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PT SCHNEIDER INDONESIA

Operating Instruction

PiX INSTALLATION GUIDELINE


D-QC-I-028

Distribution List
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STATUS: FOR INFORMATION FOR COMMENTS FOR APPLICATION

ACCESSIBILITY: CONFIDENTIAL RESTRICTED CONTROLLED UNCONTROLLED

A 10-Jun-11 Initialization UH UH AG

Rev Date Content of Amendments Prepared Checked Approved

PT. SCHNEIDER INDONESIA : Jalan Pulo Buaran Raya Blok III EE Kav. 2-3-6 Kawasan Industri Pulogadung, Jakarta 13920, Indonesia

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Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 1/21
PT SCHNEIDER INDONESIA

Tujuan : Purpose :

Prosedur ini memberi panduan untuk memasang This procedure gives guideline to install panel in
panel dengan cara yang benar dan aman. correct and safe way.

1. Pemasangan Panel 1. Panel Installation

1.1. Penyambungan Panel 1.1 Connecting the Panel


Terdapat 7 titik untuk penyambungan antar panel. There are 7 points of connection between panels.
Dan 1 titik connection link di bagian belakang atas And 1 point connection link at the top back of panel.
panel.

- Sebelum melakukan penyambungan panel, - Before do the panel installation, screen in the
screen yang ada pada kabel kompartmen di cable compartment should be taken out by
keluarkan dengan cara membuka 3 buah baut release the 3 bolts M8 in front if the support.
M8 yang terdapat di depan support.

- Screen yang telah di keluarkan dari panel, - Screen which has been taken out from panel
harus tersimpan dengan benar, agar terhindar should be kept properly, to prevent from
dari kerusakan (patah, tergores, permukaan damage (broken, scratch, dirty surface).
menjadi kotor).

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 2/21
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- Make sure that the floor surface has flat with


- Pastikan kerataan pondasi lantai dengan tolerance 2mm every meter and or 6mm for
toleransi ketidak rataan sebesar 2 mm setiap the whole panel.
meter dan / atau 6 mm untuk keseluruhan
panel. - Arrange panel as per the arrangement on the
- Susun panel sesuai dengan susunan yang drawing document (Single Line Diagram).
ada pada dokumen gambar (Single line
diagram)

Proses penempatan panel pertama sebagai berikut: Placement process of the first panel :
1. Apabila jumlah panel kurang dari 8 unit panel, 1. If panel less than 8 units, start from left or right.
dimulai dari sebelah kiri atau kanan.
2. Apabila jumlah panel lebih dari 8 unit panel, di 2. If panel more than 8 units, start from the middle.
mulai dari tengah- tengah.

- Apabila panel pertama sudah dalam kondisi - If first panel is already in the good condition (flat
lurus dan rata (horizontal dan vertikal), langkah and straight – horizontal and vertical), the next
selanjutnya proses pembautan panel pada step is jointing panel to the foundation.
pondasi.

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 3/21
PT SCHNEIDER INDONESIA

- Penempatan panel selanjutnya mengikuti - The next positioning of panel to follow the
panel sebelumnya. panel before.
- Untuk mempermudah merapatkan, gunakan - Use clamp to easy tie up the panel closely.
tang clamp.
- Kerapatan panel sangat di perlukan untuk - Tied up panel is mandatory to prevent
menghindari kecelakaan apabila terjadi accident if there is Internal-Arc (fire spark will
Internal-Arc (sehingga percikan api tidak not comes out) and to prevent animals/insect
keluar) dan binatang masuk ke dalam. get inside the panel.

- Pemasangan angkur pada panel yang - Anchor installation at the first panel have 4
pertama terdapat 4 titik (2 di depan dan 2 di points (2 in front and 2 at the back side of
bagian belakang panel). panel)
- Panel berikutnya minimum 3 titik (2 di depan - The next panel minimum has 3 points (2 in
dan 1 di bagian belakang panel). front and 1 at the back side of panel)

Pemasangan sambungan antar panel dengan Installation of connection between panel use bolt
menggunakan baut M8x20. M8x20.
Terdapat 7 titik penyambungan sebagai berikut : There are 7 points of installation as below :
1. Dua titik pada kabel kompartmen 1. Two points at cable compartment
2. Tiga titik pada CB kompartmen 2. Three points at CB compartment
3. Dua titik pada LV box 3. Two points at LV box

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 4/21
PT SCHNEIDER INDONESIA

Pemasangan connection link di bagian belakang atas Installation of connection link at the top back side of
panel. panel
Connection link tersebut harus terpasang guna The connection link should be installed to get tied up
mendapatkan kerapatan panel pada bagian atas. panel at the top side.

Setelah panel tersambung dengan benar dan tidak After panel connect properly and there is no gap
terdapat celah (gap). between.
Langkah selanjutnya pemasangan koneksi main Next step is installation of main busbar connection for
busbar untuk earthing. earthing.

- Untuk menghindari permasalahan pada - To prevent problem at mechanical such as


mekanical seperti rack-in & rack-out CB, rack-in & rack-out CB, shutter, earthing switch.
shutter, earthing switch. Pastikan leveling Make sure that foundation leveling as per the
pondasi sesuai dengan ketentuan yang ada. rules.
- Pastikan screen terpasang kembali sebelum - Make sure screen is re-installed back before
melakukan energizing panel. energize the panel.

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 5/21
PT SCHNEIDER INDONESIA

Contoh panel yang telah selesai proses Example of panel finishes the connection process.
penyambungan. Tidak ada celah (gap) pada tampak There is no gap in front and the back.
depan dan belakang.

1.2. Pemasangan Busbar 1.2. Busbar Connection


Proses pemasangan main busbar melalui atas panel. Installation process of main busbar through the top of
panel.
Sebelum melakukan hal tersebut, untuk menghindari Before do these, to prevent wire mesh broken, use
kerusakan kawat kasa (wire mesh), harus di pasang wood block at the top of it.
papan kayu atasnya.

- Lepaskan cover bagian atas, dengan - Uninstall top cover, use proper tools.
menggunakan peralatan yang sesuai - This is to easy the access into the
- Hal tersebut untuk mempermudah akses compartment.
kedalam kompartmen

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 6/21
PT SCHNEIDER INDONESIA

Pasang busbar sesuai dengan susunan sbb: Install the busbar as per this step :
1. Busbar 1. Busbar
2. Feeder bar 2. Feeder bar
3. Busbar clamp 3. Busbar clamp

Pastikan permukaan sambungan busbar bersih dari Make sure that the connection surface of busbar is
segala macam kotoran. clean from all dirt.
Kencangkan sesuai torsi M12 = 70 Nm. Tight up as per torsi M12 = 70 Nm.

Setelah main busbar terpasang dengan benar, After main busbar installed properly, clean up the
bersihkan kompartmen tersebut dari segala kotoran compartment from all (dirt, tools, silica gel)
(debu, peralatan, silika gel)

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 7/21
PT SCHNEIDER INDONESIA

Setelah seluruh busbar kompartmen bersih, pasang After all busbar compartments clean, re-install the top
kembali tutup atas panel (tidak boleh ada celah). Hal cover of panel (no gap). This is to prevent outside
ini untuk menghindari benda asing masuk dari atas. thing get inside the panel.

Setelah seluruh proses pemasangan main busbar After all process of installation of main busbar finish,
selesai, papan kayu harus di turunkan dari atas panel wood block can be taken out from the top of panel.

2. Pengoperasian 2. Operation

2.1 Equipment Handling Table for Moving Part & 2.1 Equipment Handling Table for Moving Part &
Operating Accessories Operating Accessories

Handle untuk
menurunkan meja trolley
dari posisi tinggi ke
rendah

Handle untuk menaikkan


meja trolley dari posisi
rendah ke tinggi

Tuas pengunci roda

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 8/21
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Mur untuk mengatur lebar


meja trolley

Crank handle untuk CB

Handle untuk close-open


CB by manual

Kunci standar untuk


membuka dan mengunci
LV Door dan Middle Door

Handle untuk charging CB

Kunci untuk rack in – out VT

Handle standar untuk


operasi earthing switch

Handle buka dan tutup untuk Handle untuk close-open


LV Door dan Middle Door LBS (Aux Trafo)

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 9/21
PT SCHNEIDER INDONESIA

Persiapan sebelum before rack-in Preparation before rack-in

Pastikan LV Plug dalam keadaan terpasang dan Make sure LV Plug installed and lock at CB, before do
terkunci di CB, sebelum melakukan Rack In the Rack-in.

Plugging-in & Unplugging operation for the moving Plugging-in & Unplugging operation for the moving
part part

Masukkan engkol ke dalam lubang pada pintu hingga


menyentuh shaft drive di bagian yang bergerak
(moving part)
Note: pengoperasian CB rack-in dan rack-out hanya
bisa dilakukan pada kondisi pintu tertutup

Pass the crank through the hole in the door and


introduce it into the moving part’s drive shaft

Putar ke arah sesuai arah panah (searah jarum jam):


handle engkol secara perlahan akan menerobos
kompartment

Turn in the direction of the arrow: the crank slowly


penetrates into the compartment.

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 10/21
PT SCHNEIDER INDONESIA

Bunyi KLIK dari perlepasan dari pegangan engkol


menandakan bahwa moving part sudah ‘masuk”

Lepaskan engkol

The CLICK of the disengagement of the crank handle


indicates that the moving part is “plugged-in”.

Remove the crank handle

Opening & Closing the middle door


Masukkan kunci ke lubang
Putar berlawanan arah jarum jam

Note: pada beberapa kasus, terdapat mechanical


interlock sebelum membuka pintu tengah, karena
harus melihat posisi CB. Pintu dapat dibuka bila
kondisi CB dalam posisi test

Insert the key into its keyhole


Turn it an anti-clockwise direction to unlock the door.

Note: For some cases, there will be mechanical


interlock system before open the middle door,
because have to see the CB position. Door can be
opened if CB condition in test position.

Masukkan handle ke lubang


Putar keatas : pintu akan terangkat

Insert handle into its hole


Turn it upwards : the door lifts up

Buka pintu : handle bisa dilepaskan


Open the door : the handle can be removed

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 11/21
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Disconnection of the Low Voltage Plug

Pintu terbuka : posisi “test” dengan LV Plug terpasang

Door open : moving part in the ”test” position with LV


plug connected

Tarik LV Plug dengan arah lurus

Pull horizontally on the LV plug unlocking lever

Plug sudah terlepas dan simpan di rumahnya di


bagian atas

Disconnect the plug and store it in its housing, above


the moving part

Extraction of the fuctional unit’s moving part

Tekan handle trolley bagian bawah agar tidak


bergerak
Push handle of trolley at the bottom to locks and can
not move

Dekatkan trolley ke CB
Bring the trolley close to the CB

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 12/21
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Kunci ke 2 roda trolley


Block the trolley’s 2 wheels

Dorong tuas untuk melepas kunci mekanik di bagian


bawah CB
Push the rod to unlocking mechanical lock

Tarik CB ke meja trolley


Pull CB onto the trolley’s table

Letakkan CB di meja trolley


Bring CB to the trolley’s table

Operation of the HVX - Circuit Breaker Moving Part

Roda Trolley dikunci


Lock the trolley’s wheel

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 13/21
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Setelah CB ditarik keluar, kunci stopper transportnya


After CB is taken out, block the transportation stopper
key

Tarik handle trolley


Pull trolley’s handle

Lower the table


Turunkan meja trolley

Connection of the low voltage plug


Warning !
Ensure that the low voltage auxiliaries are cut off
before connecting the low voltage plug.

Tarik LV plug dari rumahnya


Pull out the LV plug from its housing

Masukkan socket tersebut ke moving part dan kunci


Plug in to the moving part’s socket and lock it

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 14/21
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Earthing switch opening operation

Earthing Switch pada posisi open, CB posisi test


Earthing Switch on the “open” position, CB on “test”
position

Angkat posisi lever


Lift the earthing switch lever

Masukkan handle, perhatikan posisi pin


Insert the handle, pay attention the pin position

Earthing switch opening operation

Putar handle dari atas kebawah (0 ke 1)


Cek indikasi sudah tersambung

Pull the lever from top to down (0 to 1)


Check the indication installed

Handle harus rata sebelum dicabut


Handle should be flat before pull it out

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 15/21
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Connection of low voltage plug

Warning!!
Ensure that the low voltage auxiliaries are cut off
before connecting the low voltage plug
Masukkan handle, perhatikan posisi pin
Insert the handle, pay attention the pin position

Putar handle ke atas


Earthing Switch close
Cek indikasi switch

Pull the lever towards the top


Earting Switch “close” position
Check switch indication

Operation of the HVX Circuit Breaker Moving Part

Manual arming of the circuit breaker (door open or


closed)

Information!!
Operation that can be carried out with the circuit
breaker in the position ‘withdrawn/test”

Masukkan handle manual charging ke lubang seperti


gambar di atas
Putar sesuai arah jarum jam sampai bunyi “KLIK”

CB closed manual

CB open manual

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 16/21
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Rack out posisi service ke posisi test dengan


memutar handel berlawanan arah jarum jam
sampai bunyi “KLIK”

CB mekanikal indicator

Posisi DischargeAnak panah ke kiri

Posisi CB Full charge Anak panah ke kanan

Close CB dengan cara manual

Open CB dengan cara manual

Pada 1x proses charging manual, dapat melakukan


pengoperasian 1x close dan 1x open

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 17/21
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3. Lakukan dan Jangan 3. Do and Don’t

Berikut adalah contoh kasus Do and Don’t. Following are sample case of Do and Don’t.
Harus dilakukan untuk keberhasilan instalati panel. It’s mandatory to be for succesfull panel installation.

Screen

 DON’T
Cutting the screen
 DO
Use screen properly

Cable Installation

 DON’T
Old termination has corona due to tight
bending inside panel. Effect to corona and
noise


Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 18/21
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Cable Installation

 DON’T
Energize without screen between
phase, Cable 3 core inside cable
compartment, gland plate not proper
 DO
Use screen between phase as per
standard

Panel Installation

 DON’T
Hole between cable gallery and panel
 DO
Fully closed

Heater

 DON’T
Heater turn off, effect to humidity
 DO
Turn on the Heater as per standard
temperature 30 – 40 degree C

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 19/21
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Cable Shoes Installation

 DON’T
Vice versa
 DO
Install properly

VT Fuse Connection

 DON’T
Connect the fuse not proper, cause to fuse
burnt
 DO
Connect the fuse properly

Gap between panel

 DON’T
Gap between panel not as per standard IP
 DO
No gap

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 20/21
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Gap On Top Panel

 DON’T
Wire mesh broken and gap between panel
 DO
No gap, to protect animal or insect to get
inside the panel

Cable power support

 DON’T
Cable support use thin cable tie only
 DO
Cable support use fixed termination

Cleaness inside panel

 DON’T
Dirty
 DO
Clean

Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 21/21