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QW-483 FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)

(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name: Pranjal Projects Pvt. Ltd.


Procedure Qualification Record No.: PPPL/PQR-001 Date: 25-04-2018
Welding Procedure Specification No.: PPPL/PQR-001 Revision:0 Date: 29-09-2018
Welding Process (es): GMAW Type(s): Semi-Automatic
JOINTS (QW-402) (Groove Design of Test Coupon)
Joints Design : SINGAL ‘V’
Root Spacing :2-3 MM
Backing : NA
Backing Material (Type):NA
BASE METALS (QW-403)
Material Specification
Type / Grade, or UNS No.: IS 2062 E 350 GR. B R
P- No. 1 Group No. 1 to P-No. 1 Group No. 1
Thickness of the Test Coupon :20 MM
Diameter of the Test Coupon: NA
Max. Pass thickness : ≤40 mm
Other: NIL
*FILLER METALS (QW-404)
Process GMAW
Spec. No. (SFA) 5.18
AWS No. (Class) ER70S6
Filler Metal F-No. 6
Weld Metal Analysis A-No. 1
Size of Filler Metals Ø 1.2
Filler Metal Product Form NA
Supplemental Filler Metal NA
Electrode-Flux (Class) NA
Flux type NA
Flux Trade Name NA
Weld Metals Thickness 22 MM
Others NIL

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Procedure Qualification Record No.: PPPL/PQR-001 Date: 25-04-2018
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position of Groove : 1G Temperature : NA
Welding Progression : NA Time : NA
Other : NIL Other : NIL

PREHEAT (QW-406) GAS (QW-408) Percent composition


Preheat Temperature, : NA Gas Mixture Flow rate

Inter pass Temperature : NA CO2 NA 22LPM

Others : NIL Shielding: CO2


Trailing : NA
Backing : NA
ELCTRICAL CHARACTERISTICS (QW-409)
Current : DC
Polarity : DCEP
Amps. :140,160,165,150,175
Volts. : 25,26,24,27,26
Tungsten Electrode Size and Type : NA
Mode of Metal Transfer for GMAW :
Heat Input :
Travel Speed : 150 MM/MIN (ROOT), 135MM/MIN FILLING & CAPPING.
Other : NIL
TECHNIQUE (QW-410)
String or Weave Bead : String & Weave Bead (3 X Día of filler).
Orifice, Nozzle, or Gas Cup Size : NA
Initial and Interpass Cleaning (Brushing, Grinding, etc.) : Grinding
Method of Back Gouging / Back Grooving : Grinding
Oscillation : NA
Use of Thermal Processes : NA
Multiple or Single Pass (per side) : Multiple
Multiple or Single Electrodes : Single
Peening : NA
Other : NIL

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Procedure Qualification Record No.: PPPL/PQR-001 Date: 25-04-2018
Tensile Test (QW-150) Reference No. 00478/NTH(ER)/NDT/12/02/2017
Ultimate Ultimate Type of
Specimen Width Thickness Area
Total Load Unit Stress Failure &
No. (mm) (mm) (mm2)
(Kn) (psi or MPa) Location
01 492.6 MPA *BOW

02 492.6 MPA *BOW


* BOW: Broken outside the Weld


Guided Bend Tests (QW-160)
Type and Figure No. Results
SIDE BEND NO CRACKS, SATIFACTORY
SIDE BEND NO CRACKS, SATIFACTORY
SIDE BEND NO CRACKS, SATIFACTORY
SIDE BEND NO CRACKS, SATIFACTORY

Toughness Tests (QW-170):


Test Impact Values
Specimen Notch Specimen Drop weight
Temp. Mils (in)
No. Location Size (mm) Ft-lb or J % Shear Break(Y/N)
(0 C) or mm

Comments: TENSILE AND BEND TEST FOUND SATISFACTORY


Fillet Weld Test (QW-180): NA
Result - Satisfactory: Yes ………. No…………… Penetration into Parent Metal: Yes ……. No……….
Macro - Results ………………………………………………………………………………………………….
OTHER TESTS:
Type of Test:
Deposit Analysis: NA
Other : NIL
Welder's Name: JAKIR HUSSAIN Welder No. PPPL/WQT-001 Stamp No:
Tests conducted by: Pranjal Projects Pvt. Ltd. Laboratory Test No: Reference No.
00478/NTH(ER)/NDT/12/02/2017.
We certify that the statements in this record are correct and that the test welds were prepared, welded and
tested in accordance with the requirements of Section IX of ASME Boiler and Pressure Vessel Code – Edition
2013
Pranjal Projects Pvt. Ltd.
Signature

Name
Date

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