Professional Documents
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The stringent regulatory criteria for the releases The meet was inaugurated hy
of radiation from nuclear operations have led to Mr R.K. Garg, Ex-Chairman & Managing
I an increasing demand on the quality of the Director, Indian Rare Earths Ltd. and former
I HEPA (High Efficiency Particulate Air)
filtration systems used by the nuclear industry.
Chairman, Environmental Safety Committee,
Maharashtra Pollution Control Board, and
Although these demands are met within the presided over by Mr B.BhatlachaIjee, Director,
Department of Atomic Energy (DAB) through Chemical Engineering and Technology Group,
I Indian industries, there are critical areas where BARC and Chairman, Nuclear Reactor and Fuel
I dependency on import still exists. With the Cycle Committee, BRNS. There were two
onset of embargoes, it is felt necessary to draw invited talks, one by Mr A.S. Lakshmanan,
out an indigenisation programme of the entire CMD, Senapathy Wltiteley Ltd., Bangalore (a
HEPA filtration systems. Towards this end, a firm which has shown commitment in
I two-day experts' meet on this topic sponsored indigenisation of HEPA Iilter medium) and the
I
HEM-99
I mERTS'MEET ONHI" FLTilTION
FEBRUARY 11-12,1999
SYSTEM
I~ ="""'" ....
i
The meet provided an interactive forum for to in order to observe the cardinal principle of
experts from different nnits of DAE as well as radiological protection expounded by ICRP,
representatives of indigenous manufacturers of namely, 'as low as reasonably achievable'
HEPA filtration systems and related releases. Therefore, strict quality assurance
components such as filter papers and fibres. measures are followed in the manufacture and
Several aspects having bearing on their techno- testing of HEPA filters and associated systems
economics, testing practices and standards and to be used in nuclear facilities.
reliability were addressed in the meeting. The
meeting was attended by representatives of The presentations of the working groups
about 22 private agencies which included dealt with in-depth details of the aspects
manufacturers of filter related materials and mentioned above. A brief summary of these
suppliers of test equipment like aerosol followed by the discussions generated during
generators and particle counters. Special the meeting as well as specific recommend-
mention may be made of the participation from ations are given below.
the Bureau of Indian Standards, Central Glass
and Ceramics Research Institute, Forest INDIGENISATION OF HEPA FILlER MEDIA
Research Institute, Khadi and Village
Industries, Pollution Control Boards of The filter medium used in a HEPA filter is
Maharashtra and Gujara!. a continuous sheet of paper of around 30 m
length and 572 mm width. The thickness of the
Tbe function of the HEPA filtration paper is around 0.4 mm. The sub-micron fibres
systems in conventional industries (such as of the filter paper are in random distribution and
pharmaceutical, chemical and semiconductor) is orientation. The particles in an air stream follow
either to clean polluted air before it is released a tortuous path while passing through the paper
into the environment or to admit clean air with and get trapped by interception, inertial and
very low dust concentration into a process area. diffusion mechanisms. Theoretical as well as
In the nuclear industry, they are used as an practical observations indicates 0.3 micron size
important engineering safeguard to prevent the particles as the most penetrating through such a
potential release of airborne radioactive and fibrous filter medium and hence the filter media
non-radioactive particulates into the are generally evaluated for removal efficiency
environment in normal operating as well as in against this size. The filtration velocity across
accidental conditions. Apart from their high the HEPA filter medium is as low as around 2.5
efficiency (99.97%) in removing particulate ems/see with an airflow resistance of less than
matter in the sub micron range, they offer very 25 mm wg. In addition to providing the desired
low flow resistance (i.e., a pressure drop of less filtration properties, the filter medium requires
than 25 mm wg at the rated air flow). The to possess some special physical properties
construction of these systems is quite elaborate regarding tensile and folding strength, water
and consists of various stages, beginning with repellancy, etc. Around 2.25 kg of filter
the manufacture of micro fibres, filter paper, medium is required for assembly of a standard
pleating of the paper to form filter packs, and ]700 CMH HEPA filter. The annual
manufacturing the mounting frames and related requirement for HEPA filter media is around 10
accessories. A standard HEPA filter has a face tonnes for nuclear industry that is presently met
dimension of 610 x 610 mm and a depth of 292 by imports.
mm having an air handling capacity of 1700
CMH. HEPA filter media can be processed using
proper combination of fibres such as cellulose,
In the nuclear industry, these filters are asbestos, glass, ceramic, other man-made fibres,
etc. The most commonly used filter medium all
widely used in the entire fuel cycle from the
stage of mining/milling to nuclear waste over the world is composed of borosilicate type
management operations. Several protocols with micro glass fibres, the fibre diameter ranging
respect to the periodic replacement and disposal from 0.5 to 0.75 microns. Very small quantities
of the filter systems need to be strictly adhered (less than 8%) of certain additives are also
present to impart strength and water repellancy.
In the early seventies, filter media made out of fibre and paper manufacturing. The
of certain locally "mlable asbestos fibres participating experts from BARCIDAE felt that
mixed with a smull proportion of either the indigenous development of the filter paper
cellulose fibre or the imported micro glass fibre and the media could be achieved within a year.
had been extensively used by Waste
Management Division, BARC in the STANDARDISATION OF SPECIFICATION
manufacture of HEPA filters for use in nuclear FOR HEPA FILTERS FOR NUCLEAR
APPLICATIONS
facilities of DAE. Indigenisation of such a filter
medium involves:
The necessity of evolving common
specifications for HEPA filters was felt
a) Development of technology for production essential over the years to ensure that:
of sub micron fibres, and
b) Development of technology for processing Only quality filters are procured and used
filter media from these fibres.
in the nuclear industry and to avoid use of
filters with varied specifications for similar
Glass fibres available in India, generally uses.
used as insulation materials, are above 5 micron
Only locally available raw materials are
diameter. Only a very few firms are manu-.
used as far as possible.
facturing submicron glass fibres required for
HEPA filters allover the world. Efforts have The local manufacturers meet the specific
requirements for the nuclear industry.
recently been initiated through Central Glass
and Ceramic Research Institute (CGCRI),
Calcutta, to develop the sophisticated
technology based on flame blown process
required for manufacture of ceramic and glass
fibres in the sub micron size range. The
technology of Mill Scale Processing of HEPA
filter medium using imported microglass fibre
has already been developed by Waste
Management Division, BARC in collaboration
with Forest Research Institute, Dehradun.
HEPA filters assembled out of this filter
medium were successfully used in all nuclear
plants and facilities of DAE in mid seventies.
I
~ non-nuclear industries. A working group of Some designs of interest have been worked
; HEM-99 went through «IIthe existing designs out for further considerations. During
; of such frames from the point of discussions in the forum, the need to evolve
~
I: standardisation. Based on the feed back uniformlstandard specifications for filter frames
J 10
and filter banks for each of the identified NPPs are that
specific requirements in DAE was stressed a) The ventilation systems of FRPs handle
upon. very large volumes of air in comparison to
that JfNPPs and
PERFORMANCE DEMANDS ON IlEPA b) The HEPA filter banks for use in normal
FILTERS IN NUCLEAR FACILITIES
operation and i~ accident conditions are the
same in FRPs, while these systems are
The design of reactor huilding ventilation different in NPPs.
systems in nuclear power plants (NPPs) and
research reactors in the country provide for Performance demands on the HEPA filters
separate air clean-up systems for normal in all the other ventilation systems of the
operation of the plants and for accident reactor, that is in spent fuel storage building,
conditions. Following an incidenVaccident service building, main control room,etc. are
involving release of radioactivity, the air clean- similar to those filters installed in either normal
up system for normal operation is immediately air clean-up systems or in emergency air clean-
and automatically taken out of service and the up systems of reactor building. Also,
emergency air clean-up systems are brought performance demands on HEPA filters used in
into service, at predetermined stages, either ventilation systems of fuel reprocessing plants
manually or automatically depending upon their are not significantly ditferent from those filters
assigned role in the event management. Air incorporated in the emergency air clean-up
flow through emergency air clean-up systems systems of reactor buildings of NPPs. Materials
are generally less in comparison with air flow of construction of HEPA filters for use in FRPs,
through normal air clean-up systems. But the however, have to be suitably selected to face
estimated air temperature, humidity, aerosol occasional air streams containing fumes of
concentration and radiation field at the inlet of nitric acid. The two sets of HEPA filter
HEPA filters of emergency clean-up systems specifications, as categorised, standardised and
are mnch higher in comparison to that followed by most users of the Department,
experienced by filters in normal air clean-up would generally suffice for all the requirements
systems. While only HEPA filters are used in in nuclear applications including NPPs and
the exhaust ventilation of normal air clean-up FRPs.
systems, the emergency air clean-up systems
normally consist of activated charcoal adsorbent It was a general expert opinion expressed at
filters in series with HEPA filters to trap all the the meeting that though the design of the
particulate and radioiodine load envisaged standard 1700 CMH HEPA filter is convenient
under the accident conditions. from consideration of mounting, handling and
packing of used filters, it may be worthwhile to
In Fuel Reprocessing Plants (FRPs), once- develop a filter of the same shape and size with
through ventilation systems consisting of HEPA larger air handling capacity and to suit the
filter banks, on supply as well as exhaust sides, volume reduction by compaction so as to
are engineered to trap any radioactive minimise the number of filters to be used and to
particulates escaping from the process systems facilitate easy disposal. In view of the safety
during normal operation, upset conditions or principle of ALARA to further reduce activity
accident conditions. Air clean-up systems releases to the environment, upgradation of
consisting of HEPA filters and associated HEPA specification in respect of collection
exhaust fans are to he kept operational with efficiency from the present value, i.e. 99.97%
supply flow cutoff/reduced in the event of a fire for submicron particles, has also been
in highly radioactive areas to ensure sub- suggested. It is also felt important to develop
atmospheric pressure in the affected plant areas appropriate shop testing methods to assess dust-
to obviate hazards associated with ground level holding capacity of filters under simulated plant
release of radioactivity. conditions instead of certain existing
accelerated test methods. Development of type
The main differences in the design criteria test to establish minimum differential pressure
for ventilation air clean-up systems of FRPs and with-standing capability of HEPA filter,
11
development of high strengfh HEPA filters, as REGION-WISE HEPA FILTER TESTING
STATION - TECHNO-ECONOMIC
have been developed in Germany, for use in FEASffiILITY STUDY
systems like primary containment controlled
discharge (PCCD) of PHWRs, necessity of
evaluation and qualification of all raw materials It is quintessential to ensure that the HEPA
used in HEPA filter assembly for radiation filters, found acceptable in shop testing, are in
resistance are some of the other suggested good shape through the various stages of
works for future in case of nuclear grade HEPA handling and transport. Therefore, it becomes
filters. necessary to have another inspection stage to
ensure that before installation in the filter
OPERATING EXPERIENCE ON HEPA banks, the filters are of desired quality. Idea of
FILTERS AND HEPA FILTER region-wise HEPA filter testing station has
INSTALLATIONS emerged out of this concept. A Working Group
under HEM-99, after considering various
A variety of experiences, gathered over the aspects related to techno-economic feasibility
years in respect of not only operating HEPA on this has recommended to develop and
filtration systems but also in the various stages establish a "Test House" for HEPA filters and
of design, preparation of specifications, HEPA filtration systems as a "Regional Filter
fabrication and installation were presented. Testing Station". Such a station, mauaged by
These included quality assurance plan, experts/engineers capable of providing
inspection, handling and storage of filters, cousultancy and training, can be equipped with
operating experiences in nuclear iustallations, all test facilities for HEPA filters and raw
disposal of used filters, etc. Some of the failures materials used in tbeir assembly.
of filter banks due to human errors in handling
and installing of filters, arising due to The proposed filter testing station can also
inadeqnate training of manpnwer, failure of play the role of an R&D establishment, a
components like gaskets and sealant, failure of training centre for personnel associated with
instrumentation, etc. were brought forth with HEPA filtration systems and an agency for
suggestions to avoid such events in future. qualifying HEPA filter manufacturers and
certification of assembly and testing procedures
The necessity of performing in situ leak and technical manpower of sucb manufacturers.
tests of filtration systems before commissioning This regional testing station can be considered
the systems, during operation at regular as a class one "Test House" and can be
intervals and at each replacement has been recognised by safety bodies like AERB as a
recommended to ensure the integrity and' competent agency to train and provide
continued performance of filtration systems. certification. This station is envisaged as the
The in situ test method presently followed in first stage to evolve a "National Test House"
DAE and the adequacy of the test method based catering to other areas like defence, space and
on experiences were presented, which resulted other industries.
in a lively discussion in the forum with regard
to size of test aerosol for in situ testing Initially such a station can be set up at
purposes. The importance of improvisation in BARC, Mumbai, where presently Waste
identified areas like graded specifications, Management Division has its air cleaning
quality assurance programme, optimisation of services facilities. The estimated cost is Rs 5
number of filters and layout of filter banks, million for setting up such a station. Decision to
sequence/procedure of installation and removal set up more stations will emerge out of
of filters, manpower training for these experience. The services and related develop-
specialised jobs, etc. were stressed during the mental activities can be seen to generate enough
Meet. revenue in future for this regional testing station
to sustain on its own.
A realistic and accurate assessment of the Studies carried out for Indian PHWRs have
particulate loading on filtration system of also addressed the scenarios pertaining to
Nuclear Power Plants (NPPs) under normal DBAs. For severe accident conditions of
operating conditions, postulated Design Basis Indian PHWRs, it has been concluded that
Accident (DBA) conditions and largely uncertainties with respect to accident
hypothetical, but very relevant, severe accident phenomenology and system response need to be
conditions (more so after the Chernobyl addressed in detail. Also, mechanistic analysis
accident) has been the subject of analytical and of fission product retention in PHT and
14
assessment of containment failure modes needs environmental and public safety, hitherto not
to addressed further. addressed indepth. The encouragement
provided by BRNS to the organisers of the
INNOVATIONS IN HEPA FILTER Meet and assurance of continued support was
DESIGNS FROM ENVIRONMENTAL AND
highly appreciated by the Convenor.
TECHNO-ECONOMIC CONSIDERATIONS
(GJ.Pandya).
Back-end aspects of the filtration systems Associate Director (Engineering)
such as various sources of generation of used Nuclear Recycle Projects Programme
HEPA filter wastes in nuclear facilities, the
present practices followed for disposal of these
HEPA filter wastes etc, were reviewed during
the meet Measures such as volume reduction,
by compaction, of these HEPA filter wastes for
future to minimise the disposal space required
were suggested. A novel compacting technique,
~
causing 1:5 volume reduction was presented in WORKSHOPffRAINING PROGRAMME
detail. ON APPLICATION OF NAA IN
FORENSIC ANALYSIS
Present filter frame designs do not ensure
easy separation of the filter pack from the frame A week long' Workshopffraining
and contaminate the frame. A cbange in the. Programme on 'Application of NAA in
design configuration of the existing HEPA Forensic Analysis' organised jointly by the
filters for easily detaching the filter pack from NAA Unit of CFSL, Hyderabad (BPR&D) and
the housing has also been suggested to enable Analytical Chemistry Division, BARC, was
ease of compaction with a better ratio. The held at BARC, Mumbai during February, 8-12,
design suggests use of polythene sheets 1999.
. between the sealant and the filter casing frame The primary objective of this Workshopl
members for this purpose. This design reduces Training programme was to expose the Forensic
the chances of airborne contamination and Scientists to recent advances in the use of
ensures much less decontamination of the Neutron Activation Analysis and other
frame. The economic gain in disposal cost also complementary analytical techniques for
works out to be higher with this improved elemental analysis, which has proved to be of
design. immense value in forensic investigations. The
programme consisted of series of lectures,
CONCLUDING REMARKS hand-on practicals as well as demonstrations in
Radiochemical and Instrumental Neutron
At the concluding session, the need to Activation Analysis with associated gamma ray
initiate processes leading to formulation of spectrometry. Related techniques like Atomic
relevant National Standards was expressed. Absorption Spectrometry (AAS), Anodic
Enthused by the opportunity of face to face Stripping Voltammetry (ASV), EDXRF, DCP
interactive dialogue that this Meet provided, & ICP - AES, etc. were also covered in
some of the industry participants suggested that lectures. The experiments emphasised the
an Air CleaninglFiltration Society of India be applications of NAA and other complementary
founded. On majority of the participants analytical techniques i.e. AAS, ASV to real life
expressing their desire to become founder case samples of forensic interest i.e., in the field
members, it was agreed to initiate appropriate of ballistics, toxicology, source correspondence
actions towards founding such a Society. to decide commonness of origin or otherwise,
narcotics, white collar crimes, suspected
In conclusion, the meet served as a electrocution cases, documents, etc.
purposeful maiden effort in bringing out and
highlighting the various aspects of the topics Thirteen forensic scientists from different
that are directly related and important to CentrallState forensic science laboratories in the
15
country and two scientists from BARC attended an overview on the role of nuclear analytical
the course as trainees. chemistry in its application for the benefit of
public. Dr N. Chattopadhyay, Deputy Director
Mr B.B. Nanda, IPS, Director Gener~l, and Dr A.K. Basu, Sr. Scientific Officer of the
Bureau of Police Research & Development, NAA Unit of CFSL, Hyderabad (at ACD,
Ministry of Home Aft.;rs, Govt. of India, New BARC) were the Course Director and
Delhi inaugurated the Workshoplfr.;ning Coordinator respectively, of the programme.
Progrannme on S'" February, 1999, by stating Overall the programme was thought provoking
the objective and utility of the course. and the lively discussions were highly
Delivering the Inaugural Address, Mr Nanda appreciated by the participants.
emphasised the potential application of Neutron
Activation Analysis (a highly sensitive nuclear On the final day i.e. 12" February, 1999,
technique) in Crime Investigation. He stressed after group discussion and feed back from
that the awareness should percolate down to participants, Dr N. Cbattopadhyay, Deputy
thana level constable, so that the collection of Director (NAA Unit) presented the certificates
clue material may be done properly by the field to the participants.
investigating officers.
Edited and Published by Dr M. R. Balakrishnan, Head, Library & Information Services Division,
Bhabha Atomic Research Centre, Mumbai 400 085. Editorial Assistance, Mr v: L Kalyane
und Mr P. A. S. Waniyar (For Private Circulation)