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Life comparison of SKF & Compitetor make bearing considering all contributing parameters

SKF Bearing: 22230 CCK/ W33 SKF Bearing: C 2230 K


Si: No Parameters Values Si: No Parameters Values
1 Dynamic load rating (KN) C 850 1 Dynamic load rating (KN) C 980
2 Static load rating (KN) 1080 2 Static load rating (KN) 1220
3 Fatigue limit (KN) Pu 102 3 Fatigue limit (KN) Cu 114

SKF life Calculation: Lnm = a1.aSKF(C/P)^p Compitetor life calculation: Lna = a1.aISO.(C/P)^p
Meaning of parameters Meaning of parameters
Si: No Parameter Meaning Si: No Parameter Meaning
Reliability factor, Value associated with it Reliability factor, Value associated with it
1 a1 is 1
1 a1 is 1

Factor based on cleanliness factor


2 aSKF & fatigue load limt & the viscosity ratio 2 aISO
of lubricant used
Life adjustment factor for operating
conditions

Contamination factor based on


3
cleanlinees condition
3 ec Contamination factor

4 K (viscocity ratio) 4 K (viscocity ratio)

Assumptions Assumptions
P = Equivalent load on the bearing = 1500 KN P = Equivalent load on the bearing = 1500 KN
Viscosity ratio K for fair lubrication condition 2 Viscosity ratio K for fair lubrication condition 2
Contamination factor = 0.6 - Slight Contamination Contamination factor = 0.6
Bearing Max. Operating RPM = 200 Bearing Max. Operating RPM = 200

Calculation Calculation
850/1500 = 0.567 0.3*1600/3000 = 0.34

0.6*0.567 = 0.34

Reffering to the diagram = 1.2

reffering to diagram = 2.5

L10 = (C/P)^p = 199.827X10^6 Revolutions L10 = (C/P)^p = 204.394X10^6 Revolutions


. and L10h (Basic Life) = 16652 Hrs . and L10h (Basic Life) = 17032 Hrs

Lnmh = a1 * aSKF * L10h = 1*2.5*16652 = 41630 Hrs Lnah = a1*aISO*L10h = 1*1.2*17032 = 20439 Hrs

SKF bearing attained life is 41630 Hrs with a The attained life of competitor bearing is 20439 Hrs with a
Static safety fator around 8.4 Static safety fator around 8.4

SKF bearing gives 103% more life as compared to the Upgraded competitor bearing
Power Loss comparison of SKF & Compitetor make bearing considering all contributing parameters
SKF Bearing: 24184 ECAK30/ W33 Competitor Bearing: 24184-BE-XL-K30
Si: No Parameters Values Si: No Parameters Values
1 Bearing bore diameter [mm], d 420 1 Bearing bore diameter [mm], d 420
2 Bearing outside diameter [mm], D 700 2 Bearing outside diameter [mm], D 700
3 Bearing Width, B 280 3 Bearing Width, B 280

SKF Power Loss Calculation Compitetor Power Loss Calculation

Si: No Parameter Calculation Si: No Parameter Calculation

1
Equivalent Load 1280 + (130*1.7) = 1501 KN 1
Equivalent Load 1280 + (130*1.72) = 1503.6 KN
P = Fr + Y1 Fa P = Fr + Y1 Fa
The frictional The frictional
2
moment 0.5*.0018*1501*1000*420 = 2
moment 0.5*.0020*1503.6*1000*420 =
M = 0,5 µ P d 567378 Nmm M = 0,5 µ P d 631512 Nmm

3 Power Loss 1.05*10-4 *567378*200 = 3 Power Loss 1.05*10-4 *631512*200 =


11915 W 13262 W

Assumptions Assumptions
Radial Load, Fr = 1280 KN Radial Load, Fr = 1280 KN
Axial Load, Fa = 130 KN Axial Load, Fa = 130 KN
RPM = 200 RPM = 200

Power Loss for SKF bearing = 11915 W Power Loss for Competitor bearing = 13262 W

The Power Loss in SKF bearing is 11.3% lesser as compared to the Upgraded competitor bearing
The Total Power Saved by using SKF bearing for 1 Year = 11636 KW
SKF POWER 3 (15)

22230 CCK/W33
d 150
Fap = 0,003 B d 32.85 KN D 270
Fa/Fr 0.05 B 73
Fa/Fr ≤ e THEN P = Fr + Y1 Fa 68.93 KN C 850
Fa/Fr > e THEN P = 0,67 Fr + Y2 Fa 52.765 Co 1080
Pu 102
P0 = Fr + Y0 Fa Ref. 2200
Lim. 3000
n/nr 0.09505 m 18
Pm 6.9336 KN μ 0.0018
e 0.26
The frictional moment Y1 2.6
M = 0,5 µ P d 9305.55 Nmm Y2 3.9
Compared to Competitor Brg. 6686.40% Less moment Y0 2.5
Power loss
NR = 1,05 * 10–4 M n 204.31777 W Fr 61
Power Loss for 1 Year 1765.3056 KW for 1 Year Fa 3.05
Power Gain Compared to Competitor Brg. 6390.75% Saved
n 209.11
Power Saved by Using SKF Bearing
for One Year 112816.23 KW nr 2200

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SKF POWER 4 (15)

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SKF POWER 5 (15)

1000 1522
0.2091121

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FAG POWER 6 (15)

24184 EC AK30/ W33


d 420
Fap = 0,003 B d 352.8 KN D 700
Fa/Fr 0.1015625 B 280
Fa/Fr ≤ e THEN P = Fr + Y1 Fa 1503.6 KN C 7400
Fa/Fr > e THEN P = 0,67 Fr + Y2 Fa 1190.4 Co 12600
Pu 860
P0 = Fr + Y0 Fa Ref. 270
Lim. 720
n/nr 0.7407407 m 431
Pm 80.892 KN μ 0.002
e 0.39
The frictional moment Y1 1.72
M = 0,5 µ P d 631512 Nmm Y2 2.56
Y0 1.68
Power loss
NR = 1,05 * 10–4 M n 13261.752 W Fr 1280
Power Loss for 1 Year 114581.54 KW for 1 Year Fa 130

n 200
nr 270

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FAG POWER 7 (15)

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FAG POWER 8 (15)

0.15 24
192 30
12
8640

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To Calculate Easily 9 (15)

Case 1 22230 cck/w33

reffering to diagram = 2.5

Case 2 c 2230 k

reffering to diagram = 1.1

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To Calculate Easily 10 (15)

22230 cck/w33

C 850
P 68.93 RPM 209.11
C/P 12.331350646 p 3.3333333
L10=(C/P)^p 4332.1367511 MILLION REVOLUTIONS
L10h 345283.72237 Hours

Pu 102 a1 1
Pu/P 1.4797620775 askf 2.5
nc 0.6
nc*(Pu/P) 0.8878572465
Kappa, K 2
Lnm = a1.aSKF(C/P)^p 10830.341878 MILLION REVOLUTIONS
Lnmh 863209.30593 Hours

C0 1080
P0 68.93
s0 15.668069056

C 980
P 68.93 RPM 209.11
C/P 14.217321921 p 3.3333333
L10=(C/P)^p 6961.8713029 MILLION REVOLUTIONS -37.77%
L10h 554881.10747 Hours 29.64%

Cu 114 a1 1
Cu/P 1.6538517336 aiso 1.2
ec 0.6
ec*(Cu/P) 0.9923110402
Kappa, K 2
Lnm = a1.aSKF.L10h 8354.2455635 MILLION REVOLUTIONS
Lnmh 665857.32896 Hours 92.84%

C0 1220
P0 68.93
s0 17.699115044

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To Calculate Easily 11 (15)

3.8 3.4
9 1 2.4
0.4222222 5.6842105

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To Calculate Easily 12 (15)

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OIL FLOW 13 (15)

C 2230 Oil Flow

2 lpm 1.08 77

ndm 43919.4

MG Cyl 23192 460, 760, 240


d D B n*dm 5100 20
460 760 240 12200
Q=3.10-5DB 5.472
Q=2.10-5DB 3.648
Q = 0.01 (dm + 25). 6.35

220 340 90
Q=3.10-5DB 0.918
Q=2.10-5DB 0.612

150 270 73
Q=3.10-5DB 0.5913
Q=2.10-5DB 0.3942

da = 11.7 · 4√Q · ν/G [mm]

11.7*1200square
402.48

min kappa 0.13725

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OIL FLOW 14 (15)

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OIL FLOW 15 (15)

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