Professional Documents
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Imprint
Copyright © of YXLON International GmbH, Essener Bogen 15, D-22419 Hamburg. YXLON Inter-
national GmbH is the copyright owner. All rights reserved.
The software programs described in this manual are protected by copyright, contain confidential
information and are proprietary products of YXLON International GmbH. In accordance with statu-
tory copyright provisions, neither this user guide nor the software may be copied without YXLON’s
express consent, save for normal utilization of the software or for backing up data. This exception
does not extend to making copies for other users. Pursuant to copyright legislation, the term ‘copy’
includes conversion into another language or format.
Upon receipt of data storage media, the recipient acquires a personal, non-transferable license, not
limited on any exclusive basis, to use and save the software in combination with the hardware
supplied by YXLON.
Any modifications of the software provided in connection with hardware components other than
those supplied by YXLON and any copying of the software except for back-up purposes must be
approved by YXLON in advance and in writing.
YXLON International GmbH reserves the right to make changes to its products that benefit further
technical development at any time and without prior notice. Such changes are not necessarily doc-
umented in every individual case.
The software and hardware names mentioned in this manual are registered trademarks of the re-
spective companies and are governed as such by the relevant statutory provisions.
The reproduction of commercial product names and trademarks in this manual does not constitute
grounds - even without their particular labeling - for assuming that such names may be freely used
by all within the scope of the law.
Producer
Address: YXLON International GmbH, Essener Bogen 15, D-22419 Hamburg, Germany
Telephone: +49 (0)40 – 5 27 29 - 0
Fax: +49 (0)40 – 5 27 29 - 170
E-mail: yxlon@hbg.yxlon.com
Internet: http://www.yxlon.com
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3 Installation............................................................................................................... 25
3.1 Overview of the connections ................................................................................. 26
3.2 Establish earth connections................................................................................... 27
3.3 Connecting the high-voltage cables....................................................................... 28
3.4 Maintenance of high-voltage cables ...................................................................... 30
3.5 Install cooler .......................................................................................................... 30
3.5.1 Cooler follow-up control......................................................................................... 31
3.6 Connect control unit .............................................................................................. 31
3.7 Connect plus high voltage generator (if there is one)............................................. 31
3.8 Connect external safety devices ............................................................................ 32
3.8.1 Indicator lights for 230 V systems .......................................................................... 33
3.8.1.1 Connection plan for terminal block in the Y.MGP40/41 power module .................. 33
3.8.1.2 Internal flashing indicator light (in the control unit) ................................................. 34
3.8.1.3 External flashing indicator light with internal voltage supply of 230V~ ................... 34
3.8.1.4 External flashing indicator light with external voltage supply.................................. 35
3.8.1.5 External solid warning light with internal voltage supply of 230V~ ......................... 35
3.8.1.6 Fuses for 230V indicator lights .............................................................................. 36
3.8.2 Indicator lights for 24 V systems ............................................................................ 36
3.2.8.1 Connection plan for terminal block in the XRP power module for 24V systems ..... 36
3.8.2.2 Configuration of the 24V indicator lights ................................................................ 37
3.8.2.3 LED indicator lights with internal 24V voltage supply ............................................. 38
3.8.2.4 24V console light with internal 24V voltage supply ................................................ 39
3.8.2.5 Fuses for indicator lights ....................................................................................... 39
3.8.3 Door contacts I and II ............................................................................................ 40
3.8.4 Lock mechanism contact ....................................................................................... 40
3.8.5 Monitoring the lock mechanism ............................................................................. 40
3.8.6 Pre-warning contact .............................................................................................. 41
3.8.7 Automatic systems ................................................................................................ 41
3.8.8 Connection possibility for CDRH switch (for the USA only).................................... 42
3.8.9 The multi-generator system ................................................................................... 42
3.9 Covers................................................................................................................... 45
3.10 Establish mains power connection ........................................................................ 45
3.10.1 Mains power connection for multi-generator systems ............................................ 45
3.11 Getting started....................................................................................................... 46
3.11.1 Using the system for the first time ......................................................................... 46
3.11.2 Tube conditioning .................................................................................................. 46
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4 Operation ................................................................................................................ 47
4.1 Control unit MGC41 (overview) ............................................................................. 47
4.2 Operating elements ............................................................................................... 47
4.3 Settings and display elements ............................................................................... 49
4.3.1 Setting parameters via the keypad ........................................................................ 51
4.4 Operation: general procedure................................................................................ 52
4.5 Operating modes................................................................................................... 54
4.5.1 Manual operation .................................................................................................. 56
4.5.2 Conditioning .......................................................................................................... 57
4.5.3 Program operation ................................................................................................ 59
4.5.3.1 Programming ........................................................................................................ 59
4.5.3.2 Launching program operation................................................................................ 60
4.5.4 Control via serial interface ..................................................................................... 60
4.6 Menu-driven setting of basic system data.............................................................. 61
4.6.1 Language selection (1) .......................................................................................... 62
4.6.2 Pre-warning time (2) .............................................................................................. 63
4.6.3 Interface (3)........................................................................................................... 63
4.6.4 Display brightness (4) ........................................................................................... 64
4.6.5 Various (5) (film / radioscopy; start-up ramp; start mode) ...................................... 65
4.6.6 History (6) ............................................................................................................. 66
4.6.7 Hours in use counter (7) ........................................................................................ 67
4.6.8 Tube selection (8) ................................................................................................. 68
4.6.9 Service (9)............................................................................................................. 68
4.6.10 Delay after tube arcing (for MG605) ...................................................................... 69
4.7 Operating with range selector................................................................................ 70
4.8 Fast voltage reduction ........................................................................................... 70
4.9 Special features of the multi-generator system ...................................................... 71
6 Maintenance ........................................................................................................... 75
6.1 Working order check ............................................................................................. 76
6.2 Maintenance jobs .................................................................................................. 76
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IV Y.MG103 - 605
20066589 – v01r04 – en
YXLON International
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1 General
This operating guide is designed to enable the user to work safely with the X-ray systems
from the MG103 - MG605 range. This guide contains all the key information needed to
operate the system in a safe manner. The system must be operated in accordance with
these safety instructions.
This operating guide should be read through carefully and its information heeded.
Depending on the version supplied, the number and arrangement of the parts may vary.
MGC41 control unit
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1.3 Symbols and their meaning
Symbols are used in this operating guide that are intended to help the user find infor-
mation faster and more effectively. These symbols are explained below.
► Actions that have to be executed are signified by a triangle (►) on the left and described
to the right or underneath in words and generally also with graphics. The key points of the
action are written in bold.
Confirmation of the action performed is signified by the arrow () on the left.
Tip: This symbol is followed by user tips and particularly useful information. These tips
help users to make optimum utilization of all the system’s functions.
Option: This symbol helps readers to recognize options. Some options are not available
on every system.
X-ray radiation: This symbol is used when there is a danger of X-ray radiation.
Caution: Is used in order to point out the correct way to proceed when operating or main-
taining the system in order to prevent damaging or breaking the system or any other de-
vices.
Warning: Indicates potential danger. In order to prevent personal injury users need to
proceed or act correctly.
Disconnect prior to any work: Prior to any maintenance or inspection jobs and/or prior
to opening the protective cladding, the system must be disconnected, i.e. the power sup-
ply must be broken in such a way that the system cannot start up!
Protective earth: This symbol is used to mark the connections for protective earth con-
ductors.
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1.5 Dangers associated with working with the X-ray emitter
The MG103 – MG605 X-ray systems are built to the very latest technical standards and
conform to all recognized safety regulations. Nevertheless, if used improperly they can po-
tentially present danger to life or limb of the user or third parties and/or cause impairment
to the systems or other property.
Caution: The system must only be used:
- for the intended purpose
- in perfectly safe condition
Remedy without delay any faults that may impact operational safety!
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1.6.3 Requirements of the operating staff
In order to be able to operate the system safely and correctly it is essential for the user
and servicing staff to follow the generally applicable safety regulations and the safety in-
structions set out in this operating guide.
Caution: The MG103 – MG605 X-ray systems may be operated only by appropriately
trained personnel who have been fully instructed in their use! They should acknowledge in
writing their receipt of such instruction.
Installation, calibration, maintenance and repair of the system may be done only by quali-
fied personnel who are aware of the risks and dangers.
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unauthorized switching on of the system is prevented.
The organization operating the equipment is responsible for adherence to the statutory
regulations during the system’s set-up and operation.
Systems with any technical faults must not be operated. Safety devices must not be re-
moved or modified.
The radiation protection must be checked and monitored by authorized personnel.
The system’s radiation protection is warranted by the manufacturer in accordance with
German X-ray legislation and DIN 54113. The system also complies with US standard
21CFR §1020.40 (cabinet X-ray systems).
Caution: All components used for switching on X-ray radiation (e.g. control unit MGC41
or any external button or PC connected to it) must be positioned outside of the radiation
protection chamber/cabin.
Enabling X-ray radiation to be switched on from inside the X-ray protection chamber / cab-
in is strictly forbidden.
It is sensible to have the doors of X-ray protection chambers/cabins lock electro-
magnetically. A floating contact is available for such locking. The attached locking magnet
gets released only once the reheating time (radiation protection) has expired.
X-ray radiation: In the case of the X-ray system being described, capacitors are used in
the high-voltage generator. After the high voltage is switched off, these capacitors and the
high-voltage cable still have an electric charge. During the reheating period (yellow warn-
ing light), this gets discharged via the tube current and precision resistor. Normally this pe-
riod is so short (0.2 - 0.3 seconds) that it does not get noticed.
In exceptional cases, if the high voltage is switched off with the filament cold (i.e. prior to
switching off no tube current had been flowing), the reheating time can last up to 1 se-
cond. If the filament is defective, the capacities get discharged solely via the precision re-
sistors. In this case the discharge period can be up to 4 seconds (if a particularly long
high-voltage cable is being used). During the reheating phase all warning lights remain on
and the locking contacts are still active (see sections 3.7.3 and 3.7.4).
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- (4) Ready light (green; stand-by)
MGC41 control unit 2 3 4
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1.6.8 Structural modifications
Any structural modifications, additions or conversions may be made only with the written
consent of Yxlon International GmbH (hereinafter referred to as ‘Yxlon’). All parts not in
perfect condition must be replaced immediately. Only original replacement parts may be
used.
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1.8 Transport and checking goods supplied
Caution: High-voltage generators and coolers must only ever be transported upright.
Before beginning assembly compare the delivery note against the contents of the packages
and against the order.
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1.10 Disposal
If used properly, an X-ray system represents no risk to users or the environment.
The operation of an X-ray system does, however, require the use of coolants that can be
damaging to the environment and these therefore have to be disposed of properly in ac-
cordance with relevant regulations.
Electrical scrap, oil, coolant and grease must not be disposed of with normal industrial or
household rubbish.
X-ray tubes potentially contain substances, e.g. beryllium windows and lead shielding, that
are hazardous to the environment. These components must therefore be disposed of in
an environmentally friendly manner.
Tip: Yxlon will assist you in disposing of these materials properly and feeds reusable ma-
terial back into the production cycle via certified disposal companies, thus helping to ease
the burden on our environment. Therefore please contact the Yxlon support team about
this.
Important disposal information / return of devices as per directive 2002/96/EC
1. Portable and mobile devices
Portable and/or mobile devices that you have bought from Yxlon are governed by the
regulations of European Directive 2002/96/EC (WEEE, Waste Electric and Electronic
Equipment) and its corresponding incorporation into the laws of EU member states (in
Germany the ‘ElektroG’). Based on these regulations you have the opportunity and ob-
ligation to return the device to Yxlon at the end of its serviceable life for proper disposal
and recycling. In accordance with our general terms and conditions the place where
this obligation to return the device has to be fulfilled is Hamburg.
2. Stationary Yxlon inspection systems
Stationary or fixed equipment and devices do not fall under the scope of applicability of
the statutory regulations referred to above. Please be specifically advised that in this
respect there is therefore no obligation to return such equipment.
3. Digital image processing systems
Depending on the supply specification this may include freestanding PCs and monitors.
At the end of their serviceable life these are to be returned to Yxlon for appropriate re-
cycling. The detectors, on the other hand, that may have been supplied with them for
use in the radiation protection chambers are, in terms of the statutory regulations, part
of a stationary installation and are therefore governed by point 2 above.
4. Instructions
If based on the criteria cited above your Yxlon device is subject to the return regula-
tions, the following provisions apply:
In terms of the WEEE, Yxlon devices are “purely commercially used devices” and may
not, like so-called consumer appliances (e.g. washing machines, video recorders or
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standard PCs), be deposited at local authority waste collection points.
The WEEE symbol – an underlined dustbin with a cross through it – on your device is
there to show that it is a WEEE-relevant device. Appliances with this symbol must accord-
ingly be disposed of separately. In some EU states (including Germany) the symbol is not
obligatory for devices used solely for commercial purposes. Yxlon nevertheless uses it
consistently across the whole of Europe. Despite the use of this symbol it is expressly for-
bidden to return Yxlon devices to local authority waste collection points (see above)!
If you have agreed your own solution with Yxlon or a local distribution partner whereby
proper disposal is handled directly by you, please ensure that the device is properly recy-
cled in accordance with WEEE rules and notify Yxlon / your distribution partner whenever
this has been done and of the recycling quotas accrued, so that this can be relayed to the
relevant state authorities.
If you are about to dispose of equipment, please contact Yxlon directly or your local distri-
bution partner to ask about the current method for sending it back. We are happy to an-
swer any questions you may have in this regard.
YXLON International GmbH
April 2011
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1.11 Declaration of incorporation
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Fig. 3b Additional Declaration to the radiation protection
If you have any further questions relating to the Yxlon International GmbH
national or international standards implemented, Quality Assurance
please contact: Essener Bogen 15
D-22419 Hamburg
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2 General description
The Yxlon industrial X-ray systems are highly stable direct current systems. They set high
standards of quality and ease of operation. In each high-voltage generator the high volt-
age get measured directly via a precision resistor.
Through the integrated microprocessor the MGC41 control unit provides extreme ease of
use and top-rate operational safety. The X-ray parameters (kV, mA) are kept extremely
stable by constant monitoring of the target and actual values. The system is protected
from overloading by continuous comparison of the operating levels with its maximum rat-
ings.
The high working frequency of 40kHz for high voltage generation and tube heating facili-
tates excellent stability in the short, medium and long-term range and minimal ripple.
The X-ray systems are easy to operate, as the MGC41 control unit’s basic data setting is
menu driven. System data and error messages get displayed in plain text on a large, clear
display. Further error indicators can additionally be retrieved via a numeric code.
All system components are protected from being touched or affected by foreign bodies or
water. The protective classes attained by the system are described in section 2.2.7.
Note: All of the functions and parameters described in this operating guide are based on
the standard firmware, which is stored on the MGC41 unit’s standard EPROM.
In individual cases it is possible for the MGC41 to be equipped with a custom PROM. It is
possible then that some functions and parameters (e.g. selection of possible X-ray tubes,
permitted level of high voltage) may differ from the description in this guide.
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2.1 The X-ray system’s main components
Depending on the combination ordered, the X-ray system consists of the main compo-
nents listed below:
High voltage generator(s)
Note: On two-pole systems there is a plus generator in addition to the minus generator.
Cooler
High-voltage cable
Option:
- RS232 interface for MGC41 - Securing clamps
- Mobile hoist stand - Motor panels
- Centering devices
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2.1.1 Possible HV component combinations
MG226
MGG46
-225 kV
MGP40
2.25 kW
MG103
MGG40
-100 kV
MGC41
MG165
MGG42
-160 kV
MG325
MGG42
MGG43
-320 kV
MGP41
4.5 kW
MG452
MGG46
MGG47
-450 kV
MG605
MGG60 MGP41-600
MGC41-600
MGG61 4.5 kW
-600 kV
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2.1.2 Emitter table with system allocation (single pole)
Y.TU 100-D02
Y.TU 120-T01
Y.TU 160-D01
MG103 MGG40 Y.TU 160-D02
Y.TU 160-D03
Y.TU 160-D04
Y.TU 160-D05
MG165 MGG42 Y.TU 160-D06
Y.TU 160-F01
Y.TU 160-P01
Y.TU 225-D01
MG226 MGG46 Y.TU 225-D02
Y.TU 225-D03
Y.TU 225-D04
Y.TU 225-F02
Table 1: Emitter table with system allocation (single pole)
Y.TU 320-D01
Y.TU 320-D03
Y.TU 320-D05
Y.TU 450-D02
MG325 MGG42 + 43
Y.TU 450-D05
MG452 MGG46 + 47 Y.TU 450-D06
MG605 MGG60 + 61 Y.TU 450-D08
Y.TU 450-D09
Y.TU 450-F02
Y.TU 450-F04
Y.TU 600-D01
Table 2: Emitter table with system allocation (two pole)
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2.1.4 Conversion table for focus sizes
IEC336 EN12543
focus size focus size
0.06 0.20 mm
0.2 0.50 mm
0.3 0.75 mm
0.4 1.0 mm
0.5 1.3 mm
0.6 1.5 mm
0.8 1.9 mm
1.0 2.3 mm
1.2 2.5 mm
1.5 3.0 mm
1.8 3.6 mm
2.0 4.0 mm
3.0 5.5 mm
3.2 5.8 mm
4.0 7.0 mm
4.5 7.5 mm
5.0 8.0 mm
Table 3: Conversion table for focus sizes
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2.2.2 High voltage
Short-term deviation and low Max. 0.03% from the maximum value
frequency ripple:
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2.2.3 Tube current
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2.2.5 Dimensions and weights of the generators and power modules
Minus generator with power module
Y.MG325
(as Y.MG165 / 4.5; with additional 624 x 374 x 393 80kg
plus generator Y.MGG43)
Y.MG452
(as Y.MG226 / 4.5; with additional 624 x 514 x 423 125kg
plus generator Y.MGG47)
Y.MG605
(as Y.MGG60 / 4.5; with additional 950 x 557 x 417 180kg
plus generator Y.MGG61)
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2.2.7 Permitted ambient conditions
During operation:
Y.MGP4x: IP54
Y.MGG4x, MGG6x: IP54
Y.MGC41(in standard housing): IP22
Note: If the control unit is not fitted inside the standard housing (e.g. inside a control cabi-
net or similar), the protection class is determined by where it is fitted.
The ambient conditions stated above are based on the results of manufacturer’s tests. De-
tails of these tests can be provided on request by the respective Yxlon office or from Yxlon
International GmbH in Hamburg.
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2.2.9 High-voltage cables
Note: High-voltage cables may not exceed the lengths shown below based on their max-
imum recommended voltage.
The flanges for the high-voltage cable connections are supplied with the tube / generator.
We recommend using spring-loaded cables, as they are more advantageous for all appli-
cations than standard cables. Spring-loaded cables are qualitatively better than standard
cables, especially where they are exposed to strong fluctuations of ambient temperature.
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2.2.10 Cooler
Device name Flow switch WW3001 WL3002 WLK32 OL4502 OW4500 OLK50
Drinking water Drinking water DIN 2000 / glycol
Cooling medium Oil
DIN 2000 Mix ratio of 3 / 2
Minimum flow rate [l/min] 4,4 4,4 4,4 4,4 14 22 22
Dimensions [LxWxH] [mm] 215 x 140 x 70 450 x 270 x 400 479 x 398 x 481 615 x 590 x 930 780 x 340 x 505 621 x 340 x 560 1100 x 730 x 870
(1) The cutout temperature can be set based on the emitter manufacturer’s specifications
(the relevant values can be found in the emitter documentation).
Table 9: Cooler
Note: You will find further information on the cooler supplied in the corresponding operat-
ing guide.
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2.3 Labeling scheme
Power module
Samples
Einbauort für PL
Mounting place for PCB
Option CA 11
CPU CA 12
Interface CA 13
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3 Installation
Caution: Only personnel specially trained on this system may carry out the installation.
If the generators are set up inside the radiation chamber, the distance between X-ray tube
and generator must be more than 1.5 meters and the generator may not be positioned
within the X-ray tube’s direct beam.
All connecting lines, especially the high-voltage cables, must be laid in such a way that it
is impossible for them to be damaged, e.g. through being driven over by forklift trucks.
The complete system was pre-assembled and checked in the factory. All connecting lines
are already provided with plugs.
All that installing the system involves is setting up and connecting the components. It is
essential in this process to keep to the order described in sections 3.2 to 3.10.
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3.1 Overview of the connections
Caution: The mains supply line may only be connected once all installation tasks have
been completed. Prior to switching the system on it is essential that you read section 3.10
‘Getting started’ and 4 ‘Operation’ and heed the radiation protection requirements.
Connections on the Y.MGP40 power module
Screw connections
for warning lights,
door contacts and
Control unit con- safety circuits
nector
Earth connection
(central earthing point) High voltage generator
Two-pole system
Power module Plus high voltage generator
connection connection on the back (not
visible)
Power module
Tip: In the case of a two-pole system the minus high voltage generator (including power
module) can alternatively also be positioned on the plus high voltage generator.
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3.2 Establish earth connections
Caution: Poor or wrongly established earth connections are dangerous and can cause
the system to become irreparably damaged. While the system is in use, earthing cables
must not be rolled up or run in loops.
The system must be earthed in accordance with
EN 60204.
The system is supplied with 25 meters of
earthing cable (8.5mm2) and the
corresponding lugs. 1
The central earthing point is the
earthing bolt on the
minus generator (1).
Fig. 9 Earth connections
Note: The system must be connected from the central earthing point to the operational
earth in such a way that the earth connection remains intact even when the mains plug is
pulled out.
In order to keep earthing resistance low, the cable runs should be kept as short as possi-
ble.
Establish the following earth connections:
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3.3 Connecting the high-voltage cables
Two types of high-voltage cable can be used: spring-loaded R10SL, R24SL or R28SL ca-
ble or R10, R24, R28 or R30 cable, which is not spring loaded.
Caution: Do not use any cleaning agent or mechanical aids. Use solely fresh silicone
paste to do the cleaning.
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4. Apply a line of silicone paste of c. 2.5 - 3cm in length and c. 4 - 5mm in diameter to
the cable cone and spread this over the cone evenly as a thin film. As the silicone
paste, use only type P4. Be absolutely certain to avoid getting any paste on the con-
tacts.
5. Insert the plug fully into the X-ray emitter’s high-voltage plug socket. Make sure that
as it goes in the plug’s contacts do not touch the high-voltage socket. Ensure that the
plug has been inserted all the way to the bottom of the high-voltage socket and that
the cable head has passed the opening to the electrical contacts.
6. Verify the gap between cable flange and tube / high voltage generator flange and if
necessary adjust. The distance must be Xmm. The value for X must be taken from ta-
ble 10. Please note that HV cables with spring plugs require a greater gap than other
cables.
X
Fig. 13 Cable flange
New cable’s required gap 3 - 4mm 5.5 - 6mm 5.5 - 6mm 7mm
7. If the gap is not Xmm, undo the locking screw on the cable flange and rotate the
flange until a gap of Xmm is reached. One (1) rotation of the cable flange corresponds
to a change in the gap of 1.5mm.
8. Insert the cable flange screws (1) and tighten up again until the flange is firmly in
place (X = 0mm).
9. Wait c. 10 minutes. Then undo the flange screws (1). The cable cone must now move
back the set distance X. During the check do not pull the cable cone out of the isolator.
Check the gap between cable flange and high voltage generator. If the gap is not
Xmm, correct accordingly by rotating the flange.
10. In the case of a new installation operate the system in run-in program 103 or for c.
hours.
Proceed once again as described at point 9. Then tighten the cable flange again and
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using the locking screws secure on the high-voltage cable.
Note: Do not use any HV cables that are obviously defective. During operation defective
HV cables can cause major damage to the X-ray emitter and the high voltage generator.
Depending on their use, a service is recommended every 3-6 months for spring-loaded
cables and every 6-12 months for non-spring-load cables.
Follow all of the procedural steps specified above and review the process to complete the
service.
Please contact Comet if the maintenance intervals need to be adapted to customer usage.
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down to -25°C. When topping up the anti-freeze, you must use Glycoshell.
The only oil used in oil coolers is Shell’s transformer oil Diala G. Replacement 5-liter cans
of this oil are available from Yxlon International. Before using the oil cooler for the first
time the closed transportation cap must be removed from the filler neck and replaced with
the vented operational cap supplied.
Caution: The limit levels set in the cooling units for flow rate and coolant temperature
must not be changed!
Note: You will find further information in the cooler’s operating guide.
Caution: The control line must be laid separated from the other power lines. If laying it
with other lines in the same cable duct cannot be avoided, care must be taken to at least
ensure there is a gap between them or the line must be pulled into a shielding hose.
Note: The control line must not exceed a total length of 100 meters. A maximum of one
extension may be used.
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3.8 Connect external safety devices
Caution: Safety and warning devices for X-ray systems and radiation protection rooms
must be installed in accordance with local regulations.
Note: In the case of multi-generator systems the safety devices are attached not inside
the power module but to the distributor box (see section 3.7.8).
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3.8.1 Indicator lights for 230V systems
3.8.1.1 Connection plan for terminal block in the Y.MGP40/41 power module
Cooler phase 1
Cooler phase 0
Mains
Phase 0
Mains
Mains
Phase 1
Mains
Warning light 1 (flashing)
Warning light 2 (solid)
Safety circuit
Automatic systems
(supplied bridged)
Door contact II
Door contact I
Pre-warning contact
Loading 230V~ 1A max.
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3.8.1.2 Internal flashing indicator light (in the control unit)
The internal flashing light in the control unit (24V / 1W) is electronically monitored. It flash-
es when X-ray radiation is on.
Note: If national regulations require red warning indicators for ‘X-ray On’, then the yellow
warning light cover should be replaced by the red warning light cover supplied with the
system.
3.8.1.3 External flashing indicator light with internal voltage supply of 230V~
► Remove all jumpers connected to 205 and 220!
► Connect the jumper and the light as illustrated in
fig. 15.
► Plug jumper W1 (on circuit board E3 or E4, see fig.
15/16) across contacts 2-3 (as it is when shipped).
Light 1
(230V~; flashes; 40 - 60W)
Note: If no light is being connected, the plug-in jumper should be plugged across contacts
1-2.
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3.8.1.4 External flashing indicator light with external voltage supply
► Remove all jumpers connected to 205 and 220!
► Connect the light and external voltage as illustrat-
ed in fig. 19.
► Plug jumper W1 (on circuit board E3 or E4, see fig.
15/18) across contacts 2-3 (as it is when shipped).
24V~ - 230V~
external light voltage
Light 1
I min. = 0.1A
I max. = 0.8A
P max. = 75W
Note: If no light is being connected, the plug-in jumper should be plugged across contacts
1-2.
3.8.1.5 External solid warning light with internal voltage supply of 230V~
► Connect the light as shown in fig. 21.
► Open the solder jumpers between X3 and X4 (on
circuit board E3 or E4, see fig. 18). Light monitor-
ing is now activated. Light 2
Solid light 230V~
40 - 60 W
Note: If no light is being connected, the solder bridge X3 and X4 must be linked (as
shipped).
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3.8.1.6 Fuses for 230V indicator lights
The fuses for warning lights F1 and F2 are located as follows:
‐ In the MGP40: on circuit board E3. Rating: 0.8A inert.
‐ In the MGP41: on circuit board E4. Rating: 0.8A inert.
‐ In the MGP41-600: on circuit board E4. Rating: 0.8A inert.
Door contact II
Door contact I
Prewarning contact
Loading 230V~ 1A max.
Note: Warning lights L1, L2 and L3 get connected directly to the circuit board at plug X6.
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3.8.2.3 Configuration of the 24V indicator lights
The system has four indicator lights that need to be configured via switches S1 to S4:
Solid light S S1 = O S2 = S S3 = S S4 = S
Off O S1 = O S2 = O S3 = O S4 = O
Flashing light F S1 = F S2 = F S3 = F S4 = F
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3.8.2.4 LED indicator lights with internal 24V voltage supply
The external indicator lights are supplied with power via the bridge on 201 to 205.
Remove any other bridges on 205, 206 or 220.
Only the following monitored LED solid lights (or others of the same design) may be used:
- Monitored LED 24VDC indicator light / red 20047292 (WERMA 82917055)
- Monitored LED 24VDC indicator light / yellow 20047293 (WERMA 82937055)
- Monitored LED 24VDC indicator light / clear 20050168 (WERMA 82947055)
Connect the LED indicator lights to the following contacts:
LED 1 + X6:1
LED 1 - X6:2
LED 2 + X6:3
LED 2 - X6:4
LED 3 + X6:5
LED 3 - X6:6
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3.8.2.5 24V console light with internal 24V voltage supply
A 24V console light can be connected to contacts 222 and 223.
Note: If national regulations require red warning indicators for ‘X-ray On’, then the yellow
indicator light cover should be replaced by the red indicator light cover supplied with the
system.
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3.8.3 Door contacts I and II
The door contacts are protective devices as defined by DIN 54113. Their purpose is to
monitor access to the radiation protection rooms or areas. X-ray radiation can only be
switched on if both contacts are closed and gets switched off if either contact is opened.
The safety circuit is designed in such a way that both contacts have to be opened and
closed again simultaneously so that the high voltage can be switched on. This is indicated
by the green light on the control unit.
The maximum permitted time deviation between the two doors is 0.5 seconds. The door
switches must be floating, forcibly actuated contacts. The switching voltage is 24V= and
the current 25mA.
If the mains switch on the MGC41 is turned into the ‘0’ or ‘~’ position, this has the same
effect as opening both door contacts.
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3.8.6 Pre-warning contact
This contact closes only during the pre-
warning period.
An audible or visual signal can thus be giv-
en before X-ray radiation begins.
The contact load capacity is 250V~ / 1A.
In modes 000, 1--, 2-- and 3-- the function of the ‘Automatic systems’ safety circuit is
analogous to that of other safety circuits. The high voltage gets switched off and can only
be turned back on by using the ‘Radiation ON’ button.
In modes 4--, 5--, 6-- and 7-- the high voltage also gets switched off whenever the contact
opens. Once the contact is closed again, it can, however, be switched back on via an ex-
ternal computer/interface, without using the ‘Radiation ON’ button.
Caution: This function enables the high voltage to be switched on externally and may be
used only in order, for instance, to facilitate feeding an automatic system through air locks.
In order to eliminate any danger to users or others, it must be ensured by means of the
door switches that whenever anyone enters the danger area the system goes into ‘Stand-
by’ mode and can then no longer be switched on externally.
The door switches are failsafe safety devices as defined by DIN 54113.
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3.8.8 Connection possibility for CDRH switch (for the USA only)
To comply with American standard 21 CFR 1020.40 a CDRH switch can be connected to
the power module. This switch breaks the primary power supply to the inverter for gener-
ating high voltage.
The CDRH switch can be connected between the contactor contacts K1:4 and K1:6 (L-
conductor) and K1:2 and K3:4 (N-conductor). Remove the links and replace them with the
CDRH switch. The required cross-section of the connection cable is:
- MGP40: 4 mm2
- MGP41: 10 mm2
Fig. 23 CDRH switch. Remove the links and replace them with the CDRH switch
Warning: CDRH switches may only be used as additional safety devices. They may not
be used to replace any other safety devices (door switches).
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Controller
MGC41W
Trigger signal
Door switch
Light
Distributor (flashing)
mains in
mains in
Power module
Power module
Minus generator
Minus generator
Cooler Cooler
mains mains
Tube Tube
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230V~ light
25 - 80W
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3.9 Covers
To complete the installation the hood must 1 2
be fitted over the power module.
With the hood fitted properly, the system is
protected from splashes and dust.
► Slide the hood over the power module.
► Secure the hood using the five M 5x10
screws (1).
► Screw in the four / six M 4x10 screws (2)
on both sides.
Fig. 26 Power module cover, left
These screws around the ventilation duct
2
ensure protection from splashes.
1
Fig. 27 Power module cover, right
The mains connection is located on the power module. Fit a plug to the 10-meter long
mains cable provided.
The required mains voltage is 230V +10% / -15%.
It must be possible to turn off the mains power by means of a switch.
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3.11 Getting started
Caution: Before using the system for the first time the safety regulations relating to work-
ing with X-ray radiation must be read. The system may be switched on only by qualified
personnel.
Three conditioning programmers are preset. The relevant programmed needs to be se-
lected based on the length of the break in operations:
1-3 days Program 101
4 - 14 days Program 102
Over 14 days Program 103
New tube Program 103
The conditioning process is described in section 4.5.2 ‘Conditioning’.
Once mains power is switched on programmed selection runs menu-driven.
Caution: If conditioning is being done within complete irradiation systems, the X-ray de-
tector must be protected from direct radiation, e.g. by switching the detector off or by fit-
ting an appropriate filter.
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4 Operation
4.1 Control unit MGC41 (overview)
Pre-warning light
Flashing warning light
Stand-by light
Keypad Display Radiation ON
Mains switch
Pre-warning light
Key-operated switch to switch the Flashing warning light (yellow or red)
whole system ON and OFF. Stand-by light
The system can only be operated if the
key is in and has been turned to the Radiation ON
right.
Radiation OFF
Pos. "0" = System OFF.
Pos. "~" = System ON (Stand-by). Mains switch
Radiation ON
Black button for switching on the high voltage and X-ray radiation.
The first active status is pre-warning.
The high voltage only gets switched on after the pre-warning period.
It may only be switched on if all of the conditions for radiation protection have been ful-
filled.
The button does nothing if the stand-by light is not on.
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Radiation OFF
Red button for switching off the high voltage and X-ray radiation.
This is the button that has to be used to switch off the high voltage if the scan time has
been set to indefinite or the user wants to abort the scan.
Stand-by light
The green stand-by light comes on whenever the generator is ready, all safety contacts
are closed and the cooling system is switched on.
Pre-warning light
The blue pre-warning light stays on throughout the pre-set pre-warning period.
Caution: The pre-warning period is the last warning before the radiation process begins.
Everybody must have already left the radiation area before this period starts.
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4.3 Settings and display elements
Focus
► Press the ‘Foc’ button to select the focus size.
When using standard tubes with 2 focus sizes pressing the button flips you to and fro
between the two sizes.
Note: Switching focus size is possible only with the high voltage turned on.
Grid-controlled tubes:
The focus size gets altered by adjusting the tube current (mA).
The choice of correct focus size / tube current is dependent on the item being scanned /
the application.
The focus size set gets shown on the display above the ‘Foc’ button. The value shown is
determined in accordance with EN12543.
The table shown in section 2.1.4. can be used to convert focus sizes as per IEC336 into
EN12543 figures.
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Scan duration [min]
► Press the ‘Min’ button to set the scan duration.
The scan duration can be set using the rotary encoder:
0 minutes 2 seconds - 10 minutes 00 seconds: in steps of 1 second
10 minutes - 99 minutes 50 seconds in steps of 10 seconds
Indefinite scan duration (display indicator = --.--)
After the preset scan duration has expired the high voltage gets automatically switched
off.
Keypad Keypad
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4.3.1 Setting parameters via the keypad
Note: When entering parameters via the keypad the displayed figures (kV, mA and min.)
must be set to normal brightness. Any part of the display set to bright can be reset to nor-
mal brightness by pressing the corresponding button.
Caution: In modes 000 and 400 the parameters can be entered with the high voltage
switched on.
Any new value should be carefully checked before pressing the ‘Ctrl’ and ‘kV’, ‘mA’ or
‘Min’ buttons, as the system starts using that value straightaway.
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4.4 Operation: general procedure
► Turn the mains switch (key-operated
switch) to the right into the ‘’ posi- Pre-warning light
Flashing warning light (yellow or red)
tion.
Stand-by light
The green light comes on.
If it does not come on, the door switch- Radiation ON
es are open, the cooling is not working
Radiation OFF
or other elements of the safety installa-
tion are not in order (see section 3.10 Mains switch
‘Installation / Getting started’).
The system automatically displays
mode ‘10_’ (= conditioning the tubes;
Fig. 33 Operating elements
see section 4.5.2 ‘Conditioning’).
Note: When the system is shipped the start mode is set to ‘10_’. When operating in mode
‘400’ (serial interface) the start mode can be set to ‘400’ (see section 4.6.5).
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► Press the ‘Radiation ON’
button. Pre-warning light
Flashing warning light (yellow or red)
The pre-warning light comes on. Stand-by light
At the end of the pre-warning period,
the high voltage switches on. Radiation ON
The pre-warning light goes out and the Radiation OFF
yellow (red) warning light flashes.
The control unit adjusts the preset pa- Mains switch
rameters automatically.
The parameters’ actual values now get
shown. Fig. 35 Operating elements
The high voltage switches itself off after the pre-selected time has expired or, if the timer
is set to indefinite, is switched off by pressing the ‘Radiation OFF’ button.
After a short reheating period the system shuts down. The purpose of the reheating pro-
cess is to discharge the high-voltage capacitors.
Caution: After the high voltage has been switched off, the tube must continue to be
cooled for at least a further 3 minutes in order to draw off the residual heat from the anode
block. On systems with a closed cooling system (water or oil cooler) the mains switch
must be in the ‘~’ or ‘’ position throughout the post-scan cooling period.
When in ‘Radiation ON’ operating mode the system must not be turned off directly from
the mains switch. Make absolutely sure that the ‘Radiation OFF’ button is pressed first!
Warning: After the high voltage has been switched off, the capacitors used inside the
high voltage generator retain their charge and cause a post-scan radiation effect.
Through reheating the charge and thus the radiation effect get dissipated within a maxi-
mum of 4 seconds (typically 0.5 seconds). During this time the yellow or red warning light
is switched to a solid light and any door-locking mechanisms attached remain activated.
Only at the end of this reheating period does the system switch to ‘Stand-by’ mode.
Make absolutely sure that nobody goes into the X-ray room before the end of the reheat-
ing period.
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4.5 Operating modes
The adjustable parameters on the X- Keypad
ray control unit are kV, mA, focus size
and scan duration.
These parameters get entered by the
user as target values and after the
high voltage is switched on set, dis-
played and processed by the system.
The control unit facilitates different
kinds of target value input. These are
Mode
described as operating mode or
Fig. 36 Keypad
mode.
The control unit recognizes the following modes:
- Manual target value setting
- Tube conditioning
- Program operation
- Operation via serial interface
The mode is entered via the keypad.
The first digit is the mode ID. It can be entered whenever the mode button (Ctrl) is
pressed down. To enter the last two digits the mode button must be released again.
The mode entered gets displayed on the top line of text. It either defines the parameters
itself or enables their entry.
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The table shows a complete overview of the operating modes.
4-- Data input/output via V.24/V.28, After mode 400 has first been
RS232C interface selected via the keypad, the sys-
OPTION tem can be controlled in the follow-
ing modes externally.
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4.5.1 Manual operation
Tip: For entering kV, mA and Min via the keypad see section 4.3.1.
If the correct tube has been set, the system automatically keeps to its own and the
tube’s limits.
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Tip: Once the attached tube has been correctly entered / selected, neither tube nor any
other system parts can be irreparably damaged by incorrect settings.
If you want to enter new values, the timer must be set in ‘Stand-by’ mode to ‘--.--’ (indefi-
nite). The stored time then gets cleared. It also gets cleared by re-entering the mode.
4.5.2 Conditioning
There are three conditioning programs (modes 101, 102, 103) provided for doing this.
The relevant program needs to be selected based on the length of the break in opera-
tions:
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After mains power is switched on,
menus guide the user through entering E n t e r l e n gt h o f d o w n t i m e
the conditioning program.
0-days (00-99) Confirm=F1
A question appears on the display:
160.0 6.25 1.0 59.50
‘Condition tube? Yes=1 No=0’
By entering ‘0’ the conditioning pro-
cess can be skipped.
If ‘1’ is entered, this appears:
‘Enter length of downtime in days (00- Fig. 40 Conditioning the tube
99) Confirm=F1’
After the downtime has been entered and F1 pressed, the mode details and generator data
appear on the top line of text.
tube type, three voltage levels: Max. voltage? 120 140 160 < >
100 kV 060 080 100 160.0 6.25 1.0 59.50
120 kV 080 100 120
160 kV 120 140 160
225 kV 175 200 225
320 kV 260 290 320
450 kV 350 400 150
600 kV 450 520 600 Fig. 41 Conditioning the tube
You can now select the voltage for which the tube is to be conditioned. The brighter number
shows the voltage for which the tube gets conditioned. By using the arrow buttons (‘4’ ()
and ‘6’ ()), you select between the three levels.
The conditioning voltage must be selected so that it is not less than the intended working
voltage.
When the program finishes, the high voltage is switched off and the system goes into mode
‘000’.
The system is now ready for use.
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4.5.3 Program operation
The MGC41 control unit makes it possible to save recurring scan data as a ‘Program’ or
‘Technique’. Once saved to a memory location scan data remains always available.
When a program is launched, the saved data gets set again. This ensures that scans
are reproducible.
The 100 available memory locations (00 - 99) are supplied empty and can be individual-
ly used.
Note: The saved program is assigned to the attached high voltage generator and the
attached tube. The program can only be launched if both components have not been
changed.
4.5.3.1 Programming
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4.5.3.2 Launching program operation
The scan data save under this program number now gets displayed.
When the ‘Radiation ON’ button is pressed, the scan is then performed using the dis-
played data.
The kV, mA, focus size and scan duration selectors are out of use.
If a memory location is entered in which no program data is stored, the program display
clears again as soon as the second digit of the program number is entered.
If an incorrect entry is made (program number clears), the previously displayed kV, mA,
focus size and scan duration values continue to be shown.
The high voltage cannot be switched on.
Warning: The system can now be controlled remotely. To indicate this, ‘########’ ap-
pears on the display at the end of the second line. When pressing the ‘Radiation ON’
button and thereafter you must ensure that there is nobody within the area of potential
radiation. The radiation could potentially be switched on as the result of an individual
mistake. This period of particular attentiveness ends when the ‘Radiation OFF’ button is
pressed.
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4.6 Menu-driven setting of basic system data
Caution: Entering the wrong tube will irreparably damage the one attached.
1. Language
2. Pre-warning time 160.0 6.25 1.0 59.50
3. Serial interface,
including transfer protocol
4. Display brightness
5. Various (film / radioscopy) Mode
Fig. 45 Basic settings
6. History
7. Hour meter
8. Tube selection
9. Service help
Due to the limited capacity of the dis-
play the list is split into three sub-
lists.
Select menu:
► Press the ‘Ctrl’ and ‘F1’ buttons Mod 2__ MG165 Y T U . 1 60 D 05 FOC
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Switch to next sub-menu:
► Press the ‘0’ button:
The second menu group gets shown:
- Display brightness (4)
- Various (5)
- History (6)
► Press the ‘0’ button:
The third menu group gets shown:
- Hour meter (7)
- Tube selection (8)
- Service (9)
When the relevant menu item is selected, the chosen language appears on the second
line of the display.
By pressing arrow keys ‘2’ () or ‘8’ () each available language can be brought up in-
to the second line of the display.
By pressing ‘Ctrl’ and ‘F1’, this can then be saved as the chosen language.
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4.6.2 Pre-warning time (2)
Using the relevant arrow key, set the desired pre-warning time.
► Simultaneously pressing the ‘Ctrl’ and ‘F1’ buttons saves the new values.
Once the modified values are saved, the system keeps to the newly selected pre-
warning time.
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Using the relevant arrow key, set the desired values.
► Simultaneously pressing the ‘Ctrl’ and ‘F1’ buttons saves the new values.
Once the modified values are saved, the system keeps to the newly selected figures.
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4.6.5 Various (5) (film / radioscopy; start-up ramp; start mode)
Radioscopy
This setting has advantages if an image intensifier is being used, because the small fo-
cal spot’s tube current gets limited to 5mA.
When using larger currents, the focus size can potentially become bigger and the fila-
ment’s service life go down.
1. Using arrow keys ‘2’ () or ‘8’ (), you are able to set Film or Radioscopy.
Start-up ramp
2. Entering the number 5078 or 5175 enables you to select the high voltage’s
ramp-up speed.
► Press ‘0’ if a faster ramp-up is required (1.5 seconds max. / for MG605 max. 3 se-
conds).
► Press ‘1’ if a slower ramp-up is required
(Default setting: 3 seconds max. / for MG605 max. 6 seconds)
► Simultaneously pressing the ‘Ctrl’ and ‘F1’ buttons saves the new values.
Once the modified values are saved, the system keeps to the newly selected figures.
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Start mode
3. Entering the number 5079 or 5176 enables you to select the start mode.
► Press ‘0’ for start mode ‘10_’
(Default setting when shipped).
► Press ‘1’ for start mode ‘400’.
► Simultaneously pressing the ‘Ctrl’ and ‘F1’ buttons saves the new start mode.
► Switch mains power ‘OFF’ and then back ‘ON’.
The MGC41 control unit should now start in the selected mode.
If not, repeat the process.
► Press the ‘Ctrl’ and ‘F1’ buttons at 160.0 6.25 1.0 59.50
the same time.
What is shown on the display
switches.
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4.6.7 Hours in use counter (7)
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4.6.8 Tube selection (8)
Note: To guard against the tube being unintentionally set incorrectly, prior to the data being
saved the number 5078 or 5715 must be entered.
► Simultaneously pressing the ‘Ctrl’ and ‘F1’ buttons saves the new tube.
Once the new tube has been saved, the system checks and adheres to this tube’s limits.
Note: For the following high power tubes observe the operating cycle.
Tube type selection with C marking. Tube type selection without C marking.
Example: Y T U 1 6 0 D 0 5 C Example: Y . 1 6 0 T U 1 6 0 D 0 5
Service (9)
This information is intended for technical support and is not gone into in any detail in
this operating guide.
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4.6.9 Delay after tube arcing (for MG605)
The MGC41 control unit (EPROM status 4512-113-2723X) offers the possibility after
any tube arcing of resetting the high voltage to the operating point almost immediately (t
= 2 seconds) or with a delay (max. t = 59 seconds) as per the current system setting. A
start delay gives the generator the opportunity to reduce the temperatures of electronic
components after tube arcing and the tube is able to improve the vacuum after such an
event.
Note: The system must be in ‘Stand-by’ mode (key-operated switch in the middle posi-
tion).
► The system must be put into mode ‘0’ by pressing the <Ctrl> and <0> keys simulta-
neously.
► Using the rotary switch, set the required delay (permitted range: 2 to 59 seconds).
The setting gets shown in the ‘Time’ field (bottom line on the display, far right).
Note: The minutes shown do not get taken into account. For very short delays it can be
necessary to set the time to over one minute.
(E.g. 01:01 for 1 second).
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4.7 Operating with range selector
The values that can actually be set on the control unit depend on the tube attached and
the limit values.
The system fulfils the requirements pursuant to DIN EN 55011, class A.
Note: The range selector cannot be retrofitted on site. It must be fitted at one of Yxlon’s
facilities.
The level to which the voltage gets dropped is defined in program 99, i.e. the desired
level must be entered in advance into program place 99 (see program operation).
The current level entered does not get taken into account here!
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4.9 Special features of the multi-generator system
1. Select generator
► Press ‘Ctrl’ + ‘F3’
► Enter generator number (1, 2 or 3).
The selected generator number gets shown on the display’s second line of text
on the right.
If a generator is selected that is not connected, it is not possible to set any parameters
and ‘0000’ gets displayed for them all.
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5 Trouble shooting
5.1 Operating problems and identifying faults
After any shut-off of the high voltage the reason for the shut-off is shown in plain text on
the second line of the display.
By pressing the F1 key the shut-off reasons get represented by two four-digit numbers,
marked ‘A’ and ‘B’. In normal situations only the first number should not equal zero, i.e.
indicate a shut-off reason. Only the shut-off reasons of the first number get shown as
text. The text output shows only one reason, while in the numeric code multiple reasons
can be output simultaneously.
The second fault number (marked ‘B’) is provided solely for technical support.
The following table shows the allocation of text and numeric code:
Reason, text Numeric code A Numeric code B
Serial interface 0001 ----
Time expired 0002 ----
Heating current 0004 ----
Low voltage, primary 0008 ----
Character, focus size 0010 ----
mA variable 0020 ----
kV variable 0040 ----
Low voltage, generator 0080 ----
Tube fault 0100 ----
Excess current 0200 ----
Excess voltage 0400 ----
Safety circuit, automatic system 0800 ----
Warning light 1000 ----
Off button 2000 ----
Cooling 4000 ----
Switch-on circuit 8000 xxxx
Door switch 4800 ----
kV/mA not zero (reheating time) 8000 0000
Table 12: Error codes
Note: Once code A is set to 8xxx, the high voltage can no longer be turned on. The
code can only be cleared down if the mains power is switched off. If after switching on
again the code reappears, there is a fault and technical support must be informed.
Note: If code 0008 or 0400 gets displayed it can also relate to a faulty warning light.
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6 Maintenance
Like all technical devices, this system too needs to be operated properly and to be
regularly serviced and maintained. These precautions keep the system in good working
order and operationally safe.
This system contains mechanical components that are subject to operational wear.
In order to avoid any risk of injury to users caused by parts that are no longer safe, reg-
ular technical inspection and maintenance is required.
The correct adjustment of the electromechanical and electronic components in the sys-
tem has an influence on its functional capability, the achievable scan quality, electrical
safety and users’ exposure to radiation.
The necessary maintenance measures consist of inspections and checks of system
functions, which can be performed by the operating company (see table) and preventive
/ corrective maintenance jobs. The latter can be done within the scope of support ser-
vice contracts or on an on demand basis.
When replacing components that can have a direct or indirect influence on safety
and/or radiation protection, only original replacement parts may be used.
Yxlon International shall be responsible for the safety-related properties of the system
only if maintenance, upkeep and any changes are carried out by Yxlon International or
by individuals specifically authorized for such purpose.
Only properly trained maintenance personnel are authorized to take off the power mod-
ule’s covers and to remove the high-voltage cable from the X-ray emitter and high volt-
age generator.
We recommend taking out a support service contract. This ensures that all necessary
maintenance measures, including safety checks, in the sense of anticipatory protection
from risk and the required adjustments for optimum image quality with the lowest possi-
ble radiation exposure, are taken at regular intervals.
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6.1 Working order check
The operating company must check the X-ray system for obvious defects in accordance
with the following table. If any defects in function or other deviations from normal oper-
ating characteristics arise, the company must switch off the device and inform customer
support. The device may not be used again until the fault has been rectified. Operating
the device with defective components can lead to an increased safety risk.
Checks Interval
Mains switch, operating and display elements Daily
Connection lines Weekly
Safety and warning features Weekly
Check cooler system for leaks Weekly
Coolant level in the cooler Weekly
Table 13: Recommendation for regular checks (MG103 - MG605)
Note: The cooler slats through which there is a flow of ambient air must be checked
weekly and, if necessary, cleaned.
If the air is heavily polluted, the intervals can also be shorter.
An indication of the slats being dirty is a drop in cooling efficiency and thus the cutting
out of the X-ray system with the coolant at too high a temperature.
Maintenance Interval
Check high-voltage plug on the X-ray emitter 6 months*
Check high-voltage plug on the generator 6 months
On water-cooled systems: clean filter 6 months
On water-cooled systems: replace antifreeze 2 years
Table 14: Recommendation for regular maintenance jobs (MG103 - MG605)
* Please also refer in this regard to the X-ray emitter’s operating guide.
In individual cases the maintenance interval may be defined differently. The shorter
interval then applies.
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7 Spare parts
Spare parts lists for replacement parts with 12-digit code numbers can be requested
form the relevant service department. In addition to the code number please also give
the type number, serial number and a component name (shown on the pictorial sche-
matic).
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8 Electrical drawings
8.1 MGC41 terminal block
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8.2 MGC41−W terminal block
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YXLON International GmbH YXLON International KK
Essener Bogen 15 New Stage Yokohama Bldg., 1st Floor
D-22419 Hamburg 1-1-32 Shinurashima-cho,
Deutschland / Germany Kanagawa-ku,
T.: +49 40 52729 0 Yokohama 221-0031
F.: +49 40 52729 170 Japan
E-Mail: yxlon@hbg.yxlon.com T.: +81 45 450 1730
F.: +81 45 450 1740
E-Mail: yxlon@jpn.yxlon.com
v01r01 - en