IOCL, PANIPAT

VOCATIONAL TRAINING
PRESENTATION
By: VISHAL SRIVASTAVA
Mechanical Engineering
VII Semester
SKIT, Jaipur
 INDIAN OIL-ENERGY OF INDIA
Key player in Indian Energy Sector
PSU Maharatna, meeting 47% of national
petroleum demands
Capacity: 65.7 MMTPA
63% market share in Aviation Fuel
Leading Indian Corporate, ranked at 83rd
position in latest Fortune ‘GLOBAL 500’
listing
 Operations
Refining

Pipeline Transportation

Petroleum Products and

Petro-chemicals

Exploration of Crude Oil and

Gas
 Products from Refinery

SERVO
LPG
Lubricants

Petrochemi
BITUMEN cals

Xtra
Premium
SULPHUR
Petrol

HEAVY ATF
PETROLEUM
STOCK
HSD INDANE
Gas
Guwahati Barauni Gujarat

Panipat

Haldia
Mathura Digboi
 PANIPAT REFINERY

7th refinery of Indian oil .

Largest integrated Refinery

and Petrochemicals Hub in India
and 3rd in South-East Asia

Present Capacity: 15 MMTPA

Designed for high sulphur

crude

0 Discharge Refinery
BASIC PROCESS IN REFINERY
 MECHANICAL DEPARTMENT

Maintenance
Various Components used:
i. Centrifugal Pumps (SPLIT-CASING TYPE)
ii. Screw Pumps
iii. Valves
iv. Compressors
Mechanical Control Unit (MCU)
 REQUIREMENT OF PUMPS IN
REFINERY
• For circulation of cooling
water

• For pumping the fluid (crude

oil,diesel etc.) in
reactors, etc. with
high pressure.

• In liquid storage tanks

 SPLIT CASING PUMP
to pump clean water or low
viscosity clean liquids at
moderate heads

 Less noise and vibration

risk of water hammer is

lower

Unique design for high

temperature application
 SCREW PUMP(+VE DISPLACEMENT)
• Used for High
Viscous fluid

• High efficient as
the flow increases

• mostly used for

pumping lube oil
 CAVITATION
(NPSHA<NPSHR)
 Cavitation Effects:

grinding of “marbles”

Loss of capacity

Pitting

Vibration and mechanical damage such

as bearing failure

Erratic power consumption

 FAILURE MODES IN PUMP
Shaft
Suction Valve
Casing
Operation
Coupling
Gaskets
Control Valve
 VALVES
 Flow Control Valves
i. Gate
ii. Globe
iii. Ball
iv. Butterfly
v. NRV

 Safety Valves
i. PSV
ii. PRV
 REQUIRMENT OF VALVES
• Its function can be stopping or starting the
flow, controlling flow rate, diverting flow

• preventing back flow, controlling pressure, or

relieving pressure.

• control of fluid flow or pressure is required

• Very important for safety

 GLOBE VALVE
GATE VALVE
Non Return Valves
 SAFETY VALVES

PRESSURE SAFETY VALVE PRESSURE RELIEF VALVE

 ROLE OF A MECHANICAL
ENGINEER
• Mechanical Control Unit (MCU)

• Monitoring various parameters

• Communication with the control room staff

• Troubleshooting the problems

 ENVIRONMENT
CONSERVATION PRACTICES
• AIR POLLUTION

• WATER POLLUTION

• NOISE POLLUTION

• OHC
 AIR POLLUTION CONTROL
5 Sulphur Recovery Units (99% recovery)

Tall stacks

Use of low S fuel oil, desulfurised fuel

gas

Low Nox burners

WATER POLLUTION CONTROL
Zero Discharge Refinery
Effluent Treatment Plant
Large ponds for aerobic storage
of treated water
Benzene Vapour Recovery
System at Naptha
 NOISE POLLUTION CONTROL & OHC
Earplugs
Silencers on
compressors
Acoustic equipments
Regular monitoring of
work environment
under OHC
Development of Green
Corridor and Ecological
Park
SAFETY PRACTICES
 LEARNINGS
Practical experience

Insight into the working of a PSUs

Useful Interactions with people

Environment and safety practices in a

industry