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REINFORCED

PIPING SYSTEMS

RRS & RRF Solutions

www.raktherm.com

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your plumbing challenges! cial. but rather we consistently respond to the growing demands of the glob. dential. we have never stopped and contented with what we can offer to the system for water These factors and more. office or factory. and as a need of continuous development to meet with construction de- Tahweel Industry is a multi. RAKtherm pipes and fittings are and established ourselves in and other fluid delivery. Over the years. its product base renders it a leader in the construc. industry.. commer- ucts. and industrial sectors tion industry. Being the pioneer in the aktherm a versatile. The creative solutions provided by RAKtherm in REINFORCED PIPING SYSTEMS ery applications extensively used for residential. make RAKtherm the ideal system for the delivery of potable we have ruled market. consistent development. we are devoted in providing our customers with the are used in applications plastic conversion products. hot and cold water in your home. in the gobal that brings makets 2 3 . and ing solutions manufactured under German standards for hot and cold water deliv- and innovation. of expertise and comprehensive RAKtherm system has proven its high resilience even at the most extreme conditions. highest standard of German quality products. extensively used in food and medical industries owing to their ‘harmless and safe’ al market. Overview 50 R years passed high-technological advancement in the piping industry. faceted company known for water in all modern resi- its’ RAKTherm ultimate pip. We are guided by simple philosophies of hard work. Tahweel Industry is a premium company known for its’ innovative product range through latest technological advancement and value-added products. commercial. for. of pressurized hot or cold mand we come-up with the new generation of pipes . We oversee that these philosophies are taken into action in our daily work that enables us to maintain leadership and quest for world class prod- industrial applications. properties..

with over 50 years of expertise we have mastered the piping networks through comprehen- sive research and development to bring innovative solutions for diverse applications. EXTRA PREFORMANCE engineered to intensify efficiency of piping networks and to serve new AND LESS WALL THIKNESS applications with new mission to achieve proving that Raktherm is leader in 4 the industry. 5 . we are committed to deliver Value-added products with the highest standard of services. New Generation New technology and new challenges has passed. Being the pioneer and ultimate provider of piping systems. Integrated with wide range of fitting and accessories Engineered piping Solutions! REINFORCED PIPING SYSTEMS REINFORCED PIPING SYSTEMS RAKtherm’s REINFORCED PIPING SYSTEMS has been developed and EXTRA FEATURES.

resistibility. Sugar a composite material with guarantees to Manufacturing plants etc. school buildings and other establishments. 2 INNOVATIVE RECIPE ! 1 Layer of pipe is made of PPR material for Outer layer made of PPR enhanced mechanical & Ultra-violet treatment. for hot/cold tem. hotels. Solar water 4 heating systems. hospitals. Water treatment plants. Applicable for swimming pool facilities. Result in longer life pipe with outdoor usage APPLICATIONS applications. cial recipe compound- ed combination. – polypropylene PPR. Oil plants. Water treatment plants & distribution network. offices. Suitable for potable hot and cold water piping network installations in residential. Layer of aluminum or perature resistibility. Piping networks for solar plants. Water treatment plants & distribution network. shipbuilding. 6 7 . sanitary norms. 3 Inner layer is made of PPR. Petroleum & Gas plants. Industries such as Chemical plants. Excellent piping network for transport of aggressive type of fluids. Mineral water plants. compliance with the and glass fiber by spe.

Superior performance even at extreme application. office or factory. RAKtherm Reinforce Stabi with U. Zero oxygen infiltration. 8 9 .R.V system Exceptional UV resistance for diverse applications.V Protection (R. with new feature of exposed and open air installations under direct sunlight or UV radiation.R.S.V system) Ultimate impact strength for all installation conditions. remains physically stable through a specially developed external black layer for UV block.R. make RAKtherm the ideal system for the delivery of potable hot and cold water in your home. System) Features RAKtherm system has proven its high resilience even at the most extreme conditions. These factors and more. 20% increased higher flow rate for extra performance.pipes. RAKtherm’s RAKtherm’s REINFORCED PIPING SYSTEMS REINFORCED PIPING SYSTEMS RAKtherm Reinforced Stabi (R. RAKtherm pipes and fittings are extensively used in food and medical industries owing to their ‘harmless and safe’ properties.S. R. 75% decreased linear expansion compared with normal PP.S.

F. Superior performance even at extreme application. to be one more additive to our port- folio to the reinforced system.R. Welding process is easier which requires lower supports. RAKtherm Reinforce Fiber with U. Enhanced impact strength for all installation conditions. High Reliable and Safe Money Features 70% decreased linear expansion compared to normal pipe 20% increased higher flow rate for extra performance. With No pilling feature that save installation time and effort.V system) RRF system a unique 4 layers pipe with A unique 4 layers pipe with glass fiber core layer and UV treatment skin outer layer for premium UV protection. We have developed RAKtherm Fiber Pipes with xxxxxx innovative com- ponent of PPR and glass fiber to decrease linear expansion up to 70 %. Easy installation no peeling to be used Exceptional UV resistance for diverse applications.F. System) unique recipe of glass fiber layer. 10 11 . Easy Installation. glass fiber mid-layer. RAKtherm Reinforced Fiber (R.R. Zero oxygen infiltration. and UV block outer layer. Less Energy. One of the hindrances in using plastic material including PP-R is the possibility to expand drastically when exposed to heat.V Protection (R.

Quality & Certificates Environment Friendly RAKtherm’s Reinforced piping systems were tested. and were not out the plant. QUALITY GUARANTEE RAKtherm always maintains the highest standards of quality for its users. SKZ. can be used again in other products. waters are hygienic for packing. Our products have passed the quality Our priority is to maintain the quality of water that reaches your family.to further eliminate any chance of quality deviation. RAKtherm. qualified. Heavy metals such as nickel and chrome have negative impact in our environment. to control of incoming raw materials processing of the product. The overall system has been used in our product range. RAKtherm warrants a 15-year guarantee for all its piping network components from the date of purchase. to the environment. react chemically. 12 13 . Your Environment Friendly Choice The overall quality system operated and docu- mented by RAKtherm is implemented through. (Please ask your local representative for details) MAINTAINING A HIGH LEVEL OF QUALITY This ensures potable RAKtherm maintains a comprehensive quality control system beginning from designing the required specifications. and certified by DVGW. This ensures potable waters are hygienic for your family’s consumption. and finally continuous servicing and support to guarantee that complete total quality is achieved. This is accomplished parallel to the Quality As- surance Program with the objective to ensure that total quality. conventional piping systems that can corrode. your family’s consumption. HY. and designed to exceed requirements stated by na. shipping to the customer. or seep certain contaminants into the water system. This is just few of the many ways that we contribute welfare tional and international authorities and institu. RAKtherm pipes and fitting materials can be used 100% recycled. tions. This is yet another quality assurance for our customer. To support this. RAKtherm’s PPR-80 assurance and quality performance tests to ensure that our products are suitable for global material in any way does not react or affect potable water as compared with other materials used in distribution and utilization. storage. & TUV under German standard of 8077/8078. Regular checks are done by neutral bod- ies. and not only localized quality is maintained as required. conformed.

RAKtherm’s Reinforced Piping Systems is designed (OD)mm (ID)mm for continuous temperatures of 10 degree Celsius to 90 degrees Celsius.217 PS25-63 63 mm 20 mts 63 10.586 PS25-90 90 mm 12 mts 90 15 60 2.7 26.208 5.385 1.556 0.720 PS20-50 50 mm 20 mts 50 6. Outer Intrernal Wall Water Art-.6 45.3 54. Raktherm Reinforce Stabi (RRS System) PPR PN 20 with Aluminum Thickness 0.650 PS20-75 75 mm 20 mts 75 10.353 0.651 0.8 1.656 PS25-110 110 mm 8 mts 110 18.963 2.415 0.3 33.827 3.2 1. Therefore PS20-25 25 mm 100 mts 25 3.3 73.2 0.633 1.9 36.8 5.137 0.029 1.320 RAKtherm Reinforce Piping Systems is suitable for all types of chilled and heating water networks.860 PS25-75 75 mm 20 mts 75 12.600 Raktherm Reinforce Stabi (RRS System) PPR PN 25 with Aluminum Thickness 0.5 23.254 0.4 3. ensuring longer service life less prone to premature failure and expensive maintenance.372 14 15 . RAKtherm’s Mechanical and Thermal Properties Art-.4 2.350 PS25-32 32 mm 40 mts 32 5.4 4.4 13.2 29 0.5 42 1.4 21.216 0.4 0.4 0.4 5.3 65.163 0.2 mm According to DIN 8077/88. This advantage surpasses traditional piping systems.2 16.2 0.1 79.6 0.241 PS25-25 25 mm 100 mts 25 4. Dimension Packing Unit Diameter Diameter Kg / mt Thickness (S) content I/mt (OD)mm (ID)mm PS25-20 20 mm 100 mts 20 3.542 PS25-40 40 mm 40 mts 40 6.6 0.060 PS20-63 63 mm 20 mts 63 8. and short-term peak PS20-20 20 mm 100 mts 20 2.5 18 0. PS20-32 PS20-40 32 mm 40 mm 40 mts 40 mts 32 40 4.470 0.866 1.220 temperatures of up to 100 degrees Celsius with service life of minimum 50 years.8 14.307 2.200 PS20-110 110 mm 8 mts 110 15. Dimension Packing Unit Outer Diameter Wall Intrernal Diameter Water Kg / mt Thickness (S) content I/mt In accordance with its areas of application.No.318 3.674 4.805 PS25-50 50 mm 20 mts 50 8.Corrosion & Chemical Resistance Product Specifications PPR used in RAKtherm piping systems has high corrosion resistant properties that gives impressive resistance to common chemicals used in household detergents and disinfectants.5 50 1.No.2 mm According to DIN 8077/88.280 PS20-90 90 mm 12 mts 90 12.

8 5.4 1.6 0.2 16.2 0.2 mm According to DIN 8077/88 special technology with black layer UV resistant for outdoor and external installations under direct sunlight.53 Raktherm Reinforce Stabi-UV (RRSV System) Raktherm Reinforce Fiber (RRF System) PPR PN 25 with Aluminum Thickness 0.254 0.5 50 2.163 0.247 PSUV20-25 25 mm 100 mts 25 3.5 18 0.4 3.4 7.2 0.860 PF25-63 63 mm 20 mts 63 10.66 0.5 29 0.197 0.323 2.439 PSUV25-63 63 mm 20 mts 63 10.5 18 0. Dimension Packing Unit Diameter Diameter Kg / mt Wall Water (S) content I/mt Art-.490 16 17 .61 PSUV20-50 50 mm 20 mts 50 6.3 33.280 PF20-75 75 mm 20 mts 75 10.6 45.010 1.566 PSUV25-90 90 mm 12 mts 90 15 60 2.304 0.542 PF25-32 32 mm 40 mts 32 5.633 1.647 1. Outer Intrernal Outer Intrernal Wall Water Wall Thickness Water Art-.4 13.8 5.2 1.3 65.220 PF20-25 25 mm 100 mts 25 3.6 0.372 PF25-110 110 mm 8 mts 110 18.951 PSUV20-63 63 mm 20 mts 63 8.423 0.484 PSUV25-40 40 mm 40 mts 40 6. Dimension Packing Unit Diameter Diameter Kg / mt Thickness (S) content I/mt (S) content I/mt (OD)mm (ID)mm (OD)mm (ID)mm PF20-20 20 mm 100 mts 20 2.8 1.2 0.115 PSUV20-90 90 mm 12 mts 90 12.159 PSUV20-20 20 mm 100 mts 20 2.415 0.395 PSUV20-40 40 mm 40 mts 40 5.095 3.586 PF25-75 75 mm 20 mts 75 12.4 0.720 PF20-40 40 mm 40 mts 40 5.8 14.695 PSUV25-110 110 mm 8 mts 110 18.208 5.1 79.827 3.6 45.519 0.963 2.816 PSUV25-75 75 mm 20 mts 75 12.No.4 2.674 4.805 PF25-40 40 mm 40 mts 40 6.4 21.5 50 1.318 3.4 0.7 26.No.2 16.3 33.03 PSUV20-110 110 mm 8 mts 110 15.4 23.2 mm According to DIN 8077/88 special technology with black layer UV resistant for PPR PN 20 (SDR 7.804 0.8 1.307 2. outdoor and external installations under direct sunlight.4 21.651 0.9 36.193 PSUV25-25 25 mm 100 mts 25 4.029 1. Product Specifications Product Specifications Raktherm Reinforce Stabi-UV (RRSV System) Raktherm Reinforce Fiber (RRF System) PPR PN 20 with Aluminum Thickness 0.163 0.060 PF20-50 50 mm 20 mts 50 6.241 PF25-20 20 mm 100 mts 20 3.137 0.5 29 0.4 2.5 42 1.819 2.320 PSUV20-32 32 mm 40 mts 32 4.2 0.237 1.254 0.7 26.490 PSUV20-75 75 mm 20 mts 75 10.216 0.6 0.470 PF20-32 32 mm 40 mts 32 4.No.4) enhanced with fiber According to DIN 8077/88.8 14.No.350 PF25-25 25 mm 100 mts 25 4.6 0.217 PF25-50 50 mm 20 mts 50 8. PPR PN 25 (SDR 6) enhanced with fiber According to DIN 8077/88.029 0.4 0.3 65. Outer Intrernal Wall Thickness Water Outer Intrernal Art-.3 54.4 13.743 PSUV25-50 50 mm 20 mts 50 8.2 0.3 54. Dimension Packing Unit Diameter Diameter Kg / mt (OD)mm (ID)mm Thickness (S) content I/mt (OD)mm (ID)mm PSUV25-20 20 mm 100 mts 20 3.4 3.9 36.259 5.99 4.4 4.556 0.650 PF20-63 63 mm 20 mts 63 8. Dimension Packing Unit Diameter Diameter Kg / mt Art-.4 23.2 0.353 0.5 42 2.358 3.3 73.296 PSUV25-32 32 mm 40 mts 32 5.656 PF25-90 90 mm 12 mts 90 15 60 4.3 73.200 PF20-90 90 mm 12 mts 90 12.1 79.385 1.600 PF20-110 110 mm 8 mts 110 15.2 1.866 1.

On the other hand.029 0. Product Specifications Linear Expansion Raktherm Reinforce Fiber-UV (RRFV System) Linear expansion of pipes is directly proportional to the heat subjected to the pipe material.8 14.358 3. You know that the installation was executed PFUV25-40 40 mm 40 mts 40 6.951 ∆L=α• L• ∆T PFUV20-63 63 mm 20 mts 63 8.8 mm PFUV25-75 75 mm 20 mts 75 12.743 PFUV25-50 50 mm 20 mts 50 8.4 23.4 13.6 0.439 at the typical ambient temperature of 25°C.4 0.3 65. PPR PN 20 (SDR 7.No.159 Formula for Calculation of Linear Expansion PFUV20-25 25 mm 100 mts 25 3.8 5.237 1.395 The linear expansion ∆L is calculated according to following formula: PFUV20-40 40 mm 40 mts 40 5.2 1.193 Assuming you need to calculate the expansion (∆L) of a standard RAKtherm pipe segment (L) of 1. and therefore needs to be considered. cold water pipes have practically no linear expansion and could be neglected in the installation design.4 21.3 73.3 33. Thickness (S) content I/mt (OD)mm (ID)mm PFUV20-20 20 mm 100 mts 20 2.4 7. Hence.6 *(70°C -25°C) =10.647 1.304 0. ∆L Temperature difference between working and installation Outer Intrernal Art-.095 3. You know that the RAKtherm standard pipe PFUV25-32 32 mm 40 mts 32 5.296 meters at a maximum working temperature of 70°C.323 2.804 0.15).2 0.53 α Coeffi cient of linear expansion (mm/mK) Raktherm Reinforce Fiber-UV (RRFV System) L Length of segment in (mm) PPR PN 25 (SDR 6) enhanced with fiber According to DIN 8077/88.15 *1.3 54.254 0.9 36.4 1.816 ∆L = α •L • ∆L or ∆L = 0.03 ∆L Expanded length (mm) PFUV20-110 110 mm 8 mts 110 15.247 PFUV20-32 32 mm 40 mts 32 4. Dimension Packing Unit Diameter Wall Diameter Water Kg / mt and in extreme temperature varying environments.7 26.8 mm for this segment of pipe if the PFUV25-110 110 mm 8 mts 110 18.6 45. PFUV25-63 63 mm 20 mts 63 10.115 Where: PFUV20-90 90 mm 12 mts 90 12.5 42 2.1 79.99 4.No.5 29 0.566 PFUV25-90 90 mm 12 mts 90 15 60 4.490 temperature difference is respected.819 2.695 That means you can expect a linear expansion of 10.490 PFUV20-75 75 mm 20 mts 75 10.423 0.61 PFUV20-50 50 mm 20 mts 50 6.484 has a coeffi cient of linear expansion of (α = 0.4 3.4) enhanced with latest generation of fiber with UV resistant According to DIN 8077/88. Dimension Packing Unit Diameter Wall Diameter Water Kg / mt Linear Expansion Calculation Example: Thickness (S) content I/mt (OD)mm (ID)mm PFUV25-20 20 mm 100 mts 20 3.5 18 0.6 0.2 0.2 16.010 1.66 0.2 0. expansion of pipes is significant in warm water and heating installations Outer Intrernal Art-.163 0. 18 19 .5 50 2.519 0.6 PFUV25-25 25 mm 100 mts 25 4.259 5.4 2.197 0.8 1.

80 2.40 9.25 22.50 105.00 22.90 0.75 0.60 0.63 3.00 13.00 42.50 1.13 1.68 4.6 0.50 4.00 3.00 36.75 7.25 13.15 3.48 2.00 22.00 67.15 0.00 (meters) 0.30 6.00 3.9 1.40 0.75 22.38 3.50 54.35 2.25 9.50 45.00 40.95 2.03 2.50 36.00 36.50 8.80 ∆T(0 X)** 2.10 2.75 94.50 26.50 20.00 39.00 45.30 0.10 8.00 9.00 49.50 60.75 37.45 10.00 97.80 8.00 20.75 4.50 18.80 5.00 18.60 0.00 21.00 30.00 19.50 24.00 52.30 3.00 72.00 6.50 41.05 4.90 1.50 27.00 58.23 0.00 67.35 1.50 6.50 75.83 7.35 7.60 4.50 15.00 82.00 112.50 15.50 Chart 0.75 52.50 120.25 3.90 1.00 24.75 18.80 1.00 3.00 10.35 1.00 20 21 .50 36.60 7.20 4.0 12.75 27.1 Linear expansion caused 30 20 by temperature for RAKtherm NORMAL PIPE 70% 10 0 0 0 1 2 3 5 6 7 8 9 10 11 12 Linear expansion ∆L in mm/m Table 5.88 2.35 1.75 42.30 0.80 2.30 6.60 4.90 4.00 48.50 4.38 0.50 33.45 0.20 1.00 2.65 1.50 21.25 2.0 7.00 24.50 2.15 3.8 1.13 4.00 48.68 0.45 0.73 5.00 37.75 1.20 7.25 45.25 2.15 3.40 6.25 30.00 90.0 1.0 15.60 0.00 15.7 1.75 9.90 1.0 4.40 0.50 1.63 6.08 6.50 63.50 57.25 2.50 72.00 6.95 5.0 6.00 18.20 Linear Expansion 0.25 60.00 7.10 2.20 4.25 2.00 29.25 5.1 0.25 81.00 47.70 3.50 47.50 78.93 3.90 1.25 5.00 7.2: 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Standard Pipe 0.75 10.38 3.40 5.00 87.25 31.75 36.78 6.50 11.20 4.00 18.0 13.05 4.60 3.10 2.20 0.50 90.78 9.4 0.00 66.73 5.25 54.88 5.00 11.75 40.00 16.3 0.00 84.20 1.80 1.0 10.50 24.00 4.75 0.50 18.80 2.05 1.00 6.50 101.75 84.25 12.00 10.83 0.58 2.50 12.00 5.00 9.50 45.45 0.70 2.40 3.00 9.25 73.00 60.75 4.75 67.50 11.25 52.00 9.58 1.70 3.50 15.05 1.00 54.98 1.00 30.0 9.68 0.40 2.00 33. Linear Expansion RRS Reduce your 80 70 linear expansion By ∆T (K) RRF Reduce your 75% 60 50 40 linear expansion by Graph 5.25 27.50 74.30 108.63 3.38 4.2 0.25 31.00 48.53 0.03 2.75 7.00 33.50 5.13 1.0 3.00 3.70 3.50 56.80 0.00 42.13 1.50 30.00 26.00 31.75 7.00 78.50 9.00 27.00 12.00 33.00 8.25 6.43 8.25 15.00 60.60 0.85 6.00 22.00 Length of segment (meters) 3.40 6.00 13.50 1.88 8.75 63.00 68.75 21.05 1.50 6.5 0.00 4.00 96.13 10.50 4.20 1.

Standards Standards DIN 8076 Standard For Testing Metal Thread Joints DIN 8077 PPR Pipes Dimension Visit our website to see DIN 8078 PPR Pipes Testing more information about DIN 16962 PPR Fittings Dimensions &Testing solutions & services DVS 2207 Welding Of Thermoplastic Pipes SKZ HR 3.2 SKZ Specification for PE-X pipes 22 23 .10 PPR Pipes & Fittings Standards for SKZ ISO 18553 Homogeneity Test for PP-R & PE-X Pipes DIN 16836 Standards for Aluminum Composite Pipe DIN 16893 PE-X Pipes Dimension DIN 16893 PE-X Pipes Testing DIN EN 579 Cross-linking Test SKZ HR 3. Also we are following DVGW W 544 Technical Guidelines and KTW –Recommendation of the Federal Republic of Germany. Standards RAKtherm Reinforce Piping System and Fittings are produced with the Following Standards.

O.com Website: www.com academy@raktherm.com .Box 30739 Tel: +971 7 2447128 Fax: +971 7 2447129 Email: info@raktherm.raktherm.Engineered piping Solutions! REINFORCED PIPING SYSTEMS UAE Ras Al-Khaimah P.