You are on page 1of 86

Material Submittal

For
i 'J

DSC System

, )

Giza System

Yokogawa - Japan

Des System - Al Shabab Power Plant Rev.O


..... )

Technical Proposal

Des System - AI Shabab Power Plant Rev.O


GIZR
SYSTEMS
we InlJeQrate

OVERVIEW

Technical Proposal to:

East Delta Electricity Production Company

the document is for damitta project

GIZR
SYSTEMS
Industrial Applications B.U.
8 AI-Fawakeh St.,
Mohandessin,
Giza 12311,
Egypt
T e l : +202 37604597
F a x : +202 37603247
http://www.gizasystems.com

herein is the property of Giza Systems, and may not be copied, used
or in part except with the prior written permission of Giza Systems or,
under a contract with another party as expressly authorised under

Page 1 of 36
GIZR
SYSTEMS
-·····-······----y"e inte<::jri')[!2

Project: AlSHABAB • 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 2of36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

TABLE OF CONTENTS

1 DCS SYSTEM DESCRIPTION (CENTUM VP) 4

1.1 Centum VP Benefits 5

1.1.1 System Architecture 5

1.1.2 Operation 5

1.1.3 Control 6

1.1.4 Engineering 7

1.1.5 Maintenance 9

) 1.2 Centum VP Major Components 9

1.2.1 Operator Interface, Human Interface Station - HIS 9

1.2.2 Engineering Work Station - ENG 13

1.2.3 Field Control Station - FCS 15

1.2.4 I/O Hardware - Field Network I/O (FlO) 17

1.2.5 Real Time Process Control Network - Vnet!IP 20


GIZR
SYSTE/V\S ··--···-vve integrate
-"~'._H· __

Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 30f36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

1.3 Centum VP Major Features 24

1.3.1 Expandability and Sizing 24

1.3.2 Total Integration 25

..~)
1.3.3 Plant Resource Manager (PRM) 27

1.3.4 HART Communication 29

2 PROPOSED SYSTEM FOR ALSHABAB POWER STATION 31

2.1 Project Specific Details 31

3 ASSUMPTIONS AND DESIGN CINSIDERATIONS 32


GIZR
SYSTEMS
-"·-·-·--··-···-v..;e int2<;Jra t.e

Project: ALSHABAB· 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-98?-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 4of36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

1. Introduction

We thank you affording us this opportunity to submit this offer to your esteemed
company.

Giza Systems a premier systems integrator for Y okogawa and solution provider,
supplies the Middle East market with the latest Industrial Automation Solution.
) We very well understand the importance of this tender, so we carefully selected the
optimum solutions and products from our reputable partners

It is worthy to state that Yokogawa DeS system is now Installed successfully in


FIVE power plants in Egypt which is Cairo West Power Plant unit 7&8 2x350MW,
Nubaria III power plant 3x250MW, Atf Power Plant 3x250MW, Sidi Krir unit 5
power plant 3x250MW and Kafr Eldawar power plant unit 4, 110MW.

We are fully committed for project success in case of wining.

Sincerely yours,

Amr Sherif
Power Sector Manager

Industrial Applications Business Unit


T e l : +2023761-3751,3760-3247
Fax. : +2023760-3247
Mobile : +20102337671
E-Mail: amr.sherif@GizaSystems.com
GIZR
SYSTEMS
--···----·····..·-we integrat.e

Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 50f36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

1. DCS SYSTEM DESCRIPTION (CENTUM VP)

Yokogawa's Distributed Control System - CENTUM - was released in 1975 as the


first real Distributed Control System (DCS) in the world. Since then, it has been
continuously enhanced and upgraded, incorporating state-of-the-art technology
maintaining continuities and backward compatibility of the system. CENTUM VP as
a DCS is the key component in Yokogawa's concept "Enterprise Technology
Solutions". With this brief introduction of CENTUM VP, we hope to give you a
good understanding of the basic architecture without going into too detailed
information. The detailed technical information is provided in the enclosed technical
literature of our proposal. The CENTUM VP is a truly open system. It provides,
besides straightforward process control, excellent capabilities for:

D Integration of sub-systems such as PLC's, analysers, etc.

D Integrated Instrument Management with Plant Resource Manager (PRM)

J D Integration over the control network (Vnet/IP) for ESD system (ProSafe-RS
case)

Altogether comprising in a total integrated production and facilities control system, and
operated via a single window. Due to the modularity and system architecture these
functions can all be implemented in a segregated way. By using these segregation
features the process control system can be implemented in such a way that the plant
segregation is fully reflected in the production control system architecture.
GIZR
SYSTEMS
Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 6of36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

1.1. CENTUM VP BENEFITS

1.1.1.System Architecture
The CENTUM VP System Architecture is straightforward. Highly flexible networks
can be designed using of commercially available network equipment like switching
HUB (Layer2 & Layer3). Although open and control communication data can be
transferred on the physically same V netlIP cables, these communications are logically
Jyy-" segregated so that they do not have an effect on each other. It will enable
integration of non- CENTUM components to the network. The System Architecture
allows up to 1,000,000 Tags and 512 Stations. Different Domains can be defined to
segregate functional disciplines within the user's organization.
" ,\,,$
v)'

1.1.2 Operation
The Human Interface Station (HIS) is a powerful and easy-to-use Operator Station
with Operator Functions, Graphic Functions, Database Functions, and if required
Engineering Functions. It even provides User-defined Faceplates for an optimal Man-
Machine Interface. The Windowing Operation allows the operator to place
frequently used displays (e.g. in a personal group) on the screen. Different Sources of
Information from the DCS (Graphic Panel, Trend Panel, etc.) as well as Information
from Supervisory Computers can be presented to the Operator on one Screen in a
uniform manner. The Report Package provides production reports by using spreadsheet
functions. Data Compression Techniques (e.g. Min., Max., Average etc.) are avalable.
GIZR
SYSTEMS
···-·-···-----··we inte9fate

Project: ALSHABAB -1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 7of36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

CABINETS

Figurel-1-2: Computer application integration in CENTUM VP operator interface (HIS)

1.1.3 Control
The Field Control Station (FCS) is a state of the art generation model that integrates
process and batch control, and computer functions. The Integrated Control Functions
) include:

o Regulatory and Advanced Control Functions (Control Loops)

o Sequence Control Functions (Sequence Table, Logic Charts, Sequential


Function Chart)

o Subsystem Integration Functions

!] Field Instrument Management Functions


These control functions are executed at high speed by the high performance Reduced
Instruction Set CPU (RISC processor). These functions can be combined to optimize
GIZR
SYSTEMS
············_-_··_·_··-Vv'E!. inte~Jrar.e

Project: ALSHABAB -1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 80f36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

continuous processes, batch processes and even discrete processes.

Redundancy
The Field Control Station is available in a "pair and spare" dual-redundant
configuration. For the first time in a DCS the Field Control Stations central processor
unit uses "pair and spare". Problems, which were not detected with fonner "duplex"
)
redundancy, are now easily detected.

Field Network I10JFIO)


The FlO range consists of direct nodes connected by Extended Serial Backboard (ESB)
bus and Remote nodes connected by Enhanced Remote (ER) bus. Both the busesvmay}
'~.

~ dual redundant. ESB bus is used within the cabinets and, by using Optical Fiber
Cable; the ER bus can be used for longer distances. The physical media of ER bus is
compatible with 10Base2 coaxial Ethernet cable or 100BaseTX Unshielded Twist
Pair (UTP) Ethernet cable.

1.1.4 Engineering
)
CENTUM VP offers engineering solutions, which match the user's introduction
schedule and engineering procedures. Simplification of engineering work Since
CENTUM VP functions are configured using computer- aided engineering (CAE),
engineering work can be simplified. Function configuration techniques confonn to
Sequential Function Chart (SFC) standards. Reduction of engineering work time
CENTUM VP is capable of perfonning concurrent engineering. Thereby, two or more
engineers can share the engineering work. Also, the work time can be reduced by re-
using previously developed application software that has been registered as parts of
models. Moreover, debugging can be improved by using off-line testing and simulation
in the test stage without having target hardware such as FCS available. Improvement
of engineering work enviromnent in CENTUM VP, the user can perfonn engineering
GIZR
SYSTEMS
········vve intE:9rat.p

Project: ALSHABAB -1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 90f36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

work not only from the Engineering Workstations but also from personal computers in a
network, enabling concurrent engineering. This network can even be extended to
various locations all over the world by latest network technology. Integration of
user's engineering tools CENTUM VP is capable of connecting different engineering
tools from several users to minimize the human error for engineering as well as to
shorten the engineering work.
1

)
j

Figure 1-1-4: Typical CENTUM VP control application engineering window

1.1.5 Maintenance
The Maintenance Functions of CENTUM VP include monitoring, extensive self-
diagnostics as well as on-line Maintenance Functions. The Maintenance Functions
automatically monitor the status of the system continuously. The status of each
GIZR
SYSTEMS
·_············-··--·we 'nt(?t;:lf21l.e

Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 10 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

card in the stations is monitored and reported to the Operator in case of failure.
The Remote Maintenance Functions (Optional Service) link the user's Engineering
Workstation to the Maintenance Computer at a Yokogawa Regional Service. The
Maintenance Computer can diagnose the user's system and skilled Maintenance
Engineers can carry out a comprehensive diagnosis of the system status more quickly
and at lower cost compared to a site visit. Furthermore, by using Remote Maintenance
____ .J'
I
Service (RMS), the Maintenance Engineer can prepare himself if a site visit would be
required.

1.2 CENTUM VP MAJOR COMPONENTS

A brief description of CENTUM VP major components is stated within this section.


For more detailed technical information on the CENTUM VP components, please
refer to the technical literature enclosed to this proposal (In Part 3 in this proposal).

1.2.1 Operator Interface, Human Interface Station - HIS


The HIS is the operator interface of the system. It provides dedicated screens for
)
operation, monitoring, reporting, trending etc. It is directly connected to Vnet/IP,
ensuring real-time communication between the operator interface and plant behavior,
e.g. faceplates and alarms etc.
The HIS is also connected to Ethernet which interconnects all HIS allowing for client-
server features on the operator interface level such as sharing of trend files, event data
bases etc.
GIZR
SYSTEMS
····_·_··_·······-······_···-···V'fe integratE'

Project: ALSHABAB ·1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 11 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

man Interface Station

Figure 1-2-1a: Human Interface Station features


Depending on customer requirements several platforms can be used for HIS functions
viz. desktop or console type. The Yokogawa Console Type with dual/Quad stacked
LCD or CRT is state-of-the-art, ergonomically designed for ease of use and faster
) response to the operator. A general purpose PC is installed inside the console to
achieve maximum synergy with installed base, minimize spare parts and different
maintenance contracts. Standard mM compatible PC workstation can also be used as an
operator station.

Operation Capability
The HIS provides powerful operation environment by many capability and much
capacity. The HIS can be operated as stand-alone station without depending to a
central server etc. Each operator is able to do the daily operation independently by
using dedicated HIS. All HIS has a capability to communicate and exchange
necessary data flexibly, and realize mutual back-up configuration by any other HIS.
The following functional capability and capacity can be built up into each HIS station.

Page 11 of 36
GIZR
SYSTEMS
-------------------vve i nt2grat2

Project: ALSHABAB -1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 12 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

o Number of Tags: 100,000 (Expandable up to 1,000,000)

o Graphic Window: 4,000 (400 data per window)

o Trend Window: 800 (8 colored trends per window)


)

o Trend Point Window: 6,400

o Trend Data Save Period: No limitation

o Window Display Update Period: 1 second (as standard specification)

o Historical Massage Save Period: No limitation

)
GIZR
SYSTEMS
·-----·we integrate

Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricitv DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 13 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

Terminal Service
The CENTUM VP HIS is able to provide a Tenninal Service (TS) by utilizing
Windows 2003 TS technology. The TS Server allows to access CENTUM VP
application simultaneously, maximum 8 clients. Operating and monitoring function can
be realized from remote PCs same as local HIS. The following drawing shows typical
system configuration of TS capability.
)

CENTUM
CS3000
'I JI
~.~
Server for Remote
Operation and
Monitoring

VnetllP

Central control room


fDH".i!I

Figure 1-2-1c: System Configuration for Terminal Service

1.2.2 Engineering Work Station - ENG


An ENG is the engineering environment of the system and contains the master
GIZR
SYSTEMS
·········__·········_·····vJe integralE'

Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 14 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

database of the application. This system is based on a standard IBM compatible pc.
The engineering environment allows engineering in a fully graphical way. By using
"pick and click" and "drag and drop" standard Windows features, the entire
configuration can be built in a graphical manner, including logics, sequences, control
loops, graphics etc.
With the concurrent engineering possibility, multiple engineers can work on a
)
configuration simultaneously, thereby allowing for testing, configuration etc. at the same
time.

HlS r n&
unctions
I

Vmrt

) ""c"'"""m"'''=.''~"~•. _••"w.m''_='~'''''~.,,_.,,_,,.__=~''".~,,__,,_.__''''="~..''_<'''"~'
.•_--_.",_.--1
FeB
ConCl.llrll!nt~nginiE!erjng vi.a Y net (Control functions)

Figure 1-2-2a: Concurrent Engineering

Test Function

The ENG provides testing environment at the phase of in-house engineering, FAT, site
service, etc. Typically 2 types of test function are configured by ENG station, namely
GIZR
SYSTEMS
·····WE:~ intE'r"lfCltE'

Project: AlSHABAB· 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 15 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

Virtual Test Function and Target Test Function. The Virtual Test Function provides
testing environment without actual Fes controllers. A FeS simulator is used on pe to
simulate the functions and actions of Fes. The Virtual Test Function mainly
includes the capabilities of FeS operation, Wiring simulation, Break point, One-shot
execution, Tuning parameter saving, etc.

CENnlM CS 3000

Opt:>ration &: monitoring i


functions andeng1neerlllg .
functions are mquiroo.

FCS

Figure 1-2-2b: Virtual Test Function

The Target Test Function provides testing environment with actual FeS, but without
field wiring or I/O cards. Even if the field wiring is furnished, this testing function is
available by ignoring the actual field wiring. Process I/O signals are simulated by
software I/O in FeS, and pe is able to receive input signal and send output signal
from/to FCS. The Target Test Function mainly includes the capabilities of FCS
operation, Wiring simulation, I/O disconnection, Break point, One-shot execution,
Tuning parameter saving, etc.

Page 15 of 36
GIZR
SYSTEMS
Project: ALSHABAB • 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 16 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

VnGt

!/C) switching imagE! FeB

IN OlJT

)
ItO simulator

Figure 1-2-2c: Target Test Function

1.2.3 Field Control Station - FCS


The FCS is the heart of the CENTUM VP Control System. It consists of dual
power supplies, dual communication cards and single or "pair and spare" redundant
RISC processor(s) depending on the required availability of the system.
)
The FCS performs all process control related actions. It contains the actual PID
and other controllers, switches, logics, sequences and advanced control algorithms. It
communicates via the ESB/ER bus with the NIUs and via VnetlIP (the real time
process control Local Area Network (LAN)) with the operator interface and the
engineering environment.
GIZR
SYSTEMS
------------we integrate

Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 17 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

Figure 1-2-3a: Field Control Station

Figure 1-2-3b: Pair & Spare Configuration

1.2.4 110 Hardware - Field Network 110 (FlO)

110 Modules (FlO)


GIZR
SYSTEMS
··············VvE-:. lntegrate

Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 18 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

The Input modules convert process signals to the digital data format used in the FCS.
Output modules convert the digital data format used in the FCS to analogue or contact
signals. I/O modules are available for all types of signals available in process industry.
FlO modules offer lots of flexibility in selection of connection with field signals viz.
pressure clamp terminals, MIL connectors and KS cable (Yokogawa's own system
cable) interface adapter. Dual redundancy is possible for all I/O modules and signal
types. HART compatible I/O modules are available, and realize a direct input of
HART signal to I/O module, without an intermediate HART multiplexers etc.

Field Network 1/0 (FlO) Configuration

FlO Eial:ure'

Direct Node:
fv'lax 10 NodeslFCS
Remote Node:
Max 14 NodeslFCS
Field COmmUnication
) 2 ports per RS card
4 segments I FF-H1

Figure 1-2-4a: Field Network 110 Configuration


The major I/O modules for FlO are listed as the following.

Table 1-2-4: 110 Module Line-up for FlO


GIZR
SYSTEMS
·····_···__. ._·""·...v-1e integrate

Project: ALSHABAB -1000 MW SIMPLE Customer: East Delta Electricitv DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-9S7-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 19 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

Model Description
- SiO'llal HART Remnt'ks
AAI141 16.::11 Analog Illput 4 to 20 mA Available
AAV141 16eh Analog In!)ut 1 to 5 V
AAV142 16c11 A.nalo2: Input -10 to 10 V
A.AV542 16e11 Analog Output ·10 to lOY
4 to 20 mA.
Sell Aualo2: hlput
.'\"."\1841 Sell Analo!.: Outmtt ,,1 'If\ ., Available
Seh Analog hlPUt 1 to 5 V
AAB841 Seh Analog OlifJmt 4t020mA
AAIl43 16c11 Analog hlput 4to 20mA. Available System I<;oIatioll
.J AAI543 16ch Analo2: Ollt}:lut 4 to 20 lu..'\
1 toSV
Available ~tem Isolation
System Isolation
AAVl44 16e11 Analog Input
-10 to 10 V lI.!2ut Signal Selectable
1~.AV544 16ch Analog0utput -10 to lOV ~'5tem Isolation
Sysfem Isolation
T)~e J, K; E, B, R. S, T, N
AAT141 16ch Tie Input ill' " hlPut Signal Selectable
AA..R181 12ch RTUInput PUOO (3-wil'e) System Iso11tion
AAI135 8ch i\nalog IIlput 4t020mA Available Challnel Isolation
4ch Analog Input 4 to 20 mA
AAI835 4ch Analog 0il1]Jltt .A c..'lfi
Available Channel Isolation
T)-{ie ,J, K, E, B, R, S, T, N Channel Isolation
AA.Tl45 16ch TIC Input 111' ' Input Sizual Selectable
PtlOO (3-wire) Channel Isolation
AAR.145 16ch RTD Input
Potentiometer Input S~al Selectable
Contact 011fOff (2-wire)
AAP135 Seh ·Pulse fnput Voltage Pulse (2i3-wire) Channel Isolation
Cum'mt Pulse (2-wire)
AJJV141 16eh Digital Input 100 to 120 VAC System r'Solation
ADV142 16ch Di2ital Input 20010 240 VAC System Isolation
AD\1151 32eh Digital Input 24VDC System Isolation
) AJJV161 64.::h Di<>itaI Input 24VDC Sy;;tem I<;oiatioll
ADV551 32c11 Digital Output 24VDC System Isolation
AJJV561 64.::h Digital Output 24VDC System Isolation
24 to 110 VDe
ADR541 16el1 Relay Output
.i£ll"l..
<>_.
·.... 11''-'1.L'<. System Isolation
ALRl11 2port Serial Com RS:ZJ1e<
ALR12 1 2port Serial Com RS-422!RS-485
ALEl11 lport Ethernet Com IEEE802.3, lOBASE-T
ALFlll 4port FF Com Foundation Fieldbus
ALPIll Iport Profibus Com Profius-DPVl
GIZR
SYSTEMS
·-···-·--·····-·-·-~,.i'\fe ~ntegrE~ te

Project: ALSHABAB ·1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 20 of 36
Document Description: . Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

ITel1nina! tfuok I
MlL connector COVl;lf

IlOModule

PreSSUfe clamp iemlinal

FD~EPS

Figure 1-2-4b: Signal Connector for FlO 110 Module

Node Interface Unit - NIU


The NIU is signal processing unit which convert and transmit analogue or digital
process I/O signals received from the field devices to the Field Control Unit (FCU)
for FlO. The NIU for FlO has Extended Serial Backboard (ESB) bus node units
(local node units) installed at the FCS station and remote node units installed in remote
cabinets.
GIZR
SYSTEMS
--_···__···_--··_·-we integratE:'

Project: ALSHABAB • 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-1 0

Date: Client .REF: Tender No. Sheet:


23.12.2010 21 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

Enhanced Remote Bus - ER Bus


The ER bus connects the remote node units to the FCS via ER bus interface modules
installed in direct nodes. The ER bus can be further extended via fiber optic cable
utilizing standard off-the-shelf fibber optic converters, for remote node installation.

1.2.5 Real Time Process Control Network - VnetJIP


Yokogawa's VnetlIP is a control network with high reliability and quick response. It IS

a control bus conforming to IEEE 802.3 and UDPJIP, and has a transmission rate as
high as 1 Gbps. It uses commercially available cables, layer 2 switches, layer 3 switches
and the like.

VnetJIP connection topology utilizes a tree formation. Devices within domains are
connected using layer 2 switches. In a dual-redundant VnetlIP, buses 1 and 2
are independent subnets. Two independent communication routes exist in each bus.
In a VnetJIP network, a region in which devices are connected without using a router,
layer 3 switch or V net router is called a domain. VnetIIP constructs a network for each
) domain.
GIZR
SYSTEMS
-_··········__·_········we ,nte\;lrale

Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 22of36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

HIS, ENG, SENG, SI,oS,


APeS, GSGW. Exaop!::

)
Layer :3 switch

Figure 1-2-5a: VnetlIP Network Configuration

VnetlIP System Components


Vnet/IP systems utilize commercially available networking devices. It enables to
make VnetlIP as open network, and utilize latest network technologies. VnetlIP enable
)
devices include PC equipments with VnetlIP interface card (VI701), Yokogawa's
control system, and general purpose equipments which use general Ethernet
protocol. The following Yokogawa's components can be connected to VnetlIP.

o Human Interface Station (HIS)

o Engineering Workstation (ENG)

o Field Control Station (FCS)

o Generic Subsystem Gateway (GSGW)


GIZR
SYSTEMS
------------vv0. inte(;;Jrate

Project: ALSHABAB -1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 23 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

o System Integration OPC Station (SIOS)

o Exaopc (OPC Interface of CENTUM VP)

o Advanced Process Control Station (APCS)


)

o Field Communication Server for Plant Resource Manager (PRM)

o Safety Engineering Workstation (SENG)

o Safety Control Station (SCS)

o SOE OPC Server

Open Communication
The Open Communication on Vnet/IP network is achieved by using bus 2 of VnetlIP
) network. Ethernet based devices can be connected to VnetlIP as Open Communication.
Control and open communication coexist in the same VnetlIP network. Bus 1 is used
for control communication and bus 2 is for open communication. If any failure occurs
on the bus 1, its control communication is automatically and instantly changed over to
Bus 2, and bus 2 communicates control and open communication until bus 1 recovery.
Yokogawa designed and take sufficient capacity for VnetlIP specification to prevent
any failure situation. The Open Communication is physically integrated to same
network as control communication, but logically segregated completely to make no
effect on control communication.
VnetlIP Secured Design
Generally speaking, as adopting an open technology the system will need to fight
GIZR
SYSTEMS
Project: AL5HABAB ·1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 24 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

against the threat of cyber attack. To coexist with open network and secured network,
VnetlIP control network has well-considered strict secured functionalities. Yokogawa
developed the technologies of network security by the methods of distinctively
secured connection, entirely wrapped conduit, etc.
To make secured connection, Security Association will be established between every
Vnet/IP nodes such as HIS, ENG, FCS, etc., by making shared key. Each Security
J Association is unique for each connection between individual nodes. The Security
Association with shared key is mandatory to communicate with other nodes.
Additionally, the individual shared key will be updated periodically.

Figure 1-2-5b: Security Association between VnetlIP Nodes

In conventional CENTUM system, the Vnet protocol was used on a physical


Ethernet layer. This Vnet protocol is specific for Yokogawa system and never opened
its internal specification. In VnetlIP protocol, the conventional Vnet frame is wrapped
without any special modification, and transmitted by standard UDPlIP protocol. Even
if a packet on VnetlIP is listened illegally, it should be impossible to read the
original Vnet packet.

Page 24 of 36
GIZR
SYSTEMS
-·---··---·-----we int2r;;Jri'.1l.E:'

Project: ALSHABAB ·1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 25 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

)
·Af· ·
I
...

SA I T ran·s~iller
Recei....er

Figure 1-2-5c: Vnet Frame on VnetlIP Tagged

1.3 CENTUM VP MAJOR FEATURES

1.3.1 Expandability and Sizing


CENTUM VP provides a hierarchical system configuration to ensure flexible system
expansions. The basic concept of the hierarchical system configuration is illustrated
below. For every system domain a total of 64 FCS and HIS can be connected. Incase
more stations are needed to fulfil the end user's requirements, more domains Can be
) specified, up to maximum of 31 domains. The total system however remains fully
transparent throughout all these domains. For example, a HIS located in domain I can
provide the consolidated operation of all processes which are controlled by each
control system (domain 2, 3..... n) since all HIS have a large database to accommodate
the process data (1,000,000 tags). The process data/events monitored/controlled data by
each control system (domain 2, 3, ..... n) are transmitted to the HIS located in domain I
via a Layer 3 Switch so that an HIS can execute total plant operation located in
domain 1 as consolidated operator stations. For future expansions within the limits of
one particular domain, it is possible to add FCS in that domain.
GIZR
SYSTEMS
_····_·_·········_·····we lnr.E::Clrar.e

Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 26 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

Max. Max.• S1jStem


Domaill!

... )

:f4

Figure 1-3-1: CENTUM VP System Scale

) 1.3.2 Total Integration


CENTUM VP can easily realise the total integrated control and management
solutions not only with subsystems such as high level computers, programmable logic
controllers (PLC), machine monitoring systems etc., but also with multi-vendor
software such as advanced control packages to provide single window operation.

Subsystem Integration
As an interface to subsystems, such as PLC, Vibration Monitoring System etc. a
communication card located in the FCS is provided. This card has RS232C or
RS485/RS422 interface port or Ethernet, and the cable from the subsystem is plugged
into the port directly. The communication cards contain the subsystem driver
GIZR
SYSTEMS
···_····· ..·_..·_-·. ··we Integrate

Project: ALSHABAB • 1000 MW SIMPLE Customer: East Delta Electricity Doe No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 27 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

function. The transmitted data from the subsystem is stored in subsystem data image file,
and the stored data is transmitted to the standard CENTUM instruments andlor
sequence control elements in the FCS. After the transmission, the data is
transferred into the database (CENTUM standard instruments/sequence control
elements) of the FCS. These are processed in exactly the same way as other CENTUM
YP data. The HIS can represent the subsystems data in the similar fashion as other
) CENTUM data (face plates, graphics, etc.), ensuring full integration of the subsystem
into CENTUM YP. In case redundant communication is required, two communication
cards are used to update the subsystem data simultaneously.

FCS

"Regulatory SlOIqnsl"IOS oontrol


controltl ook block

rei ~
D~ !Datfi
,.
mfarenoo
f8ll?tting
I Communi·callon 1<'0 dam are.a
I
ALE11i

) I Communicalion module 1.'0 imilgl9' I


Sllbs~'518m
oommunlcatlon
package

Ethamet
Sulx,ystem

I SUbllystElm dam I

Figure 1-3-2a: Data Flow of Subsystem Communication (In case of ALEnl)

Intelligent Integration
The CENTUM VP HIS is designed to support very large system (Max 1,000,000
Tags) to realize the total operation integration (consolidated Operator Station) for the
GIZR
SYSTEMS
·.······.----.·..Vvt.o ,nte~Jra te

Project: ALSHABAB· 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 28 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

whole plant with unit-based operation. The HIS is also designed to provide operation
flexibility (CRT access level priority, operation groups etc.). Especially, operation
grouping is the effective function to segregate the operation functions among the HIS -
on a process unit basis - as if they are dedicated Operator Stations for a certain process
unit although this HIS has the total database for the overall process.

)
". "e::;:::i"I"- ""'
1Ptegrated
1." "mIT" " .

.. J: Ins!:l"uments
E: Efectricai fadires
CiComputers

) Figure 1-3-2b: CENTUM VP System Integration

1.3.3 Plant Resource Manager (PRM)


Today, networked production sites are becoming the norm. These networks greatly
improve maintenance work. Plant Resource Manager (PRM), the software package
from Yokogawa, offers a new style of maintenance tailored using the benefits of
intelligent field instruments. PRM is applied for both HART and Fieldbus
application plant to enable remote and automated maintenance functions. PRM
acquires device information including the device ID, various parameters, and self-
diagnostic information and other device related details, in addition to measured data.
This wealth of information is used for administration and supervision of assets such as
field devices, and also for remote automated inspections. PRM transforms the style of
GIZR
SYSTEMS
·..._-····we !megrd!.e

Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 29 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

maintenance from manual work mainly done on site, into IT-based automated device
management. PRM can support its users to embed the competency gap between the
latest technologies and current maintenance practices.

1.3.4 HART Communication


The FCS is able to connect HART devices directly via HART compatible I/O
modules, without any intermediate multiplexers. The analog data and HART variable
from field devices are stored in the I/O image area in analog I/O module, and
exchanged between I/O module and FCS controller. The HART related variables
can be transmitted on VnetlIP control network, and managed by PRM asset management
system. The typical configuration with HART instrumentation is shown as the
following.

<==k= PRM CK"nt


Field C-ommunica-tio·ns Server

'11191

) lIP

68401; G'S.B DUB Interfutce sla"", module,; In Loonl Node)


EB401: E.R bus interface- ",asmr modul,g (in Loca1 Nod.;.)
1:950'1: EA bU6 int9riaoQ. eln~ .m-c-dulp {In Remot-Q No-:lQ"/.

HART I/O module> (111 ..e,vi""')


HART flO module (stand-bY)

(dual.redundant)

Figure 1-3-4: System Configuration with HART


GIZR
SYSTEMS
- - - - w e integra!.E:'

Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 30 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

1.3.5 Time Synchronization


VnetlIP control network of CENTUM VP has a capability to synchronize the time
between the stations connected via Vnet/IP. The time synchronization sets the clock
time in each VnetlIP station, at the same time the OS clock is also set by Vnet/IP master
time with inter-station time synchronization service.

) Time Synchronization within a Domain


Time synchronization in each VnetlIP station within a domain is performed so that the
clock time is set to its own domain master station's clock. The domain master
station is the station that manages the setting information within a domain. The
master station within a domain is automatically selected from the VnetlIP stations
within the domain. Users need not be aware of the domain master station. The domain
master station broadcasts its own VnetlIP clock time (performs clock time multicasting)
periodically to the VnetlIP stations within the domains.

Time Synchronization between Domains


If multiple domains are present, Vnet/IP defines the time groups by domain
) property in CENTUM VP engineering function on a domain-by-domain basis. Time
equalization will be carried out between domains belonging to the same time group. A
time group allows the selection of a Vnet/IP time master from the domain master station
within a domain belonging to the same time group. A VnetlIP time master is also
selected automatically. Users need not be aware of the VnetlIP time master. The time
group is specified by a number from 0 to 7. A domain specified with time group
number 0 is a special domain that the time is synchronized within the domain, and it is
not synchronized with other domains.
GIZR
SYSTEMS
_·····_············..·····we integrate

Project: ALSHABAB -1000 MW SIMPLE Customer: East Delta Electricity Doe No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 31 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

2. PROPOSED SYSTEM FOR ALSHABAB POWER PLANT


PROJECT

2.1 PROJECT SPECIFIC DETAILS:


Please refer to the following documents in our offer for project specific:

) o Des I/O Summary and Sizing


o DeS Bill of Material- Hardware
o DeS Bill of Material- Software
o DCS System Architecture Drawing

2.2 SCOPE OF WORK

2.2.1 Engineering:

Review of Input/Output List, Vendors logic diagrams and Piping & Instrumentation
Diagram (PID) for the Plant Systems mentioned in list of main Package

• Generator Step Up Transformer


• Auxilliary Transfomrer
) • Distribution Transformer
• Generator Circuit Breaker
• Diluge System for Step Up transformer
• Oily waste sump system
• MY Switchgear 6.6 KV
• LV Switchgear system shall Control/interface with the following areas:
• Emergency Deisel Generator service water system-RO water system-Oemi water system
• Fire Pump System waste water and sewage treatment systems
ana shall Interface with:
• Unloading Fuel Pumps CEMS-Instrl.lment Air-Service Air-fan cooiers
• Solar Oil Tank
• Sevice Air and Instrument Air

DCS design will be based on Field Controllers with Input/Output Racks located in the MY
Switchgears rooms in order to mimize the field cable lengths, distributed in the following
areas
GIZR
SYSTEMS
_····_---_···--\/'-ie ;nte~H"i'..lf.e

Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 32 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

• Local control Station -1 to manage the Power Island - I and 2

• Local control Station -2 to manage the Power Island - 3 and 4

• Local control Station -3 to manage the Power Island - 5 and 6

• Local control Station -4 to manage the Power Island - 7 and 8

• Local control Station -5 to manage the BOP and Fuel Unloading area

The DCS will responsible to communicate through OPC TCP/IP with the Turbine
Control System, Mark VI for the CTG 1,2,3,4,5,6,7,8.

Our proposal is based on modbus communication with the Substation Automation


System (SAS), to be modified according to SAS provider requirement.

Modbus Communication with the Water Treatment Plant PLC.

Prepare wiring diagrams, panel front views and internal arrangement.

The DCS panels will be supplied with prefabricated terminal boards to minimize the
tennination work at site.

Preparation of factory test reports for the DCS.

Preparation of O&M manual and AS Built for the supplied DCS.

2.2.2 Manufacturing and Supply:

Manufacture the DCS systems and Marshalling panels.


Pack and transport the complete DCS panels to

Supply of Field cables from MV Swg and Local Boxes to


the DCS remote Input/Output racks distributed in the field.

Supply the Interconnecting Cables, Data Communication Cables.

Supply of 5 UPS for each system cabinet and One UPS for the control room
GIZR
SYSTEMS
····_-_·__··_·-we jntegrdt.e

Project: ALSHABAB -1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10

Date: Client .REF: Tender No. Sheet:


23.12.2010 33 of 36
Document Description: Rev. No.:
DCS TECHNICAL PROPOSAL OVERVIEW 0

4.S KVA, 30 min


UPS Manufacturer: Mer1lin Gerin, ARTRONIC OR Equivalent

Note: A provision of 22,000 m cables CUIPVC/PVC/OS (14Xl.S mm), 6,000m


(14X2Xl.Smm) and SOOO m (7X2Xl.Smm).

Cables Payment to be as actual cable lengths used at site.

--)
2.2.3 Site Servies

Giza systems will handle the site services required to complete the job
- DCS Panels, Junction Boxes and Consoles Installation.
- Loop Check per Signal
- Function Test for each system
- Cables from Junction Boxes to DCS Laying and termination.

2.2.4 On shore Training:

Our proposal includes On site training for the Plant Operators & Maintenance Engineers.

2.2.5 Work out of scopc:-

- The custom duties and sales taxes will be paid by customer.


- Any civil work activities in the place of the panels.
- Supply or install any cable trays or Cable management Systems
- Any external electrical andlor mechanical installations to complete the job
Technical data sheets

, .

Des System - Al Shabab Power Plant Rev.O


«Contents» «index»

Integrated Production Control


General System CENTUM VP C£NTUMYp
Specifications
~iJr
System Overview (VnetllP Edition)
GS 33L01A10-40E

II GENERAL
VnetllP is a control network with high reliability and quick response and achieves steady response with little delay
even under heavy load. Using general-purpose network equipment conforming to IEEEB02.3 and UDPIIP standards,
it realizes open-based communications. VnetllP can connect to a V net system with a V net router. This GS
provides the system specifications, system configuration equipment, and network specifications for CENTUM VP
Systems with VnetllP.

II SYSTEM CONFIGURATION

---------------------------
I VnetllP domain --------------------------- I
I I
I Open I
Enclosed
} I Display
Display
ProSafe-RS I
I
Style Safety
Style HIS Instrumented : L3SW
Console Layer 3 switch
Console Human System
I

HIS Interface SNTP .-----------.


···
·
I L3SW

: Layer 3 switch
I
I

V net router
re!'l9=m

Remote node :
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - _________ ___________ J
F01E.ai

Figure Example of System Configuration

Yokogawa Electric Corporation


YOKOGAWA+ 2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan
Tel.: 81-422-52-5634 Fax.: 81-422-52-9802
GS 33L01A10-40E
©Copyright Feb. 2008 (YK)
1st Edition Feb. 4, 2008 (YK)
«Contents» «Index» 2

IIiIl SYSTEM COMPONENTS • Advanced Process Control Station (APCS)


An APCS advanced process control station implements
• Human Interface Station (HIS) control functions with a general-purpose PC
An HIS serves as a human interface for operation, connected to a VnetllP, aimed at improving advanced
monitoring, and engineering. Software packages control and plant efficiency. For this purpose, install
installed in a general-purpose personal computer (an LFS1200APCS control functions. Use VI701 Control
IBM PC/AT compatible computer, hereinafter referred Bus Interface Card for connection to VnetllP. For
to as a general-purpose PC) or in a console HIS, more details, see APCS Control Functions General
consisting of a general-purpose PC and Open Display Specifications (publication GS 33M15U10-40E).
Style Console Assembly, implement operation and
monitoring functions as well as engineering functions. • Generic Subsystem Gateway Package
Users can install and run operation and monitoring (GSGW)
functions and/or engineering functions in an HIS as With a general-purpose PC connected to a VnetllP,
necessary. For connections to the VnetllP, a VI701 GSGW packages can collect and set data of various
Control Bus Interface Card is used. types of subsystems using an OPC DA server. They
can easily collect and set subsystem data without
creating dedicated communications programs.
As for HIS hardware requirements, refer to following
General Specifications: Install LFS1250 Generic Subsystem Gateway Package.
Use VI701 Control Bus Interface Card for connections
GS 33M50B40-40E "Enclosed Display Style
to VnetllP. For more details, see publication GS
Console Assembly"
33M20F10-40E.
GS 33M50B50-40E "Open Display Style Console
Assembly"
GS 33M05D10-40E "Standard Operation and • Safety Instrumented Systems (ProSafe-RS)
Monitoring Function" ProSafe-RS has been approved by German safety
GS 33L50C10-40E "VnetllP Interface Card" test labs TOV (Technische Oberwachungs Verein) as
the SIS (Safety Instrumented System) that meets SIL
• Field Control Station (FCS) (Safety Integrity Levels) 3 established by IEC 61508.
The FCS performs process control and manages The SCS (Safety Control Station) for ProSafe-RS
communications with subsystems such as PLCs. Two monitors the safety state of plants and performs
types of field control stations for Vnetll P and FlO are predetermined safety operation according to each
available: request for safety control. The SENG (Safety
AFV10S: Field Control Unit (for VnetllP, FlO, rack- Engineering PC) performs engineering and
mounted) maintenance of SCS. Moreover, ProSafe-RS can be .
AFV10D: Duplexed Field Control Unit (for VnetllP, integrated with CENTUM VP and enables operation
FlO, rack-mounted) and monitoring of SCS from HIS.
By mounting ESB Bus Coupler Module on FCS, local For details, refer to GS 32S51B10-01E ·Safety
node can be connected. By mounting ER Bus Interface Instrumented Systems ProSafe-RS System Overview
Master Module on FCS or local node, in addition, (VnetllP Edition)".
remote node can be connected.
• System Integration OPC Station (SIOS)
As for FCS hardware requirements, refer to following System Integration OPC Station (SIOS) is a station
General Specifications: used when other companies' PCS (Process Control
System) is integrated to CENTUM VP system. It
) GS 33L50E20-40E "Field Control Unit (for VnetllP
provides functions to import other companies' PCS data
and FlO)"
GS 33M50E25-40E "ESB Bus Coupler Module" to CENTUM VP using OPC (OLE for Process Control)
GS 33M50F25-40E "ER Bus Interface Master and to have CENTUM VP receive alarms and events
Module (for FlO)" occurred in other companies' PCS.
GS 33M50F20-40E "Node Units (for FlO)" LBC2100 System Integration OPC Client Package is
GS 33L50F10-40E "FlO System Overview (for installed. For connection with VnetllP, VI701 (VnetllP
AFV10D)" Interface Card) is used.
As for details, refer to GS 33M20D10-40E "System
Integration OPC Client Package".

All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4, 2008-00
«Contents» «Index» 3
• VnetllP • Boundary Router
VnetllP is IEEE802.3 compliant control bus configured Boundary router is a network device to connect VnetllP
with dual-redundant busses. Each dual-redundant with external network such as in-house LAN. Bus 2 is
bus is configured with a layer 2 switch (*1) with used for connection with external network. Boundary
the maximum transmission speed of 1Gbps and router needs to have firewall function to protect
1000BASE-T cables and devices in a domain are CENTUM VP from the threat of external network. Use
connected in star connection or tree connection. all-purpose, commercially available boundary router.
VnetllP dual-redundant bus 1 is exclusively used for
control communication and bus 2 is used not only for • V net Router
control communication but for open communication by A V net router is a device to connect a VnetllP
a various kind of standard protocol based on Ethernet domain and a V net domain for relaying control
Bus 2 enables data access by Exaopc OPC interface communications. This router realizes operation and
and communications based on TCPIIP protocol. monitoring of a control station in one domain from
General-purpose, commercially available products are another domain by connecting the VnetllP and V net
used for network device such as repeaters, cables, domains. The following product is available:
layer 2 switches and layer 3 switches for VnetllP. AVR10D: Duplexed V net Router (for redundant use of
In VnetllP, IPv4, ClassC private address is used as IP communications and power supply modules)
address for communication. (Some ClassB private For the hardware specifications, see publication GS
address is also used.) 33L50D30-40E.
*1: Layer 2 switch is a switching HUB with a bridge
function and it does not send data to terminals • SNTP Server
other than destination. Using layer 2 switch
reduces bus traffic. When synchronizing the time of the VnetllP station with
UTC (Coordinated Universal Time), the SNTP server is
• Layer 3 Switch connected .
Layer 3 switch is a network device to connect VnetllP
domains. It has path control by IP address and a • Peripherals
routing function to relay communication frame in two Since an HIS supports Microsoft Windows Vista,
domains when necessary. Use layer 3 switch which Windows XP, or Windows Server 2003, windows-
relays communication frame by hardware at high compatible peripherals, such as printers, can be used.
speed. Use all-purpose, commercially available layer Consult Yokogawa for more details on peripherals that
3 switch. can be used with an HIS .

.>

All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A1O-40E Feb. 4, 2008-00
«Contents» «Index» 4
iii SYSTEM SPECIFICATIONS Field Communications Server for Plant Resource
Manager (PRM)
• HIS Operation/Monitoring Capacity (Tags) V net Router (AVR10D)
On the bus-2 side, up to 124 general-use Ethernet
Number of tags: Up to 100000 (when using LHS4000, devices (including intelligent network devices) other
up to 1000000 per system) than listed above can be connected.
Number of tags that can be entered in one HIS: Up to
100000 (*1)
*1: \M1en a system is configured as CENTUM VP • Expanded System
Entry Class; however, the maximum number of A layer 3 switch allows a hierarchical construction
tags shall be 8000. with other VnetllP domains. In addition, a V net router
allows connection to a system using other V nets or
• Minimum System VL nets. Existing systems (via an HF-bus or RL-bus)
A minimum system consists of one HIS and one FCS. cannot be directly connected to a VnetllP network.
These systems can be connected via a BCV on a V
• Maximum System net. A hierarchical connection using a layer 3 switch
and a V net router allows a system expansion that
In a CENTUM VP system, a system within an area that
exceeds the maximum system indicated in the previous
does not communicate via devices such as routers,
section. In other words, hierarchical connections
layer 3 switches, or the like is called a domain. Up to 64
of other control systems allow hierarchical system
VnetllP-enabled devices per domain can be connected.
expansion at the core of CENTUM VP.
Our VnetllP-enabled devices include equipment with
VI701 (control bus interface cards) incorporated in Total number of interconnected domains: Up to 16
a general-purpose PC, FCS for VnetllP and V net (VnetllP domains + V net domains)
routers. The following lists our specific VnetllP-enabled Hierarchical connections by V net router: Three-level
devices: . control bus hierarchy, i.e., three control
bus levels, linked by two bus converters
Human Interface Station (HIS)
Number of tag names: Max. of 100000 (up to
Field Control Station (FCS)
1000000 per system when using
Advanced Process Control Station (APCS)
LHS4000)
Generic Subsystem Gateway (GSGW)
Connecting devices: V net routers and bus converters
System Integration OPC Station (SIOS)
Note that the levels ofVnetllP domains on an access
Safety Instrumented Systems (ProSafe-RS)
router and the levels of V net routers are not counted
OPC Interface Package (Exaopc) OPC server
when hierarchical connections are restricted.

- - - - - -- --,
I

VnetllP domain

Layer 3 switch Ff==;;FFf._TI V net router

V net domain
)
V net domain
BCV-V BCV-H
FCS V net domain HF-bus domain
EFCS
I
FCS : BCV-V: Bus converter
I I I 0J net to V net}
I I : BCV-H: Bus converter
I
: I (HF-bus to V net)
,-------_ .... ----------------------------------------~
Bus converter One bus-converter level Two bus-converter levels and
(0 level) and one control-bus level three control-bus levels (max.)
One control-bus that are connected via connected via a V net router
level a V net router FD2e..1

Figure Expanded System Configuration


VnetllP domains and V net domains can be managed in the same project. In addition, these two domains can be
integrated with a multiple project connection package.
As for details of Multiple Project Connection Package, refer to GS 33M05K20-40E "Multiple Project Connection
Package".

All Rights Reserved. Copyright © 2008. Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4. 2006-00
«Contents» «Index» 5
• Installing of Server pes In case of PCs storing Audit trail data
When using LHS5170 Access Administrator Package,
Each number shown below includes the number of CS
one PC which is dedicated to the audit trail data must
3000 station.
be prepared. When there are 9 or more stations (ENG,
CENTUM VP realizes many functions using file sharing Recipe Management PC) in one project, the server PC
function of Windows. The number of PCs to share may be required for storing Audit trail data.
files simultaneously is restricted on the Windows
Workstation OS. Therefore, when there are 9 or more Please count the total station number in one project
stations (HIS, ENG, Exaopc) in one project, the server using the equations shown below in order to judge
PC may be required. whether server PC is required or not. If the number
is eight or smaller, a server PC is not required. If the
Please count the total station number in one project number is larger than 8, consult our sales rep for
using the equations shown below in order to judge further examination.
whether server PC is required or not. If the number
is eight or smaller, a server PC is not required. If the =
Total station number ENG + Recipe Management
number is larger than 8, consult our sales rep for
further examination. ENG: Number of PCs in which Standard Builder
Function (LHS5100 or LHM5100) is
In case of PCs storing master Engineering installed.
database file Recipe Management: Number of PCs in which CS
When not using Engineering Tool for Foundation Batch 3000 Recipe Management package
Fieldbus (SSS5700) (LHS5161) is installed
) Total station number =
HIS + «ENG - 1) x 2) + Exaopc
When using Engineering Tool for Foundation Fieldbus
(SSS5700)
Total station number =
HIS + «ENG - 1) x 2) + Exaopc + 2

HIS: Number of PCs in which Standard


Operation and Monitoring Function
(LHS1100 or LHM1101) is installed
ENG: Number of PCs in which Standard Builder
Function (LHS5100 or LHM5100) is
installed.
Exaopc: Number of PCs with Exaopc Interface
Package (NTPF100)
When using Multiple Project Connection Package
(LHS4450), please see the specifications for Multiple
Project Connection Package (GS 33M05K20-40E).
When using Expanded Test Function (LHS5425),
server PC is always required for storing master
Engineering database.

All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4, 2008-00
«Contents» «index»

Models AFV10S, AFV10D


General Field Control Unit
Specifications Duplexed Field Control Unit
(for VnetllP, for FlO, 19" Rack Mountable
GS 33L50E20-40E Type)

II! GENERAL
This GS covers the hardware specifications of the
Field Control Unit which is the processor of the Field
Control Station (FCS).

II! HARDWARE SPECIFICATIONS


For the installation specifications and the environmental
conditions common to the systems, refer to "VnetllP
System Overview (GS 33L01A10-40E)."
Processor
VR5432 (133 MHz)
Main Memory Capacity
32 Mbyte
Memory Protection During Power FailUre
Battery
Battery Back-up for Main Memory: Max. 72 hours
Battery Recharge Time: Min. 48 hours
FCU Status Contact Output
2 terminals (NC, C)
Contact Points open during FCU failure F01E.al
Contact Rating: 30 V DC, max. 0.3 A [19" Rack Mountable Type FCU]
Communication Interface
VnetllP Interface: Dual-redundant Remote Node Connection
ESB bus interface:Dual-redundant or Single(ln case When connecting a Remote Node to FCU, install ER
ofAFV10D, always Dual-Redundant.) Bus Interface Master Module (EB401) to FCU.
VnetilP Communication Speed To make single configuration, EB401 must be
1000 Mbps Full Duplex installed in an odd-number slot, and make a space on
the right side of the installed EB401.
Connection Specifications
See "ER Bus Interface Master Module (for FlO), (GS
Cable: CAT5e (Enhanced Category 5 cable), UTP
33M50F25-40E) for further information.
Transmission:
1000Base-T and 100Base-TX compliance Power Supply
Connector: RJ45 connector (specify with Suffix Codes)
Max. distance: 100 m (Distance betweenAFV100 Voltage: 100-120 V AC, Frequency: 50/60 Hz
) and Layer 2 switch) Voltage: 220-240 V AC, Frequency: 50/60 Hz
Autonegotiation Voltage: 24 V DC
No. of Node Units Connectable Power Consumption
Max. 14/FCU 100-120 V AC: 200 VA
The total number of the local and remote nodes that 220-240 V AC: 230 VA
can be connected to FCU are 14 or less. (The local 24 VDC: 5.5A
nodes: 9 or less) Weight
3 or less normally; however, can be expanded to 14 Approx. 7 kg (AFV10S)
if LFS 1530 Application capacity Expansion Package Approx. 8 kg (AFV10D)
(for AFV100) is purchased. Mounting
No. of I/O Modules 19" Rack Mounting:
Max.8/Node Rack mount (M5 x 8 screws)
Local Node Connection Insulation bush (accessory)
When connecting a Local Node to FCU, install ESB Connection
Bus Coupler Module (EC401) to FCU. Power Supply: M4 screw terminal connection
EC401 must be installed in slot 7 and slot 8. To make Grounding: M4 screw terminal connection
single configuration, EC401 must be installed in slot Contact Output: M4 screw terminal connection
7, and Slot 8 must be empty. Network: Connect CAT5e (Enhanced Category 5
cable) to Layer 2 switch.

Yokogawa Electric Corporation GS 33L50E20.40E


YOKOGAWA+ 2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan
Tel.: 81-422-52-5634 Fax.: 81-422-52-9802
©Copyrighl Feb. 4, 2008{YK)
1sf Edition Feb. 4, 2008{YK)
«Contents» «Index» 2
• Local Node Connection
When connecting a Local Node to Compact Field Control Unit (for FlO), install ESB Bus Coupler Module (EC401) to
Compact Field Control Unit (for FlO).
EC401 must be installed in slot 7 and slot 8. To make single configuration, EC401 must be installed in slot 7, and Slot
8 must be empty.

• Power Supply
(Specify with Suffix Codes)
Voltage: 100-120 V AC, Frequency: 50/60 Hz
Voltage: 220-240 V AC, Frequency: 50/60 Hz
Voltage: 24 V DC

• Electric Power Consumption


100-120VAC: 200 VA, 120W
220-240 V AC: 230 VA, 120 W
24 V DC: 5.5A

• Weight
10 kg (incl. 810Ms)

• Regulatory Compliance
For the detailed information of following standards, see "Integrated Production Control System CENTUM VP System
Overview (GS 33M01A10-40E)."
Safety Standards
[CSA] (for 100-120 V AC and 24 V DC power supply)
ICE Mark] (for 220-240 V AC and 24 V DC power supply)
EMC Conformity Standards
ICE Mark] (for 220-240 V AC and 24 V DC power supply)
IC-Tick Mark] (for 220-240 V AC and 24 V DC power supply)
Standards for Hazardous Location Equipment
[CSA Non-Incendivej (Remote Node only, for 100-120 V AC and 24 V DC power supply)
[FM Non-Incendivej (for 100-120 V AC, 220-240 VAC and 24 V DC power supply)
[Type nJ (for 24 V DC power supply)

III CONFIGURATION

• Rack Mounting
Card configuration
Power Supply Module: Two modules in case of a dual-redundant configuration.
Power supply to the 110 Modules, and supply power to the transmitters.
The power supply terminals use M4 screws.
) Bus Interface Module: Two modules in case of a dual-redundant configuration.
E5B Bus Interface Slave Module (5B401)
ER Bus Interface Slave Module (E8501)

III LIMITATIONS OF INSTALLATION AND NOTICES FOR iNSTALLATION


For installing 110 modules in node unit, the quantity and allocation are limited. Also, when installing a node unit to
the dedicated cabinet, there are limitations of installation under the ambient operating temperature conditions. When
modules with built-in barriers are installed in any node unit, an insulating partition (Part No. T9083NA) must be
installed.
For details, please refer to "Limitations and Precautions for Installation (GS 33M50F10-40E)."

All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33M50F20-40E Feb. 4, 2008-00
«Contents» «Index» 3

II EXTERNAL DIMENSIONS

• ANB10D, ANB10S Node Unit for ESB Bus (Figure of ANB10D)


Unit: mm

DO ~ ~ ~ ~
~BI
DO
JBB
0
0 °I=F
o\--"-
0 0
0 0

482.6 205
8.75 465.1 150.6 18.4
21.3 440

,r- ~HHH~~O
I

I~
221.5

Hole for 19" rack mounting


37.75 (4 x M5 screw holes)
F03E.a1

• ANR10D, ANR10S Node Unit for ER Bus (Figure of ANR10D)


Unit: mm

4826 205
8.75 465.1
150.6 18.4
21.3 440

I
rfl> _fl:
r
) l-
§t Ie
p

r~ i
I

146
I[ ~ ~ ~~ ~ ~ i
•@
i
@ I-
I~
22 1.5 I

RI I =
I.'~ mID
lIE
I

IlLBo'

\ Hole for 19" rack mounting


37.75 (4 x M5 screw holes) F04E.a1

All Rights Reserved. Copyright © 2008. Yokogawa Electric Corporation GS 33M50F20-40E Feb. 4. 2008-00
«Contents» «~Index»~ 4

1\1 MODELS AND SUFFIX CODES Node Unit for Single ER Bus
Node Unit for Single ESB Bus (19" Rack Description
Mountable) ANR10S Node Unit for Single ER Bus
Model
(19" Rack Mountable)
Description
ANB10S Node Unit for Single ESB Bus
.~........................~~~\!~~.r.~~~E.~~f?!?~Y...........................................
Model -4 Dual-redundant power supply
(19" Rack Mountable)
1 100 -120 VAC power supply
-3 Single power supply
.4"...................... ·Duai:redundani·power·suppiY·. ················ Suffix
:::::::r:::::::::::::::· :~!t~~9~~CZ:~~~t:~~Ei?~i.:::~:::::~::::~:::
Codes
1 100 - 120 V AC power supply
Suffix o Basic type
Codes :~:::I:~::::::::~:::~ :??Q:~~?~§.:Y..!::§.~p.~Y.i.~i:~~p.p.~::::~:::::::::~:::: ........................... ·Viiitii·isAG3··opii;;n·and··tem·peratuffi·····
4 24 V DC power supply
3 (-20 to 70 DC) option
o Basic type
......_..................... ·Viiilh.. isASianda~d··G3 ..opiion··-················ IATDOC Explosion Protection Manual
..................._........ 'softWars'L:lcenss'for'Nods'EXpans'i'on"
Option
ICU1 N Connector Unit for ESB Bus Codes IN DEL (Mandatory for connection with
.;~~~.~ ............ ·Co;:;-~eclor·"ljnit·Wiih·Te;minaio;:·for········· AFF50D or AFV1 00)
ESBBus
Option
Z~f~:9.:¢'::::::::: :~~:~~~l~~i~!~:~!~:~;~~~~~~~::
Note: T·type Connector of ER Bus (YCB146) is supplied
Codes with this unit.
Node Unit for Dual-Redundant ER Bus
) !NDEL (Mandatory for connection with
AFF50D orAFV10o)
Description
Node Unit for Dual-Redundant ESB Bus (19" Rack Model ANR 100 Node Unit for Dual-Redundant ER
Mountable) Bus (19" Rack Mountable)
-4 Dual-redundant power supply
Description 1 100 - 120 V AC power supply
ModeJ ANB10D Node Unit for Dual-Redundant ESB
Bus (19" Rack Mountable) Suffix :::::I:~~::::::::::::: :~~Q:::~~§.:y!::§.:P.~~~~~~P.P.~¥.::::::::::~::::::~:
Codes 4 24 V DC power supply
-4 Dual·redundant power supply
o 8asictype
1 100 - 120 V AC power supply ._.........; ............. ·Viiitii·isA·G3..;;ption·a~d·tem·pe;~iUis·····
Suffix ::~:::~::::::::::::::~::: :?3.§.:::3.~9.Si.!::¢.:p.~~~~~~!?!?~i.::::::::::::::::::::: (-20 to 70°C) option
Codes 4 24 V DC power supply IATDOC Explosion Protection Manual
o Basic type Option ............................ 'S;;ftWare'Licen'ss'for"Node'Expa~sioii"
···········..1············ ·Wtti·iSAStandard. G3·0ptior;····················· Codes INDEL (Mandatory for connection with
AFF500 or AFV1 00)
-...............................................................................................................
...ICU2N Connector Unit for ESB Bus ..
Connector Unit with Terminator for Note: T-type Connector of ER Bus (YCB146) is supplied
ICU2T
ESBBus with this unit.
Option
Codes Z~f.~!?:~~::::~: ::~P.[~~~i?~:~:~~!i.?~~~:M~~~i.(::::::~:~::::::::::
Software License for Node Expansion
!NOEL (Mandatory for connection with
AFF50D or AFV10D)

All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33M50F20-40E Feb. 4. 2008-00
«Contents» «Index» 5
Dummy Cover
Description
ADCV01 Dummy Cover (for 110 Module)
Model
ADCV02 Dummy Cover (for Power Supply Module)

Insulating Partition
Description
Part No. T9083NA Insulating Partition
Note: When mounting an FlO module with built-in barrier to a node unit, place this part to the 8th slot.

lIIII ACCESSORIES AND SPARE PARTS


Parts Names Parts Numbers Description Quantity Remarks
Insulating bush S9049PM - 4 Accessory
Accessory assembly S9768UK ANR10S 1
Accessory assembly S9768UK ANR10D 2
Clampfifter A1193MN ANR10S 2
Clamp filter A1193MN ANR10D 4
Content of S9768UK
Coaxial connector A1120JA - 1 Tjunction
Cover T9072MB - 1
Cover T9072MC - 1

III ORDERING INFORMATION


Specify the model and suffix codes.

lIIIITRADEMARKS
• CENTUM is a registered trademark ofYokogawa Electric Corporation .
• Other product and company names appearing in this document are trademarks or registered trademarks of their
respective holders.

All Rights ReselVed. Copyright © 2008, Yokogawa Electric Corporation GS 33M50F20-40E Feb. 4, 2008-00
Subject to change without notice.
«Contents» «Index» 6

• VnetilP NETWORK SPECIFICATIONS


The VnetllP is a real-time process control network used to connect system components. The VnetllP supports
two types of communications: control-bus communications and open communications. The VnetllP is always dual-
redundant. Usually, control bus communications are carried out via bus 1. Open communications are carried out via
bus 2. If a control communications error occurs at the bus-1 side, control bus communications will be carried out via
bus 2. The VnetllP uses general-purpose communications devices for network connection.

~2APCSGSGW
HISENG
Exaopc

F03E ••1

Figure Network Configuration

• Connection within a Domain


In a system used with the VnetllP, sections separated by communications devices, such as routers, layer 3 switches,
etc., are called domains. One domain allows the connection of up to 64 of our VnetllP-based devices including the
FCS, HIS, etc. In addition, a maximum of 124 devices, which includes switches, routers, etc., can be connected in
configuring a network with Ethernet devices other than our VnetllP-based devices.
Devices in a domain are connected in a star or tree-like fashion at the core of a layer 2 switch. A dual-redundant Vnetl
IP bus is an independent subnet for each line; therefore, a layer 2 switch should be installed in each line. Up to seven
levels of layer 2 switch connections can be connected in a domain.

• Inter-domain Connection
General-use layer 3 switches allow connections between VnetllP domains. Up to 16 domains can be connected.
) Up to 15 level (i6-hierarchical) connections ofVnetllP domains can be connected.
Two types of VnetllP domain connections are possible: bidirectional and hierarchical connections. In bidirectional
connections, HIS's in both domains can perform operation and monitoring of the other domain.
Bidirectional Connection
Both HIS's can perform operation and monitoring of the other domain. Stations in both domains can receive and send
FCS and HIS messages.
Hierarchical Connection
Hierarchical domain relations are established. The HIS of a high-order domain can operate and monitor a low-order
domain. FCS and HIS messages generated in a low-order domain can be accepted by a station in a high-order
domain. A V net conversion router allows connection to a system connected to a V net. Connection to an existing
system (via an HF-bus or RL-bus) connected with a BCV via a V net is also possible.

All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A 10-40E Feb. 4. 2008-00
«Contents» «Index» 7
• Communications Specifications • Network Device Specifications
Control bus communications Layer 2 switch
Communication Method: Read/write communication, Connection Port: 1000BASE-T, full duplex
message communication, and link Connection between switches: 1000BASE-T,
transmission 1000BASE-LX with speed, 1 Gbps (1.5
Link Transmission Period: 100 msec Mpps@64 byte) or faster, full duplex
Open communications Auto-Negotiation: Essential
Open communications are executed via the bus-2 Layer 3 switch
side. Connected with commercially available Ethernet Connection Port: 1000BASE-T, full duplex
communications devices. Connection between switches: 1000BASE-T,
The bandwidth that can be used for open 1000BASE-LX with speed, 1 Gbps (1.5
communications via the bus-2 side is up to 300 Mpps@64 byte) or faster, full duplex
Mbps. Unicast dynamic routing protocol: RIPv2 (RIPv1
Transmission Path Specifications compatible mode essential)
Network Topology: Star formation
Transmission Path Redundancy: Available (control Multicast Protocol:
bus communications only) IGMP: Essential
Transmission Cable: Unshielded twisted pair (UTP) at DVMRP or PIM-DM: Essential
enhanced category 5 or greater.

Cable Maximum Management function


--) Connection
Standard
Speed
Distance SNMP
100BASE-TX 100 Mbps • Address Used for VnetilP
Between station (IEEEB02.3u) (*1)
and layer 2 100m Class C private address is used for communications
switch 1000BASE-T
(lEEEB02.3ab) 1 Gbps for control and open communications.
1000BASE-T For Yokogawa equipment supporting VnetllP, three
(IEEEB02.3ab) 1 Gtips 100m IP addressed are automatically provided: one for
Between layer 2
switches bus 1 control communication; one for bus 2 control
1000BASE-LX
1 Gbps 5km communication; one for bus 2 open communication.
(lEEEB02.3z)
Communications for control
1000BASE-T
1 Gbps 100m Bus-1 side 192.168.(Domain No.).1 to 129.254
Between layer 2 (IEEEB02.3ab)
switch and router Bus-2 side 192.168.(128 + Domain No.).1 to
1000BASE-LX
1 Gbps 5km 129.254
(IEEEB02.3z)
Open Communications
*1: For V net Router, SCS and Open communication Bus-2 Side 192.168.(128 + Domain No.).130 to 253
network.
The following addresses are used for multicast
• Communications between Devices communications.
Maximum distance between arbitrary stations: 40 km For stations within domains
Only a couple of media converter between devices Bus-1 side 239.192.24.0
can be connected. Bus-2 side 239.192.24.1
For all domains
Bus-1 side 239.192.24.4
) . Bus-2 side 239.192.24.5

Class B address is used for the TCPIIP protocol


communications on VneVIP.
Make sure that there are no overlaps in IP addresses.

All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4, 2008-00
«Contents» «Index» 8
IIII/O COMMUNICATIONS BUS
• ESB Bus
Application
An ESB bus is an I/O communications bus that connects the processing unit of an FCS to a local node.
Communication Specifications
Connectable Devices: Node units (ANB10S and ANB10D)
Number of Connectable Devices: The number of local node units that can be connected to an ESB bus varies
according to the database selected.
Maximum Number of Total Number of
Database Local Nodes Local and Remote Nodes (*1)
Control Function for Standard Field Control Unit (*2) 3 3
Control Function for Standard Reid Control Unit plus Application Capacity 9 14
Expansion Package
*1: The total should not exceed this number.
*2: If local node units are connected to an AFV1 OS or AFV1 OD FCU, ESB Bus Coupler Modules (EC401) should be installed in
~~7~& .
Transmission Path Specifications
Network Topology: Bus formation
Transmission Path Redundancy: Available
Transmission Speed: 128 Mbps
Transmission Cable: Dedicated cable (YCB301)
Transmission Distance: 10m max.

• ER Bus
Application
An ER bus is a remote I/O communications bus to connect an FCU or local node unit to a remote node.
Communication Specifications
Connectable Devices: Remote node units (ANR10S, ANR10D)
Number of ER buses: Max. 4 per FCU
Number of Connectable Devices: The number of remote node units that can be connected to an ER bus varies
according to the model and database selected.

Database Maximum Number of Total Number of


Remote Nodes Local and Remote Nodes (*1)
Control Function for Standard Field Control Unit 3 3
Control Function for Standard Field Control Unit plus Application Capacity
Expansion Package 14 (*2) 14

*1: The total should not exceed this number.


*2: Up to eight remote nodes per ER bus can be connected.
)

All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4, 2006-00
«Contents» «Index» 9
Transmission Path Specifications
Network Topology: Bus formation
Transmission Path Redundancy: Available
Transmission Speed: 10 Mbps
Transmission Cable: Coaxial cable (YCB141, YCB311). Use YCB 147 ER-bus Adapter and YCB 149 ER Bus
Converter Unit for connecting YCB 141 and YCB311 cables.
Transmission Distance:
YCB141: Max.185 m
When mixing YCB141 and YCB311:
Length ofYCB141 + (185/500) x Length ofYCB311 ::; 185
Number of Bus Adapter Units: Max. 4 per segment (*1)
General-purpose Ethernet Repeater (*2):
The total transmission distance is limited by the number of repeaters.
L:=; 4 - 0.5 x n
L: total transmission distance (km)
n: the number of the general-purpose Ethernet repeater (Max. 4 repeaters)

*1: When ER bus is connected with a repeater, one segment means the area between repeaters.
*2: General-purpose Ethemet repeater can be installed in only non-hazardous areas.
EB401

.)

AFF50D I.4'EB401
(Nadel)

. I " III~I~IBBII

--
""'--
ANR10D (Node2)
ER bus

flEB50l

. IIIII
I]
)
I
LL·
I Repeaterl LRepeate~ LRepeate~ l RepeaterJ

F04 ••'

Figure Example of ER Bus connection

All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A1D-40E Feb. 4, 2006-00
«Contents» «Index» 10

III SOFTWARE • Engineering Software


LHS5100 Standard Builder Function
• Operation and Monitoring Software LHS5110 Access Control Package
LHS1100 Standard Operation and Monitoring LHS5150 Graphic Builder
Function LHS5160 CS Batch 3000 Builder
LHS1120 Console HIS Support Package for LHS5161 CS Batch 3000 Recipe Management
Enclosed Display Style Package
LHS1130 Console HIS Support Package for Open LHS5170 Access Administrator Package (FDA: 21
Display Style CFR Part 11 compliant)
LHS 1150 Server for Remote Operation and LHS5420 Test Function
Monitoring Function LHS5425 Expanded Test Functions
LHS2411 Exaopc OPC Interface Package (for HIS) LHS5426 FCS Simulator Package
LHS2412 CENTUM Data Access Library LHS5427 HIS Simulator Package
LHS4000 Million Tag Handling Package LHS5450 Multiple Project Connection Builder
LHS4100 Configured Information Reference LHS5490 Self-documentation Package
Package For details on the above functions, see the respective
LHS4150 Recorder Output Package GS's.
LHS4190 Line Printer Support Package
LHS4200 Consolidated Historical Message Viewer • Standard FCS Software
(Meeting FDA) LFS1500 Control Function for Standard Field
LHS4410 Control Drawing Status Display Package Control Unit (for FlO, VnetllP)
LHS4420 Logic Chart Status Display Package LFS 1530 Application Capacity Expansion Package
LHS4450 Multi Project Connection Package (for AFV1 00)
LHS4600 Multiple-monitor Package For details, see publication GS 33L 15C20-40E.
LHS4700 Advanced Alarm Filter Package
LHS6510 Long-term Data Archive Package
LHS6530 Report Package
• Optional FCS Software
LHS6600 CS Batch 3000 Process Management LFS3132 Valve Pattern Monitor Package
Package LFS8620 Off-site Block Package
LHS6710 FCS Data Setting/Acquisition Package For details on these functions, see the respective GS's.
(PICOT)
SSS4510 Long-term Trend Historian
For details on the above functions, see the respective
GS's.
The operating system for an HIS is Windows Vista
Business Edition or Windows XP Professional. If it is
necessary to run other third-party software on the HIS,
contact our sales representative to confirm that it is
supported.

All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A1~OE Feb. 4,2008-00
«Contents» «Index» 11
• Subsystem Communication Software • Operation Support Software (for HIS)
For each subsystem, optional communications software NTPS100 Exaplog EventAnalysis Package
is available. NTPS200 Exapilot Operation Efficiency
LFS2410 FA-M3 Communication Package (for Improvement Package
ALR111, ALR121) As for details of each function above, refer to GS
LFS2420 YS Communication Package (for ALR121) 36J06A10-01E "NTPS100 Exaplog Event Analysis
LFS2421 YS Communication Package with Direct Package" and GS 36J06B20-01 E "NTPS200 Exapilot
Connection (forALR121) Operation Efficiency Improvement Package".
LFS2430 MELSEC Communication Package (for
ALE111) • Safety Instrumented System
LFS2431 FA-M3 Communication Package (for CHS5100 Safety System Generation and
ALE111) Maintenance Package
LFS2432 DARWINIDAQSTATION Communication CFS1100 Safety Control Functions Package
Package (for ALE111) As for details, refer to GS 32S51 81 0-01 E "ProSafe-RS
LFS2433 PLC-5/SLC500 Communication Package Safety Instrumented System Overview (for Vnetll P)".
(for ALE111)
LFS2453 Modbus Communication Package (for
ALE111) I11III INSTALLATION AND
LFS2456 SLC500 Communication Package (for ENVIRONMENTAL CONDITIONS
ALR111, ALR121)
The installation and environmental conditions for
LFS2457 PLC-5 Communication Package (for
.~ .. ) ALR111, ALR121)
Yokogawa's devices, except for general-purpose PCs,
General-Purpose Network Device, console HIS's, node
LFS2542 PROFIBUS Communication Package (for
units for FlO and I/O modules, are shown below. For
ALP111)
a general-purpose PC and General-Purpose Network
LFS2610 Foundation Fieldbus Communication
Device, see their specifications. For an enclosed
Package (forALF111)
display style console HIS, an open display style
LFS2710 HART Communication Package (for
console HIS, a node unit for FlO, or an I/O module, see
AAlhhh-H)
the general speCifications for each device (publications
LFS9153 Modbus Communication Package (for
GS 33M50B40-40E, GS 33M50B50-40E or GS
ALR111, ALR121)
33M50F10-40E).
LFS9162 MELSEC-A Communication Package (for
ALR111,ALR121) Ambient Temperature:
For details, see the respective GS's. 5 to 40 ·C (yAX101)
5 to 35·C (YAX801, YAX211)
• Sequence of Events Manager Software o to 50 ·C (FCS)
Ambient Humidity:
LPC6900 SOE Server Package 20 to 80 %RH
LPC6910 SOE Server Configurator Package 10 to 90 %RH (FCS)
LPC6920 SOE Viewer Package Non-condensation
LPC6930 SEM OPC Interface Package Temperature Change Rate:
For details, see publication GS 33L30D1 0-40E "SEM ± 10·C per hour
Sequence of Events Manager (for FlO and VnetlIP)". Power Requirements:
100 to 120 V AC ± 10%, 50 or 60 Hz ±
• VTSPortal Software 3 Hz
) LPC7800 VTSPortal Basic Pack 220 to 240 V AC, 50 or 60 Hz ± 3 Hz
LPC7801 VTSPortal Multiple Client Builder License 24 VDC ± 10%
As for details, refer to GS 33Q02N81-31E "VTSPortal Withstanding Voltage:
Basic Pack, VTSPortal Multiple Client Builder License". 1500 V AC for 1 minute (for 100-120 and
220-240 V AC model)
• Documents 500 V AC for 1 minute (for 24 V DC
model)
LHS5495 Electronic Document
Insulation Resistance:
As for details, GS 33M01W10-40E "Electronic
20 MO at 500 V DC
Instruction Manual".
10 MO at 500 V DC (yAX101, YAX801,
YAX211)
• Plant Resource Management Grounding:
SSS7700 Plant Resource Management Server Independent ground of up to 100 0
SSS7710 Plant Resource Management Client Noise:
SSS7720 Field Communications Server Electric Field: Up to 3 VIm (26 MHz to 1 GHz)
As for details, refer to GS 33Y05Q10-31E "Plant Magnetic Field: Up to 30 AIm (AC), up to 400 AIm
Resource Manager". (DC)
Static: Up to 4 kV (direct discharge), up to 8 kV
(aerial discharge)
Continuous Vibration:
Displacement amplitude: Up to 0.25 mm
(1 to 14 Hz)
Acceleration: Up to 2 m/s2 (14 to 100 Hz)

All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4, 2008-00
«Contents» «Index» 12
II CENTUM VP Entry Class
The CENTUM VP Entry Class is available for small-scale systems .

• Components and Software


The CENTUM VP Entry Class uses specific Entry Class packages such as built-in HIS packages. There is no
restriction on FCS models.

• Operation and Monitoring Software


The following software packages are provided for the Entry Class. Except for the packages listed below, current
CENTUM VP system operation and monitoring software packages can be used. But, the LHS4000 Million Tag
Handling Package cannot be used in an HIS with the built-in LHM1101 Standard Operation and Monitoring Function.
Operation and Monitoring Software
Entry Class Model Product Remarks
LHM1101 Standard Operation and MonitOring Function Number of operation and monitoring tags: up to 8000
LHM1150 Server for Remote Operation and Monitoring Function -
LHM4410 Control Drawing Status Display Package -
LHM4420 Logic Chart Status Display Package -
CS Batch 3000 Process Management Package Maximum number of active recipes:
Type A: 4
LHM6600 TypeB: 10
Type C: 999
LHM6710 FCS Data Setting/Acquisition Package (PiCOn -
Engineering Software
Entry Class Model Product Remarks
LHM5100 Standard Builder Function -
LHM5150 Test Function -
LHM5490 Self-documentation Package -

All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4, 2008-00
«Contents» «~Index»~ 13

II REGULATORY COMPLIANCE *5: To meet the standard for hazardous location


equipment, 19-inch rack-mounted devices must
The standards to which CENTUM VP hardware devices be installed in a keyed metallic cabinet approved
conform are listed below. See the applicable general by CSA or non-incendive regulator in your area.
specifications to ensure each device's compliance. *6: To meet the standard for hazardous location
equipment, 19-inch rack-mounted devices must
Safety Standards ("1) be installed in a keyed metallic cabinet approved
[CSA] by FM or non-Incendive regulator in your area.
CSA C22.2 No. 61010-1-04 (for 100 to 120 V AC *7: To be compatible with Type n, the specification
and 24 V DC power supply) requirements of EN 61010 and EN 60079-15
ICE Mark] Low Voltage Directive must be met, and a keyed metallic cabinet, whose
degree of protection is IP 54 or above, prescribed
EN 61010-1 (for 220-240 V AC and 24 V DC power by IEC 60529 must be used for housing.
supply) (*8) *8: The analog input side of this equipment is
EMC Conformity Standards (*1) measurement category 1.
ICE Mark] EMC Directive For details, see CENTUM VP Installation
Guidance (T133Q01J10-01E).
EN 55011 Group 1 Class A (for 220-240 V AC and *9: A Class A hardware device is designed for use in
24 V DC power supply) (*9) the industrial environment.
EN 61000-6-2 (for 220-240 V AC and 24 V DC Please use this device in the industrial
power supply) (*2) environment only.
EN 61000-3-2 (for 220-240 V AC power supply) (*3)
EN 61000-3-3 (for 220-240 V AC power supply) (*4) Note: According to the New Approach Directive, the
manufacturer and the representative office in EU
[C-Tick Mark] are indicated below:
AS/NZS CISPR 11 (for 220-240 V AC and 24 V DC Manufacturer: YOKOGAWA Electric Corporation
power supply) (2-9-32 Nakacho, Musashino-shi, Tokyo 180-
Standards for Hazardous Location Equipment
8750, Japan).
Representative office In EU Community:
[CSA Non-Incendive] (*5) Yokogawa Europe B.V. (Databankweg 20, 3821
Class I, Division 2, Groups A, S, C and D ALAmesfoort, The Netherlands).
Temperature code T4
CSA Standard C22.2 No. 157-92
II TRADEMARKS
CSA Standard C22.2 No. 213-M1987
ISA Standard ISA-S12.12 1994 • CENTUM, VnetllP, DARWIN, DAQSTATION ProSafe
(for 100-120 VAC and 24 V DC power supply) and Exaopc are registered trademarks ofYokogawa
[FM Non-Incendive] (*6) Electric Corporation.
• Exaplog and Exapilot are trademarks ofYokogawa
Class I, Division 2, Groups A, S, C and D Electric Corporation.
Temperature code T4 • Windows is a registered trademark of Microsoft
FM Class Number 3600: 1998 Corporation in the United States and/or other
FM Class Number 3611: 2004 countries.
FM Class Number 3810: 2005 • Ethernet is a registered trademark of XEROX
(for 100-120 V AC, 220-240 V AC and 24 V DC Corporation.
power supply) • Modbus is a registered trademark of Schneider
[Type n] (*7) Electric and/or such related companies.
EN 60079-15: 2003 • PLC, PLC-5 and SLC500 are trademarks or
IEC 60079-0: 1998 registered trademarks of Rockwell Automation, Inc.
IEC 60079-11: 1999 • MELSEC and MELSEC~A are registered trademarks
) (for 24 VDC power supply) of Mitsubishi Electric Corporation.
[Intrinsic Safety] .• SYSMAC is a registered trademark of Omron
EN 50014 1997 +A1 +A2 Corporation.
EN 50020 1994 • "FOUNDATION" of "FOUNDATION fieldbus" is a registered
EN 50021 1999 trademark of Fieldbus Foundation.
*1: To conform to safety standards and EMC • Other product and company names appearing in this
conformity standards, install 19-inch rack- document are trademarks or registered trademarks of
mounted devices in a keyed metallic cabinet. their respective holders.
*2: A lightning arrestor or the like is required to meet
this surge immunity standard.
*3: An external device such as a power unit with
harmonic current neutralizer and an active
harmonics conditioner must be connected to meet
this harmonic current emission standard.
*4: The specified limits of voltage drops across wiring
must be satisfied to meetthis standard.

All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4, 2008-00
Subject to change without nolice. .
yyy ••• • •••• ~

- )
>- this document is for Damitta project :
AAAA .A..A.

Des System - Al Shabab Power Plant Rev.O


YOKOGAWA+

YOKOGAWA VnetJlP PCllnterface Card

~--)

YOKOGAWA VneVIP PCllnterface Card


2

YOKOGAWA VnetJlP PCllnterface Card

YOKOGAWA Vnetnp PCllnterface Card

all screens to be 22" as per DeS architecture


and contract spec.
GOOl-OODDi item 5.17.4

1/8
GIZR
SYSTEMS
YOKOGAWA+
C£NTUM~
-----wt!lrll"'WiJle
EAST DELTA ELECTRICITY PRODUCTION COMPANY (EDEPC)
ALSHABAB - 1000 MW SIMPLE CYCLE GAS TURBINE UNITS
Ref.: IA-HT-C-AI-I6-987-IO
Rev. 0

Field Control Unit (FCU)


Dual Redundant CPU with VneYIP 1000 Mbps, 19" rack-mounted
Dual Redundant Power Supply, 220 - 240 VAC
32 MB Main Memory
133 MHz Processor Speed

Node Unit for Dual Redundant ESB Bus, 19" rack-mounted type 3
Dual Redundant Power Supply, 220 - 240 VAC
Dual Redundant ER Bus Communication, 128 Mbps
-)
2.1.3 Redundant ESB Bus Interface
EB401 ESB Bus Coupler Module 2

2.1.4 Modules
Ethernet Communication Module, Modbusnp

2.1.5
AI Module, 16-Channel, isolated, 4 .,. 20 mA 10
01 Module, 32-Channel, 24VDC 15
DO Module, 32-Channel, 24VDC 2

2.1.6 Termination & Cabling


lot

2.2.1
Field Control Unit (FCU)
Dual Redundant CPU with VneYIP 1000 Mbps. 19" rack-mounted
Dual Redundant Power Supply, 220 - 240 VAC
32 MB Main Memory
133 MHz Processor Speed

) 2.2.2
Node UnH for Dual Redundant ESB Bus, 19" rack-mounted type 3
Dual Redundant Power Supply, 220 - 240 VAC
Dual Redundant ER Bus Communication, 128 Mbps

3/B
YOKOGAWA+
GIZR
SYSTEMS
C£NTUM~
_lnll.'\lTai:.'
EAST DELTA ELECTRICITY PRODUCTION COMPANY (EDEPC)
ALSHABAB - 1000 MW SIMPLE CYCLE GAS TURBINE UNITS
Ref.: IA-HT-C-AI-I6-987-IO
Rev. 0

Ethernet Communication Module, ModbusllP

Including 25% spare


AI Module, 16-Channel, Isolated, 4 _. _ 20 mA 10
01 Module, 32-Channel, 24VDC 15
DO Module, 32-Channel, 24VDC 2

Termination & Cabling


Lot
--)

Field Control Unit (FCU)


Dual Redundant CPU with VnetllP 1000 Mbps, 19" rack-mounted
Dual Redundant Power Supply, 220 - 240 VAC
32 MB Main Memory
133 MHz Processor Speed

Node Unit for Dual Redundant ESB Bus, 19" rack-mounted type 3
Dual Redundant Power Supply, 220 - 240 VAC
Dual Redundant ER Bus Communication, 128 Mbps

ESB Bus Interface


ESB Bus Coupler Module 2

Modules
Ethernet Communication Module, ModbusllP

Including 25% spare


AI Module, 16-Channel, Isolated, 4 ... 20 mA 10
01 Module, 32-Channel, 24VDC 15
DO Module, 32-Channel, 24VDC 2
)
Termination & Cabling
cables, termination and Internal panel wiring are Included Lot

418
GIZR
SYSTEMS
YOKOGAWA+
C£NTUMlJI"p
-welflI.l.WW!
EAST DELTA ELECTRICITY PRODUCTION COMPANY (EDEPC)
ALSHABAB - 1000 MW SIMPLE CYCLE GAS TURBINE UNITS
Ref.: IA-HT-C-AI-I 6-987-/0
Rev. 0

Field Control Unit (FCU)


Dual Redundant CPU With VneUIP 1000 Mbps, 19" rack-mounted
Dual Redundant Power Supply. 220 - 241) VAC
32 M8 Main Memory
133 MHz Processor Speed

Node Unit for Dual Redundant ESB Bus, 19" rack-mounted type 3
Dual Redundant Power Supply. 220 - 240 VAC
Dual Redundant ER Bus Communication, 128 Mbps

Bus Interface
ESB Bus Coupler Module 2

Ethernet Communication Module, Modbus/lP

AI Module, 16-Channel, isolated, 4 '" 20 mA 10


01 Module, 32-Channel, 24VDC 15
DO Module, 32-Channel, 24VDC 2

Termination & Cabling


cables, termination and internal panel Wiring are included Lot

Field Control Unit (FCU)


Dual Redundant CPU With VneVIP 1000 Mbps, 19" rack-mounted
Dual Redundant Power Supply, 220 - 240 VAC
32 MB Main Memory
133 MHz Processor Speed

Node Unit for Dual Redundant ESB 8us. 19" rack-mounted type 3
Dual Redundant Power Supply, 220 - 240 VAC
Dual Redundant ER Bus Communication, 128 Mbps

5/8
GIZR
SYSTEMS
YOKOGAWA+
CENTUM"'ilI"p
~1"l£Wale
EAST DELTA ELECTRICITY PRODUCTION COMPANY (EDEPC)
ALSHABAB - 1000 MW SIMPLE CYCLE GAS TURBINE UNITS
Ref.: IA-HT-C-AI-J6-987-JO
Rev. 0

ESB Bus Coupler Module 2

Modules
Ethernet Communication Module, Modbus/lP

AI Module, 16·Channel, isolated, 4 ••• 20 rnA 12


24VOC
01 Module, 32-Channel, 11
DO Module, 32-Channel, 24VOC 2

TermlnaUon & Cabling


Lot

Project 10 License
Software Media for HIS Including Electronic Instruction Manual 3

Statlon)
Standard Builder Function
Graphic Builder
Self Documentation Package
Test Function
Electronic Instruction Manual
Standard Operation and Monitoring Function

6/8
YOKOGAWA+
GIZR
SYSTEMS
C-ENTUM1!/jt:a
_ln~iIW

EAST DELTA ELECTRICITY PRODUCTION COMPANY (EDEPC)


ALSHABAB - 1000 MW SIMPLE CYCLE GAS TURBINE UNITS
Ref.: IA-HT-C-AI-J6-987-JO
Rev. 0
Bill O(Material (BOM)

pos.\ Description \ Qty.

3.3 Licenses for HIS (Operation and Operation Monitoring Stations)


LHS1100 Standard Operation and Monitoring Function (New Installation) 3
LHS2411 Exaopc OPC Interface Package (For HIS) 2
LHS6510 Long Term Data Archive Package 2
LHS6530 Report Package 2
LBC2100 System Integration OPC Client Package 1
LHS4600 Multiple Monitor Support Package 1

3.4 Licenses for Controllers


LFS1530 Application Capadty Expansion Package for AFV100 1

3.5 Licenses for Communications


LFS2453 MOOBUS Communication Package for ALE111 1

3.6 Licenses for Plant Resource Manager (PRM) (Optionl


SSSSM02 Software Media for Plant Resource Manager 1
SSSSD02 Electronic Instruction Manual Media for Plant Resource Manager 1
SSS7700 Plant Resource Manager Server for 1000 devices 1
SSS7710 Plant Resource Manager Client 1
SSS7720 Fiefd Communications Server 1
DELL or HP PC· Based Station for Plant Resource Manager 1

NJl\
4.1 DCS System Cabinet 5
Dimensions: 800x800x2000 mm (DxWxH), Electrostatic painted, IP54, Lighting,
Earthing Connection and system cables, Completely wired with all necessary,
breakers, fans, filters and terminals

4.2 DCS Marshalling Cabinet 5


Dimensions: 800x800x2000 mm (DxWxH), Electrostatic painted, IP54, Lighting,
Earthing Connection and system cables, Com pletely wired with all necessary, power supply
breakers, fans, filters and terminals

4.3 Power Distribution Cabinet 1


Electrostatic painted, IP54, Lighting, Earthing Connection and system cables,
Completely wired with all necessary, breakers, fans, fiRers and terminals

7/8
YOKOGAWA+
GIZR
SYSTEMS
C£NTUM~
------we Inlk",a1J;!
EAST DELTA ELECTRICITY PRODUCTION COMPANY (EDEPC)
ALSHABAB - 1000 MW SIMPLE CYCLE GAS TURBINE UNITS
Ref.: IA-HT-C-AI-16-987-JO
Rev. 0

Communications and Interconnectivity Design


Display DralNings for up to 100 Graphic Pages

Dig~alOutput Module, 32-Channel, 24VDC With Status Display 2


Ethernet Communication Module, ModbusllP 1
VneVIP PCllnterface Card

8/6
all comments shall be reflected in the DeS system architecture
submitted by KN "10067-9-V01-JQ07-00001"

... )

)
1 screen for the large screen PC <}JESCCCO~8
connect the two switches for reduncancy <}r,ES("~ COIllE.~ dual screen as per 80M
as per the BOM"bill of material"
CTG
GE MarkVle - 1
'--'

Co""" Room

GPSMuI'trCktct.
III

Subslailon
Oisl. TX 20QOKVA
LV Load Center~2
LV Package
Substation
Olesel Generators
Fire Pump Stalion
Unloading Fuel
Pump
SoJarOil Tanks
Solar Fuel
Treatment Plant
Serviee/lnslrul'TM

shall Interface with:


CEMS-instrument Air-Service Air-fan coolers
two independent power supplies (UPS+ uninterrupted
J007-00COl item 2.4.2.1
J
The plant's alert approach fa operalions, maintenance, and information is obvious. Operators are calm and
in conlrol. Managers are well informed, but never overwhelmed with data. All facilities are under control,
ready ta unleash their full polenlial for occasional peak load. Al the same time, palenlial problems are
anticipated before Ihey happen. Aillhis in lhe life of D vigilant operation.
Plant
Expansion
With today's power plants remaining ", operation f'" sav-
91al decades, there comes a time wilen instrumentation
and ·.;ontrol systems must be renewed to mai,n\ain a
competiUvfl (~dge.

At th(·) start of a repianemHnl project. Yok.ogawH':~ experi-


Th~l conlrol room is ql.liHt, with arrays ()f compuiet
enced engineering !earn c(uries nu! a piant and control
semens dit;playing Iml1ds and Jllessag(~s on the walls
system audit. The GUstainab!e and I!eKible archi!octure of
and operating desks. Gone are ttlH chart recorders.
Yokogawa's control system means that only the obsolete
plinters, metors and push bu~ons of yesterdr.,y. Oporat ..
control units need to be changed over, allowing existing
ing staff remain calm. monitOring operations, prepaling
equipment 10 be retained to the maximum extent, Strate"
the plant ior routine tesling and maintenance.
gles for increasing plant safety. avoiding project cost over-
runs, and increasing plan! availabifrty are put into place.
Oll,er operating staff take time out from the control room
jor refresher training on the plant's lui! replica tmining
\Ntlile the design and fabrication proceed, (,.'1Ul(~r proce$s
siln~ator. Here. the atmosphere is not quite as calm as
applicatIon speclalist8 mviHw ttv.) plant control stra!egies
operating staff get put tl1fough their paces responding to
nnd incorporate new centrel concepts. This is thoroughly
emergency conditions. and undergo training for less
tested by simulation, almost always with a full replica
Willmon tasks such as plant start·up.
sin"l:ulator. Tesling proceeds separiitely from thl~ manu-
mcltlre of contlol equipment, providing low risk engineer-
Being trained tOT a wide vHriety of emergencies: the
ing processes lor projects will, short outage times.
operatcl's are ready to handle unexpected events with
confidence, Unscl1edu!ed shutHdowns are minimized
Once !he plant outage begins, existing control equipment
and rapid recoveries from unforeseen incidents are
is quickly removed. without disturbing existing cabinets
assured,
and caDle•• The new factory-assembled and lested control
equipment i.~ in.<;talled, and connections made !o p.)(iSling
l(·)mlinafs and (:ablt}S, Comrnlss'!orilng and te&1ing of the
r"eN oorr!roi (-)quiprner'rt cmnrr)(.)f)C(-I.s alrnO&1 frnrnediaJ(~Iy.

As the outHge concludes, opemtlng staff "run uP" the


plan! viilh ti1e confidence that comes from having under·
gone extensive training on ~,e plant simulator.

With tile rew oonirol system, tilE! pewer plant Is set for many
more years of safe, rellable and compelitive operation.

T© a casual ©bservar, this calm &. effident settil'l~ m<l'Y seem rl,';!ttaer
b()ring. ilut thi5 is the W'lll'f C! pillnt should run -
allowing 'Iou to See Cie<:!Ir!~ Know in Advance, and
Ad with Agiliiy. It should run like a VigikmfP!ant.
vigilant'i'Jj:i!'C~~'~ft'
.;
i1F)"'~' > • ~ ¢'

Improving visibility of aU plant information


Key Enablers:
vvith single unified architecture
Single architecture covering the entire plant
- CENTUM VP total power plant control system for turbine, boiler anc! balance of plant (BOP) controls
- TOV SIL3 certified ProSafe-RS integrated salety controller tor the burner management system (BMS) and
protection system
- FOUNDATIONT.. fieldbus anc! HART interface for field instruments. analyzers, and valve positioners
- PROFIBUS interface for electrical equipment and molor valves
- lEe 60870-5 interface for substation equipment

High availability
- Field-proven controller with seven 95 (99.99999%) availability in unique pair-and-spare redundant
architecture
- Pair 8. spare fail-safe architecture is also available for the ProSafe-RS safety controller

long term stability


- =0.04% accuracy "f the DPharp EJX digital transmillar even in the most critical applications (drum level. ett~)
- ",0.1% of upper range limit (URl) for 10 years with EJAJEJX tr..msmitlars

ErrOl (%@rnax.span)

o.tO~.
The effectiveness and efficiency of power plant operations depend on Ihe availability of key performance
information about the plant and the process. Yokogowa delivers a single-architecture monitoring and control
syst&m thot integrales information from all facets 01 a pOW<lr plant and keeps th .. planl personnel well
i~~J fHFFP
. :L:j
informed. The industry-leading availability, reliabilify, and long-term stability af the YOKogawa automation 1 2 3 4 6 "0 11 12 13 14 '16
plaffo.m. ens".... an operating environment where your people can have 20,20 vision of your entire \'c'ler
operation.

51 1
6
()ptinlizing operation & maintenance for
unprecedented plant managernent efficiency Key Enablers:

- Intelligent alarm management aulomalically displ(~ys alarms requiring oporalor aUrmtion, intllrrni"~)
operators whether alarm pOints are improving while suppressing irrelevant alarm messages.
- Exapfog event analysis package analyzes the frequency of alarms and operator actions. visualizing
stalisti~,aI data and helping to find Ihe rool causes of alarm occurrence and areas for improvement.

- Event sequence analysis with built·in Sequence of Events Manager (SEM) allows 1mseo time resolution
and 1rnsec accurate lime synchronization system across all controllers.

- Integrated asset management with P RM Plant Resource Manager enables effective maintenance of plant
assets in a single unified database system across different protocols and multiple suppliers.

- Full-replica simulator performs highly accurate modeling of actual plant behavior under any scenario for
optimized operation and control.
- Performance calculation is fully integrated with tile Yokogawa DeS and uses predefined formulae to monitor
and optimize pelformance.

Once into commercial operation, competitive po .... r planfs pursue operational excellence by continually
- Long-term data archiving and date transformation with F..xaquanium ensures enhanced, seamlElsa
improving effidency and 'preventing/minimizing abnormal situafions. Yokogawa enables optimization
Information flow within Mel between plant systems !Ina business applications.
solution.lhal empower plant personnel under bolh normal and abnormal conclilions. Knowledge-based tools
and consulling .eNices enable continual productivity improvement, advanced alarm management, and
integrated plant asset management. No longer just reacting to problems, your people and your <ISseis are
focused on meelingtomorro'N'. challenges.
ing agility of business vvith plant
Key Enablers:
rvices throughout the plant life eyel

- Our philosophy of continuous evolution, demonstrated over a 30 year period with CENTUM, ensures a
smooth migration path and keeps your investment for f&C refurbishment to a minimum.

I Efficient piant commissioning with plant simulator


- OHfine commissioning on II high-fidelity simulator allows !horough validation of the DCS c!)I1l1guration
before the software is loaded at the actual plant. keeping to a minimum the final tuning that must be done
during plant commiSSioning,

- Certified professional trainers deliver competency-based training using a plant simulator to create training
scenarios that flexibly replicate normal, abnormal, and emergency operating conditions.

- 2417/365 remote monitoring combined with real-time diagnostic tools and services ensures system
maintenance can be condillon-based. not time-ba~ed, reducing maintenance spending.

- Automated operation procedures created with Exapilot enable the know-how of experienced operators to
be shared with less experienced staff.
Our;ng the relatively long life cycle of a power plant, the .... comeS a time when Ihe instrumentation and
- Documentation of standard procedures for operation, maintenance, training, cc>mmissioning, audit, and
control systems must be r.. n ..wedle maintain a <o~peli!ive edge. Yokogawa supports power plants with
reporting.
"'pert servi"". that maximize efficiency and minimize (osl over the entire life cycle, From initial design,
,on$lwel;on, and daily operation 10 revamp and reinstrumentation, Yokogawa stands by your power plant.
This long-term partnership ensures hottl.meek-free performance and ongoing optimization Ihat bring speed
and flexibility fo your business,
- Plant-wide audits examine human resources, fuel, asset management, environment, production, plant
operation, and information systems, identifying opportunities for improvement and cost reduction.
',,-, ',,--,

4'

In e wer ;ndus·-~w

Data Acquisition ;::md Contro~


Field in:s~ruments - Paperless videographic recorders
- Pressure. temperature. flow. and level measurement - PC-based and stand-alone data acquisition equipmenl
- Valve positioners and converters • Single loop and highly scalable programmable logic controllers

Analytical h1struments Meters and Test Instrurnents


- liquid analysis (pH/ORP, conductivity. dissolved oxygen) • Analog/digital meters, clamp-on power meters, power monitors.
- Gas analysis (NOx, SO" CO. CO" 0,. hydrogen purity) insulation testers. handy calibrate.rs

Safety Management Systems Plant Optimization SoftW<0H'(t


- TUV SIL3 certified integrated safety systems for burner management and - Performance analYSis. operntional elficiency improvement, and alarm managemem
emergency shutdown - Asset management

Unit Control Systems Power Ph,mt Services


- Distributed control systems - Commissioning. operator training, operation, maintenance,
- SCADA and network-based control systems and simulation services

n j 1,2
application ex rience in the

Fossil fuel fired


power plants
• CosVoiVgas fired
- Combined cycle
- Simple cycle .
- COiJooeraffon
.' Industrial boilers

CFB boiier plant


"'-..' ~"

control

All types of plant information including process data, alarms, events


and sequence of events (SOE) are handled by plant information
management, enabling the analysis of plant operational performance.
Plant resource
management
Plant resource management inlegrates and manages
1:1: maintenance information from field instruments and monitors
-1'::1."
J:!:~I online conditions .

.~

Turbomachinery The ProSafe-RS SCS Is a TOV SIL3 certified


safety system that incorporates Yokogawa's

!~ ,I
own pair-and-spare technology.

'.- .~t~~'·l: --. i


"" F(1f)
'. .}
."'~;t ?t
TVT f, "

FU1-i
~
•'I' ~
l " i i." ~~L - Boiler control

::t"f't ~., <!.


S~/~"'·iih
t,(>,d )'~;n:.I

-"'ij
~'\;O;!\ p..,fl{j
W!illt'~Wlll'1\,
- Burner management
- Turbomachinery control
- Balance of plant (BOP)
Cosl handling

15 i Typical coal fired power plant


Waler treatment
Ash handling
Flue gas desulphurlzation (FGD), etc, lit;
Services r a Ii fime of plant e

c".;; '7~~'~ .":" '·~i.{;;·· .,~,.,.,.

u~~;n#;$6~/;~~i~~~R;~ftn• •
TS'.6aV<lrba~tar.·.I1~;ld .Ofthe1tIlTh~~rnal;~o,WeV~lal1t.
~~~iq; i~bell~og; Wl1at~'bea~tiful thlnil~~~sP~9Plesw.I~ .......... ' ... .....unul
'.1 seeltJemat wqrk;WtlQnw<l ~xpiJrierJciedth!> pl~rit trip,lIeam';dwh~ ~axe(! •• "
Yokogaw'" d~f<1rorrl from (iiilaro.l.arbiliretl\eir siriCl;rily an~.&!VOliO"lowrll\l

4 x 420 tihr, cool fired, p,.n"·U."m.!l,ng

A mom stabfe and robust power supply


The fe·instrumented boilers realized both higher stability and
increased throughput, assurin!J a stafJle energy supply.

Reduction of malfunctions and accidents


Since the renovatIon, equipment malfunctions have dropped
dramatically, eliminating costly plant downtimes.
Yokogawa Vigilance at your service worldwide representative projed's w

u.s
Italy
400MW

Peru
65(1MW
combined cycle

IWPP Australia
) 4xSOOMW
cool firl!d revampmg

o Fossil fired power plants


Iii Gas turbine power plants
o Renewable energy power plants
4ft Plant services and/or plant simulators
~ Yokogawa seJVkeoffices

'" *1 an t I)lant
Vlg. i!1
lli . ®
f$
VigilantPlant is YokogaW<l's automation concept for safe, reliable, and profitable
plant operatians. YigilantPlant aims to enable on ongoing state of Operational
Excellence where plant personnel are watchful and aflentive, well-informed,
The clear path to operational excellence and ready to take adions that optimize plant and business performance.

YOKOGAWA ELECmlC CORPORATION 1---------------------------------------


World Headquarters f Represented by:
9-32, Nakacho 2-chome, Musashino-shi, Tokyo 180-8750, Japan
htlp:llwww.yokogawa.coml

YOKOGAWA CORPORATION OF AMERICA


2 Dart Road, Newnan, Georgia 30265, USA
htlp:/lwww.yokogawa.com/usl

YOKOGAWA EUROPE B.V.


Databankweg 20, 3821 ALAmersfoort, The Netherlands
htlp:/lwww.yokogawa.com/eul

YOKOGAWA ENGINEERING ASIA PTE. LTD.


5 Bedok South Road, Singapore 469270, Singapore
htlp:/Iwww.yokogawa.com/sgl
f
YOKOGAWA CHINA CO., LTD. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ______ 1
3F Tower D Cartelo Crocodile Building
No.56S West Tianshan Road Changning District, Shanghai, China
URL:www.yokogawa.com/pwr
htlp:llwww.yokogawa.com/cnl

YOKOGAWA MIDDLE EAST B,S.C.(c)


P.O. Box 10070, Manama
Building 577, Road 2516, Busaiteen 225, Muharraq, Bahrain
http://www.yokogawacomlbh/

Trademarks
CENTUM, VneVIP, vigilance and vigilantplant are either trademarks or registered trademarks of Yokogawa Electric Corporation.
All other company brand or product names in this bulletin are trademarks or registered trademarks of their respective holders.
'----' '.--

ver 300 projects awarded in 7 years


Bulgaria Romania M I" K S
8 x 200 t/h 4 x 330 MW ongo la orea. . U. (since 2001)
f;" t" fl d If;" t" 8 x 420 t/hf coal fired 800 MW supercntlcal 480 MW
fI ue gas desu II unza Ion ue gas esu I unza Ion revamQing & simulator traini
Ita Iy \ \: .... ____ ~_ .I"""'i""'''~'i''·iPicYV~UD.FS:!i'j:''!j:'''\;'':h'ii:h,i\~,},u...,w.
400MW

Taiwarr
2x 550 MW
coal fired
0/ Vietnam
2 x 300 MW, coal fired
simulator & t .."ininn

India
3 x 660 MW
coal fired
1~~~1~~~~~~~~~j!
---:~.Ij
'.-.../

, ~: ... ' . 'c; ":;:.~'. :;'~ :0;":-':" ';i'~'f'T;';::;:r:)';;::Ti~'~':i/ <;:"::;(:';:~:";":~ ~:y ;~:'.
}: ..BcaresUNest>R6mania .';:
.••..,. '. •.•. ..••.•".' .·A.. ,,· . ,. •.. ..••... " ....,.
n,ISQMWtG(;:PP,.(3E.GT&ST"tJQr
:..-,0':>,' .f"{~; >/g;;', :()~::< :)y;;~T>: ","~l";'(i"/:': !\:'i:~: :'~'~<:<')

ji.·.. ·.·~··):!S~Oi~.It>~$~~;Ia~~~ys'·::,·.~~'
130MW,',CCRPtGt;Gy; UO:nfCS3QOO
:~\:.\·i~' ,:~. i:, :;. ,~.',:~'.(::I\, ':.: >.]~1~;;:;;I>A:j1;:,~::i!~;::;: ~):/<.~::·~.';::t::~:·;· >:i

.····Kahram(rIWP~
• '39~M\lVi~iw~pr.
·';.NlJbarjaCCPPt.JEgypf.~.·
.• ····75'O~W>;C;9"P~~;G~i •. C,$~9qO·.
. i.Sidi ~drGGPP;·E9YPt:\ii
i,?~OMWi.·CCPP}MHlt,.C$3QQ();·
: . ' .. ' p:', .. , ......
:~J'" "w;', ,"', .'~.•• " .:" .:,'

i":'. '·':I;I.l\tfiGCpe.t;gypt:·;.;',.
. . . :,.7S0MW,/CCPp
:. .::.',:'" :.' '"
/' MHI/C:S3000
., .... ,:,: ...: ," .. ,..
:.' . - '., :::
".~,.

:'NIPPSapei~:pp;Nig~Ha'
"4S0MW~ ~:GE9E; CS30pq
; . .NIPPth~vbOr;~p/Ni~¢ri~'
. . ·.150Mvv,· c;r§t;9E,J:S3QQO
"iNIPPCaiaQ~~',g~;Nig~ria'
560MW,GT:GE9E,·Cs3000·'
A Yokogawa Commitment to Industry

vigilance:

Location: Bilbao, Spain


Order Date: 2001 (BBE & BBG)
Completion: 2003 (BBE & BBG)
Industry: Power and LNG
) Background of the Proiect

In Spain, the demand for electricity and imported natural gas has been rapidly increasing, a trend that is
anticipated to continue for years to come. To augment the country's energy supply, several new LNG
regasfication plants as well as combined cycle gas turbine plants have been constructed in Spain.

About the Bahia de Bizkaia Plant - BBE and BBG


To achieve a stable supply of gas and electricity for the country, the Spanish government decided to build the
Bahia de Bizkaia Plant. located in Bilbao, this plant consists of Bahia de Bizkaia Electricidad (BBE), an 800
MW gas fired combined cycle power station, and Bahia de Bizkaia Gas (BBG), a regasification facility with
regasificators having a total capacity of 2.7 billion cubic meters.

The Bahia de Bizkaia Plant is one of the most significant power projects to be carried out in this region. The
proiect has been led and financed by Ente Vasco de la Energia, Repsol-YPF, British Petroleum, and Iberdrole
S.A., with the total investment coming to approximately 600 million euros.

)
. The Challenges and Results
{1} High availability (BBE and BBG)
Both facilities aim to have high availability. The field-proven CENTUM CS 3000 distributed control system (DCS)
ensures this by enabling the control and monitoring of the entire BBE power station. The BBG regasification facil-
ity is designed to operate 24 hours a day, 365 days a year without having to be shut down for maintenance.
Yokogawa's highly reliable CENTUM CS 3000 DCS offers a high degree of redundancy that contributes to the
entire plant's high availability.

(2) Unified operation of multivender control systems (BBE)


At the BBE power station, General Electric Company gas and steam turbines have been installed and are
controlled by the company's own turbine control system. The electrical equipment of the power station is con-
A Yokogawa Commitment to Industry

vigilance:
trolled by another venderls system. With its Unified Operator Interface (UOI)I Yokogawa/s CENTUM CS 3000
enables the seamless operation of each of these control systems. With the UOI solution l all of the actions re-
quired for the operation l management, and maintenance of turbinesl the heat recovery steam generator (HRSG)I
and the balance of plant and electrical controls can be carried out from a single operator interface. The UOI also
eliminates the requirement for operators to master the operation of multiple systems.

(3) Flexible operation and reduced start-up time (BBE)


The BBE power station is capable of working both at base load and at partial loads, which provides flexibility
in the plant operation. In addition l to reduce the start-up time, 100-percent-f1ow by-passes were designed to start
the gas turbine and the HRSG individually without starting up the steam turbine. The Yokogawa DCS for which
the Spanish engineering company Siemsa Notre S.A. (SIEMSA) fully implemented the above operation logic has
. steadfastly supported the safe plant operation and smooth startup.
)

Customer Satisfaction

The SIEMSA engineer commented, IIWe appreciate CENTUM CS 3000's operationality and system reliability.
With the UOI solution l the DCS controls use the same HMI system as the turbine and electrical control system,
and there is no need for a dedicated communication gateway and separate screens. This significantly reduces
I
the engineering time and costs. '

System: CENTUM CS 3000/UOI (BBE)


CENTUM CS 3000 (BBG)

System configuration: 4 x operator stations


(BBE) 1 x engineering workstation
) 2 x UOI (Cimplicity) servers
4 x field control stations
2,600 inputs/outputs
1,800 Communication Signals

System configuration: 1 x Engineering Stations


(BBG) 6 x Operator Stations
4 x Control Stations
1,500 Inputs/outputs
2,500 Communication Signals
1 x OPC Server
vigilance:

Location: New South Wales, Australia


Order Date: 2003
Completion: August 2004-2005
Industry: Power

.) Executive Summary

1. Faster commissioning
The control system replacement for the four units is continuing. The first two units have been successfully
completed ahead of schedule, providing the customer with financial benefits.

2. Efficient operation ensuring high reliability


The renovated units give very stable and efficient operation, allowing the customer to make everyday load
changes at a faster rate than with the previous control system.

3. Improved system maintainability


The integrated device management system enables real-time, remote maintenance of multivender field devices
via the control system, helping the users to minimize routine maintenance work.

Background
Eraring Power Station, located just north of Sydney, is one of the largest power stations in Australia,
comprising four 660MW coal-fired units.
) The power station has operated reliably since 1981. To ensure continued reliability for the next few
decades, Eraring Energy, the owner of the power plant, decided to replace the original hard-wired control
equipment with a modern integrated control and monitoring system (ICMS). Significant project drivers were
the requirements to maintain plant reliability and to gain operational improvements in order to ensure the
competitiveness in the deregulated Australian power market. The re-instrumentation work started in early
2003 under the leadership of Yokogawa Australia, which teamed up with TechComm Simulation, a wholly
owned Yokogawa subsidia ry.

The Challenges and the Solutions


The customer required an integrated system to control the operation of the boilers, turbines, generators
and other balance of plant equipment. Yokogawa proposed an integrated solution comprised of a distributed
control system (DCS), plant information management system, field device management system, full-replica
training simulator and field instruments together with strong local support.
Operational improvements ensuring plant reliability
The Eraring plant has four large units with a total system
input/output (I/O) count of more than 40,000 as well as 25,000
interfaces to other plant auxiliary systems.
Yokogawa's CENTUM CS 3000 R3 DCS supported this large application
in a single architecture while ensuring reliable plant operation
with its"pair&spare" non-stop controller technology.

, To satisfy the need for further operational improvement, a Yokogawa


) Exaquantum plant information management system was used for
long-term data storage, data and alarm logging, and performance .
calculation. The users can monitor the graphical data for both current Sample window showing
and historical plant information in an Exaquantum window at their control performance
own PCs using the Eraring wide area network. This makes it easier
for operators and plant managers to keep informed and to make
decisions for future plant operation.

The customer also desired to improve plant operation in the aspects of human resources and operating
environment. Yokogawa's high fidelity, full-replica simulator enabled custom-made operator training that fully
replicated the characteristics of the Eraring Power Station. This allowed the operators to be familiar with all
aspects of plant operation using the new control system before running the real plant.
The original analog-based control room was replaced with a new control room which is based on the latest
ergonomic deSign, securing operator's higher performance.

Power plant simulator New control room (CAD deSign drawing)


vigilance:
System maintainability
Another important issue to be considered was system maintainability. From the late 1990's (before the con-
trol system replacement), the customer had progressively upgraded its analog field instruments selecting
Yokogawa DPharp EJA transmitters as well as other vendor's devices. A further requirement was to upgrade
the original paper-based field device management system to a Windows-based, user-friendly tool which
integrates various data from multivender HART and analogue devices into a single database. The customer
wanted system compatibility with the DCS and used the opportunity of the plant revamping to achieve tight
integration of the field device management system into the DCS.

Yokogawa met these requirements for integrated device management across the HART protocol with a com-
bination of its CENTUM CS 3000 DCS and its Plant Resource Manager (PRM) software. The new system inte-
) grates all field information into a single database on a PRM server and allows real-time, remote maintenance
of many hundreds of devices, including around 500 EJA transmitters, via the DCS networks and HART I/O
modules. The open architecture of PRM will also allow the diagnostics of smart Fisher valve positioners via the
Yokogawa DeS just by loading diagnostic plug-in software onto the PRM server. This integrated maintenance
solution helped Eraring's maintenance crew streamline plant maintenance work.

Ethl!.rnet--......_ __

Vn&--------~~------T_----~~--~~~~:

II II
4";,!O,'lfA field de'lices Fisher vaf..e
'With HAAT pWooner$

PRM window (sample) Overall system configuration


vigilance:

Minimum plant outage


Another challenge was the tight commissioning schedule. The first outage was planned 15 months after the
initial order. To minimize the time taken for the control system replacement, Yokogawa proposed a unique
solution making full use of the capabilities of the Yokogawa DCS and simulator.
The CENTUM has a unique engineering test function that enables an application functional test on a general-
purpose PC without any real controller hardware. Yokogawa affiliate TechComm Simulation developed the
high-fidelity Simulation system based on the detailed plant documentation supplied by the customer. Combin-
ing these capabilities, Yokogawa engineers were able to very extensively test the new control system on the
simulator prior to DCS commissioning, thereby minimizing the final tuning work once the unit returned to
) service.
Eraring plant operators were well trained in the new control system utilizing the simulator. This avoided
mistakes that could have occurred if they had not been familiar with the new system, ensuring a smooth
plant commissioning process.

The Results
Faster commissioning
The four units at Eraring are being retrofitted progressively, with the first changeover in August 2004 and the
second unit being completed at the beginning of 2005. The customer was very pleased that Yokogawa has
completed return to service of the first unit ahead of schedule, with the second unit approximately two weeks
early and similar results expected for the third and fourth units.

Efficient operation ensuring high reliability

) The renovated units give very stable, and at the same time more flexible operation than before. After the
. revamping, the customer now makes everyday load changes at a rate faster than with the previous control
system. This can provide financial benefits in the competitive Australian electricity market.
vigilance~

o
Time: (Mill.}

The result of control performance

Efficient maintenance
Integrated device management enables predictive maintenance, reducing routine maintenance work. Jeff
Hogan, Power Station Technicians Supervisor of Eraring Energy said, "The upgrading of field instrument is still
in progress but PRM has provided access from our workshop to all smart instruments on site. When a plant
problem occurs we are able to verify the validity of reading and configuration settings of the associated instru-
ment within a couple of minutes. A great diagnostic tool which enhances the Yokogawa CS3000 System."

System Configurations and Details


) Distributed control system: CENTUM CS3000 R3
Burner management system: CENTUM CS3000 R3
Plant information management system: Exaquantum

Integrated plant resource management system: Plant Resource Manager (PRM)


Simulator: TechComm full-replica training simulator

Field devices: EJA series electronic pressure transmitters, GD series gas density meters
Project includes: Full functional requirements design, control system software development
factory acceptance, installation, commissioning & tuning