Study On Behaviour Of Concrete Partially Replacing

Quartz Sand As Fine Aggregate

engineeringcivil.com/study-on-behaviour-of-concrete-partially-replacing-quartz-sand-as-fine-aggregate.html

BY
E.Divya1 , R.Shanthini2, S.Arulkumaran3
Student, Dept. of civil engg., IFET college of engg., India 1, 2
Asst. professor, Dept. of civil engg., IFET college of engg., India3

ABSTRACT
The use of quartz sand as replacement for sand is an economical solution for making the
concrete resistant to weathering. The paper presents a concrete mix design procedure for
partial replacement of sand with quartz sand. Present method was performed to evaluate
the additional compressive, flexural strength with higher slump over conventional concrete
in which sand is replaced with 0%, 25%, 50% and 100% of quartz sand by weight with 1%
super plasticizers. The research also revealed that there is possibility of replacing fine
aggregate with quartz sand in the production of structural concrete. The mix proportion
adopted was 1:1.7:3 as per 10262:2009. Compressive and flexural strength tests were
carried out to evaluate the strength properties of concrete at the age of 7 and 28 days.
Modulus of elasticity tests were carried out at the age of 28 days.

1. INTRODUCTION
Quartz is the most abundant silica mineral. Pure Quartz is colourless and transparent. It
occurs in most igneous and practically all metamorphic and sedimentary rocks. Quartz is
mainly made up of silica. The formula for it is SiO2. It has a hardness of 7 on the Mohs
scale. It is highly resistant to both mechanical and chemical weathering. This durability
makes it the dominant mineral of mountaintops and the primary constituent of beach, river
and desert sand. Quartz is ubiquitous, plentiful and durable.

Sand becomes a scarce material, alternative for sand is needed all over, and also providing
good strength than conventional concrete and some additional advantages, this experiment
is done. This study gives a new alternative for fine aggregate. Resistant nature to
weathering is very useful for buildings in future.

Quartz sands are used for traction in the railroad and mining industries. These sands are
also used in recreation on golf courses, volleyball courts, baseball fields, children’s sand
boxes and beaches.

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It is also used in glass manufacturing, petroleum industry, as an abrasive. Quartz sand is
used as filler in the manufacture of rubber, paint and putty. Quartz is very resistant to both
chemicals and heat. It is used as a foundry sand with a melting temperature higher than
most metals. Refractory brick are often made of quartz sand because of its high heat
resistance.

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1.1 OBJECTIVES
• Sand becomes a scarce material, alternative for sand is needed all over, and also
providing good strength than conventional concrete and some additional advantages, this
experiment is done.

• Compare the strength properties of conventional concrete mix M20 with the properties of
concrete with quartz sand partially replacing sand.

• Find the optimum percentage of quartz sand that can be replaced for sand.

1.2 SCOPE OF THE PROJECT

• Make use of the quartz sand available from industries and also the river side in the form
of deposits as fine aggregate in concrete.

• Evaluate the properties of fresh concrete and strength properties of hardened concrete.

• This study gives a new alternative for fine aggregate. Resistant nature to weathering is
very useful for buildings in future.

2. EXPERIMENTAL PROGRAMME
The Experimental Program was designed to investigate the effect on the properties of the
concrete by using quartz sand as a partial replacement for fine aggregate with different

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proportions 0%, 25%, 50%, 100%.For each test at each curing age, and the average values
were used for analysis.

3. MIX PROPORTION:

QUARTZ SAND FINE AGGREGATE

0% 100%

25% 75%

50% 50%

100% 0%

4. SELECTION OF MATERIALS AND ITS PROPERTIES

4.1 MATERIALS
4.1.1 Cement
It can be defined as material having adhesive and cohesive properties which make it
capable of binding material fragments in to a compact mass. Cement is obtained by
burning together in a definite proportion, a mixture of naturally occurring calcareous
(containing calcium carbonate or lime) and argillaceous (containing alumina) material to be
partial fusion at high temperature about 1450oC. The four major compounds are:

Tricalcium silicate (3CaO.SiO2)

Dicalcium silicate (2CaO.SiO2)
Tricalcium aluminate (3CaO.Al2O3)
Tetracalcium aluminoferrite (4CaO. Al2O3.Fe2O)

The ordinary Portland cement was classified in to three grades, namely 33grades, 43
grades and 53 grades depending upon the strength of the cement at 28 days when tested
as per IS 4031-1988. If 28 days strength is not less than 53N/mm2, it is called 53 grade
cement. It is proposed to study the properties of high strength concrete of grade M20.
Adopting 53 grade cement for the study.

4.1.2 Fine Aggregate

Aggregates provide dimensional stability and wear resistance for concrete. Not only do they
provide strength and durability to concrete, but they also influence the mechanical and
physical properties of concrete. Aggregates act as a filler material and lower the cost of
concrete. Aggregates should be hard, strong, free from undesirable impurities and
chemically stable. They should not interfere with the cement or any of the materials
incorporated into concrete. They should be free from impurities and organic matters which
may affect the hydration process of cement. The workability, strength, durability and
moisture susceptibility of concrete are greatly influenced by the characteristics
ofaggregates. Fine aggregate (sand) is defined as an aggregate with particles of size
smaller than 4.75mm and equal to or larger than 75µm.Natural River sand with fraction
passing through 4.75mm sieve and retained on 60micron sieve will be used.

4.1.3 Coarse Aggregate

Coarse aggregate consists of rounded river gravel, crushed stone or manufactured
aggregate with particles of size equal to or larger than 4.75mm.Coarse aggregate of size
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20mm has been selected for the study. The physical properties will be tested as per IS2386
(part 1)-1963.It is used to improve the strength of the concrete.

4.1.4 Water
Water is needed for the hydration of cement and to provide workability during mixing and
for placing. Portable tap water available in the laboratory with pH value of 7.0 and
conforming to the requirements of IS456-2000 is used for making concrete and curing the
specimen as well.

4.1.5 Super plasticizer

Super plasticizer is the highly water reducing chemical admixture which helps in retaining
the flowing properties of a concrete mixture. They are used to modify the physical
properties of the concrete mixture. It is used for other purpose like saving the mechanical
energy.

4.1.6 Quartz sand

Quartz is the most important sand-forming mineral. Because it is resistant to both physical
and chemical weathering and it is also physically hard. Quartz sand can be found in Florida
and passive continental margins. Sand from Siesta Key beach is sometimes called the
whitest in the world although it has competitors. Thus, we very often see it in sediments.
Quartz is also the most important hydrothermal mineral, filling cracks in the crust with many
other and often economically important minerals.

4.2 PROPERTIES
4.2.1 Properties of Quartz sand
Specific gravity = 2.45
Water absorption = 1.98%
Fineness modulus = 4.2

4.2.2 Properties of fine and coarse aggregate

Specific gravity of fine aggregate = 2.5
Specific gravity of coarse aggregate = 2.6
Water absorption for fine aggregate = 1%
Water absorption for coarse aggregate = 0.6%
Fineness Modulus of fine aggregate = 4
Fineness Modulus of coarse aggregate = 5.94
Specific gravity of cement = 3.1
These the values obtained from preliminary tests conducted.

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5.RESULTS AND DISCUSSIONS
5.1 Results of Compressive Strength Tests on Concrete Cubes
The specimens are tested to find out the mechanical properties. The concrete cube
specimens were placed over the Compression Testing Machine and the load was gradually
applied till the failure of the specimen. The ultimate load was noted down as collapse load
and compressive strength was calculated. The results of the compressive strength tests on
concrete cubes are shown in Table1 and Graph1.

Table 1: Compressive Strength of Concrete Cubes with various percentages of Quartz

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sand

Quartz sand replacement Compressive Strength (N/mm2 )

% 7 days 28 days

0% 17.29 25.9

25% 18.27 27.4

50% 18.93 28.4

100% 17.78 26.7

Graph 1: Compressive Strength of Concrete Cubes with various percentages of Quartz

sand

The results of the compressive strength of concrete cubes show that the compressive
strengths reduced as the percentage Quartz sand increased. However, the compressive
strengths increased as the number of days of curing increased for each percentage Quartz
sand replacement. It is seen from Table 1 that for the control cube, the compressive
strength increased from 17.29 N/mm2 at 7 days to 25.9 N/mm2 at 28 days.

After replacing 50% of quartz sand replacement the compressive strength increased from
18.93 N/mm 2 to 28.4 N/mm2.This is the optimum strength value of compressive strength.

5.2 Results of Flexural Strength Tests on Concrete beams

Flexural strength also known as modulus of rupture, bend strength or fracture strength, a
mechanical parameter for brittle material, is defined as a material’s ability to resist
deformation under load.

The results of the Flexural Strength tests on concrete beams are shown in Table2 and
Graph 2

Table 2: Flexural Strength of Concrete beams with various percentages of Quartz sand

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 Quartz sand replacement Flexural Strength (N/mm 2 )

% 7 days 28 days

0% 2.1 3.18

25% 2.25 3.36

50% 2.3 3.48

100% 2.15 3.24

Graph 2: Flexural Strength of Concrete beams with various percentages of Quartz sand

The results of the Flexural strength of concrete beams show that the Flexural strengths
reduced as the percentage Quartz sand increased. However, the Flexural strengths
increased as the number of days of curing increased for each percentage Quartz sand
replacement. It is seen from Table 2 that for the control beam, the Flexural strength
increased from 2.1 N/mm2 at 7 days to 3.18 N/mm2 at 28 days. At the 50% replacement of
quartz sand, the flexural strength increased from 2.3 N/mm2 to 3.48 N/mm2.At that
percentage the optimum flexural strength is obtained.

5.3 Results of Modulus of elasticity Tests on Concrete cylinders

The test specimens as per IS: 516· 1959 (15mm diameter and 300mm height). The
specimens are placed, with the strain-measuring system attached in the testing machine
making certain that the load transfer system is properly aligned. Zero the strain indicators.
Apply the tensile load continuously and without shock as prescribed in CRD-C 164. Record,
without interruption of loading, the applied load and axial strain. Axial strain is defined as
the total axial deformation divided by the effective gage length.

Calculate the modulus of elasticity using formula:

E = (S2 – S1)/ (€2-€1)
E = modulus of elasticity
S2 = stress corresponding to 50 percent of ultimate load,
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S1 = stress corresponding to 10 percent of ultimate load,
€2 = longitudinal strain produced by S2
€1= longitudinal strain produced by S1

% OF QUARTZ SAND YOUNG’S MODULUS

0 30827.15

25 32243.07

50 32332.12

100 32275.38

Table 2: Young’s modulus of Concrete cylinders with various percentages of Quartz sand

Graph 3: Young’s modulus of Concrete cylinders with various percentages of Quartz sand

6. CONCLUSION
Based on experimental research for concrete made with partial replacement of fine
aggregate by quartz sand with different percentage (0%,25%,50% and 100%) are
conducted, the test results show clearly that 50%quartz sand as a partial replacement of
fine aggregate has beneficial effects of the mechanical properties concrete & the following
conclusions are drawn at 28 days.

Compressive strength is 9.53% greater than that of Conventional concrete

Flexural strength is 13.53% higher than that of Conventional concrete
Modulus of elasticity is 4.88% higher than that of Conventional concrete.
The water absorption was about 0.31%less than that of conventional concrete.

7. REFERENCE
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We are thankful to E.Divya for submitting this research paper to us. We are hopeful that
this will be of great use to all engineers who are looking for more information on
“Behaviour Of Concrete Partially Replacing Quartz Sand As Fine Aggregate.“

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