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R

U.S.A
ALOPANEL R

FIRE RATED ALUMINIUM COMPOSITE PANELS U.S.ATECHNICAL DETAILS

FLEXURAL RIGIDITY

Alopanel U.S.A
4mm 7.6 Kg

Aluminium 8.9 Kg
3mm

Steel
18.8 Kg
2.4 mm

Fibre Cement 12 Kg
5.8 mm

Flexural Rigidity Weight Kg/m 2

comparison of thickness and weight with same Flexural Rigidity

Aluminium cover sheets and a mineral core ensure an impressive weight: flexural rigidity relation, even
in terms of large panel size. Despite the easy and light weight handling which this brings about when
processing and assembling. Alopanel U.S.A consistently shows its strong side, due to its excellent flexural
rigidity: the panel remains stable in terms of shape and flatness, even when there are extreme temperature
flucturations.

LOADING AND PANEL DIMENTIONS

This chart is to determine the maximum panel size of Alopanel U.S.A supported on all 4 sides based on
the charactristic stress of 90 N/mm2 (without safety)

Pls. inquire the design values also for other sytems and panel thickness

Alopanel 4 mm
6,0

5,5

5,0

4,5

4,0

3,5

3,0 Panel width in mm

2,5

2,0 1000

1,5
1250

1,0 1500

0,5
1000 2000 3000 4000 5000 6000

Permissible panel length in mm


ALOPANEL R

FIRE RATED ALUMINIUM COMPOSITE PANELS U.S.ATECHNICAL DETAILS

MATERIAL PROPERTIES

ALOPANEL®

ALOPANEL® is a rigid, yet flexible façade


material for architectural uses.
ALOPANEL® is extremely weatherproof,
impact-resistant and break-proof,
vibrationdamping, and ensures easy and fast
installation. ALOPANEL® is produced with
various core thicknesses in a continuous
lamination process and then customized
regarding dimensions.

ALOPANEL® FR

ALOPANEL®plus has been developed exclusively for the more stringent requirements of the fire
prevention regulations in architectural products. Thanks to its mineral-filled, core ALOPANEL®
FR meets the stricter
requirements of the fire classifications. It is 0.5 mm aluminium

hardly inflammable and offers all the proven Mineral filled core
product properties of the ALOPANEL® family,
such as flatness, formability, 0.5 mm aluminium
resistance to weather and easy processing.
– low flammability–

SPECIFICATIONS

Width : 1000 mm, 1250 mm


Length : Upto 6000 mm
Available Panel Thickness : 3mm, 4mm, 5mm, 6mm
Available Skin Thickness : 0.25, 0.28, 0.3, 0.35, 0.4, 0.45, 0.5
Weight : 3mm = 4.5 Kg /m2 , 4 mm = 5.5 Kg/m2
Coating : Kynar 500, PVDF, PE, High Gloss
Adhessive Film : Dupoint (U.S.A)
Core : Low Density Polyethlene
FR-Core : Modified Mineral Core & Low density Polyethlene
R

ALOPANELTECHNICAL DETAILS
U.S.A
FIRE RATED ALUMINIUM COMPOSITE PANELS

Technical data.

Panel Thickness 4 mm

Alloy Series 1xxx, 3xxx, 5xxx

Width 1000 mm, 1250mm, 1500 mm

Length upto 6000 mm

*special sizes on request, min quantity sqm (incl 1000mm width)


2000

Dimension Tolerance
Thickness + 0.05 0.5 mm

Weight + 0.05 8 Kg/m 2

Standard Width ±2 1250 mm

Panel thickness ± 0.03 4 mm

Mechanical Properties

Alloy 1xxx, Alloy 3xxx, Alloy5xxx


Section Modulus(W) DIN 53293 cm³/m 1.62 1.7 1.75

Rigidity (Poisson›s ratio μ = 0,3 ) DIN 53294 KN cm 2 /m 2300 2320 2400

Alloy EN 573-3 ........ EN AW- 1100 EN AW- 3105 EN AW- 5005A

Temper EN 515 ........ H16/H18 H14/H16 H16/18

Modulus of Elasticity EN 1999 1-1 N/mm2 ≥70000

Tensile Strength of Aluminium EN 485-2 N/mm2 Rm ≥ 135 Rm ≥ 140 Rm ≥ 145


0.2% Proof Stress EN 485-2 N/mm2 Rpo ≥ 85 Rpo ≥ 90 Rpo ≥ 95

Elongation EN 485-2 % A 50 ≥ 6 A50 ≥ 5 A 50 ≥ 5

Linear Thermal Expansion EN 1999 1-1 mm/m @100°C 2.4

ALOPANEL TECHNICAL DETAILS


FIRE RATED ALUMINIUM COMPOSITE PANELS U.S.A

Fire classification.
ALOPANEL U.S.A ALOPANEL U.S.A - FR

Country Tested according to... Tested according


to...
EU EN 13501-1 Class B EN 13501-1 Class B, s1, d0
Germany DIN 4102-1 Class B2 EN 1187 (Methode
1) /
DIN 4102-7 DIN 4102-7

France NF P 92-501 Class M1 NF P 92-501 Class M1


NF F 16-101 Class F0

Italy UNI 9177 Class 1

U,K BS 476-6/7 Class 0 BS 476-6/7 Class 0


Switzerland VKF Class 4.2 VKF Class 5.3
Russia GOST 30244-94 G4 (combustibility) GOST 30244-94 G1 (combustibility)
GOST 30402-95 GOST 30402-95

GOST 12.1.044-89 D2 (smoke GOST 12.1.044-89 D2 (smoke


development) development)
GOST 12.1.044-89 GOST 12.1.044-89

USA AST M-E 84 meets requirements AST M-E 84 meets requirements


NFPA 285 passed

ASTM E84 - IN TER- CLASS- A AST M-E 84 passed


TEK - U.S.A
CHINA ASTM E84 - SGS CLASS- A ASTM E84 passed

You will nd below documentation of the most up to date


FIXING METHO DS. construction drawings with corresponding images showing
usage. You can also contact us directly for individual composite panels should be mounted in the same direction a
questions relating to matters of application technology. Our is indicated by arrows on the protective foil. Colour deviation
technical team of experts will be happy to assist you in may occur in the event of panels from di erent production
realising your projects. units being used. In order to ensure a uniform colour shade,
In order to avoid di erences in re ection (with metallic,
Anodized Look, naturAL, spectra and sparkling colours), the
1 Ca s s e tte mounte d on stainless steel
bolts for vertical façade structuring

2 Ca s s e tte s cre we d on vertical


façade structuring

3 Ca s s e tte SZ20 tongue and groove


principle for horizontal façade
structuring

4 Glue d for vertical/horizontal façade


structuring

the total requirements for any project


should accordingly be covered by
one composite order.

5 Rive te d /s cre
we d onto vertical
supporting beams for
vertical façade structuring

6 Rive te d onto
omega profiles for
vertical installation.

7 Cla mp e d /s
cre we d
onto double hat profiles

8 Rive te d we a the r b oa rd ing on


aluminium sub-construction