Chapter 11: Scanning Section

CHAPTER 11: SCANNING SECTION

RISO KAGAKU CORP. WEB VERSION
CONTENTS
MECHANISM ...............................................................................................2
1. Original Loading Mechanism .........................................................2
3. Image Scanning Mechanism .........................................................4
DISASSEMBLY............................................................................................6
1. Image Scanner ..............................................................................6
2. AF Stripper Solenoid .....................................................................8
3. Original Detection Sensor .............................................................9
4. Original IN Sensor .........................................................................9
5. Original Stripper Roller ................................................................10
6. Original Scraper Roller ................................................................11
7. Original Stripper Pad ...................................................................12
8. Read Pulse Motor........................................................................14
ADJUSTMENT ...........................................................................................15
1. AF Scan Start-Position Adjustment .............................................15
2. AF Horizontal-Scan Position Adjustment ....................................15
3. AF Read Pulse Motor Speed Adjustment (Elongation & Shrinkage).....15
CZ180 / CV1860 Rev. 0.8 11 - 1

MECHANISM
1. Original Loading Mechanism

1) When the original is placed on the Original tray, the Original detection sensor is activated and the
original is automatically loaded on the AF unit.
2) The AF stripper solenoid activates to lower the Shutter and Original feed arm comes down to hold
the original.
3) The Image scanner LED turns ON to make shading compensation.
4) With the press of the START key, the Read pulse motor activates to rotate the Original pickup
roller and Original stripper roller to feed the original.
5) The original, if fed in multi-layer, is stripped into one sheet by the Original stripper roller and
Original stripper pad.
6) As the original keeps feeding, the Original IN sensor detects the original and turns OFF the AF
stripper solenoid to raise the Shutter and Original feed arm.
7) After a given rotation of the Read pulse motor, the motor turns OFF to finish the Original loading
movement.
2. Original Scanning Mechanism

1) The Drum starts to rotate after the original loading action is completed. At the same time, the
Read pulse motor activates to rotate the Original pickup roller, Original stripper roller and Exit
roller to feed the original through the AF unit.
2) At the same time, the Write pulse motor activates ON to feed the master material within the
Master making unit.
3) As the Write pulse motor activates for a given amount to send the master 2mm forward, the read
& write signal goes ON. The Image scanner starts to scan the original and the master-making is
also activated.
3) As the original is about to come out of the AF unit, the Original IN sensor detects the tail edge
of the original. After a given time from the detection of the original tail edge by the Original IN
sensor, the read & write signal turns OFF. The Image scanner LED turns OFF to end the original
scanning.
3) The Read pulse motor keeps rotating to eject the original.
4) After a given time, the Read pulse motor stops to end the scanning movement.
11 - 2 CZ180 / CV1860 Rev. 0.8

Shutter
Original pickup roller
Original IN sensor
Original detection sensor
Read pulse motor
Original pickup arm

Scraper roller
Image senser
Scraper solenoid
Spring
Original IN sensor
Original stripper pad
Scraper roller
Scraper roller arm
Scraper roller
Read pulse motor
Image sensor
Shutter
TPH
CZ180 / CV1860 Rev. 0.8 11 - 3

3. Image Scanning Mechanism

1) The image scanning is done by a contact image scanner (CIS) which emits greenish-yellow light
from Fluorescent lamp.
CIS (Contact Image Sensor) sliced view
Cover glass
Original Dust prevention sponge
Scanner glass
Lens
LED
Spacer
Frame
Photo conductor
11 - 4 CZ180 / CV1860 Rev. 0.8

MEMO
CZ180 / CV1860 Rev. 0.8 11 - 5

DISASSEMBLY
1. Image Scanner
REMOVAL
1) Turn OFF the machine power and remove following parts.
Master removal upper cover (M3x8 screws; 2 pcs)
Scanner upper frame cover (M3x8 screws; 4 pcs)
Scanner unit cover (M3x8 screws; 4 pcs)
2) Open the Scanner frame assembly.
3) Remove the Scanning guide plate assembly. (M3x6 screws; 4 pcs)
4) Unplug the wire harness connector of Original IN sensor and Original detection sensor.
5) Remove the Image scanner glass and CIS spacers (2 pcs).
6) Remove the Image scanner by removing the mounting screws. (M3x8 screws; 4 pcs)
7) Remove the wire harness from the Image scanner.
Precaution in Assembly
1) In mounting the Image scanner back on the AF unit, the Image scanner should be pushed
towards the rear of the machine and towards the Master removal unit.
2) Make sure that the Scanner glass is wiped clean before the attachment.
Use dry cloth or cloth with alcohol to clean the Scanner glass.
3) Do not misplace the small black colored CIS spacer.
4) In mounting back the Scanning guide plate assembly, make sure that the Scanner glass is
positioned correctly in the rectangular hole on the guide plate.
5) Make sure to hook the Link onto the plunger of the Solenoid.
Operation check of the Solenoid

1) Pull the solenoid plunger to confirm that the Shutter comes down when the plunger is pulled.
11 - 6 CZ180 / CV1860 Rev. 0.8

Scanner guide plate assembly
Image sensor
Scanner glass
Scanner guide plate assembly Original IN sensor
AF cover set sensor
Scanner glass
CIS spacer
Image sensor
CZ180 / CV1860 Rev. 0.8 11 - 7

2. AF Stripper Solenoid
REMOVAL
2) Unplug the wire harness connector of the AF stripper solenoid.
3) Open the Master making unit and remove the mounting screws of the AF stripper solenoid to
detach the solenoid. (M3x6 screws; 2 pcs)
1) Make sure to hook the Link onto the plunger of the Solenoid.
Operation check of the Solenoid

1) Pull the solenoid plunger to confirm that the Shutter comes down when the plunger is pulled.
Scraper solenoid
Solenoid plunger
Scraper solenoid
Link assembly
11 - 8 CZ180 / CV1860 Rev. 0.8

3. Original Detection Sensor

REMOVAL
5) Remove the Original detection sensor form the Scanning guide plate assembly.
Scanner guide plate assembly
4. Original IN Sensor
REMOVAL
5) From the Scanning guide plate assembly, remove the Shutter shaft assembly, Shutter and
Shutter spring. (3mm dia. E-ring; 1 pc)
6) Remove the Original IN sensor from the Scanner guide plate assembly by removing the mounting
screw. (M3x12 screw; 1 pc)
1) Mount the Shutter spring in correct direction.
Sutter shaft assembly

Shutter spring
Shutter
Original IN sensor
CZ180 / CV1860 Rev. 0.8 11 - 9

5. Original Stripper Roller

REMOVAL
5) Remove E-ring from the Original stripper roller shaft and remove the Gear and Joint disc. (4mm
E-ring; 1 pc)
6) Remove E-ring from the Original stripper roller shaft, slide the shaft to the rear of the machine and
remove the Original stripper roller shaft upwards. (4mm dia. E-ring; 1 pc)
7) Remove the spur gear from the Original stripper roller shaft. (M3x4 set screw; 1 pc)
Gear
Joint disc
Original pickup roller
11 - 10 CZ180 / CV1860 Rev. 0.8

6. Original Scraper Roller

REMOVAL
5) Remove E-ring from the Shutter shaft assembly and being careful of the Spring, remove the
Shutter shaft assembly. (3mm dia. E-ring; 1pc)
6) Remove the Shutter.
7) Remove the Gear. (3mm dia. E-ring; 1 pc)
8) Remove E-rings from both ends of the Original scraper roller, Rear on the rear of the unit, metal
bushing, and then remove the Original scraper roller. (3mm dia E-rings; 2 pcs)
1) Pay caution to the direction of the Shutter spring.
Bushing Bushing
Gear Scraper roller
CZ180 / CV1860 Rev. 0.8 11 - 11

7. Original Stripper Pad

REMOVAL
1) Turn OFF the machine power and remove following part.
2) Remove the Lock plate spring, E-ring and Lock lever (upper), (4mm E-ring; 1 pc)
3) Remove the Original stripper drive plate assembly, being careful not to loose the screw. (M3x6
screw; 1 pc)
4) Remove the Original stripper pad bracket, being careful not to loose the screw. (M3x6 screw; 1
pc)
5) Detach the Original stripper bracket from the Original stripper pad bracket. (M3x6 screws; 2 pcs)
6) Remove the Original stripper roller pressure roller and Original stripper pad from the Original
stripper pad bracket. (M3x6 screws; 2 pcs)
1) When mounting the Original stripper pad bracket and Original stripper drive plate assembly, be
careful of the direction of the Spring to be attached.
Lock lever (upper)
Lock spring plate
AF frame assembly
Original feed plate assembly
Original feed shaft plate
11 - 12 CZ180 / CV1860 Rev. 0.8

Spring A
Spring B
Original pickup arm
Original stripper pad Original feed shaft pin
Original scraper roller pressure wheel
Original stripper pad bracket
Original stripper pad
Bracket assembly
Original scraper roller pressure wheel

Spring B
Original pickup arm
Spring A
The Original feed shaft pin holds Spring-A and Spring-B while the
U-shaped portion of the Original piup arm- goes through.
CZ180 / CV1860 Rev. 0.8 11 - 13

8. Read Pulse Motor

REMOVAL
2) Remove the Timing belt.
3) Unplug the wire harness connector of Read pulse motor.
4) Remove the Ejection roller pulley. (4mm dia. E-ring; 1 pc)
5) Remove two Gears. (4mm dia. E-ring; 2 pcs)
6) Remove the Read pulse motor. (3x6 screws; 2 pcs)
Original ejection roller pulley
Read pulse motor
Gear
Gear
Timing belt
Read pulse motor
11 - 14 CZ180 / CV1860 Rev. 0.8

ADJUSTMENT
1. AF Scan Start-Position Adjustment

Checks and Procedure
1) Scan and print an Original with no white margin on the top.
2) Looking at the printed image, confirm that top 4mm plus or minus 2mm of the Original is erased.
3) If the area erased is out of the range, use following Test Mode to make the adjustment.
Test Mode No. 0381 [AF scan start-position adjustment]

This Test Mode adjusts the amount of the top image skipped in the scanning operation.
Adjustable range: -20 to +20 (1 = 0.1mm) + number increases the amount of the image erased.
Default setting: 0 (0mm)
2. AF Horizontal-Scan Position Adjustment

1) Place B4-size papers on the paper feed tray (or larger papers if B4-size paper is not available),
making sure that the side guide plates are firmly against the papers.
2) Use Test Chart No.14 and make master and print.
3) Fold the printed paper in half (vertically) and confirm that the center-line of the image is within
plus or minus 3mm from the center fold.
4) If the center-line of the printed image is out of the range from the center fold of the paper, make
adjustment using following test mode.
Test Mode No. 0380 [AF Horizontal-Scan Position Adjustment]

This Test Mode adjusts the center position in scanning the Original.
Adjustable range: -30 to +30 (5 = 0.5mm) + number moves the image to the LEFT.
Default setting: 0 (0mm)
3. AF Read Pulse Motor Speed Adjustment (Elongation & Shrinkage)

1) Use Test Chart No.14 and make master and print.
2) Compare the prints with the Original. Confirm that the elongation or shrinkage of the prints
against the Original is within 1.4% (Example: If length of 300mm is used for the comparison, the
elongation or shrinkage should be within 4.2mm)
3) If the elongation or shrinkage is more than 1.4%, make an adjustment using following Test Mode.
Test Mode No.0382

This Test Mode adjusts the speed of the Original scanning (speed of the Read pulse motor).
Adjustable range: -100 to +100 (1 = 0.1%) + number elongates the image.
Default setting: 0 (0%)
Rough guidance in changing 1 mm:
A3 : plus or minus 0.2%
B4 : plus or minus 0.3%
A4 : plus or minus 0.3%
Ledger : plus or minus 0.2%
Legal: plus or minus 0.3%
CZ180 / CV1860 Rev. 0.8 11 - 15

MEMO
11 - 16 CZ180 / CV1860 Rev. 0.8

Chapter 11: Scanning Section

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Chapter 11: Scanning Section

Uploaded by

Copyright:

Available Formats

CHAPTER 11: SCANNING SECTION

CHAPTER 11: SCANNING SECTION

CZ180 / CV1860 Rev. 0.8 11 - 1

1. Original Loading Mechanism

2. Original Scanning Mechanism

11 - 2 CZ180 / CV1860 Rev. 0.8

Original pickup roller

Original detection sensor

Read pulse motor

Original pickup arm

CZ180 / CV1860 Rev. 0.8 11 - 3

3. Image Scanning Mechanism

CIS (Contact Image Sensor) sliced view

11 - 4 CZ180 / CV1860 Rev. 0.8

CZ180 / CV1860 Rev. 0.8 11 - 5

Operation check of the Solenoid

11 - 6 CZ180 / CV1860 Rev. 0.8

Scanner guide plate assembly

CZ180 / CV1860 Rev. 0.8 11 - 7

Operation check of the Solenoid

11 - 8 CZ180 / CV1860 Rev. 0.8

3. Original Detection Sensor

Scanner guide plate assembly

Original detection sensor

Sutter shaft assembly

CZ180 / CV1860 Rev. 0.8 11 - 9

5. Original Stripper Roller

Original pickup roller

11 - 10 CZ180 / CV1860 Rev. 0.8

6. Original Scraper Roller

CZ180 / CV1860 Rev. 0.8 11 - 11

7. Original Stripper Pad

Lock lever (upper)

Lock spring plate

Original feed plate assembly

Original feed shaft plate

11 - 12 CZ180 / CV1860 Rev. 0.8

Original scraper roller pressure wheel

Original feed plate assembly

Original stripper pad bracket

Original stripper pad

Original feed plate assembly

Original pickup arm

CZ180 / CV1860 Rev. 0.8 11 - 13

8. Read Pulse Motor

Original ejection roller pulley

Read pulse motor

Read pulse motor

11 - 14 CZ180 / CV1860 Rev. 0.8

1. AF Scan Start-Position Adjustment

Test Mode No. 0381 [AF scan start-position adjustment]

2. AF Horizontal-Scan Position Adjustment

Test Mode No. 0380 [AF Horizontal-Scan Position Adjustment]

3. AF Read Pulse Motor Speed Adjustment (Elongation & Shrinkage)

Test Mode No.0382

CZ180 / CV1860 Rev. 0.8 11 - 15

11 - 16 CZ180 / CV1860 Rev. 0.8

You might also like