Hydraulic Report - Rev-0 - 26th May'11 PDF

DHU-NOCL Project Doc No.
: CS-140-PR-50-0004
Cuddalore Refinery, Tamil Nadu HYDRAULIC REPORT Page 2 of 35
Project No: SO-2331 Rev: 0
TABLE OF CONTENT
1 INTRODUCTION .............................................................................................................. 3
2 BASIS OF DESIGN .......................................................................................................... 3
3 METHODOLOGY ............................................................................................................. 4
4 RESULTS:........................................................................................................................ 5
4.1 Line sizing summary of pump loops .......................................................................... 5
4.2 Line sizing summary for compressor loops ............................................................. 21
4.3 Line sizing summary for Utility headers ................................................................... 31
4.4 Line Sizing Summary for Miscelleneous lines.......................................................... 32
5 REFERENCES ............................................................................................................... 35
DHU-NOCL Project Doc No. : CS-140-PR-50-0004
1 Introduction:
This document is intended to provide hydraulic design basis for process and utility lines.
It summarizes the hydraulics and line sizing calculations performed to validate the
summary provided in FEED package [Ref.-1].
This calculation summary presents the results of line sizing calculations for the major
Process & Utility loops in DHU (NOCL). The sizing calculations are based on Samsung
design criteria.
2 Basis of design:
2.1 Liquid line size is designed with Darcy's equation
2.2 Vapor Line size is designed with compressible isothermal flow equation
2.3 For two-phase flow, the line size is determined such that the velocity remains below
erosion velocity by avoiding:
-Slug and plug flows (intermittent flows) for horizontal piping
-Churn and plug flows (bubbly slug) for vertical upwards flow
-Oscillary flow for vertical downwards flow
2.4 Specifications in FEED package such as line size, pump head etc. are treated as a
minimum. Only upward revision is done, if required.
2.5 The equivalent length has been calculated using the isometrics.
2.6 Overdesign margin is considered as per Axens guideline.[Ref.-2]

3 Methodology:
3.1 Pressure drop & velocity calculations have been carried out using in-house software
for major process lines.
3.2 In house line sizing program (MS Excel Spreadsheet) is used for Simple single
phase line sizing.
4 Results:
The results of the line sizing calculations are tabulated below:
4.1 Line sizing summary of pump loops
NODE : (1) From Feed Surge Drum(140-V-001) to Juction of Recycle Gas (Note-1)
Normal Flow (NF) : As per Heat & Material Balance (SOR)

Maximum Flow (MF) : 110 % Normal Flow
Minimum Flow (mF) : 60% Normal Flow
RESULT :
NF MF mF Equivalent Line
bar(g) / bar bar(g) / bar bar(g) / bar Length(m) Size(inch)
140-V-001 PRESSURE 1.5 1.5 1.5
140-V-001 – 140-P-001A/B Frictional
1.459 0.041 1.453 0.047 1.479 0.021
suction (Note-1)
Static 2.078 - 0.619 2.072 -0.619 2.098 0.619 71.3 10
Equip/inst
2.038 0.04 2.032 0.04 2.058 0.04
140-P-001A/B Discharge
106.508 104.491 109.2
140-P-001A/B Discharge – 140- Frictional
FCV-408 inlet 106.226 0.282 104.15 0.341 109.094 0.106
Static 106.26 -0.034 104.184 -0.034 109.128 -0.034 65.7 6
Equip/inst 105.46 0.8 103.584 0.6 108.728 0.4
140-FCV-408 inlet – Recycle gas Frictional
junction 105.13 0.335 103.076 0.508 108.573 0.155
Static 104.79 0.335 102.741 0.335 108.238 0.335 101.6 6
Equip/inst 94.9 9.9 94.9 7.9 94.9 13.2
Recycle gas junction pr. 94.9 94.9 94.9
Note:
(1) Calculated NPSHa (MF/NF/mF)= 6.2/6.28/6.5 m

(2) Calculated Pump shut-off pressure= 126.9 barg
Process Flow Sketch
Nozzle EL=8 m
Fig. (1) From Feed Surge Drum (140-V-001) to Juction of Recycle Gas
NODE : (3) From Wash Water Drum to Reactor Effluent Air Cooler (140-EA-001)

RESULT :
140-V-004 PRESSURE 3.0 3.0 3.0
2.97 0.03 2.957 0.043 2.985 0.015
suction (Note-2)
Static 3.413 -0.443 3.4 -0.443 3.428 -0.443 24.7 3
Equip/inst 3.373 0.04 3.36 0.04 3.388 0.04
140-P-002 Discharge 93.03 89.56 94.9
140-P-002A/B Discharge--140- Frictional
FCV-419 inlet 92.97 0.056 89.478 0.082 94.88 0.019
Static 92.97 0.0 89.478 0.0 94.88 0.0 23 3
Equip/inst 92.37 0.6 88.878 0.6 94.292 0.6
140-FCV-419 inlet – Splitter Frictional
92.357 0.02 88.849 0.029 94.285 0.007
Static 92.357 0.0 88.849 0.0 94.285 0.0 18 3
Equip/inst 83.484 8.874 84.111 4.738 82.581 11.714
Splitter - Reactor Effluent Frictional 82.051 1.433 82.046 2.065 82.06 0.521
Static 80.395 1.656 80.39 1.656 80.403 1.657 13 2
Equip/inst 80.1 0.3 80.1 0.3 80.1 0.3
Reactor Effluent Junction
80.1 80.1 80.1
Pr. (Note-1)
Note:
(1) Reactor effluent junction downstream pressure has been taken from Recycle compressor (140-K-001) loop.

(3) Calculated Pump shut-off pressure= 109 barg
Process Flow Sketch
Nozzle EL=6 m
Fig.(3) From Wash Water Drum to Reactor Effluent Air Cooler (140-EA-001)
NODE : (5) Lean amine from ARU to 140-C-001

RESULT :
Lean Amine from ARU 9.5 9.5 9.5
OSBL - splitter Frictional
9.409 0.091 9.439 0.061 9.439 0.061
Static 8.959 0.450 8.989 0.45 8.989 0.45 191.42 8
Equip/inst 8.639 0.320 8.669 0.32 8.669 0.32
Splitter – 140-P-003 suction Frictional
(Note-1) 8.611 0.028 8.597 0.072 8.642 0.027
Static 8.611 -0.36 8.957 -0.36 9.002 -0.36 31.9 6
Equip/inst 8.971 0.04 8.917 0.04 8.962 0.04
140-P-003 Discharge 88.0 86.264 92.004
140-P-003 suction – splitter Frictional
87.978 0.022 86.23 0.034 91.996 0.008
Static 88.0 -0.041 86.27 -0.041 91.955 0.041 18 6
Equip/inst 87.7 0.32 85.95 0.32 91.7 0.32
Splitter – 140-C-001 Frictional 87.7 0.076 85.836 0.114 91.6 0.029
Static 86.01 1.729 84.107 1.729 89.9 1.729 101 6
Equip/inst 78.4 7.571 78.4 5.708 78.4 11.559
HP amine absorber
78.4 78.4 78.4
Note:

Process Flow Sketch
Nozzle EL=17.8 m
Fig.(5) Lean amine from ARU to 140-C-001

NODE : (7) From Stripper Reflux Drum(140-V-008) to Stripper (140-C-002)

RESULT :
140-V-008 PRESSURE 6.4 6.4 6.4
140-V-008 – 140-P-004 A/B Frictional
6.388 0.012 6.388 0.012 6.396 0.004
suction (Note-1)
Static 6.694 -0.306 6.694 -0.306 6.702 -0.306 31.8 4
Equip/inst 6.654 0.04 6.654 0.04 6.662 0.04
140-P-004 A/B Discharge 11.566 11.494 11.646
140-P-004A/B Discharge – 140-C- Frictional
002 11.503 0.057 11.402 0.092 11.633 0.013
Static 9.03 2.473 8.929 2.473 9.16 2.473 132 3
Equip/inst 7.0 2.037 7.0 1.928 7.0 2.16
Stripper
7.0 7.0 7.0
Note:

Process Flow Sketch
Nozzle EL=5 m Nozzle EL=35 m
Fig.(7) From Stripper Reflux Drum(140-V-008) to Stripper (140-C-002)

NODE : (9) From Stripper (140-C-002) to Unit 2500 (Gas oil product)

RESULT :
140-C-002 PRESSURE 7.3 7.3 7.3
140-C-002 – 140-P-005 A/B Frictional
7.283 0.017 7.278 0.022 7.292 0.008
suction (Note-1)
Static 7.623 -0.0340 7.618 -0.340 7.632 -0.34 61.1 10
Equip/inst 7.583 0.04 7.578 0.04 7.592 0.04
140-P-005 A/B Discharge 11.928 11.789 12.07
140-P-005A/B Discharge – 140-V- Frictional
009 inlet 11.191 0.737 10.911 0.878 11.80 0.264
Static 10.937 0.253 10.657 0.253 11.553 0.253 335 6
Equip/inst 9.497 1.44 9.217 1.44 10.113 1.44
140-V-009 inlet - 140-V-019 inlet Frictional
9.415 0.082 9.113 0.094 10.083 0.03
Static 9.673 -0.258 9.358 -0.245 10.368 -0.285 57 6
Equip/inst 8.973 0.7 8.7 0.7 9.668 0.7
140-V-019 inlet - Unit 2500 Frictional 8.531 0.442 8.192 0.508 9.514 0.154
Static 8.653 -0.122 8.314 -0.122 9.636 -0.122 194 6
Equip/inst 5.0 3.683 5.0 3.321 5.0 4.627
Unit 2500 (Gas oil product)
5.0 5.0 5.0
Note:

Process Flow Sketch
Nozzle EL=6 m
Fig.(9) From Stripper (140-C-002) to Unit 2500 (Gas oil product)

NODE : (11) From Hydrocarbon Drain Drum to Slops
3
Rated Flow (MF) : 11.5 m /h
RESULT :
140-V-021 PRESSURE 0.25
0.249 0.001
suction (Note-1)
Static 0.249 0.0 1 3
Equip/inst 0.249 0.0
140-P-013A/B Discharge 6.559
140-P-013A/B Discharge –Slops Frictional
6.486 0.073
Static 5.9 0.543 210 3
Equip/inst 5.9 0.0
Slops
5.9
Note:
(1) Calculated NPSHa (MF/NF/mF)= 0.035/-/- m

Process Flow Sketch
Fig.(11) From Hydrocarbon Drain Drum to Slops

NODE : (13) From Amine Drain Drum to ARU
3
Rated Flow (MF) : 3.5 m /h
RESULT :
140-V-022 PRESSURE 0.25
140-V-022– 140-P-014A/B suction Frictional
0.249 0.001
(Note-1)
Static 0.249 0.0 2 2
140-P-014A/B Discharge – To Frictional
LCV-532 outlet 4.605 0.044
Static 4.323 0.281 70 2
To LCV-532 outlet
4.323
Note:
(1) Calculated NPSHa (MF/NF/mF)= 0.022 m

(2) Calculated Pump shut-off pressure= 9 barg
Process Flow Sketch
Fig. (13) From Amine Drain Drum to ARU

NODE : (15) From Flare K.O. Drum to Slops header
3
Rated Flow (MF) : 26 m /h
RESULT :
140-V-023 PRESSURE 0.25
140-V-023– 140-P-015A/B suction Frictional
0.215 0.035
(Note-1)
Static 0.528 -0.313 35 4
140-P-015A/B Discharge –To Frictional
Slops header 5.404 0.117
Static 5.439 -0.035 109.7 4
To Slops header
5.239
Note:
(1) Calculated NPSHa (MF/NF/mF)= 2.97/-/- m

Process Flow Sketch
Nozzle EL=4.5 m
Fig.(15) From Flare K.O. Drum to Slops header

4.2 Line sizing summary for compressor loops:
NODE : (17.a) Make Up H2 Gas (B/L) to Make up Gas Compressor 140-K-001 Stage-2 inlet

RESULT :
SOR Equivalent Length(m) Line

NF MF Size(inch)
bar(g) / bar bar(g) / bar
Make up H2 fr. Unit-1500 20 20
Make up H2 gas from B/L – 140-K-Frictional
19.8 0.202 19.67 0.33
001 suction
Static 278 6”
19.8 0.00 19.67 0.00
Equip/inst 19.57 0.23 19.44 0.23
140-K-001 Stage-1 Discharge 44.34 44.2
‘140-K-001 stage-1 Discharge to Frictional
44.30 0.031 44.15 0.05
140-K-001 stage-2 inlet
Static 78 6”
44.30 0.00 44.15 0.00
Equip/inst 43.7 0.57 43.6 0.57
43.7 43.6
Note:
Process Flow Sketch
Fig.(17.a) Make Up H2 Gas (B/L) to Make up Gas Compressor 140-K-001 Stage-2 inlet
NODE : (17.b) Make Up H2 Gas Compressor Discharge to B/L

RESULT :
SOR Equivalent Line

NF MF Length(m) Size(inch)
140-K-001 Discharge
93.47 93.5
Pressure
140-K-001A/B– ‘T’ Point Frictional
93.45 0.025 93.5 0.04
Static 93.45 0.00 93.5 0.00 83 6’’
Equip/inst
‘T’ Point| – PCV-922 Frictional
93.45 0.001 93.5 0.001
Static 93.45 0.00 93.5 0.00 18 2”
Equip/inst
PCV-922– 140-EE-009 Frictional
93.447 0.003 93.5 0.001
Static 93.447 0.00 93.5 0.00 15 2”
Control valve 41.3 52.156 41.4 52.1

140-EE-009 – B.L Frictional 41.3 0.014 41.3 0.011 130 2”
Static 41.3 0.00 41.3 0.00
Equip/inst 41 0.3 41 0.3
41 41
Note:
Process Flow Sketch
Fig.(17.b) Make Up H2 Gas Compressor Discharge to B/L

NODE : (17.c) Make Up H2 Gas Kick back Cooler loop..

RESULT :
SOR Equivalent Line

140-K-001 Discharge
93.47 93.5
Pressure
140-K-001A/B – ‘T’ Point Frictional
93.45 0.025 93.46 0.028
Static 93.45 0.00 93.46 0.00 90 6”
Equip/inst
‘T’ Point| – FCV-431 Frictional
93.43 0.016 93.43 0.024
Static 93.43 0.00 93.43 0.00 52 6”
Equip/inst 93.26 0.17 93.267 0.17
FCV-431 (c) – 140-EE-004 (d) Frictional 93.24 0.025 93.23 0.04
Static 93.24 0.00 93.23 0.00 24 6”
Control valve 19.85 73.4 19.85 73.848
140-EE-004 (d) – 140-V-002 Frictional 19.85 0.041 19.83 0.023 18 6”
Static 19.85 0.00 19.83 0.00
Equip/inst 19.65 0.2 19.6 0.2
19.65 19.6
Note:
Process Flow Sketch
Fig. (17.c) Make Up H2 Gas Kick back Cooler loop..

NODE : (17.d) Make Up H2 Gas Compressor Discharge to Recycle gas Compressor (140-K-002) Discharge.

RESULT :
SOR Equivalent Line

140-K-001 Discharge
93.47 93.5
Pressure
140-K-001A/B – ‘T’ Point (in 140- Frictional
93.4 0.07 93.43 0.07
K-002 Discharge.)
Static 167 6”
93.4 0.00 93.43 0.00
Equip/inst 93.3 0.1 93.26 0.17
93.3 93.26
Note:
Process Flow Sketch
Fig.(17.d) Make Up H2 Gas Compressor Discharge to Recycle gas Compreesor (140-K-002) Discharge.
NODE : (18) Recycle Gas from Separator V-006 to separator V-006 (Compressor 140-K-002 loop)
Normal Flow (NF) : As per Heat & Material Balance (EOR)

Maximum Flow (MF) : Based on 120% of quench gas at EOR
RESULT :
bar(g) / bar bar(g) / bar bar(g) / bar Length (m) Size(inch)
140-V-006 78.8 78.8 78.8
V-006 to V-007 Frictional 78.758 0.042 78.748 0.052 78.785 0.015
Static 78.762 -0.004 78.752 -0.004 78.789 -0.004 69 10
Equip/inst 78.762 0.00 78.752 0.00 78.789 0.00
‘V-007 to C-001 Frictional 78.742 0.02 78.727 0.025 78.782 0.007
Static 78.738 0.004 78.723 0.004 78.778 0.004 33 10
Equip/inst 78.718 0.02 78.703 0.02 78.578 0.02
C-001 to V-005 Frictional 78.665 0.053 78.635 0.068 78.559 0.019
Static 78.668 -0.003 78.638 -0.003 78.562 -0.003 99 10
Equip/inst 78.468 0.2 78.438 0.2 78.362 0.2
V-005 to K-002 Suction Frictional 78.418 0.05 78.373 0.065 78.343 0.019 10
Static 78.419 -0.001 78.374 -0.001 78.344 -0.001 90
Equip/inst 78.209 0.21 78.164 0.21 78.134 0.21
140-K-002 Discharge 93.984 94.09 93.063
140-K-002 discharge to juc. 1 Frictional 93.852 0.132 93.921 0.169 93.015 0.048 8
Static 93.852 0.00 93.921 0.00 93.015 0.00 60
Equip/inst 93.852 0.00 93.921 0.00 93.015 0.00
‘junc.1 to junc.2 Frictional 93.844 0.008 93.913 0.008 93.011 0.004 8
Static 93.844 0.00 93.913 0.00 93.011 0.00 12
Equip/inst 93.694 0.15 93.763 0.15 92.861 0.15
junc.2 to junc.3 Frictional 93.662 0.032 93.731 0.032 92.85 0.011 8
Static 93.662 0.00 93.731 0.00 92.85 0.00 12
Equip/inst 93.512 0.150 93.581 0.150 92.7 0.150
Junc.3 to 140-EE-001(shell Frictional 93.49 0.022 93.559 0.022 92.691 0.009 12
Static 93.47 0.02 93.539 0.02 92.671 0.02 31.6
Equip/inst 93.47 0.00 93.539 0.00 92.671 0.00
‘EE-001 (shell side) to H-001 Frictional 93.018 0.452 93.087 0.452 92.456 0.215 12
Static 92.906 0.112 92.975 0.112 92.344 0.112 129.9
Equip/inst 91.606 1.2 91.775 1.2 91.144 1.2
H-001 to R-001 Frictional 91.498 0.208 91.667 0.208 91 0.14 16
Static 91.287 0.211 91.356 0.211 90.783 0.211 134.5
Equip/inst 87.287 4.0 87.356 4.0 86.783 4.0
R-001 to EE-002 Frictional 87.245 0.042 87.312 0.044 86.8 0.017 16
Static 87.345 -0.1 87.412 -0.1 86.9 -0.1 30
Equip/inst 81.845 5.5 81.912 5.5 81.4 5.5
EE-002 to EE-001 (tube side) Frictional 81.79 0.055 81.855 0.057 81.338 0.02 16
Static 81.762 0.028 81.827 0.028 81.31 0.028 94.3
Equip/inst 81.252 0.51 81.317 0.51 80.8 0.51
EE-001 (tube side) to junc.4 Frictional
80.73 0.421 80.857 0.46 80.639 0.159 14
(wash water injection point)
Static 80.675 0.154 80.703 0.154 80.485 0.154 110.5
Equip/inst 80.055 0.62 80.091 0.612 79.865 0.62
Junc.4 to EA-001 Frictional 79.982 0.073 80.01 0.081 79.839 0.026 8/6
Static 79.992 -0.010 80.02 -0.010 79.849 -0.010 18.2
Equip/inst 79.992 0.00 80.02 0.00 79.849 0.00
EA-001 to EE-003 Frictional 79.861 0.131 79.872 0.145 79.802 0.049 6/8/14
Static 79.898 -0.037 79.909 -0.037 79.838 -0.037 105.2
Equip/inst 79.198 0.7 79.209 0.7 79.138 0.7
EE-003 to V-006 Frictional 79.099 0.099 79.099 0.11 79.099 0.04 14
Static 79.1 -0.001 79.1 -0.001 79.1 -0.001 60.2
Equip/inst 78.8 0.3 78.8 0.3 78.8 0.3
78.8 78.8 78.8
Process Flow Sketch
Fig.(19) Recycle Gas from Separator V-006 to separator V-006 (Compressor 140-K-002 loop).
4.4 Line Sizing Summary for Two Phase Loop:
NODE : (21) 140-V-006 to 140-C-002 (Stripper)
Normal Flow (NF) : As per Heat & Material Balance

RESULT :
MF Equivalent Line
bar(g) / bar Length(m) Size(inch)
140-V-006
78.8
140-V-006 to FCV-416 Frictional
78.765 0.035
Static 78.806 -0.041 46 8
FCV-416 to 140-C-002 Frictional
78.378 0.178
Static 77.601 0.777 216 10
140-C-002 7.0
Process Flow Sketch
Fig.(21) 140-V-006 to 140-C-002 (Stripper)

4.3 Line sizing summary for Utility headers:
NODE : (20) UTILITY HEADERS
HEADER
FLOW RATES PRESSURE DROP VELOCITY Size(inch)
(bar)/ 100 m
UTILITY HEADER TYPE ( m/ sec)
(For Maximum
Flow) (For Maximum Flow)
MAXIMUM NORMAL
H.P. STEAM HEADER

33090 Kg/Hr 18690 Kg/Hr 0.074 11 10
M.P. STEAM HEADER 33000 Kg/Hr 18600 Kg/Hr 0.015 19 14
L.P. STEAM HEADER 5850 Kg/Hr 2380 Kg/Hr 0.044 19 8
INSTRUMENT AIR HEADER 709.1 Nm3/Hr 709.1 Nm3/Hr 0.053 7 3
PLANT AIR HEADER 480 Nm3/Hr 480 Nm3/ Hr 0.074 12 2
NITROGEN HEADER 517 Nm3/Hr 289 Nm3/Hr 0.006 3 4
POTABLE WATER HEADER 5 m3/Hr 5 m3/Hr 0.114 0.89 2
SERVICE WATER HEADER 10 m3/Hr 10 m3/Hr 0.433 1.28 2
BOILER FEED WATER HEADER 8082 Kg/Hr 7268 Kg/Hr 0.039 .5 3
COOLING WATER HEADER 1028 m3/Hr 913 m3/ Hr 0.062 1.85 18
FUEL OIL HEADER 665 Kg/Hr 665 Kg/ Hr 0.021 0.1 2
FUEL GAS HEADER 488 Kg/Hr 566 Kg/Hr 0.075 15 3
D. M. WATER HEADER 10 m3/Hr 10 m3/Hr 0.114 0.89 2

Node :(22) Other lines

RESULT :
Pipe LDP
Sr. Flowrate
Fluid FROM TO P&ID NUMBER ND VEL(m/s) (bar/100m)
No.
(inch)
(kg/h)
140-C-003
1 RICH MAINE + H2S ARU BL CS-140-PR-15-0016 87389.5 8 0.75 0.03
BTM
2 HC+AMINE 140-V-018 ARU BL CS-140-PR-15-0016 3338.5 2 0.49 0.081
UNIT 350
3 H2S+H2 140-V-018 BL/Fuel gas CS-140-PR-15-0016 815.1 3 14.743 0.107
furnace header
4 HC 140-V-10 CLOSED DRAIN CS-140-PR-15-0016 2475 2 0.49 0.054
5 HC 140-V-10 CLOSED DRAIN CS-140-PR-15-0016 2475 2 0.49 0.054
140-C-002
6 STRIPPER OVHD 140-EA-002 CS-140-PR-15-0017 18014.7 8 15.13 0.103
OVHD
SOUR WATER +
7 140-V-008 140-V-004 CS-140-PR-15-0021 3638.8 2 0.437 0.049
H2S
SOUR WATER +
8 140-V-008 UNIT 550 CS-140-PR-15-0021 3638.8 2 0.437 0.049
H2S
9 SOUR WATER 140-V-009 140-V-004 CS-140-PR-15-0022 377.3 2 0.055 0.001
10 GAS OIL 140-V-019 140-F-001 CS-140-PR-15-0022 79255 4 3.214 0.992
N2
11 NITROGEN 140-V-011 CS-140-PR-15-0034/23 17.6 4 1.718 0.031
DISTRIBUTION
N2
12 NITROGEN FLARE CS-140-PR-15-0023 5.5 1 0.323 0.001
DISTRIBUTION
FUEL OIL FIRE HEATER

13 FUEL OIL CS-140-PR-15-0026 716.1 2 0.093 0.019
SUPPLY BURNER
5 References:
1- FEED Hydraulic Report Rev.-0, Doc. No.-CK-140-PR-50-004 .

2- Axens data book Rev.-1 page 31.

Hydraulic Report - Rev-0 - 26th May'11 PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Hydraulic Report - Rev-0 - 26th May'11 PDF

Uploaded by

Copyright:

Available Formats

DHU-NOCL Project Doc No.

Project No: SO-2331 Rev: 0

2 BASIS OF DESIGN .......................................................................................................... 3

Project No: SO-2331 Rev: 0

2.1 Liquid line size is designed with Darcy's equation

-Slug and plug flows (intermittent flows) for horizontal piping

-Oscillary flow for vertical downwards flow

2.6 Overdesign margin is considered as per Axens guideline.[Ref.-2]

Project No: SO-2331 Rev: 0

Project No: SO-2331 Rev: 0

The results of the line sizing calculations are tabulated below:

4.1 Line sizing summary of pump loops

Normal Flow (NF) : As per Heat & Material Balance (SOR)

(1) Calculated NPSHa (MF/NF/mF)= 6.2/6.28/6.5 m

Project No: SO-2331 Rev: 0

Process Flow Sketch

Project No: SO-2331 Rev: 0

Normal Flow (NF) : As per Heat & Material Balance (SOR)

(2) Calculated NPSHa (MF/NF/mF)= 4.002/4.117/4.295 m

Project No: SO-2331 Rev: 0

Process Flow Sketch

Project No: SO-2331 Rev: 0

NODE : (5) Lean amine from ARU to 140-C-001

Normal Flow (NF) : As per Heat & Material Balance (SOR)

(1) Calculated NPSHa (MF/NF/mF)= 98.27/98.39/98.72 m

Project No: SO-2331 Rev: 0

Process Flow Sketch

Fig.(5) Lean amine from ARU to 140-C-001

Project No: SO-2331 Rev: 0

NODE : (7) From Stripper Reflux Drum(140-V-008) to Stripper (140-C-002)

Normal Flow (NF) : As per Heat & Material Balance (SOR)

(1) Calculated NPSHa (MF/NF/mF)= 3.7/3.7/3.8 m

Project No: SO-2331 Rev: 0

Process Flow Sketch

Nozzle EL=5 m Nozzle EL=35 m

Fig.(7) From Stripper Reflux Drum(140-V-008) to Stripper (140-C-002)

Project No: SO-2331 Rev: 0

Normal Flow (NF) : As per Heat & Material Balance (SOR)

(1) Calculated NPSHa (MF/NF/mF)= 4.36/4.43/4.56 m

Project No: SO-2331 Rev: 0

Process Flow Sketch

Fig.(9) From Stripper (140-C-002) to Unit 2500 (Gas oil product)

Project No: SO-2331 Rev: 0

NODE : (11) From Hydrocarbon Drain Drum to Slops

(1) Calculated NPSHa (MF/NF/mF)= 0.035/-/- m

Project No: SO-2331 Rev: 0

Process Flow Sketch

Fig.(11) From Hydrocarbon Drain Drum to Slops

Project No: SO-2331 Rev: 0

NODE : (13) From Amine Drain Drum to ARU

(1) Calculated NPSHa (MF/NF/mF)= 0.022 m

Project No: SO-2331 Rev: 0

Process Flow Sketch

Fig. (13) From Amine Drain Drum to ARU

Project No: SO-2331 Rev: 0

NODE : (15) From Flare K.O. Drum to Slops header

(1) Calculated NPSHa (MF/NF/mF)= 2.97/-/- m

Project No: SO-2331 Rev: 0

Process Flow Sketch

Fig.(15) From Flare K.O. Drum to Slops header

Project No: SO-2331 Rev: 0

4.2 Line sizing summary for compressor loops:

Normal Flow (NF) : As per Heat & Material Balance (SOR)