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RENR6975-03 Harness And Wire Electrical Schematic Symbols

September 2011
Symbols
Component Identifiers (CID¹) Wire Description Component Location
Module Identifier (MID²) Wire Wire Wire Wire Schematic Machine Schematic Machine
Description Description Component Component
Number Color Number Color Location Location Location Location
Engine Control Module Power Circuits Lighting Circuits
T
Alarm - Travel C -20 1 Solenoid - MCV Directional J-13 26
(MID No. 036) 101 RD Bat (+) (Not Application Specific) 604 OR Stop Lamp Pressure Temperature Level Flow Circuit Breaker
Alternator H-23 2 Solenoid - MCV Oil Flow J-13 26
CID Component 102 BU Hd Lmp 605 YL Turn Lamp - Left Symbol Symbol Symbol Symbol Symbol
103 YL Switch Assemnly 1 and 2 606 GY Turn Lamp - Right Arc Suppressor - ARC C-22 4 Solenoid - MCV Oil Pressure K-13 26
0041 ECM (Electronic Control Module) 8 Volt DC Supply
0091 Throttle Position Sensor 104 YL Wiper Power 607 PK Flood Lamp - Front Batteries H-23 3 Solenoid - Oscillating Axle F-19 21 Symbols and Definitions
109 OR Alt Output (+) Term. 608 GN Flood Lamp - Rear
0100 Engine Oil Pressure Sensor Control - Machine Interface R-13 6 Solenoid - Parking Brake H-19 11
112 PU Main Power Rly Output 610 OR Head Lamp Basic Fuse: A component in an electrical circuit that will open the circuit if too much current flows
0102 Boost Pressure Sensor Diode - Hydraulic Cab Riser B-15 7 Solenoid - Quick Coupler C-18 28
115 PK Front/Rear Flood Lamp Switch 611 PU Head Lamp Hi through it.
0105 Inlet Manifold Temperature Sensor 116 BR Bat (+) (Not Application Specific) 617 BR Tail/Position Lamp - Left (Road Pkg)/Width Flasher B-13 C Solenoid - Stabilizer Lockout (Left Front) C-23 18
0110 Engine Coolant Temperature Sensor 117 YL Beacon Switch 618 YL Tail/Position Lamp - Right (Road Pkg)/Width Fuse - Alternator H-24 5 Solenoid - Stabilizer Lockout (Left Rear) C-25 27 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
0174 Fuel Temperature Sensor 118 GY Stabilizer Switches 619 GN Head Lamp Lo
Fuse - Glow Plug J-21 5 Solenoid - Stabilizer Lockout (Right Front) C-23 18 circle indicates that the component has screw terminals and a wire can be disconnected from it.
0247 SAE J1939 Data Link 123 WH Switch Assemnly 1 and 2 633 BU Attach Lighting Ckt
124 GN A/C 638 WH Rotary Beacon Fuse - Lift Pump K-22 5 Solenoid - Stabilizer Lockout (Right Rear) C-25 27
0253 Personality Module Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
127 OR Hazzard Switch 648 BU Light SW To Headlamp Breaker Fuse - Main Power J-23 5 Solenoid - Swing Brake G-19 16
0262 5 Volt Sensor Power Supply No circle indicates that the wire cannot be disconnected from the component.
128 PK Hazzard Switch 649 YL Light SW To Park/Tail Lamp Breaker
0266 Crank Without Injection Input Fuse Blocks D-16 D Solenoid - Swing Pump J-19 16
133 OR Converter Lift Pump 692 YL Flasher Bkr To Flasher
0320 Speed/Timing Sensor A611 PU Aux Headlamp Hi Glow Plugs K-21 42 Solenoid - Travel Activation G-19 16 Ground (Wired): This indicates that the component is connected to a grounded wire. The
139 OR Refueling Pump Relay
0342 Secondary Engine Speed Sensor Joystick - L.H. J-1 B Solenoid - Travel Lock Magnet R-5 16 grounded wire is fastened to the machine.
140 BU Implement Lockout Relay A618 OR Aux Stop Lamp
0774 Secondary Throttle Position Sensor 149 PU Lift Pump Relay Control Circuits Joystick - R.H. G-1 C Solenoid - Travel Speed H-19 21
1639 Machine Security System Module 150 RD Engine Control A711 PU Crank W/O Inject N.O.
Ground (Case): This indicates that the component does not have a wire connected to ground.
Motor - Lift Pump L-22 5 Switch - Air Filter Clog Pressure F-7 20 It is grounded by being fastened to the machine.
1684 Fuel Injection Pump 187 PU Main Relay A712 BR Crank W/O Inject N.C.
196 BU Seat Heater C744 PU Parking Brake - Sol To SW Motor - Rufueling Pump E-13 10 Switch - ARC Clutch Pressure E-25 8
1743 Engine Operation Mode Selector Switch
197 GN Aux. Circuit F704 OR One Touch Low Idle Switch Motor - Starter J-25 5 Switch - Armrest Position H-1 B Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
1894 Cruise Control Disengage Switch
198 PK Bat (+) (Not Application Specific) F710 BR Lift Pump Relay contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
1895 Cruise Control Speed Toggle Switch Motor - Washer D-5 12 Switch - Brake Oil Accumulation Pressure T-7 30

M313C and M315C


199 OR Monitor F711 GN CAN Link +
Machine Control System Ground Circuits F712 GY CAN Link -
Motor - Wiper H-4 A Switch - Coolant Level R-21 31 Sender: A component that is used with a temperature or pressure gauge. The sender
(MID No. 039) 200 BK Main Chassis F716 WH Throttle Input One Relay - Forward Horn C-13 7 Switch - Disconnect H-25 3 measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.
CID
0096
0127
Fuel Level Sender
Component

Transmission Pressure Sensor


206
210
229
BK
BK
BK
Bat Side Of Disconnect
Converter Output (24/12 Volt)
Bat (-)
F717
F718
F719
YL
BU
BR
Throttle Input Two
Throttle Input Three
Throttle Input Four
Relay - Fuel Pump
Relay - Glow Plug
E-13
J-20
7
14
Switch - Engine Oil Level
Switch - Foot Horn
L-25
F-4
32
33
Wheeled Excavator Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
0291
0298
Engine Cooling Fan Solenoid
Service Brake Pedal Switch
A235
A278
BK
BK
Digital Sensor Return
Fuel Pump Control to V.L.P.M.
Basic Machine Circuits
F721
F722
F729
GY
OR
GN
AESC Control
Oil Level
Digital Sensor Return
Relay - Implement Lockout
Relay - Lift Pump
C-14
L-23
7
14
Switch - Forward Travel Pressure
Switch - Hydraulic Oil Clog Pressure
T-9
T-21
34
24 Electrical System It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
0374 Swing Brake Solenoid Valve Relay - Main Power E-14 D Switch - Hydraulic Oil Level T-21 35
304 WH Starter Relay No. 1 Output F771 OR Backup SW Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
0376 Travel Alarm Relay - Refueling Pump E-13 7
0444 Start Relay
306 GN Starter Relay Coil To Neut Start SW Or Key SW F772 WH Backup SW Switch - Interval Wiper C-11 A
BDM1-1999 coil that makes an electromagnet when current flows through it. The electromagnet
307 OR Key SW To Neutral Start SW F787 GN Service Brake SW (N.O.) Relay - Start H-22 5 Switch - Key F-1 C can open or close a valve or move a piece of metal that can do work.
0590 Engine Electronic Control Module 308 YL Main Power Relay Coil F790 BR Service Brake Pedal Relay - Wiper Cut Off D-14 7 Switch - Lever K-4 36
BDR1-1999
0598 Travel Speed Solenoid Valve 309 GY Alternator Regulator Term. G728 YL SW To SW (Generic)
0600 Hydraulic Oil Temperature Sensor Resistor - Alternator L-4 17 Switch - M C M Back up H-3 37 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
315 GN Start Aid Breaker To Start Aid Relay H788 WH SW To Breaker
0681 Parking Brake Solenoid Valve Resistor - CAN BUS P-9 7
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
320 OR Horn Relay Coil To SW H793 PU SW To Press SW Switch - MCV Pressure A J-16 26
that make electromagnet when current flows through them. It also has an internal switch that places
0736 Signal for Automatic Engine Speed Control 321 BR Backup Alarm Lamp Travel Alarm K746 PK Interaxle Lock Solenoid Sensor - Fuel Level C-18 13 Switch - MCV Pressure B J-16 26 the latch coil circuit open at the time the coil latches.
0882 Hydraulic Activation Solenoid Valve 322 GY Warning Horn (Forward) K777 GY Implement Pressure Sensor - Hydraulic Oil Temperature T-19 19 Switch - Opr. Service Brake Pressure R-7 30
1180 Auxiliary Hydraulic Solenoid #1 323 WH Fuel Pump Bat (+) K780 YL RH Joystick Trigger Switch
1181 Auxiliary Hydraulic Solenoid #2 325 PK Fuel Pump Relay Cut-Out M743 YL Quick Coupler Solenoid Sensor - Low Transmission Clutch Pressure J-19 21 Switch - Overload Pressure F-7 38 Harness and Wire Symbols
1486 Creeper Speed Solenoid Valve 365 YL Converter Lift Pump M744 PU MCV Oil Pressure Solenoid Sensor - Main Pump Angle T-18 23 Switch - Quick Coupler Pressure C-18 28 Wire, Cable, or Harness Harness Identification Letter(s):
1530 Quick Coupler Solenoid Valve 375 GN Glow Plug Relay M745 BU MCV Oil Flow Solenoid Solenoid - ARC Clutch D-24 15 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Switch - Refueling Pump C-11 D
1615 One Way Flow or Two Way Flow Solenoid Valve 376 GN Glow Plug Relay M746 GY MCV Directional Harness Identification Letters and
Solenoid - Aux. Hydraulic (CCW) H-14 16 Harness Connector Serialization Code:
384 BU Glow Plugs M747 OR MCV Pressure Switch B Switch - Reverse Travel Pressure R-9 34 Harness Connector Serialization
1616 Stabilizer High Pressure Solenoid Valve The "C" stands for "Connector" and the
Solenoid - Aux. Hydraulic (CW) H-14 16 Codes (see sample).
1617 Oscillating Axle Solenoid Valve Monitoring Circuits M748 GN MCV Pressure Switch A Switch - Service Brake Pedal Limit T-5 39 number indicates which connector in the
403 GN Alternator (R) Term. N720 GN Lift Pump Motor AG-C4 L-C12 harness (C1, C2, C3, ...).
1618 Swashplate Angle Position Sensor Solenoid - Creeper Speed G-19 16 Switch - Swing Pressure J-19 21 L-C12
430 BU Opr Mon Air Filter N739 GN Front Window/Water Valve Motor Resistor 111-7898 3E-5179 3E-5179
1621 Generator Solenoid Valve Solenoid - Generator K-19 21 Switch - Throttle Position G-1 C
442 GY Hyd System Temp Gage N741 PU Front Window/Water Valve Motor Resistor Part Number: for Connector Plug 1
1622 Travel Lock Magnet
447 PK Fuel Level Gage T776 GY Fuel Pump Relay Solenoid - Hammer K-13 16 Switch - Travel Pedal Limit T-5 40 Part Number: for Connector Receptacle
1623 Brake Lights
496 WH Opr Mon Panel Hyd Oil Level X778 PU LOW PRESSURE SW. TO CONTROLLER Solenoid - Hydraulic Demand Fan B-20 25 Swivel - Electric B-22 22 2
1624 Travel Solenoid
C411 OR Hyd Fan Sol X788 GY CK DOWN SOL.FROM CONTROLLER Terminal - Jump Start H-23 41
1628 Armrest Switch Solenoid - Implement Lockout H-19 21
E441 GN Boom Position 882 PK Com Port/Cat Datalink - Plug Receptacle
1629 Main Pump Power Shift Pressure Solenoid Solenoid - Main Pump K-19 16 Voltage Converter - Lift Pump 12V L-22 5 Pin or Socket Number
E452 WH Engine Coolant Level 883 GY Com Port/Cat Datalink + 5A
1630 Swing Pump Solenoid A893 OR Fuel SW To Fuel Pump Machine locations are repeated for components located close together.
E455 BR Hydraulic Oil Filter Deutsch connector: Typical representation
1670 Travel Pedal Limit Switch 1 Component
E479 YL Overload Warning Pressure Sw F846 PU LED Driver 1 A = Located inside of cab. of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
1683 Refueling Pump Relay E480 BU Forward Travel Pressure Switch F853 BR Travel Speed B = Located inside of left console.
2 sockets and the receptacle contains all pins.
1739 Hammer Solenoid E482 WH Reverse Travel Pressure Switch G836 WH ADEM III Multi-Function Output #4 325-AG135 PK-14
C = Located inside of right console.
¹ The CID is a diagnostic code that indicates which component is faulty. F475 GN Main Pump Swash Plate Angle Sensor H801 PU Proportional Driver Return (1-4) 1 Sure-Seal connector: Typical representation Harness identification code:
D = Located behind operator compartment. of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
² The MID is a diagnostic code that indicates which electronic control module G426 WH Swing Pressure H802 GY Proportional Driver Return (5-8)
diagnosed the fault. G428 BU Transmission Oil Press H803 BU Proportional Driver Return (9-12)
E= Mounted on engine Volume 1 of 2: Chassis 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

Accessory Circuits H804 GN Proportional Driver Return (13-16)


500 BR Wiper - Front (Park) H805 BR Proportional Driver Return (17-20)
508 PU Radio Speaker - Left H807 YL On/Off Driver Return (1-8)
509 WH Radio Speaker - Left (Commom) H834 YL 12V to 24V Converter © 2011 Caterpillar, All Rights Reserved Printed in U.S.A.
511 BR Radio Speaker - Right J844 GY +5 Volt Analog
512 GN Radio Speaker - Right (Common) R800 OR +8v Digital Sensor Power
518 OR Hazard Flasher To SW 951 PK MSS LED
579 BR A/C Blower Motor No. 1 960 BU Main Pump Sol
592 BU DC/DC Converter Power Output A918 GY Left Power SW To Joystick and Relay
A503 PK Front Defroster Fan (Low) A928 YL Left Cont Handle SW To Relay/Diode
A512 GN Rear Interrupt SW To Wiper Motor A951 YL Right Cont Handle SW To Relay/Diode
A526 PK Electronic Water Valve Actuator C995 YL Swing Brake Solenoid
A527 BU Electronic Water Valve Actuator E917 WH Armrest Position Switch Down
A529 WH Electronic Water Valve Actuator E918 GN Armrest Position Switch Up
Related Electrical Service Manuals A579 OR Wiper Motor + E973 GY Service Brake Switch #2
A586 OR Wiper SW To Wiper Cont E984 BU Hydraulic Generator Solenoid
Title Form Number
A589 OR Power Window Up G933 YL Cab Air Temp Sensor
Alternator: 225-3147 SENR4130 G939 PK Sensor Return (Ground)
A590 BU Power Window Down
Electric Starting Motor: 225-3150 SENR3828 C504 PK Recirc Door Actuator Motor J992 YL Miscellaneous Switch #1

RENR6975-03 VOL 1 of 2
Engine Control: C505 BU Recirc Door Actuator Motor K910 WH Swing Brake SW To Controller
RENR2417
C510 WH A/C Relay Coil K921 GY Swing Solenoid +
Machine Control: RENR5558 4 2 5
C537 GN A/C Photo Sensor + Sig K923 PU Travel Solenoid 41 9 46
32
Starting and Charging: SEBU7868 C538 OR A/C Photo Sensor - Sig L976 GN Excavator Fuel Pump Switch
14 42 23
C543 GY Aux Heater Blower L980 GN Joystick Power
M927 GN Implement Cutout Valve 20
C569 YL Converter Lift Pump 52 15 6 31
C572 YL Switch to Relay Coil M956 GN Travel pedal 35 43 Connector Location Resistor, Sender and Solenoid Specifications
53 Part No. Component Description Resistance (Ohms)¹

(Dimensions: 39 inches x 28 inches)


C578 YL Radio Switch to Radio M957 GY Travel pedal 47 50 E 19 Schematic Machine
26 Connector Number
C586 GY Speed Control Motor - Output M958 OR Travel pedal 22 Location Location 116-1146 Solenoid: Travel Lock Magnet 65.9 ± 3.6
C597 BU Right Power Window Up N934 PK Secondary Cab Air Temperature 24 27 CONN 1 M-24 14 134-2540 Resistor: CAN BUS 120
C598 OR Right Power Window Down P976 BR Quick Coupler Sw to Low Pressure Sol 18
38 29 12 CONN 2 K-23 45 207-5153 Resistor: Alternator 220
E516 YL Front Intermittent Relay to Front Wiper Motor Park P978 GN Solenoid Ctrl A 16
P979 YL Solenoid Ctrl B 51 11 CONN 3 G-23 46 3E-1906 Solenoid: ARC Clutch 17.6 ± 0.6
E530 BR Wash Sw to Wiper Control 34 C 28 13 25
37 49 CONN 4 F-23 46
E550 PK Blend Air Actuator Signal P980 OR Solenoid Ctrl C 40 17
33 1 ¹ At room temperature unless otherwise noted.
P981 PU Solenoid Ctrl D 8 CONN 5 J-21 14
E554 PK A/C Controller to A/C Compressor Clutch 39 30 A 21 D 3 44
E556 YL Outside Air Temp Sensor R910 YL Power Sw to Aux Hyd Controller CONN 6 G-20 52
Failure Mode Identifiers (FMI)¹ R981 YL Travel Speed Sol to Travel Speed Sw 48 54 7 10 45
E581 OR Interval Wiper 36 B
CONN 7 T-19 23
FMI No. Failure Description E582 BU Window Lower Limit Switch to Upper Limit Switch T901 YL MSS Exciter Coil In CONN 8 C-19 44
0 Data valid but above normal operational range. E583 BR Anti-Frost Sensor T902 PK MSS Exciter Coil Out CONN 9 K-14 53
1 Data valid but below normal operational range. E584 GY Anti-Frost Sensor CONN 10 G-10 54
2 Data erratic, intermittent, or incorrect. E585 PK External Air Sensor
CONN 11 F-10 54
3 Voltage above normal or shorted high. E586 PU Mixed Air Sensor
CONN 12 E-10 54
4 Voltage below normal or shorted low.
CONN 13 E-10 54
5 Current below normal or open circuit.
CONN 14 D-10 54
6 Current above normal or grounded circuit.
CONN 15 D-9 54 Off Machine Switch Specification
7 Mechanical system not responding properly.
CONN 16 E-8 47
8 Abnormal frequency, pulse width, or period. Part No. Function Actuate Deactuate Contact Position
CONN 17 E-4 50 275 to 1750 kPa¹ -
9 Abnormal update. 114-5333 ARC Clutch Pressure Normally Open²
CONN 18 D-5 34 (39.9 to 253.8 psi) -
10 Abnormal rate of change.
CONN 19 F-3 49 16000 kPa
11 Failure mode not identifiable. 118-5501 Overload Pressure _ Normally Open
CONN 20 G-3 49 (2320 psi)
12 Bad device or component. Engine Event Codes 507 kPa
CONN 21 H-3 48 163-2084 Opr. Service Brake Pressure _ Normally Open
13 Out of calibration. 29 (74psi)
Event Code Condition
CONN 22 J-3 48 Forward Travel Pressure
14 Parameter failures. 0015 High Engine Coolant Temperature Derate. CONN 23 R-2 43 MCV Pressure A
15 Parameter failures. 490kPa ± 49kPa 290kPa MIN
0017 High Engine Coolant Temperature Warning. CONN 24 R-2 51 167-3466 MCV Pressure B _
(71psi ± 7.1psi) (42psi MIN)
16 Parameter not available. Reverse Travel Pressure
0023 High Hydraulic Oil Temperature Derate. CONN 25 P-2 C
17 Module not responding. Swing Pressure
0025 High Inlet Air Temperature Derate. CONN 26 P-2 C 5000kPa to 15000kPa
18 Sensor supply fault. 176-9671 Quick Coupler Pressure _ Normally Open
CONN 27 N-2 C (725psi to 2175psi)
19 Condition not met. 0027 High Inlet Air Temperature Warning.
A CONN 28 N-2 C 10000 kPa
20 Parameter failures. 5W-9972 Brake Oil Accum. Pressure _ Normally Open
0028 High Transmission Oil Temperature Derate. (1450psi)

30 Page,
CONN 29 M-2 C
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 0030 High Transmission Oil Temperature Warning. 15 13 24 ¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
CONN 30 Machine Interface Connector P-24 E
condition can be maintained down to 170 kpa (25psi).
0040 Low Engine Oil Pressure Shutdown. 36 6 3 11 31 20 25 1 CONN 31 K-20 15
42 28
44 ² Contact postion at the contacts of the harness connector.
0054 High Fuel Temperature Derate. C
22 8
26 The connectors shown in this chart are for harness to harness connectors.
37 4 12 E 19 35
17 16 Connectors that join a harness to a component are generally located at or near the
0056 High Fuel Temperature Warning. B 2
D component. See the Component Location Chart.
40 39 38 50 21 7 23 10
0100 Low Engine Oil Pressure Warning. 47 53
33 49 52 5
0190 Engine Overspeed Warning. 51
34 30 9 54 32 43 45 46 27
41 48 14
0265 User Defined Shutdown.
0272 Inlet Air Restriction Warning.
18
Event Codes For Machine Control ECM 0283 Low Hydraulic Charge Pressure.
Event Code Condition
0441 Idle Elevated to Increase Battery Voltage.
E015 High Engine Coolant Temperature Derate
0442 Engine Failed to Stop with No Fuel Command.
E017 High Engine Coolant Temperature Warning
0600 High Hydraulic Oil Temperature Warning.
E023 High Hydraulic Oil Temperature Derate Engine Failed To Stop When Fuel Solenoid
0883
E046 Low Transmission Oil Pressure Disengaged.
E059 Low Engine Coolant Level
E100 Low Engine Oil Pressure Warning Machine Harness Connector and Component Locations
E113 High Transmission Oil Pressure
E119 Low Fuel Level
E171 Low Engine Oil Level Warning
E179 Low Alternator Charging
E195 Travel Pedal Pressure Error
E196 Multifunction Auxiliary Valve Pressure
E235 Low Hydraulic Oil Level Warning
E236 Return Hydraulic Filter Plugged
E237 Machine Overloaded
E260 High Boom Position
E261 High Quick Coupler Pressure
E262 Low Quick Coupler Pressure
E272 Inlet Air Restriction Warning
E284 Low Brake Oil Accumulator Pressure
E600 High Hydraulic Oil Temperature Warning
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

MACHINE CONTROL MODUL (MCM) K-C20 SERVICE BRAKE PEDAL LIMIT SW


1890077 1552267 2401366
HYD OIL CLOG PRESS SW NOTE E K-C43 HYD OIL TEMP SENSOR
K-C01 1986224 1552267 1187226
K-C49 K-C48 A WH
1030213 9X4391 NC COM

LOW TRANSMISSION CLUTCH PRESS SENSOR (5 VOLT)


T 1
NOTE E 2183635
A235-K178 BK-18
2183635 A
B
OR-18 +8 VOLTS
BK-18 GROUND
J 2 J 1 BRAKE OIL ACCUM PRESS SW
B
C
BR
GN NO T

ONE TOUCH LOW IDLE SWITCH (JOYSTICK RIGHT)


2 C WH-18 SIGNAL 5W9972
K-C45 K-C44
3 STRAP AS.-GROUND

LOW TRANSMISSION CLUTCH PRESSURE SENSOR


FORWARD TRAVEL PRESS SW 2183635 4 1 2183635 MAGNET

OPERATOR SERVICE BRAKE PRESSURE SWITCH


CAT DATA LINK + 4 883-K90 GY-18 K-C21 1321805 HH

MCV SOLENOID PROP. OIL PRESSURE PIN 1

TRAVEL PEDAL LIMIT SWITCH NOT REACHED


1673466 1552269 1947843

AEC CONTROL LINE TO ECM PIN 30 (MIC)


CAT DATA LINK - 5 882-K91 PK-18 K-C42 UU-C01 MAIN PUMP ANGLE SENSOR

MCV PRESSURE SWITCH A FORWARD PIN 1


HYDRAULIC DEMAND FAN SOLENOID PIN 1

MCV PRESSURE SWITCH B REVERSE PIN 1

SERVICE BRAKE PEDAL SWITCH UNLOCKED


1552267 3E3370 TRAVEL PEDAL LIMIT SW

MCV SOLENOID DIRECTIONAL OR HAMMER

BRAKE OIL ACCUMULATOR PRESS SWITCH

SWING BRAKE SWITCH (JOYSTICK LEFT)

MAIN PUMP SWASH PLATE ANGLE SENSOR


6 UU-C02 1995179 BK-18 1 2 K-C19

MCV SOLENOID PROP. OIL FLOW PIN 1

TRAVEL PEDAL LIMIT SWITCH REACHED

SERVICE BRAKE PEDAL SWITCH LOCKED


HYD OIL LEVEL SW 1552267 2401366

IMPLEMENT LOCKOUT SOLENOID PIN 1

TRAVEL ACTIVATION SOLENOID PIN 1

HYDRAULIC OIL TEMPERATURE SENSOR


7 K-C41 A G939-UU01 PK-18 1 PK-18 GROUND BK-18 2

OSCILLATING AXLE SOLENOID PIN 1

STARTER RELAY AND BACKUP SWITCH


1965651 1552269

OVERLOAD WARNING DEVICE SWITCH


8 B 308-UU02 YL-18 2 YL-18 +24 VOLT A WH GND FR 2.2 GND PF

IMPLEMENT LOCKOUT RELAY KL.85

QUICK COUPLER PRESSURE SWITCH


NC COM

PARKING BRAKE SOLENOID PIN 1

CREPPER SPEED SOLENOID PIN 1

HYD OIL TEMP SENSOR (8 VOLT)

ARMREST POSITION SWITCH DOWN


CRANK WITHOUT INJECT 1 9 A711-K92 PU-18 BK-18 1 496-K23 WH-18 C F475-UU03 GN-18 3 GN-18 SIGNAL B BR

QUICK COUPLER SOLENOID KL.1

TRAVEL SPEED SOLENOID PIN 1

FORWARD TRAVEL PRESS SWITCH

REVERSE TRAVEL PRESS SWITCH


NO

SOLENOID RETURN 2 - GROUND


SOLENOID RETURN 5 - GROUND
SOLENOID RETURN 4 - GROUND

SOLENOID RETURN 7 - GROUND

SOLENOID AUX HYD CAB RISER

SWING BRAKE SOLENOID PIN 1


SOLENOID RETURN 1 - GROUND

SOLENOID RETURN 3 - GROUND

ARMREST POSITION SWITCH UP


10 BK-18 2 X778-K19 PU-18 C GN

BRAKE LIGHT RIGHT - POWER

SWING PUMP SOLENOID PIN 1


CONN 7 K-C14

A235-K181 BK-18
TRAVEL LOCK MAGNET PIN 1
BRAKE LIGHT LEFT - POWER

GENERATOR SOLENOID PIN 1

MAIN PUMP SOLENOID PIN 1

F790-K40 BR-18
F787-K41 GN-18
THROTTLE POSITION SWITCH "S3" 11 F718-K93 BU-18 1552273

GENERATOR ENABLE SWITCH


BOOM ANGLE LIMIT SWITCH

AIR FILTER CLOG SWITCH


SWITCH RETURN (GROUND)

SENSOR RETURN (GROUND)


12 NOTE E

CAT DATA LINK (CDL) -


FUEL PUMP RELAY KL.86

CAT DATA LINK (CDL) +

REFUELING PUMP SWITCH


SWING PRESSURE SWITCH
REVERSE TRAVEL PRESS SW MAGNET

A235-K183 BK-18
G939-K138 PK-18

G939-K139 PK-18
K-C22

COOLANT LEVEL SWITCH


KEY SWITCH PIN START

HYD OIL LEVEL SWITCH

KEY SWITCH ON SIGNAL


R800-K15 OR-18
E455-K08 BR-18

F475-K44 GN-18
13 A235-K177 BK-18 OPR SERV BRAKE PRESS SW 116-K147 BR-18 1

ALTERNATOR KL.R (W)


442-K43 GY-18

308-K02 YL-18

A235-K182 BK-18
1673466 1947843

HYD OIL CLOG SWITCH


1552269

(GROUND)

A235-K179 BK-18
1632084

BATTERY - (GROUND)

BATTERY - (GROUND)

BATTERY - (GROUND)

BATTERY - (GROUND)

BATTERY - (GROUND)

E480-K25 BU-18

M958-K33 OR-18
M957-K32 GY-18
14 K-C47 K-C46 229-K185 BK-18 2

TRAVEL ALARM HORN

FUEL LEVEL SENSOR


15 BK-18 1 2183635 4 K-C18 TRAVEL LOCK MAGNET 308-K152 YL-18 3
COOLANT LEVEL SW 1 2183635 1552269

BACKUP SWITCH 2

BACKUP SWITCH 1
16 K-C40 BK-18 2 1161146 403-K150 GN-18 4 PRODUCT LINK
1965651 1552269
17 1 BK-18 883-K156 GY-18 5
2

A235-K180 BK-18
18 BK-18 1 E452-K18 WH-18 2 BK-18 200-H06 BK-6 882-K157 PK-18 6 CONN 23

E482-K27 WH-18
BATTERY -

BATTERY +

BATTERY +

BATTERY +

BATTERY +
BATTERY +

A235-K184 BK-18

E973-K35 GY-18

M956-K81 GN-18
THROTTLE POSITION SWITCH "S4" 19 F719-K94 BR-18 BK-18 2 GND MCM HOUSING

CAN HIGH

H802-K127 GY-18
R R

CAN LOW
THROTTLE POSITION SWITCH "S2" 20 F717-K95 YL-18 NOTE E
K-C09
OIL LEVEL SWITCH 21 F722-K96 OR-18 GND FR 1.1 GND CAB 6.1 1552273
22

200-J98 BK-14
23 A235-K176 BK-18 116-K146 BR-18 1
24 229-K164 BK-18 2

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
25 308-K02 YL-18 308-K155 YL-18 3
K-C03
26 1607690 K-C02 403-K190 GN-18 4 MSS
27 H802-K127 GY-18 1471446 883-K159 GY-18 5

E917-K38 WH-18
E918-K39 GN-18
GN-18
OR-18

M746-K84 GY-18
M744-K65 PU-18
M745-K66 BU-18

R800-K15 OR-18
A618-K47 OR-18

GN-18

F475-K44 GN-18
H805-K48 BR-18
H804-K49 GN-18

M743-K50 YL-18

T776-K52 GY-18

C411-K55 OR-18
E984-K56 BU-18

GY-18
GN-18

H807-K61 YL-18

R910-K63 YL-18

K777-K68 GY-18

H802-K72 GY-18
K923-K73 PU-18
C995-K74 YL-18
H801-K75 PU-18

C744-K76 PU-18

K921-K79 GY-18
H803-K80 BU-18
M956-K81 GN-18
R981-K82 YL-18

F853-K85 BR-18
K746-K86 PK-18

E479-K07 YL-18
E455-K08 BR-18
F772-K22 WH-18

F712-K10 GY-18

A235-K13 BK-18
J844-K14 GY-18

G939-K16 PK-18

WH-18

OR-18
PU-18

GN-18

E480-K25 BU-18
J992-K26 YL-18
E482-K27 WH-18

WH-18
BR-18
GN-18
WH-18

GY-18
OR-18
OR-18
GY-18

G428-K37 BU-18

F790-K40 BR-18
F787-K41 GN-18
THROTTLE POSITION SWITCH "S1" 28 F716-K97 WH-18 CAN BUS RESISTOR 1 882-K161 PK-18 6 CONN 24

116-K45 BR-18
229-K46 BK-18

604-K51 OR-18

229-K53 BK-18
116-K54 BR-18

116-K78 BR-18
229-K62 BK-18

306-K87 GN-18
307-K64 OR-18

321-K67 BR-18

229-K69 BK-18
116-K70 BR-18
960-K71 BU-18

229-K77 BK-18

229-K88 BK-18
116-K89 BR-18

403-K09 GN-18

430-K24 BU-18
882-K11 PK-18

308-K42 YL-18

442-K43 GY-18
883-K12 GY-18

496-K23 WH-18

447-K36 PK-18
29 1342540
AEC CONTROL LINE TO MCM 30 F721-K59 GY-18 NOTE E

G939-K138 PK-18
G939-K139 PK-18
NOTE E

M748-K57
M747-K58

E441-K17
F721-K59
M927-K60

E452-K18

F771-K20
X778-K19

F711-K21

K910-K28
P976-K29
L976-K30
G426-K31

M957-K32
M958-K33
F704-K34
E973-K35
R800-K15 OR-18

F475-K44 GN-18
E455-K08 BR-18

E452-K18 WH-18
LIFT PUMP (ONLY 4 CYLINDER) 31 F710-G43 BR-18 A235-K177 BK-18

442-K43 GY-18

496-K23 WH-18
K-C08

B
A

C
32 A235-K178 BK-18 OPERATOR STATION NOTE E
K-C16 3E3388
33 NOTE E NOTE E 1552267 A235-K181 BK-18
34 A235-K180 BK-18 883-K158 GY-18 1
35 882-K91 PK-18 882-K110 PK-18 A235-K173 BK-18 A235-K179 BK-18 882-K160 PK-18 2

F711-K05 GN-18
F712-K06 GY-18
36 882-K111 PK-18 A235-K182 BK-18 F711-K117 GN-18 3 CAB ELEK
SWITCH (COM) 37 F729-K105 GN-18 883-K90 GY-18 883-K112 GY-18 A235-K183 BK-18 F712-K115 GY-18 4 (CAB ELECTRONIC 8P)
CRANK WITHOUT INJECT 2 38 A712-K99 BR-18 883-K113 GY-18 M958-K33 OR-18 A235-K184 BK-18 E479-K07 YL-18 5
NOTE E
P 39
40
F712-K108 GY-18 F712-K114 GY-18
F712-K115 GY-18 F711-K116 GN-18
M957-K32 GY-18
E973-K35 GY-18
H802-K127 GY-18
M956-K81 GN-18
H793-K186 PU-18
J992-K26 YL-18
6
7
P
41 F711-K104 GN-18 F711-K116 GN-18 X778-K19 PU-18 F787-K41 GN-18 229-K165 BK-18 8 CONN 25
FUEL PUMP POWER CONTROL 42 325-K100 PK-18 F711-K117 GN-18 NOTE E E480-K25 BU-18 E482-K27 WH-18
H-C21

OR-18
GN-18
GY-18
R800-K15 OR-18

BU-18
PU-18
F475-K44 GN-18

E455-K08 BR-18

E441-K17 GN-18

F771-K20 OR-18

A618-K47 OR-18
E452-K18 WH-18

C744-K76 PU-18
R981-K82 YL-18

K777-K68 GY-18

K746-K86 PK-18
F853-K85 BR-18
C995-K74 YL-18
K923-K73 PU-18
G428-K37 BU-18
J844-K14 GY-18
G426-K31 WH-18
K921-K79 GY-18

E984-K56 BU-18

E479-K07 YL-18

M956-K81 GN-18
F787-K41 GN-18
F790-K40 BR-18
M958-K33 OR-18
M957-K32 GY-18
E973-K35 GY-18
X778-K19 PU-18
E480-K25 BU-18
E482-K27 WH-18
J992-K26 YL-18
F772-K22 WH-18

A235-K13 BK-18
F721-K59 GY-18

L976-K30 GN-18
T776-K52 GY-18
H805-K48 BR-18
M927-K60 GN-18

R910-K63 YL-18

F704-K34 OR-18

K910-K28 WH-18
E917-K38 WH-18
E918-K39 GN-18
START AID CONTROL 43 376-K101 GN-18 NOTE E E482-K27 WH-18 E480-K25 BU-18

442-K43 GY-18

116-K78 BR-18
496-K23 WH-18

200-J98 BK-14
116-K89 BR-18

116-K70 BR-18
116-K54 BR-18
116-K45 BR-18

960-K71 BU-18

882-K11 PK-18
883-K12 GY-18

229-K88 BK-18
229-K77 BK-18
229-K69 BK-18
229-K62 BK-18
229-K53 BK-18

430-K24 BU-18

308-K42 YL-18
403-K09 GN-18
229-K46 BK-18

307-K64 OR-18

306-K87 GN-18

604-K51 OR-18
C411-K55 OR-18

M743-K50 YL-18
P976-K29 BR-18
1552267

321-K67 BR-18

447-K36 PK-18
44 F721-K59 GY-18 J992-K26 YL-18 X778-K19 PU-18
45 308-K109 YL-18 F711-K21 GN-18 E479-K07 YL-18 E973-K35 GY-18 124-H28 GN-16 A

PU-18
GY-18
YL-18
GN-18
PK-18
BU-18

M746-K84
M745-K66
M744-K65
M747-K58
M748-K57
46 F718-K93 BU-18 NOTE E F790-K40 BR-18 M957-K32 GY-18 200-H46 BK-16 B ARC
47 F719-K94 BR-18 F712-K10 GY-18 F787-K41 GN-18 M958-K33 OR-18 E554-H47 PK-16 C
CONN 26

G939-K138 PK-18

H802-K127 GY-18
G939-K139 PK-18
FUEL PUMP BATTERY + 48 323-K118 WH-14 F716-K97 WH-18 F712-K114 GY-18 M956-K81 GN-18 F790-K40 BR-18

H801-K75
H802-K72
H807-K61
H804-K49
G939-K16
H803-K80
H803-K135 BU-18
H801-K131 PU-18
49 F717-K95 YL-18 229-K46 BK-18 229-K185 BK-18 H-C22
3E5179
50 F729-K98 GN-18 F711-K116 GN-18 229-K53 BK-18 116-K146 BR-18
51 325-K100 PK-18 229-K62 BK-18 116-K147 BR-18 102-H48 BU-16 1
CAN HIGH + 52 F711-K104 GN-18 NOTE E 229-K69 BK-18 308-K152 YL-18 649-H18 YL-16 2
53 150-K106 RD-14 150-K119 RD-14 229-K77 BK-18 F712-K115 GY-18 103-H106 YL-14 3
54 150-K107 RD-14 229-K88 BK-18 F711-K117 GN-18 H788-H49 WH-14 4
55 323-K118 WH-14 323-K162 WH-10 882-K11 PK-18 308-K155 YL-18 P980-H50 OR-16 5
BATTERY + 56 150-K106 RD-14 229-K185 BK-18 883-K12 GY-18 H793-K186 PU-18 P981-H51 PU-16 6 CAB ELEC 01
BATTERY + 57 150-K107 RD-14 200-K01 BK-14 E479-K07 YL-18 P979-H52 YL-16 7 (CAB ELECTRIC 12P)

N FUEL PUMP BATTERY - 58 200-K01 BK-14 116-K146 BR-18 J992-K26 YL-18 118-H16 GY-16 8
N

200-K166 BK-10
59 NOTE H 403-K150 GN-18 P978-H53 GN-16 9
60 116-K147 BR-18 403-K190 GN-18 607-H54 PK-16 10
CAN LOW - 61 F712-K108 GY-18 229-K03 BK-16 883-K113 GY-18 883-K156 GY-18 115-H15 PK-14 11

403-K190 GN-18

403-K150 GN-18
116-K148 BR-18
62 229-K04 BK-16 883-K12 GY-18 592-H107 BU-16 12

403-K09 GN-18
63 376-K101 GN-18 H793-K186 PU-18 882-K111 PK-18 882-K157 PK-18 CONN 27
64 F710-G43 BR-18 H802-K127 GY-18 882-K11 PK-18 H-C23
1552252
65 F729-K98 GN-18 229-K185 BK-18 883-K112 GY-18 883-K158 GY-18
66 883-K113 GY-18 883-K159 GY-18 199-H22 OR-18 1
67 882-K111 PK-18 882-K110 PK-18 882-K160 PK-18 198-H55 PK-18 2
BATTERY - 68 229-K03 BK-16 F722-K96 OR-18 F712-K115 GY-18 882-K161 PK-18 611-H56 PU-18 3
BATTERY - 69 229-K04 BK-16 A712-K99 BR-18 F711-K117 GN-18 309-H57 GY-18 4
IGNITION KEY SWITCH ON) 70 308-K109 YL-18 A711-K92 PU-18 A235-K173 BK-18 H834-H26 YL-16 5
F729-K105 GN-18

CONN 30 GND FR 1.3 882-K110 PK-18 229-K88 BK-18 C578-H58 YL-18 6 CAB ELEC 02
CONNECTS TO CONN 30 883-K112 GY-18 229-K77 BK-18 127-H09 OR-16 7 (CAB ELECTRIC 12S)
OF VOLUME 2, MACHINE INTERFACE CONNECTOR ENGINE
LOCATION D-6 308-K152 YL-18 229-K69 BK-18 229-K164 BK-18 692-H33 YL-16 8
376-K101 GN-18 308-K155 YL-18 229-K62 BK-18 229-K165 BK-18 128-H24 PK-16 9
200-G44 BK-16 403-K190 GN-18 229-K53 BK-18 518-H60 OR-16 10
403-K150 GN-18 229-K46 BK-18 605-H61 YL-16 11
G-C15 T-C02 GND FR 1.4 606-H62 GY-16 12 CONN 28
M 1552267
A
3E3370
133-T01 OR-16 H-C24
M
1552264
B 200-T04 BK-16
C 1
CRANK WITH INJECTION K-C04 E581-H100 OR-16 2
2100396 1552267
117-H14 YL-16 3

G939-K139 PK-18
KK

H802-K127 GY-18

H801-K131 PU-18

H803-K135 BU-18

G939-K138 PK-18
CONVERTER LIFT PUMP T-C01

H804-K49 GN-18

H807-K61 YL-18

H802-K72 GY-18

H801-K75 PU-18

H803-K80 BU-18

G939-K16 PK-18
A F729-K142 GN-18 638-H65 WH-16 4 CAB ELEC 03
200 BK-18 B F729-K98 GN-18 2054285 1552273 5 (CAB ELECTRIC 8S)
C +24V INPUT 1 133-T02 OR-16 133-T01 OR-16 6
CONN 1 IGNITION 2 133-T03 OR-16 A235-H66 BK-18 7
A711-K92 PU-18 LIFT PUMP RELAY -24V GROUND 3 200-T04 BK-16 198-H21 PK-18 123-H67 WH-18 8
A712-K99 BR-18 3E5239 +12V UNSWITCHED 4 C569-T06 YL-16 CONN 29
F722-K96 OR-18 +12V SWITCHED 5 C569-T05 YL-16 C569-T07 YL-16 H-C25
87a 7Y3952
-12V GROUND 6 N720-T08 GN-16 N720-T09 GN-16

H801-K131 PU-18
H803-K135 BU-18
30

M748-K57 GN-18
M746-K84 GY-18
M744-K65 PU-18
M745-K66 BU-18
M747-K58 OR-18
ENG OIL LEVEL SW K-C05
1728660 365-G42 YL-16 N720-T10 GN-16 198-H55 PK-18 1
1552269 87 309-H57 GY-18 2
BK-18 1 86 85 309-H68 GY-18
G-C14 LIFT PUMP 12V T-C03 ALTERNATOR RESISTOR 220 OHM
BK-18 2 F729-K143 GN-18 2037848 2075153
9X1054 1552269

H801-K134 PU-18

F853-K85 BR-18
C995-K74 YL-18
K923-K73 PU-18
K777-K68 GY-18
R981-K82 YL-18
C744-K76 PU-18