You are on page 1of 4

Govt.

of India
Ministry of Railways
Research Designs & Standards Organisation
Manak Nagar, Lucknow-226011
----------------------------------------------------------------------------------------------------------------------------- ----------
QM-C-7.1/Air Spring/001/ TVS /406
Inspection Plan(Check Sheet)
Item: Air Spring 180 KN for High Capacity EMU/DMUs
Specn. : CK-406, Rev.-2
Amd.: 2 of Jul'10
Drg. No. & Alt.:
--------------------------------------------------------------------------------------------
Name of manufacture M/S TVS Firestone- Madurai.

Date of offer

RDSO File No.

Purchase Order No.

Total Quantity Ordered

Quantity earlier passed

Quantity now offered

Quantity Passed

Consignee

D.P. Date

Date of Inspection

Qty. accepted

Qty. rejected

Balance order

Lot Size 10 25 50 75 100 Above 100

No of sample 2 3 4 5 6 6%

Signature of Firm’s Rep. Signature of RDSO


Inspecting Authority
REVISION 0 (Feb’10) QM-C-7.1/Air Spring/001/TVS/406 Page 1 of 4
Govt. of India
Ministry of Railways
Research Designs & Standards Organisation
Manak Nagar, Lucknow-226011
----------------------------------------------------------------------------------------------------------------------------- ----------
1. Visual Inspection Observed Remarks
Sample No.
SN Particulars Specified
1. Finish Smooth

2. Cut Nil

3. Burrs / Flash Nil

4. Rust / Corrosion Not


Allowed

5. Weld / Paint Marks Not


Allowed

6. Flatness / Parallelism
As per STR

7. Identification
-do-

8. “O” Ring OK/ Not


OK

2. Dimensional Inspection (Dimensions in mm)


SN Particulars Specified in
Firm’s
Drawing
approved by
RDSO
1. Base Plate 600+2 x 400 +2

2. Fixing hole dia. 32 + .2 /22 + .2

3. Spigot Dia. 84.929 –

84.964

4. Spigot Height 35 + .5

5. Top plate dia. 750 - 2

6. Fixing hole 250 +1.2


centre distance
PCD 540+0.2
Status : Accepted / Not Accepted

Signature of Firm’s Rep. Signature of RDSO


Inspecting Authority
REVISION 0 (Feb’10) QM-C-7.1/Air Spring/001/TVS/406 Page 2 of 4
Govt. of India
Ministry of Railways
Research Designs & Standards Organisation
Manak Nagar, Lucknow-226011
----------------------------------------------------------------------------------------------------------------------------- ----------
PRESSURE vs LOAD TEST REPORT
SPECIFIED VALUE (As per approved type-test report)
Load in KN.
Pressure in Kg/cm2
Min Max
1.0 27 33
2.0 56.7 69.3
3.0 86.4 105.6
4.0 116.1 141.9
5.0 147.6 180.4
6.0 178.2 217.8
ACTUAL VALUES OBSERVED

Load ( KN.) Load ( KN.) Load ( KN.) Load ( KN.) Load ( KN.)

Values as per
Pressure Gauge Sample No.

1.0 Kg/Cm2

2.0 Kg/Cm2

3.0 Kg/Cm2

4.0 Kg/ Cm2

5.0 Kg/Cm2

6.0 kg/Cm2

Status : Accepted / Not Accepted

BUMPER LOAD VS DEFLECTION TEST REPORT


SPECIFIED VALUE
SPECIFIED VALUE (As per approved type-test report)
SN Load (KN) Deflection (mm)
Min. Max.
1 0 0 0
2 44.4 2.27 2.51
3 88.8 3.45 3.81
4 133.2 4.7 5.2
5 177.6 5.84 6.46
6 222 6.83 7.55
7 266.4 7.52 8.32

Signature of Firm’s Rep. Signature of RDSO


Inspecting Authority
REVISION 0 (Feb’10) QM-C-7.1/Air Spring/001/TVS/406 Page 3 of 4
Govt. of India
Ministry of Railways
Research Designs & Standards Organisation
Manak Nagar, Lucknow-226011
----------------------------------------------------------------------------------------------------------------------------- ----------
ACTUAL VALUES OBSERVED

S.No. Load Deflection (mm) Remark


(KN) Emergency spring S.No.

Status : Accepted / Not Accepted

AIR SPRING ASSEMBLY LEAK TEST REPORT

1. Parameter : : Inflate the Air Spring at 9 kg/cm2 and hold for 60 minutes.
Repeat the same at 6 kg/cm2 for 15 mins. Pressure drop
upto 1% is allowed. As per STR-C-K406 Rev - 2 clause
number 10.3
2. Sample Quantity :

SL. No. Air Springs Number Remarks

1
2
3
4
5

Status : Accepted / Not Accepted

Signature of Firm’s Rep. Signature of RDSO


Inspecting Authority
REVISION 0 (Feb’10) QM-C-7.1/Air Spring/001/TVS/406 Page 4 of 4

Related Interests