figure 3) [Page 37]

Details of Installed Position (M1) (Common to all machine)

2. Details of spline (Common to all machine)

Involute spline 45 x 16 x 2.5


Displacement 2.000
Tooth form Stub tooth
Tool Module 2.5
Pressure angle 20°
Number of teeth 16
STD. pitch circle diameter 40.000
Tooth –0.179
Over pin dimension 49.277 –0.267 (4.50)
thick-
ness Displacement over a
given No. of teeth —
(Ref)
Alignment Side fit
Mating part No.

37
EEN00038-01 38/39

Appendix Figure 2 Dimensions of Sample Sections

3. Related of Discharge and Suction port (Common to all machine)

Details of Discharge Poart (P1f and P1r) Details of Suction Port (PS)

38
EEN00038-01 39/39

Appendix Figure 3 Dimensions of Sample Sections


Applicable Models: PC228US-8, PC228USLC-8 (708-2L-00900/00901)

4. Ports (Only parts different from PC200-8 are indicated. Other parts are the same.)

39