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JOB No. DOC. No. Rev.

0-5151-20 S-900-1670-561 0

DATE 26 - SEP - 2012 SHEET 1 OF 38


PREP’D M.Anwari
CHK’D S.Kuritsubo
APP'D G.Kitagawa

INSPECTION AND TEST PLAN


FOR
HOT OIL HEATER ERECTION

Donggi Senoro LNG Project

FOR REVIEW

REV. Date Page DESCRIPTION PRE’D CHK’D APP’D


0 26 SEP 2012 ALL FOR REVIEW M. Anwari S.Kuritsubo G.Kitagawa
DSLNG Project Job No. : 0-5151-20
Doc. No. : S-900-1670-561 <Rev.0>
INSPECTION AND TEST PLAN FOR HOT OIL HEATER SHEET 2 OF 38
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CONTENTS

1 SCOPE.................................................................................................................................................. 3

2 DEFINITION.......................................................................................................................................... 3

3 REFERENCE DOCUMENT................................................................................................................... 3

4 ACCEPTANCE CRITERIA.................................................................................................................... 3

5 RESPONSIBILITIES............................................................................................................................. 3

6 SCOPE OF TEST AND INSPECTION.................................................................................................. 3

7 OTHER REQUIREMENTS.................................................................................................................... 4
7.1 Inspection Notification.................................................................................................................... 4
7.2 Subsequent Work........................................................................................................................... 4
7.3 Responsibilities of SUBCONTRACTOR......................................................................................... 4
7.4 Rights of CONTRACTOR............................................................................................................... 4
8 ABBREVIATIONS IN ATTACHED SCOPE OF INSPECTION AND TEST............................................4

9 report form............................................................................................................................................. 5
DSLNG Project Job No. : 0-5151-20
Doc. No. : S-900-1670-561 <Rev.0>
INSPECTION AND TEST PLAN FOR HOT OIL HEATER SHEET 3 OF 38
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1 SCOPE
This specification describes the scope of test and inspection and the report format for hot oil
heater erection of DSLNG Project at site.

In case Inspection and Test Plan (ITP) have been already issued by SUBCONTRACTOR, the
SUBCONTRACTOR’s ITP shall be superseded by this specification.

2 DEFINITION
The following terminologies are used in this specification.

(1) The OWNER is PT. Donggi-Senoro LNG


(2) The CONTRACTOR is PT. JGC Indonesia and JGC Corporation Consortium.
(3) The SUBCONTRACTOR is the party appointed by CONTRACTOR which carries out the
activities of the Work.

3 REFERENCE DOCUMENT
Contractor Doc. No.
Document Title
S-900-1161-001 Construction Execution Plan

S-900-1540-001 Project Quality Control Plan for Field Construction


Work

S-900-1540-002 Project Quality Control Procedure for Field


Construction Work
S-900-1540-101 Quality Control Requirement for Sub-contractor
(Construction Phase)
V-2156-001-A-625 Refractory Installation Procedure

V-2156-001-A-802 Erection Manual

4 ACCEPTANCE CRITERIA
Acceptance criteria shall be in accordance with the project specifications, drawing and
instructions. If the results of the inspection are unacceptable, changes or repairs shall be made
and the work/materials shall be re-inspected.

5 RESPONSIBILITIES
CONTRACTOR and SUBCONTRACTOR will perform quality control with CONTRACTOR’s ITP,
by means of check, tests and inspections, at scheduled or required stage of construction in
accordance with CONTRACTOR’s construction specifications, drawings and instructions.

6 SCOPE OF TEST AND INSPECTION


The SUBCONTRACTOR shall fully comply with the test and inspection requirements stated in the
related specifications, drawings and instructions. The SUBCONTRACTOR may prepare detail
inspection and test plan, if required, and it shall contain the following items:
DSLNG Project Job No. : 0-5151-20
Doc. No. : S-900-1670-561 <Rev.0>
INSPECTION AND TEST PLAN FOR HOT OIL HEATER SHEET 4 OF 38
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(1) Identification of SUBCONTRACTOR


(2) Step wise inspection activity
(3) Scope of inspection for OWNER/CONTRACTOR / SUBCONTRACTOR and SUB-
SUBCONTRACTOR, if any
(4) Reference documents such as applicable standards and procedures
(5) Acceptance Criteria
(6) Applicable Inspection record form number

7 OTHER REQUIREMENTS

7.1 Inspection Notification

SUBCONTRACTOR shall submit a Notification for Inspection to CONTRACTOR in


accordance with S-900-1540-101.

7.2 Subsequent Work

The SUBCONTRACTOR is not authorized to proceed to the subsequent work before


completion of the work. The work which is impracticable or difficult to inspect after
completion of the work, shall be carried out in the presence of CONTRACTOR supervisor.

7.3 Responsibilities of SUBCONTRACTOR

The requirements of inspection do not supplant or negate the SUBCONTRACTOR’s


responsibilities defined in CONTRACTOR’s order and applicable specifications, nor as
required by governing statutory regulations or codes.

7.4 Rights of CONTRACTOR

CONTRACTOR reserves the rights to modify SUBCONTRACTOR’s inspection items.

8 ABBREVIATIONS IN ATTACHED SCOPE OF INSPECTION AND TEST

Abbreviations in the Column of “Witnessed By”

R : Review inspection record

I : Execution of inspection

IW : Initial witness inspection

W : Witness of inspection or work

F : Full, ex, “FW” means “Full Witness”, “FI” means “Full Inspection”

S : Spot, ex, ”SW” means “Spot Witness”, “SI” means “Spot Inspection” including
100% review of inspection report

P : Preparation of inspection report

H : Hold point

M : Monitoring and Surveillance


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Doc. No. : S-900-1670-561 <Rev.0>
INSPECTION AND TEST PLAN FOR HOT OIL HEATER SHEET 5 OF 38
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OR : Official Record

IR : Internal Record

9 REPORT FORM
5000-312 : Pre-Commissioning & Start-Up Equipment Closure Certificate
5000-701 : Inspection Report Hot Oil Heater (Vertical On Ground)
5000-702 : Process Coils Inspection Report
5000-703 : Structural/Equipment Foundation Grouting Inspection Report
5000-704 : Structural Fit-up Inspection Report
5000-705 : Structural Steel Field Erection Inspection Checklist
5000-706 : Structural Welding Inspection Report
5000-708 : Survey Data Report (Vertical/Horizontal Survey Report)
5000-709 : Final Inspection Report
5000-710 : Inspection Report for Burner
5000-711 : Inspection Report for Floor Burner
5000-715 : Commissioning and Test Report
5000-716 : Functional Tests After Installation
5000-999 : Inspection Report for Platform and Ladder
5000-501 : Equipment Protection Preservation and Inspection Record
5000-502 : Receiving Inspection Checklist
5000-506 : Inspection Report for Anchor Bolt Installation
5000-510 : Inspection Report for Piping Final Alignment Check List
5000-603 : Inspection Report for Refractory
A000-003 : Painting Inspection Report for Equipment/Structure (Repair Painting at Field)
9000-003F : Painting Inspection Report for Equipment/Structure (Final Inspection)
8000-001 : Fire Proof
5000-320 : Inspection Report for Equipment Name Plate
5000-511 : Inspection Report for Flange Bolt Tightening
5000-001B : Inspection Report for Equipment and Piping Flange Face, Gasket and Bolt/Nut