You are on page 1of 77

QUESTION : STACKER RECLAIMER

1. For item 4.0


* Are we follow American Standard (RCSC) or China Standard of Bolt Connection or Combined
* For Inspection activities we should include the Owner or not
* Please Provide the Manufacturer Instruction Bolt Assembly Qualified
* For Inspection Report we should included sign from Owner or not
PAGE

1 OF 4

WI for FIELD INSPECTION & TEST PLAN (F-ITP)


DOC. NO. : WI-T-3122-QAQC-001

ORIGINATED BY REVIEWED BY APPROVED BY DISTRIBUTION

- CDCC : Original

- All Div. : Copy

- All Dept. : Copy

Irvan Meliala Irvan Meliala Abdullah Rusdi


QAQC Coordinator SMR Site Manager
ISSUED EFFECTIVE
REV. NO. BRIEF OF REVISION
DATE DATE
0 21-Jan-10 21-Jan-10

PMR-001-Form 01
ITP NO. : I-T-3122-QAQC-
WI for FIELD INSPECTION AND TEST PLAN (F-ITP) Rev. No. : 0
LEGENDS, ABBREVIATIONS, REMARKS OF ITP Date :

PROJECT NAME : Tanjung Jati "B" Coal Fired Power Station Unit 3&4 (2x660 MW)
OWNER : PT. Central Java Power
CLIENT : SCJO-Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION :

I LEGEND INSPECTION / SURVEILLANCE CODES

NOTIFICATION = Inspection Request in writing and require a minimum of 24 hours notice of impending inspection / test.
H - HOLD POINT = As notification point, however work may not proceed beyond this point without acceptance or formal waiver from Inspection
Authority ( Client / Owner )
W - WITNESS = Witness of inspection by Client / Owner and Sub-Contractor may proceed if Client / Owner not appearance at the pointed time.
Witness point shall be given by Notification
SW - SPOT WITNESS = Witness of inspection by Client / Owner and to be done at spot or random ( random sample )
R - REVIEW = Review of verifying certificate / Review a document to ensure compliance with specification/Review of inspection report or proc.
A - APPROVAL = Approval documentation ( Procedure, Work instruction, Inspection report, etc. ) or Control document required to be approved
IR = Issued report or documents required (i.e Inspection Report, Mill Certificate, Fabrication Completed Certificate, Etc.)

Note;
1. Inspection and test items covered by this list and applicable requisition and specifications are TJE's general requirements. If any conflict arise
between this list and individual requisition and specifications, the requirements in individual requisition and specification shall govern.
2. The legend used throughout this list shall have the meaning denoted and can be changed to suit with Client or Owner Comments.

II ABBREVIATIONS
AWS = AMERICAN WELDING SOCIETY NCR = NON CONFORMANCE REPORT RT = RADIOGRAPHY TEST
ASTM = AMERICAN SOCIETY TESTING OF MATERIAL RFI = REQUEST FOR INFORMATION UT = ULTRASONIC TEST
DIN = DEUTCHES INSTITUT FUR NORMUNG MDR = MANUFACTURER'S DATA REPORT PT = PENETRANT TEST
WPS = WELD PROCEDURE SPECIFICATION NDT = NON DESTRUCTIVE TESTING MT = MAGNETIC PART. TEST
PQR = PROCEDURE QUALIFICATION RECORD PWHT = POST WELD HEAT TREATMENT
WQTR = WELDER QUALIFICATION TEST RECORD Proc. = PROCEDURE
N/A = NOT APPLICABLE

III REMARKS
1) Ref. Approval Section of Document.
a : Where there is a Subcontractor element, the Subcontractor involved will sign the approval of the activity.
b : Where there is no Subcontractor element, TJE will sign approval of activity and present to the Client.

2) Inspection and Test Plan (ITP) Status


It is to be understood that the Inspection and Test Plan forms an integeral part of the control/verification documentation.
However, where no other documents are required or exit " The Inspection and Test Plan " only will be understood to be
the control/verification document.
2 of 4
Page 6 of 77

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-004


Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 12-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STACKER RECLAIMER INSTALLATION
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT
TJE SCED BVI Owner
CRITERIA
1.0 DOCUMENT REVIEW
1.1 Review all technical specifications, drawing, procedures & work instructions
Approved General
1.1.1 All Tech. Spec., Drawings, Proc. are latest revision TJE Management System Manual M-
01, Instruction, Technical
1.2 All tech. spec., drawing, procedures, work instruction shall be clarified, Doc. No. IM0401-3.4.1-1 (Stacker Specification & Procedures, R R/A R/A R/A
understood and implemented accordingly Reclaimer Erection & Commisioning drawings, etc.
1.3 Finalise deviation, generate new procedure and work instruction Manual/Mechanical)

if required
2.0 RECEIVING MATERIALS & EQUIPMENTS
2.1 Check the tagging and identification are correct as per supporting document Doc. No. IM0401-3.4.1-1 (Stacker Reclaimer Erection Material Receiving Inspect.
2.2 Ensure that the materials are ready and accepted for erected . & Commisioning Manual/Mechanical),
Dwg No. SR0707.ERC.00 (General Arrangement Report , OSD (Over, Shortage, W&R SW & R SW & R SW & R
2.3 Check shipping documents for corelation with the conforming materials Drawing) Damage) Report
3.0 WELDING QUALIFICATION
3.1 Welding Procedure Specification (WPS) & Qualification (PQR)
Generate new WPS / PQR if required ASME Sec. IX WPS/PQR W&R W&R W&R W&R
3.2 Welder Performance Qualification Test
3.2.1 Visual Check ASME Sec. V, AWS D1.1 WPQTR W&R W&R W&R W&R
3.2.2 Non Destructive Test (RT)
4.0 BOLT ASSEMBLY QUALIFICATION Manufactures Instructions Inspection Report (F2-4) H H W&R SW & R
5.0 INSTALLATION
5.1 FOUNDATION PREPARATION
5.1.1 Area handover between Civil/Mechanical Contractor - H H W&R SW & R
5.1.2 Check foundation, packer plate and elevation Inspection Report (F2-2) W&R W SW & R SW & R
5.1.3 Check foundation concrete surface finish for roughness Installation Procedure of W SW SW SW
-
Stacker & Reclaimer (A-CHB-
5.1.4 Check anchor bolt elevation, dimension and alignment Inspection Report (F1-10) W&R W SW & R SW & R
M-TP6-3524)
5.1.4 Grouting as per manufacture recommendation Inspection Report (F2-3) W&R SW & R SW & R SW & R
5.2 LONG TRAVEL INSTALLATION
5.2.1 Check centre marking of rail travelling device location . Installation Procedure of W&R SW & R SW & R SW & R
Inspection Report (F-5 & F-6)
5.2.2 Check the wheels vertically and horizontally skew Stacker & Reclaimer (A-CHB- W&R W SW & R SW & R
5.2.3 Check for Wheel gauge, rail gauge, Bogie center point and parallelism M-TP6-3524) Inspection Report (F-1 &F-2) W&R SW & R SW & R SW & R
Page 7 of 77

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-004


Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 12-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STACKER RECLAIMER INSTALLATION
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT
TJE SCED BVI Owner
CRITERIA
5.3 PORTAL RING GIRDER INSTALLATION
5.3.1 Positioning check . Installation Procedure of Stacker &
Inspection Report (F-7) W&R SW & R SW & R SW & R
5.3.2 Alignment and dimensional check of bogies arrangement . Reclaimer (A-CHB-M-TP6-3524) Inspection Report (F-2) W&R W SW & R SW & R
5.3.4 Welding Visual check AWS D1.1 Inspection Report (F1-3) W&R W SW & R SW & R

5.4 SLEW DRIVER UNIT, SLEW RINGWALKWAY INSTALLATION


5.4.1 Positioning check and levelling check Inspection Report (F-8) W&R SW & R SW & R SW & R
5.4.2 Orientation and Alignment check Installation Procedure of W&R W SW & R SW & R
Inspection Report (F-9)
Stacker & Reclaimer (A-CHB-
5.4.3 Cleaning check the surface of of materials are free from loose ,
M-TP6-3524)
rust, oil , mud and other foreign materials - W SW SW SW
5.4.4 Tightening bolts Inspection Report (F-3) W&R W SW & R SW & R
5.5 UP METAL STRUCTURE INSTALLATION
5.5.1 Positioning and dimensional check Inspection Report (F-10) W&R SW & R SW & R SW & R
5.5.2 Cleaning check the surface of of materials are free from loose , Installation Procedure of
rust, oil , mud and other foreign materials Stacker & Reclaimer (A-CHB- - W SW SW SW
5.5.3 Alignment and levelling check M-TP6-3524) Inspection Report (F-11 & F-12) W&R W SW & R SW & R
5.5.4 Tightenning bolts Inspection Report (F-3) W&R W SW & R SW & R
5.5.5 Welding Visual check AWS D1.1 Inspection Report (F1-3) W&R W SW & R SW & R
5.6 BUCKET WHEEL INSTALLATION
5.6.1 Positioning and dimensional check Inspection Report (F-13 & F-14) W&R SW & R SW & R SW & R
5.6.2 Cleaning check the surface of of materials are free from loose ,
rust, oil , mud and other foreign materials Installation Procedure of - W SW SW SW
Stacker & Reclaimer (A-CHB-
5.6.3 Ensure that all of accessories already completed installed - W SW SW SW
M-TP6-3524)
5.6.4 Alignment and levelling check Inspection Report (F-15) W&R W SW & R SW & R
5.6.5 Tightening bolts Inspection Report (F-3) W&R W SW & R SW & R
5.7 BOOM CONVEYOR INSTALLATION
5.7.1 Check cleanliness of the materials prior to lifting - W SW SW SW
5.7.2 Positioning and dimensional check Installation Procedure of Inspection Report (F-16) W&R SW & R SW & R SW & R
Stacker & Reclaimer (A-CHB-
5.7.3 Alignment and levelling check Inspection Report (F-17) W&R W SW & R SW & R
M-TP6-3524)
5.7.4 Tightening bolts Inspection Report (F-3) W&R W SW & R SW & R
Page 8 of 77

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-004


Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 12-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STACKER RECLAIMER INSTALLATION
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT
TJE SCED BVI Owner
CRITERIA
5.8 CAB INSTALLATION
5.8.1 Ensure the driver cab stable, flexible, safe and reliable luffing, no shock Installation Procedure of Stacker & - W SW SW SW
and seizure problems. Reclaimer (A-CHB-M-TP6-3524)
5.9 CENTER CHUTE INSTALLATION
5.9.1 Positioning and dimensional check W&R SW & R SW & R SW & R
Installation Procedure of Stacker & Reclaimer Inspection Report (F-22)
5.9.2 Check centerline of the chute (A-CHB-M-TP6-3524) W&R W SW & R SW & R
5.10 TRIPPER CAR INSTALLATION
5.10.1 Check centerline of the tripper car frame and ground vertical plane Inspection Report (F-18, F- W&R SW & R SW & R SW & R
Installation Procedure of Stacker & Reclaimer
5.10.2 Check of tripper car head chute and slewing center of whole machine (A-CHB-M-TP6-3524) 19 & F-20) W&R SW & R SW & R SW & R
5.11 WATER SPRAY SYSTEM INSTALLATION
5.11.1 Check the water tank for sprinkling system on the tripper car platform Installation Procedure of - W SW & R SW & R SW & R
5.11.2 Check the installation of water spray system Stacker & Reclaimer (A-CHB- Inspection Report (F1-3) W&R SW & R SW & R SW & R
5.11.3 Welding Visual check M-TP6-3524) Inspection Report (F1-3) W&R W SW & R SW & R
5.12 HYDRAULIC SYTEM AND CYLINDERS INSTALLATION
5.12.1 Check cleanliness of the materials prior to lifting Installation Procedure of - W W SW SW
5.12.2 Positioning check Stacker & Reclaimer (A-CHB- - W W SW & R SW & R
5.12.3 Tightening Bolts M-TP6-3524) Inspection Report (F-3) W&R W SW & R SW & R
5.13 CABLE REEL INSTALLATION
5.13.1 Check the paralelism between reel and rail Installation Procedure of Stacker & Inspection Report (F-21) W&R SW & R SW & R SW & R
Reclaimer (A-CHB-M-TP6-3524)
5.14 LOCKING ASSEMBLIES INSTALLATION
5.14.1 Check the completeness of the system - W SW SW SW
Installation Procedure of Stacker & Reclaimer
5.14.2 Tightening Bolts (A-CHB-M-TP6-3524) Inspection Report (F-3) W&R W SW & R SW & R
5.15 COUNTER WEIGHT INSTALLATION
5.15.1 Check cleanliness of the materials prior to lifting Installation Procedure of - W SW SW SW
5.15.2 Positioning check Stacker & Reclaimer (A-CHB- Inspection Report (F-23) W&R SW & R SW & R SW & R
5.15.3 Tightenning bolts M-TP6-3524) Inspection Report (F-3) W&R W SW & R SW & R
6.0 FINAL INSPECTION
6.1. Check completion installation all accessories and parts of Eqp as per drawing
Installation Procedure of Stacker
6.2 Make sure that all inspection check list or Quality control Punch List H H W W&R
& Reclaimer (A-CHB-M-TP6-3524)
activities has been meet with client's specification and requirements
Page 9 of 77

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-004


Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 12-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STACKER RECLAIMER INSTALLATION
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT
TJE SCED BVI Owner
CRITERIA
7.0 DOCUMENTATION
7.1 Verify that all of work associated with NCR's and others information
notes have been completed and closed out
7.2 Verify that all inspection records , check list and any documents All Quality Document as
that pertains to this ITP , have been accurately completed and signed by all per Contract (Inspection
persons incharge Erection Manual,Contract,
Reports, RFI, NCR, MDR,
Tech. Spec., Proc.
7.3 Verify all NDE requirements has been completed , reviewed and accepted by all Punch List, As built R R R R
persons incharge and documented . Drawings, Etc.)
Page 10 of 77

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-004


Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 12-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STACKER RECLAIMER INSTALLATION (MECHANICAL)
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT
TJE SCED BVI Owner
CRITERIA
1.0 DOCUMENT REVIEW
1.1 Review all technical specifications, drawing, procedures & work instructions
Approved General
1.1.1 All Tech. Spec., Drawings, Proc. are latest revision TJE Management System Manual M-
01, Instruction, Technical
1.2 All tech. spec., drawing, procedures, work instruction shall be clarified, Doc. No. IM0401-3.4.1-1 (Stacker Specification & Procedures, R R/A R/A R/A
understood and implemented accordingly Reclaimer Erection & Commisioning drawings, etc.
1.3 Finalise deviation, generate new procedure and work instruction Manual/Mechanical)

if required
2.0 RECEIVING MATERIALS & EQUIPMENTS
2.1 Check the tagging and identification are correct as per supporting document Doc. No. IM0401-3.4.1-1 (Stacker Reclaimer Erection Material Receiving Inspect.
2.2 Ensure that the materials are ready and accepted for erected . & Commisioning Manual/Mechanical),
Dwg No. SR0707.ERC.00 (General Arrangement Report , OSD (Over, Shortage, W&R SW & R SW & R SW & R
2.3 Check shipping documents for corelation with the conforming materials Drawing) Damage) Report
3.0 WELDING QUALIFICATION
3.1 Welding Procedure Specification (WPS) & Qualification (PQR)
Generate new WPS / PQR if required ASME Sec. IX WPS/PQR W&R W&R W&R W&R
3.2 Welder Performance Qualification Test
3.2.1 Visual Check ASME Sec. V, AWS D1.1 WPQTR W&R W&R W&R W&R
3.2.2 Non Destructive Test (RT)
4.0 BOLT ASSEMBLY QUALIFICATION Manufactures Instructions Inspection Report (F2-4) H H W&R SW & R
5.0 INSTALLATION
5.1 FOUNDATION PREPARATION
5.1.1 Area handover between Civil/Mechanical Contractor - H H W&R SW & R
5.1.2 Check foundation, packer plate and elevation Inspection Report (F2-2) W&R W SW & R SW & R
5.1.3 Check foundation concrete surface finish for roughness Installation Procedure of W SW SW SW
-
Stacker & Reclaimer (A-CHB-
5.1.4 Check anchor bolt elevation, dimension and alignment Inspection Report (F1-10) W&R W SW & R SW & R
M-TP6-3524)
5.1.4 Grouting as per manufacture recommendation Inspection Report (F2-3) W&R SW & R SW & R SW & R
5.2 LONG TRAVEL INSTALLATION
5.2.1 Check centre marking of rail travelling device location . Installation Procedure of W&R SW & R SW & R SW & R
Inspection Report (F-5 & F-6)
5.2.2 Check the wheels vertically and horizontally skew Stacker & Reclaimer (A-CHB- W&R W SW & R SW & R
5.2.3 Check for Wheel gauge, rail gauge, Bogie center point and parallelism M-TP6-3524) Inspection Report (F-1 &F-2) W&R SW & R SW & R SW & R

5.3 PORTAL RING GIRDER INSTALLATION


5.3.1 Positioning check . Installation Procedure of Stacker &
Inspection Report (F-7) W&R SW & R SW & R SW & R
5.3.2 Alignment and dimensional check of bogies arrangement . Reclaimer (A-CHB-M-TP6-3524) Inspection Report (F-2) W&R W SW & R SW & R
5.3.4 Welding Visual check / NDE ( if required ) AWS D1.1 Inspection Report (F1-3) W&R W SW & R SW & R

5.4 SLEW DRIVER UNIT, SLEW RINGWALKWAY INSTALLATION


5.4.1 Positioning check and levelling check Inspection Report (F-8) W&R SW & R SW & R SW & R
5.4.2 Orientation and Alignment check Installation Procedure of W&R W SW & R SW & R
Inspection Report (F-9)
Stacker & Reclaimer (A-CHB-
5.4.3 Cleaning check the surface of of materials are free from loose ,
M-TP6-3524)
rust, oil , mud and other foreign materials - W SW SW SW
5.4.4 Tightening bolts Inspection Report (F-3) W&R W SW & R SW & R
5.5 UP METAL STRUCTURE INSTALLATION
5.5.1 Positioning and dimensional check Inspection Report (F-10) W&R SW & R SW & R SW & R
5.5.2 Cleaning check the surface of of materials are free from loose , Installation Procedure of
rust, oil , mud and other foreign materials Stacker & Reclaimer (A-CHB- - W SW SW SW
5.5.3 Alignment and levelling check M-TP6-3524) Inspection Report (F-11 & F-12) W&R W SW & R SW & R
5.5.4 Tightenning bolts Inspection Report (F-3) W&R W SW & R SW & R
5.5.5 Welding Visual check / NDE ( if required ) AWS D1.1 Inspection Report (F1-3) W&R W SW & R SW & R
5.6 BUCKET WHEEL INSTALLATION
5.6.1 Positioning and dimensional check Inspection Report (F-13 & F-14) W&R SW & R SW & R SW & R
5.6.2 Cleaning check the surface of of materials are free from loose ,
rust, oil , mud and other foreign materials Installation Procedure of - W SW SW SW
Stacker & Reclaimer (A-CHB-
5.6.3 Ensure that all of accessories already completed installed - W SW SW SW
M-TP6-3524)
5.6.4 Alignment and levelling check Inspection Report (F-15) W&R W SW & R SW & R
5.6.5 Tightening bolts Inspection Report (F-3) W&R W SW & R SW & R
5.7 BOOM CONVEYOR INSTALLATION
5.7.1 Check cleanliness of the materials prior to lifting - W SW SW SW
5.7.2 Positioning and dimensional check Installation Procedure of Inspection Report (F-16) W&R SW & R SW & R SW & R
Stacker & Reclaimer (A-CHB-
5.7.3 Alignment and levelling check Inspection Report (F-17) W&R W SW & R SW & R
M-TP6-3524)
5.7.4 Tightening bolts Inspection Report (F-3) W&R W SW & R SW & R
5.8 CAB INSTALLATION
5.8.1 Ensure the driver cab stable, flexible, safe and reliable luffing, no shock - W SW SW SW
Installation Procedure of Stacker &
and seizure problems.
Reclaimer (A-CHB-M-TP6-3524)

5.9 CENTER CHUTE INSTALLATION


5.9.1 Positioning and dimensional check W&R SW & R SW & R SW & R
Installation Procedure of Stacker & Reclaimer Inspection Report (F-22)
5.9.2 Check centerline of the chute (A-CHB-M-TP6-3524) W&R W SW & R SW & R
5.10 TRIPPER CAR INSTALLATION
5.10.1 Check centerline of the tripper car frame and ground vertical plane Inspection Report (F-18, F- W&R SW & R SW & R SW & R
Installation Procedure of Stacker & Reclaimer
5.10.2 Check of tripper car head chute and slewing center of whole machine (A-CHB-M-TP6-3524) 19 & F-20) W&R SW & R SW & R SW & R
5.11 WATER SPRAY SYSTEM INSTALLATION
5.11.1 Check the water tank for sprinkling system on the tripper car platform Installation Procedure of - W SW & R SW & R SW & R
5.11.2 Check the installation of water spray system Stacker & Reclaimer (A-CHB- Inspection Report (F1-3) W&R SW & R SW & R SW & R
5.11.3 Welding Visual check / NDE ( if required ) M-TP6-3524) Inspection Report (F1-3) W&R W SW & R SW & R
5.12 HYDRAULIC SYTEM AND CYLINDERS INSTALLATION
5.12.1 Check cleanliness of the materials prior to lifting Installation Procedure of - W W SW SW
5.12.2 Positioning check Stacker & Reclaimer (A-CHB- - W W SW & R SW & R
5.12.3 Tightening Bolts M-TP6-3524) Inspection Report (F-3) W&R W SW & R SW & R
5.13 CABLE REEL INSTALLATION
5.13.1 Check the paralelism between reel and rail Installation Procedure of Stacker & Inspection Report (F-21) W&R SW & R SW & R SW & R
Reclaimer (A-CHB-M-TP6-3524)
5.14 LOCKING ASSEMBLIES INSTALLATION
5.14.1 Check the completeness of the system - W SW SW SW
Installation Procedure of Stacker & Reclaimer
5.14.2 Tightening Bolts (A-CHB-M-TP6-3524) Inspection Report (F-3) W&R W SW & R SW & R
5.15 COUNTER WEIGHT INSTALLATION
5.15.1 Check cleanliness of the materials prior to lifting Installation Procedure of - W SW SW SW
5.15.2 Positioning check Stacker & Reclaimer (A-CHB- Inspection Report (F-23) W&R SW & R SW & R SW & R
5.15.3 Tightenning bolts M-TP6-3524) Inspection Report (F-3) W&R W SW & R SW & R
6.0 FINAL INSPECTION
6.1. Check completion installation all accessories and parts of Eqp as per drawing
Installation Procedure of Stacker
6.2 Make sure that all inspection check list or Quality control Punch List H H W W&R
& Reclaimer (A-CHB-M-TP6-3524)
activities has been meet with client's specification and requirements
Page 11 of 77

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-004


Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 12-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STACKER RECLAIMER INSTALLATION (MECHANICAL)
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT
TJE SCED BVI Owner
CRITERIA
7.0 DOCUMENTATION
7.1 Verify that all of work associated with NCR's and others information
notes have been completed and closed out
7.2 Verify that all inspection records , check list and any documents All Quality Document as
that pertains to this ITP , have been accurately completed and signed by all per Contract (Inspection
Erection Manual,Contract,
persons incharge Reports, RFI, NCR, MDR,
Tech. Spec., Proc.
7.3 Verify all NDE requirements has been completed , reviewed and accepted by all Punch List, As built R R R R
persons incharge and documented . Drawings, Etc.)
Page 12 of 77

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-004


Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 12-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STACKER RECLAIMER INSTALLATION
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT
TJE SCED BVI Owner
CRITERIA
1.0 DOCUMENT REVIEW
1.1 Review all technical specifications, drawing, procedures & work instructions
Approved General
1.1.1 All Tech. Spec., Drawings, Proc. are latest revision TJE Management System Manual M-
01, Instruction, Technical
1.2 All tech. spec., drawing, procedures, work instruction shall be clarified, Doc. No. IM0401-3.4.1-1 (Stacker Specification & Procedures, R R/A R/A R/A
understood and implemented accordingly Reclaimer Erection & Commisioning drawings, etc.
1.3 Finalise deviation, generate new procedure and work instruction Manual/Mechanical)

if required
2.0 RECEIVING MATERIALS & EQUIPMENTS
2.1 Check the tagging and identification are correct as per supporting document Doc. No. IM0401-3.4.1-1 (Stacker Reclaimer Erection Material Receiving Inspect.
2.2 Ensure that the materials are ready and accepted for erected . & Commisioning Manual/Mechanical),
Dwg No. SR0707.ERC.00 (General Arrangement Report , OSD (Over, Shortage, W&R SW & R SW & R SW & R
2.3 Check shipping documents for corelation with the conforming materials Drawing) Damage) Report
3.0 WELDING QUALIFICATION
3.1 Welding Procedure Specification (WPS) & Qualification (PQR)
Generate new WPS / PQR if required ASME Sec. IX WPS/PQR W&R W&R W&R W&R
3.2 Welder Performance Qualification Test
3.2.1 Visual Check ASME Sec. V, AWS D1.1 WPQTR W&R W&R W&R W&R
3.2.2 Non Destructive Test (RT)
4.0 BOLT ASSEMBLY QUALIFICATION Manufactures Instructions Inspection Report (F2-4) H H W&R SW & R
5.0 INSTALLATION
5.1 FOUNDATION PREPARATION
5.1.1 Area handover between Civil/Mechanical Contractor - H H W&R SW & R
5.1.2 Check foundation, packer plate and elevation Inspection Report (F2-2) W&R W SW & R SW & R
5.1.3 Check foundation concrete surface finish for roughness Installation Procedure of W SW SW SW
-
Stacker & Reclaimer (A-CHB-
5.1.4 Check anchor bolt elevation, dimension and alignment Inspection Report (F1-10) W&R W SW & R SW & R
M-TP6-3524)
5.1.4 Grouting as per manufacture recommendation Inspection Report (F2-3) W&R SW & R SW & R SW & R
5.2 LONG TRAVEL INSTALLATION
5.2.1 Check centre marking of rail travelling device location . Installation Procedure of W&R SW & R SW & R SW & R
Inspection Report (F-5 & F-6)
5.2.2 Check the wheels vertically and horizontally skew Stacker & Reclaimer (A-CHB- W&R W SW & R SW & R
5.2.3 Check for Wheel gauge, rail gauge, Bogie center point and parallelism M-TP6-3524) Inspection Report (F-1 &F-2) W&R SW & R SW & R SW & R
Page 13 of 77

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-004


Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 12-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STACKER RECLAIMER INSTALLATION
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT
TJE SCED BVI Owner
CRITERIA
5.3 PORTAL RING GIRDER INSTALLATION
5.3.1 Positioning check . Installation Procedure of Stacker &
Inspection Report (F-7) W&R SW & R SW & R SW & R
5.3.2 Alignment and dimensional check of bogies arrangement . Reclaimer (A-CHB-M-TP6-3524) Inspection Report (F-2) W&R W SW & R SW & R
5.3.4 Welding Visual check AWS D1.1 Inspection Report (F1-3) W&R W SW & R SW & R

5.4 SLEW DRIVER UNIT, SLEW RINGWALKWAY INSTALLATION


5.4.1 Positioning check and levelling check Inspection Report (F-8) W&R SW & R SW & R SW & R
5.4.2 Orientation and Alignment check Installation Procedure of W&R W SW & R SW & R
Inspection Report (F-9)
Stacker & Reclaimer (A-CHB-
5.4.3 Cleaning check the surface of of materials are free from loose ,
M-TP6-3524)
rust, oil , mud and other foreign materials - W SW SW SW
5.4.4 Tightening bolts Inspection Report (F-3) W&R W SW & R SW & R
5.5 UP METAL STRUCTURE INSTALLATION
5.5.1 Positioning and dimensional check Inspection Report (F-10) W&R SW & R SW & R SW & R
5.5.2 Cleaning check the surface of of materials are free from loose , Installation Procedure of
rust, oil , mud and other foreign materials Stacker & Reclaimer (A-CHB- - W SW SW SW
5.5.3 Alignment and levelling check M-TP6-3524) Inspection Report (F-11 & F-12) W&R W SW & R SW & R
5.5.4 Tightenning bolts Inspection Report (F-3) W&R W SW & R SW & R
5.5.5 Welding Visual check AWS D1.1 Inspection Report (F1-3) W&R W SW & R SW & R
5.6 BUCKET WHEEL INSTALLATION
5.6.1 Positioning and dimensional check Inspection Report (F-13 & F-14) W&R SW & R SW & R SW & R
5.6.2 Cleaning check the surface of of materials are free from loose ,
rust, oil , mud and other foreign materials Installation Procedure of - W SW SW SW
Stacker & Reclaimer (A-CHB-
5.6.3 Ensure that all of accessories already completed installed - W SW SW SW
M-TP6-3524)
5.6.4 Alignment and levelling check Inspection Report (F-15) W&R W SW & R SW & R
5.6.5 Tightening bolts Inspection Report (F-3) W&R W SW & R SW & R
5.7 BOOM CONVEYOR INSTALLATION
5.7.1 Check cleanliness of the materials prior to lifting - W SW SW SW
5.7.2 Positioning and dimensional check Installation Procedure of Inspection Report (F-16) W&R SW & R SW & R SW & R
Stacker & Reclaimer (A-CHB-
5.7.3 Alignment and levelling check Inspection Report (F-17) W&R W SW & R SW & R
M-TP6-3524)
5.7.4 Tightening bolts Inspection Report (F-3) W&R W SW & R SW & R
Page 14 of 77

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-004


Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 12-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STACKER RECLAIMER INSTALLATION
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT
TJE SCED BVI Owner
CRITERIA
5.8 CAB INSTALLATION
5.8.1 Ensure the driver cab stable, flexible, safe and reliable luffing, no shock Installation Procedure of Stacker & - W SW SW SW
and seizure problems. Reclaimer (A-CHB-M-TP6-3524)
5.9 CENTER CHUTE INSTALLATION
5.9.1 Positioning and dimensional check W&R SW & R SW & R SW & R
Installation Procedure of Stacker & Reclaimer Inspection Report (F-22)
5.9.2 Check centerline of the chute (A-CHB-M-TP6-3524) W&R W SW & R SW & R
5.10 TRIPPER CAR INSTALLATION
5.10.1 Check centerline of the tripper car frame and ground vertical plane Inspection Report (F-18, F- W&R SW & R SW & R SW & R
Installation Procedure of Stacker & Reclaimer
5.10.2 Check of tripper car head chute and slewing center of whole machine (A-CHB-M-TP6-3524) 19 & F-20) W&R SW & R SW & R SW & R
5.11 WATER SPRAY SYSTEM INSTALLATION
5.11.1 Check the water tank for sprinkling system on the tripper car platform Installation Procedure of - W SW & R SW & R SW & R
5.11.2 Check the installation of water spray system Stacker & Reclaimer (A-CHB- Inspection Report (F1-3) W&R SW & R SW & R SW & R
5.11.3 Welding Visual check M-TP6-3524) Inspection Report (F1-3) W&R W SW & R SW & R
5.12 HYDRAULIC SYTEM AND CYLINDERS INSTALLATION
5.12.1 Check cleanliness of the materials prior to lifting Installation Procedure of - W W SW SW
5.12.2 Positioning check Stacker & Reclaimer (A-CHB- - W W SW & R SW & R
5.12.3 Tightening Bolts M-TP6-3524) Inspection Report (F-3) W&R W SW & R SW & R
5.13 CABLE REEL INSTALLATION
5.13.1 Check the paralelism between reel and rail Installation Procedure of Stacker & Inspection Report (F-21) W&R SW & R SW & R SW & R
Reclaimer (A-CHB-M-TP6-3524)
5.14 LOCKING ASSEMBLIES INSTALLATION
5.14.1 Check the completeness of the system - W SW SW SW
Installation Procedure of Stacker & Reclaimer
5.14.2 Tightening Bolts (A-CHB-M-TP6-3524) Inspection Report (F-3) W&R W SW & R SW & R
5.15 COUNTER WEIGHT INSTALLATION
5.15.1 Check cleanliness of the materials prior to lifting Installation Procedure of - W SW SW SW
5.15.2 Positioning check Stacker & Reclaimer (A-CHB- Inspection Report (F-23) W&R SW & R SW & R SW & R
5.15.3 Tightenning bolts M-TP6-3524) Inspection Report (F-3) W&R W SW & R SW & R
6.0 FINAL INSPECTION
6.1. Check completion installation all accessories and parts of Eqp as per drawing
Installation Procedure of Stacker
6.2 Make sure that all inspection check list or Quality control Punch List H H W W&R
& Reclaimer (A-CHB-M-TP6-3524)
activities has been meet with client's specification and requirements
Page 15 of 77

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-004


Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 12-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STACKER RECLAIMER INSTALLATION
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT
TJE SCED BVI Owner
CRITERIA
7.0 DOCUMENTATION
7.1 Verify that all of work associated with NCR's and others information
notes have been completed and closed out
7.2 Verify that all inspection records , check list and any documents All Quality Document as
that pertains to this ITP , have been accurately completed and signed by all per Contract (Inspection
persons incharge Erection Manual,Contract,
Reports, RFI, NCR, MDR,
Tech. Spec., Proc.
7.3 Verify all NDE requirements has been completed , reviewed and accepted by all Punch List, As built R R R R
persons incharge and documented . Drawings, Etc.)
Page 16 of 77

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-004


Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 12-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STACKER RECLAIMER INSTALLATION (MECHANICAL)
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT
TJE SCED BVI Owner
CRITERIA
1.0 DOCUMENT REVIEW
1.1 Review all technical specifications, drawing, procedures & work instructions
Approved General
1.1.1 All Tech. Spec., Drawings, Proc. are latest revision TJE Management System Manual M-
01, Instruction, Technical
1.2 All tech. spec., drawing, procedures, work instruction shall be clarified, Doc. No. IM0401-3.4.1-1 (Stacker Specification & Procedures, R R/A R/A R/A
understood and implemented accordingly Reclaimer Erection & Commisioning drawings, etc.
1.3 Finalise deviation, generate new procedure and work instruction Manual/Mechanical)

if required
2.0 RECEIVING MATERIALS & EQUIPMENTS
2.1 Check the tagging and identification are correct as per supporting document Doc. No. IM0401-3.4.1-1 (Stacker Reclaimer Erection Material Receiving Inspect.
2.2 Ensure that the materials are ready and accepted for erected . & Commisioning Manual/Mechanical),
Dwg No. SR0707.ERC.00 (General Arrangement Report , OSD (Over, Shortage, W&R SW & R SW & R SW & R
2.3 Check shipping documents for corelation with the conforming materials Drawing) Damage) Report
3.0 WELDING QUALIFICATION
3.1 Welding Procedure Specification (WPS) & Qualification (PQR)
Generate new WPS / PQR if required ASME Sec. IX WPS/PQR W&R W&R W&R W&R
3.2 Welder Performance Qualification Test
3.2.1 Visual Check ASME Sec. V, AWS D1.1 WPQTR W&R W&R W&R W&R
3.2.2 Non Destructive Test (RT)
4.0 BOLT ASSEMBLY QUALIFICATION Manufactures Instructions Inspection Report (F2-4) H H W&R SW & R
5.0 INSTALLATION
5.1 FOUNDATION PREPARATION
5.1.1 Area handover between Civil/Mechanical Contractor - H H W&R SW & R
5.1.2 Check foundation, packer plate and elevation Inspection Report (F2-2) W&R W SW & R SW & R
5.1.3 Check foundation concrete surface finish for roughness Installation Procedure of W SW SW SW
-
Stacker & Reclaimer (A-CHB-
5.1.4 Check anchor bolt elevation, dimension and alignment Inspection Report (F1-10) W&R W SW & R SW & R
M-TP6-3524)
5.1.4 Grouting as per manufacture recommendation Inspection Report (F2-3) W&R SW & R SW & R SW & R
5.2 LONG TRAVEL INSTALLATION
5.2.1 Check centre marking of rail travelling device location . Installation Procedure of W&R SW & R SW & R SW & R
Inspection Report (F-5 & F-6)
5.2.2 Check the wheels vertically and horizontally skew Stacker & Reclaimer (A-CHB- W&R W SW & R SW & R
5.2.3 Check for Wheel gauge, rail gauge, Bogie center point and parallelism M-TP6-3524) Inspection Report (F-1 &F-2) W&R SW & R SW & R SW & R

5.3 PORTAL RING GIRDER INSTALLATION


5.3.1 Positioning check . Installation Procedure of Stacker & Inspection Report (F-7) W&R SW & R SW & R SW & R
5.3.2 Alignment and dimensional check of bogies arrangement . Reclaimer (A-CHB-M-TP6-3524) Inspection Report (F-2) W&R W SW & R SW & R
5.3.4 Welding Visual check / NDE ( if required ) AWS D1.1 Inspection Report (F1-3) W&R W SW & R SW & R

5.4 SLEW DRIVER UNIT, SLEW RINGWALKWAY INSTALLATION


5.4.1 Positioning check and levelling check Inspection Report (F-8) W&R SW & R SW & R SW & R
5.4.2 Orientation and Alignment check Installation Procedure of W&R W SW & R SW & R
Inspection Report (F-9)
Stacker & Reclaimer (A-CHB-
5.4.3 Cleaning check the surface of of materials are free from loose ,
M-TP6-3524)
rust, oil , mud and other foreign materials - W SW SW SW
5.4.4 Tightening bolts Inspection Report (F-3) W&R W SW & R SW & R
5.5 UP METAL STRUCTURE INSTALLATION
5.5.1 Positioning and dimensional check Inspection Report (F-10) W&R SW & R SW & R SW & R
5.5.2 Cleaning check the surface of of materials are free from loose , Installation Procedure of
rust, oil , mud and other foreign materials Stacker & Reclaimer (A-CHB- - W SW SW SW
5.5.3 Alignment and levelling check M-TP6-3524) Inspection Report (F-11 & F-12) W&R W SW & R SW & R
5.5.4 Tightenning bolts Inspection Report (F-3) W&R W SW & R SW & R
5.5.5 Welding Visual check / NDE ( if required ) AWS D1.1 Inspection Report (F1-3) W&R W SW & R SW & R
5.6 BUCKET WHEEL INSTALLATION
5.6.1 Positioning and dimensional check Inspection Report (F-13 & F-14) W&R SW & R SW & R SW & R
5.6.2 Cleaning check the surface of of materials are free from loose ,
rust, oil , mud and other foreign materials Installation Procedure of - W SW SW SW
Stacker & Reclaimer (A-CHB-
5.6.3 Ensure that all of accessories already completed installed - W SW SW SW
M-TP6-3524)
5.6.4 Alignment and levelling check Inspection Report (F-15) W&R W SW & R SW & R
5.6.5 Tightening bolts Inspection Report (F-3) W&R W SW & R SW & R
5.7 BOOM CONVEYOR INSTALLATION
5.7.1 Check cleanliness of the materials prior to lifting - W SW SW SW
5.7.2 Positioning and dimensional check Installation Procedure of Inspection Report (F-16) W&R SW & R SW & R SW & R
Stacker & Reclaimer (A-CHB-
5.7.3 Alignment and levelling check Inspection Report (F-17) W&R W SW & R SW & R
M-TP6-3524)
5.7.4 Tightening bolts Inspection Report (F-3) W&R W SW & R SW & R
5.8 CAB INSTALLATION
5.8.1 Ensure the driver cab stable, flexible, safe and reliable luffing, no shock - W SW SW SW
Installation Procedure of Stacker &
and seizure problems.
Reclaimer (A-CHB-M-TP6-3524)

5.9 CENTER CHUTE INSTALLATION


5.9.1 Positioning and dimensional check W&R SW & R SW & R SW & R
Installation Procedure of Stacker & Reclaimer Inspection Report (F-22)
5.9.2 Check centerline of the chute (A-CHB-M-TP6-3524) W&R W SW & R SW & R
5.10 TRIPPER CAR INSTALLATION
5.10.1 Check centerline of the tripper car frame and ground vertical plane Inspection Report (F-18, F- W&R SW & R SW & R SW & R
Installation Procedure of Stacker & Reclaimer
5.10.2 Check of tripper car head chute and slewing center of whole machine (A-CHB-M-TP6-3524) 19 & F-20) W&R SW & R SW & R SW & R
5.11 WATER SPRAY SYSTEM INSTALLATION
5.11.1 Check the water tank for sprinkling system on the tripper car platform Installation Procedure of - W SW & R SW & R SW & R
5.11.2 Check the installation of water spray system Stacker & Reclaimer (A-CHB- Inspection Report (F1-3) W&R SW & R SW & R SW & R
5.11.3 Welding Visual check / NDE ( if required ) M-TP6-3524) Inspection Report (F1-3) W&R W SW & R SW & R
Page 17 of 77

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-004


Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 12-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STACKER RECLAIMER INSTALLATION (MECHANICAL)
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT
TJE SCED BVI Owner
CRITERIA
5.12 HYDRAULIC SYTEM AND CYLINDERS INSTALLATION
5.12.1 Check cleanliness of the materials prior to lifting Installation Procedure of - W W SW SW
5.12.2 Positioning check Stacker & Reclaimer (A-CHB- - W W SW & R SW & R
5.12.3 Tightening Bolts M-TP6-3524) Inspection Report (F-3) W&R W SW & R SW & R
5.13 CABLE REEL INSTALLATION
5.13.1 Check the paralelism between reel and rail Installation Procedure of Stacker & Inspection Report (F-21) W&R SW & R SW & R SW & R
Reclaimer (A-CHB-M-TP6-3524)
5.14 LOCKING ASSEMBLIES INSTALLATION
5.14.1 Check the completeness of the system - W SW SW SW
Installation Procedure of Stacker & Reclaimer
5.14.2 Tightening Bolts (A-CHB-M-TP6-3524) Inspection Report (F-3) W&R W SW & R SW & R
5.15 COUNTER WEIGHT INSTALLATION
5.15.1 Check cleanliness of the materials prior to lifting Installation Procedure of - W SW SW SW
5.15.2 Positioning check Stacker & Reclaimer (A-CHB- Inspection Report (F-23) W&R SW & R SW & R SW & R
5.15.3 Tightenning bolts M-TP6-3524) Inspection Report (F-3) W&R W SW & R SW & R
6.0 FINAL INSPECTION
6.1. Check completion installation all accessories and parts of Eqp as per drawing
Installation Procedure of Stacker
6.2 Make sure that all inspection check list or Quality control Punch List H H W W&R
& Reclaimer (A-CHB-M-TP6-3524)
activities has been meet with client's specification and requirements
7.0 DOCUMENTATION
7.1 Verify that all of work associated with NCR's and others information
notes have been completed and closed out
7.2 Verify that all inspection records , check list and any documents All Quality Document as
that pertains to this ITP , have been accurately completed and signed by all per Contract (Inspection
persons incharge Erection Manual,Contract,
Reports, RFI, NCR, MDR,
Tech. Spec., Proc.
7.3 Verify all NDE requirements has been completed , reviewed and accepted by all Punch List, As built R R R R
persons incharge and documented . Drawings, Etc.)
F-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : REF. DWG NO. :
AREA : PSS NO. :

SKETCH :

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-2

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : BOOGIE ALIGNMENT REPORT REF. DWG NO. :
AREA : PSS NO. :

SKETCH
:

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
BOLT TIGHTENING REPORT (BTR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : REF. DWG NO. :
AREA : PSS NO. :

SKETCH

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-4

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
Primary Key Parts Installation Dimensional
SUBJECT : Inspection REF. DWG NO. :
AREA : PSS NO. :

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-5

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
Primary Key Parts Installation Dimensional
SUBJECT : Inspection REF. DWG NO. :
AREA : PSS NO. :

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-6

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
Primary Key Parts Installation Dimensional
SUBJECT : Inspection REF. DWG NO. :
AREA : PSS NO. :

Inspection Item:

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-7

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
Primary Key Parts Installation Dimensional
SUBJECT : Inspection REF. DWG NO. :
AREA : PSS NO. :

Sketch :

Deviation Drawing Actual Dimension


No. Check Item Remarks
Permitted (mm) Dimension (mm) (mm)

Diagonal (12117)
1
Deviation (12117) ‹ 14 m
Diagonal (12117)
2
Deviation (12117) ‹ 14 m
Base Distance (9100)
3
Deviation (9100) ‹5m

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-8

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
Slew Driver Unit, Slew Ringwalk
SUBJECT : Installation REF. DWG NO. :
AREA : PSS NO. :

Sketch :

Deviation Drawing Actual Dimension


No. Check Item Remarks
Permitted (mm) Dimension (mm) (mm)

Level degree of the installation of


1
the slewing bearing D/2000

2 Based distance (9100) Deviation ‹ 5mm


3 Diagonal (12117) Deviation ‹ 15mm
4 Diagonal (12117) Deviation ‹ 15mm
5 Rail Gauge (8000) Deviation ‹ 5mm

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


PT. Truba Jaya Engineering SCED BVI Owner's / Engineer
F-9

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
Slew Driver Unit, Slew Ringwalk
SUBJECT : Installation REF. DWG NO. :
AREA : PSS NO. :

Sketch :

Deviation Drawing Actual Dimension


No. Check Item Remarks
Permitted (mm) Dimension (mm) (mm)

The slewing centerline's deviation


1 among the portal ring girder, ≤5
slewing bearing and slewing deck

The contact spot percentage between the for tooth height,


outer gear of large slewing bearing and not less than 60%
2 pinion meshing should comply with the and for tooth
relevant regulation according to standard width, not less
JTJ280-2002 part 3.3.12 than 50%,60%

Slewing gear no load running, the


3 slewing deck integrity slewing
stably with no abnormal noise

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


PT. Truba Jaya Engineering SCED BVI Owner's / Engineer
F-10

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :

SUBJECT : Up Metal Structure Installation REF. DWG NO. :


AREA : PSS NO. :

Sketch :

Deviation Drawing Actual Dimension


No. Check Item Remarks
Permitted (mm) Dimension (mm) (mm)
100% UT class 2
All the upper and lower connection
1 Qualification
of pylon butt weld seam weld

Section A-A and lower bottom


2
plane's centerline mutually plumb ≤5
Section B-B and lower bottom
3
plane's centerline mutually plumb ≤5
Section A-A with its diagonal
4
deviation ≤3
Section B-B with its diagonal
5
deviation ≤3

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-11

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :

SUBJECT : Up Metal Structure Installation REF. DWG NO. :


AREA : PSS NO. :

Sketch :

Deviation Drawing Actual Dimension


No. Check Item Remarks
Permitted (mm) Dimension (mm) (mm)
100% UT class 2
All the upper and lower connection
1 Qualification
of pylon butt weld seam weld

Section A-A and lower bottom


2
plane's centerline mutually plumb ≤5
Section B-B and lower bottom
3
plane's centerline mutually plumb ≤5
Section A-A with its diagonal
4
deviation ≤3
Section B-B with its diagonal
5
deviation ≤3

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-12

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :

SUBJECT : Up Metal Structure Installation REF. DWG NO. :


AREA : PSS NO. :

Sketch :

Deviation Drawing Actual Dimension


No. Check Item Remarks
Permitted (mm) Dimension (mm) (mm)

Add all the pivot holes with


1
molybdenum disulfide lubricant
Vertical centerline of pylon and vertical
centerline of machine should be
2
coincidence in the same vertical plane ≤5
with its deviation
Deviation of front and rear elevation of 0
3 pylon should comply with design angle
(3.83۟° ~ 7883°) -5

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-13

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :

SUBJECT : Bucket Wheel Installation REF. DWG NO. :


AREA : PSS NO. :

Sketch :

Deviation Drawing Actual Dimension


No. Check Item Remarks
Permitted (mm) Dimension (mm) (mm)

Add all the pivot holes with


1
molybdenum disulfide lubricant
Vertical centerline of pylon and vertical
centerline of bucket wheel should be
2
coincidence in the same vertical plane ≤5
with its deviation

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-14

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :

SUBJECT : Bucket Wheel Installation REF. DWG NO. :


AREA : PSS NO. :

Sketch :

Deviation Drawing Actual Dimension


No. Check Item Remarks
Permitted (mm) Dimension (mm) (mm)

Add all the pivot holes with


1
molybdenum disulfide lubricant
The angle between the bucket wheel
shaft's axle centerline and level ring
2
centerline of head of girder should be
8 degree
The gap between the arc baffle and
3
bucket connection is 5 ~ 8 5~8
The centerline of bucket wheel boom
conveyor between bucket wheel chute
4
and head of boom girder should ≤5
coincide mutually

All the respective components should


mutually correspond and comply with the
requirement of design, ensuring the flexible
5 and stable rotation of the bucket wheel, no
gauge, seizure problems and abnormal
noise

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-16

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :

SUBJECT : Boom Conveyor Installation REF. DWG NO. :


AREA : PSS NO. :

Sketch :

Deviation Drawing Actual Dimension


No. Check Item Remarks
Permitted (mm) Dimension (mm) (mm)

Add all the pivot holes with


1
molybdenum disulfide lubricant

2 Deviation of diagonal (23409) <15mm


3 Deviation of diagonal (23409) <15mm
4 Base Gauge (22000) <5mm
5 Rail Gauge (8000) <5mm

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-15

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :

SUBJECT : Bucket Wheel Installation REF. DWG NO. :


AREA : PSS NO. :

Sketch :

Deviation Drawing Actual Dimension


No. Check Item Remarks
Permitted (mm) Dimension (mm) (mm)

Add all the pivot holes with


1
molybdenum disulfide lubricant

Vertical centerline of counterweight


boom and vertical centerline of
2 machine should be coincidence in the ≤5
same vertical plane, with its deviation
not more than 5mm

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-17

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :

SUBJECT : Boom Conveyor Installation REF. DWG NO. :


AREA : PSS NO. :

Sketch :

Deviation Drawing Actual Dimension


No. Check Item Remarks
Permitted (mm) Dimension (mm) (mm)

All the frame's level ring centerline are


1
adjusted to the same plane >5

All the frame's vertical centerline are


2
adjusted to the same line >5

Distance between front and rear


3
connection point of support (22765) ±3

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-18

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :

SUBJECT : Tripper Car Installation REF. DWG NO. :


AREA : PSS NO. :

Sketch :

Deviation Drawing Actual Dimension


No. Check Item Remarks
Permitted (mm) Dimension (mm) (mm)

Add all the pivot holes with


1
molybdenum disulfide lubricant

Vertical centerline of respective


2 components should be adjusted to the Integrated >5
same vertical plane

Distance between the head of tripper


3
car and top of rail (11234) ±5

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-19

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :

SUBJECT : Tripper Car Installation REF. DWG NO. :


AREA : PSS NO. :

Sketch :

Deviation Drawing Actual Dimension


No. Check Item Remarks
Permitted (mm) Dimension (mm) (mm)

Add all the pivot holes with


1
molybdenum disulfide lubricant
Adjust the elevation of rear frame to
top of rail according to the
2
requirement of design and the status
of belt on site

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-21

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :

SUBJECT : CABLE REEL INSTALLATION REF. DWG NO. :


AREA : PSS NO. :

Inspection Item :

No. Inspection Items Measuring Methods Deviation Plan Actual

Distance from each of A-H


Parallelism between reel and points to rail will be
1
rail measured with a lead ≤5
hammer and steel tape

Sketch :

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


PT. Truba Jaya Engineering SCED BVI Owner's / Engineer
F-20

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :

SUBJECT : Tripper Car Installation REF. DWG NO. :


AREA : PSS NO. :

Sketch :

Deviation Drawing Actual Dimension


No. Check Item Remarks
Permitted (mm) Dimension (mm) (mm)

Add all the pivot holes with


1
molybdenum disulfide lubricant

The slewing center between the


2 tripper car and machine should be >5
coincindence with its deviation

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-22

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :

SUBJECT : CENTER CHUTE INSTALLATION REF. DWG NO. :


AREA : PSS NO. :

Inspection Item :

No. Inspection Items Method Result Remark

The installation should be simultaneously and


1 anternatively carried out with installation Visual Inspection
drawing

Both Bypass baffle and coal scraper plate must


2 Visual Inspection
be easy operation, no interference

3 Dimensional, position and Centerline check

Sketch :

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-23

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :

SUBJECT : COUNTERWEIGHT INSTALLATION REF. DWG NO. :


AREA : PSS NO. :

Inspection Item :

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F-21

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :

SUBJECT : CABLE REEL INSTALLATION REF. DWG NO. :


AREA : PSS NO. :

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
WELDING INSPECTION REPORT (WIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-WIR-
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 27-Jul-10
SUBJECT : WELD JOINT OF STAIR CASE REF. DWG NO. : SR0707.ERC.09-8(2-2)
AREA : STACKER AND RECKLAMER 'A' PSS NO. : 322

Applicable Code :

Welder Result
Line No Joint No Process Thickness Diameter Remarks
Stamp Accepted Rejected

stair case FW 01 SCED-W-011 SMAW 8 mm - Accepted -

stair case FW 02 SCED-W-011 SMAW 8 mm - Accepted -

stair case FW 03 SCED-W-011 SMAW 8 mm - Accepted -

stair case FW 04 SCED-W-011 SMAW 8 mm - Accepted -

stair case FW 05 SCED-W-011 SMAW 8 mm - Accepted -

stair case FW 06 SCED-W-011 SMAW 8 mm - Accepted -

stair case FW 07 SCED-W-011 SMAW 8 mm - Accepted -

stair case FW 08 SCED-W-011 SMAW 8 mm - Accepted -

clip stair case FW 09 SCED-W-011 SMAW 8 mm - Accepted -

clip stair case FW 10 SCED-W-011 SMAW 8 mm - Accepted -

clip stair case FW 11 SCED-W-011 SMAW 8 mm - Accepted -

clip stair case FW 12 SCED-W-011 SMAW 8 mm - Accepted -

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
GROUTING INSPECTION REPORT (GIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-GIR-039
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 26-Jun-10
SUBJECT : Anchor Bolt of Rail REF. DWG NO. : SR0707.Erc,21-1 Rev.0
AREA : Stacker and Recklamer B PSS NO. : 322

Location to be Grout :

CHECK-LIST ITEMS YES NO N/A


A. SURFACE PREPARATION
1. Check that the surface is clean sound and free from oil, grease, laitance and
loose particles.
2. Check that the metal surface are clean and free from rust, oil, grease, and
contaminants.
3. Foundation elevation and orientation is in accordance with the drawing
requirements.
B. FORM WORK
1. Check that the formwork is water tight.
2. Joint sealant is used to close all points where forms meet.
3. Check that the formwork is securely in place.
C. TYPE OF GROUT
1. Check that the grout material used is as per the requirement.
2. The grout material is Masterflow 830
D. PRE-SOAKING
1. Verify that the area is flooded with water for enough period prior to placement of
grout.
2. Immediately before the grout is placed all free water should be released from the
area to be grouted.
3. Check that the formwork is securely in place.
E. MIXING
1. Check that the proper mixing tools is used.
2. Check that the mixing ratio is as recommended by the grout manufacturer.
F. APPLICATION
1. Ensure the substrate is prepared according to manufacturer's recommendation.
2. Ensure that there is sufficient air release holes for entrapped air to escape.
3. Ensure that the mortar is continuously poured from one side until completed.
G. CURING
1. Completion of removal of excees grout and cleaning the spillage.
2. Curing of expose areas of grout is done in accordance with the procedure.

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-2

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
ELEVATION INSPECTION REPORT (EIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : REF. DWG NO.:
AREA : PSS NO. :

SKETCH

Top Elev. of Padding

ELEVATION MAX. ELEVATION MAX.


POINT DEV. POINT DEV.
NO PLAN NO ACTUAL TOLERANCE NO PLAN NO ACTUAL TOLERANCE

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


PT. Truba Jaya Engineering SCED BVI Owner's / Engineer
F1-10

FIELD INSPECTION REPORT


PLTU 2 BANTEN (2 x 300MW)
SCED
FOUNDATION INSPECTION REPORT (FIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-FIR-
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : REF. DWG NO. :
AREA : PSS NO. :

SKETCH

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-10

FIELD INSPECTION REPORT


SCED
Tanjung Jati "B" Coal-Fired 2x660 MW
DIMENSIONAL INSPECTION REPORT (DIR)

OWNER : PT.CENTRAL JAVA POWER REPORT NO : R-EQU-DIR-192


CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 26-JUNE-2010
SUBJECT : ANCHOR BOLT OF RAIL REF. DWG NO : SR.0707-Erc.21-1 Rev.0
AREA : STACKER AND RECLAMER "B" PSS NO : 322

SKETCH

EAST SITE
A

N a b
5130
N
B

WEST SITE
120 120

ELEVATION DEV MAX LINEARITY DEV MAX


POINT POINT
NO PLAN ACTUAL ACTUAL a b TOLERANCE NO PLAN ACTUAL ACTUAL a b TOLERANCE
193 5130 5130 5131 0 1 193 120 120 120 0 0
194 5130 5130.5 5130 0.5 0 194 120 120 120 0 0
195 5130 5131 5130 195 120 120 120
EAST SITE

1 0 0 0
EAST SITE

196 5130 5130 5130.5 0 0.5 196 120 119.5 120 -0.5 0
197 5130 5130 5130 0 0 197 120 120.5 120.5 0.5 0.5
198 5130 5130 5130.5 0 0.5 198 120 120 120.5 0 0.5
199 5130 5131 5131 1 1 199 120 120 121 0 1
200 5130 5130 5130 0 0 200 120 120 120 0 0
201 5130 5130 5130 0 0 201 120 120 121 0 1
202 5130 5131 5130 1 0 202 120 119 120.5 -1 0.5
203 5130 5131 5129.5 1 -0.5 203 120 120.5 120 0.5 0
204 5130 5129 5131 -1 1 204 120 120 120.5 0 0.5
205 5130 5131 5128.5 1 -1.5 205 120 120.5 120 0.5 0
206 5130 5131 5130 1 0 206 120 119 120 -1 0
207 5130 5130 5130 0 0 207 120 120.5 120 0.5 0
208 5130 5131 5130 1 0 208 120 120 120 0 0
209 5130 5130 5130 0 0 209 120 121 120 1 0
210 5130 5131 5131.5 1 1.5 210 120 120 121 0 1
211 5130 5130 5130 0 0 211 120 120.5 121 0.5 1
212 5130 5130 5130 0 0 212 120 120 120 0 0
213 5130 5130 5131.5 0 1.5 213 120 121 120 1 0
NOTES

Prepared & Inspected By, Witnessed / Approved By, Witnessed / Approved By, Reviewed / Approved By,

PT. Truba Jaya Enginering SCED BVI OWNERS/ENGINERS


F-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
PRETENTION BOLT
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : REF. DWG NO. :
AREA : PSS NO. :

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-10

FIELD INSPECTION REPORT


SCED
Tanjung Jati "B" Coal-Fired 2x660 MW
DIMENSIONAL INSPECTION REPORT (DIR)

OWNER : PT.CENTRAL JAVA POWER REPORT NO : R-EQU-DIR-193


CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 26-JUNE-2010
SUBJECT : ANCHOR BOLT OF RAIL REF. DWG NO : SR.0707-Erc.21-1 Rev.0
AREA : STACKER AND RECLAMER "B" PSS NO : 322

SKETCH

EAST SITE
A

N a b
5130
N
B

WEST SITE
120 120

ELEVATION DEV MAX LINEARITY DEV MAX


POINT POINT
NO PLAN ACTUAL ACTUAL a b TOLERANCE NO PLAN ACTUAL ACTUAL a b TOLERANCE
145 5130 5131 5131 1 1 145 120 119.5 119.5 -0.5 -0.5
146 5130 5131 5131 1 1 146 120 119.5 120.5 -0.5 0.5
147 5130 5130 5130.5 147 120 121 121
WEST SITE

WEST SITE

0 0.5 1 1
148 5130 5131 5131 1 1 148 120 120 120 0 0
149 5130 5130.5 5130.5 0.5 0.5 149 120 119.5 121 -0.5 1
150 5130 5131 5130.5 1 0.5 150 120 119.5 120 -0.5 0
151 5130 5131 5131 1 1 151 120 120 119 0 -1
152 5130 5131 5131 1 1 152 120 120 119.5 0 -0.5
153 5130 5131 5130 1 0 153 120 120 120 0 0
154 5130 5131.5 5131 1.5 1 154 120 119 120 -1 0
155 5130 5131 5130 1 0 155 120 120 120.5 0 0.5
156 5130 5130 5130 0 0 156 120 120 121 0 1
157 5130 5129.5 5130 -0.5 0 157 120 120.5 119 0.5 -1
158 5130 5130.5 5129.5 0.5 -0.5 158 120 119 120 -1 0
159 5130 5129 5129 -1 -1 159 120 119.5 120 -0.5 0
160 5130 5131 5130 1 0 160 120 119.5 119.5 -0.5 -0.5
161 5130 5131 5132 1 2 161 120 120 121 0 1
162 5130 5131.5 5132 1.5 2 162 120 121 120 1 0
163 5130 5131 5132.5 1 2.5 163 120 120 120 0 0
164 5130 5131.5 5130 1.5 0 164 120 119.5 120 -0.5 0
165 5130 5131.5 5131 1.5 1 165 120 120 120 0 0
NOTES

Prepared & Inspected By, Witnessed / Approved By, Witnessed / Approved By, Reviewed / Approved By,

PT. Truba Jaya Enginering SCED BVI OWNERS/ENGINERS


F1-10

FIELD INSPECTION REPORT


SCED
Tanjung Jati "B" Coal-Fired 2x660 MW
DIMENSIONAL INSPECTION REPORT (DIR)

OWNER : PT.CENTRAL JAVA POWER REPORT NO : R-EQU-DIR-194


CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 26-JUNE-2010
SUBJECT : ANCHOR BOLT OF RAIL REF. DWG NO : SR.0707-Erc.21-1 Rev.0
AREA : STACKER AND RECLAMER "B" PSS NO : 322

SKETCH

EAST SITE
A

N a b
5130
N
B

WEST SITE
120 120

ELEVATION DEV MAX LINEARITY DEV MAX


POINT POINT
NO PLAN ACTUAL ACTUAL a b TOLERANCE NO PLAN ACTUAL ACTUAL a b TOLERANCE
166 5130 5131 5131 1 1 166 120 121 120 1 0
167 5130 5132 5131.5 2 1.5 167 120 120 120 0 0
168 5130 5132 5131 168 120 120 120
WEST SITE

WEST SITE

2 1 0 0
169 5130 5132 5130.5 2 0.5 169 120 121 121 1 1
170 5130 5132 5131 2 1 170 120 119.5 121 -0.5 1
171 5130 5132 5131 2 1 171 120 120 119 0 -1
172 5130 5131 5131 1 1 172 120 120 119.5 0 -0.5
173 5130 5131 5130 1 0 173 120 120 120 0 0
174 5130 5130.5 5131 0.5 1 174 120 121 120 1 0
175 5130 5131 5130.5 1 0.5 175 120 119.5 121 -0.5 1
176 5130 5130 5131.5 0 1.5 176 120 120 120.5 0 0.5
177 5130 5130 5131 0 1 177 120 120 120.5 0 0.5
178 5130 5129.5 5130.5 -0.5 0.5 178 120 120.5 120 0.5 0
179 5130 5131 5131 1 1 179 120 120.5 120 0.5 0
180 5130 5129.5 5130 -0.5 0 180 120 120 121 0 1
181 5130 5130 5129.5 0 -0.5 181 120 119 121 -1 1
182 5130 5129.5 5130.5 -0.5 0.5 182 120 119.5 120 -0.5 0
183 5130 5131 5130 1 0 183 120 120 120 0 0
184 5130 5130 5130 0 0 184 120 121 120 1 0
185 5130 5130.5 5130 0.5 0 185 120 120 120 0 0
186 5130 5130 5130 0 0 186 120 120 121 0 1
NOTES

Prepared & Inspected By, Witnessed / Approved By, Witnessed / Approved By, Reviewed / Approved By,

PT. Truba Jaya Enginering SCED BVI OWNERS/ENGINERS


F1-10

FIELD INSPECTION REPORT


SCED
Tanjung Jati "B" Coal-Fired 2x660 MW
DIMENSIONAL INSPECTION REPORT (DIR)

OWNER : PT.CENTRAL JAVA POWER REPORT NO : R-EQU-DIR-195


CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 26-JUNE-2010
SUBJECT : ANCHOR BOLT OF RAIL REF. DWG NO : SR.0707-Erc.21-1 Rev.0
AREA : STACKER AND RECLAMER "B" PSS NO : 322

SKETCH

EAST SITE
A

N a b
5130
N
B

WEST SITE
120 120

ELEVATION DEV MAX LINEARITY DEV MAX


POINT POINT
NO PLAN ACTUAL ACTUAL a b TOLERANCE NO PLAN ACTUAL ACTUAL a b TOLERANCE
187 5130 5130 5130 0 0 187 120 120 120 0 0
188 5130 5131 5130 1 0 188 120 120 120 0 0
189 5130 5130 5130 189 120 121 120
WEST SITE

WEST SITE

0 0 1 0
190 5130 5130 5130 0 0 190 120 120.5 120 0.5 0
191 5130 5130 5130.5 0 0.5 191 120 120 120 0 0
192 5130 5130 5129.5 0 -0.5 192 120 120 119 0 -1

NOTES

Prepared & Inspected By, Witnessed / Approved By, Witnessed / Approved By, Reviewed / Approved By,

PT. Truba Jaya Enginering SCED BVI OWNERS/ENGINERS


F1-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
FIT-UP INSPECTION REPORT (FIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-FIR-102
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 27-Jul-10
SUBJECT : TAKE UP STATION REF. DWG NO. : SR0707.ERC.21-1. REV.0
AREA : STACKER AND RECKLAMER 'A' PSS NO. : 322

SKETCH:

951

1165

330
DETAIL I

50◦
2
2
fit-up area I

JOINT NO THICKNES RESULT REMARKS

FW-01 12 mm ACC -

FW-02 12 mm ACC -

FW-03 12 mm ACC -

FW-04 12 mm ACC -

REMARKS:

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
WELDING INSPECTION REPORT (WIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-WIR-
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 27-Jul-10
SUBJECT : WELD JOINT OF STAIR CASE REF. DWG NO. : SR0707.ERC.09-8(2-2)
AREA : STACKER AND RECKLAMER 'A' PSS NO. : 322

Applicable Code :

Welder Result
Line No Joint No Process Thickness Diameter Remarks
Stamp Accepted Rejected

stair case FW 01 SCED-W-011 SMAW 8 mm - Accepted -

stair case FW 02 SCED-W-011 SMAW 8 mm - Accepted -

stair case FW 03 SCED-W-011 SMAW 8 mm - Accepted -

stair case FW 04 SCED-W-011 SMAW 8 mm - Accepted -

stair case FW 05 SCED-W-011 SMAW 8 mm - Accepted -

stair case FW 06 SCED-W-011 SMAW 8 mm - Accepted -

stair case FW 07 SCED-W-011 SMAW 8 mm - Accepted -

stair case FW 08 SCED-W-011 SMAW 8 mm - Accepted -

clip stair case FW 09 SCED-W-011 SMAW 8 mm - Accepted -

clip stair case FW 10 SCED-W-011 SMAW 8 mm - Accepted -

clip stair case FW 11 SCED-W-011 SMAW 8 mm - Accepted -

clip stair case FW 12 SCED-W-011 SMAW 8 mm - Accepted -

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
WELDING INSPECTION REPORT (WIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-WIR-100
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 31-Jul-10
SUBJECT : WELD JOINT OF PYLON REF. DWG NO. : SR0707.ERC.08.02.01
AREA : STACKER AND RECKLAMER 'A' PSS NO. : 322

Applicable Code :

Welder Result
Line No Joint No Process Thickness Diameter Remarks
Stamp Accepted Rejected

J 01NF smaw 25 mm - Accepted -


1 J 02 WEB SCED W-074 smaw 12 mm - Accepted -

J 03 SF smaw 25 mm - Accepted -

J 01NF smaw 25 mm - Accepted -


2 J 02 WEB SCED W-011 smaw 12 mm - Accepted -

J 03 SF smaw 25 mm - Accepted -

J 01NF smaw 25 mm - Accepted -


3 J 02 WEB SCED W-075 smaw 12 mm - Accepted -

J 03 SF smaw 25 mm - Accepted -

J 01NF smaw 25 mm - Accepted -


4 J 02 WEB SCED W-011 smaw 12 mm - Accepted -

J 03 SF smaw 25 mm - Accepted -

J 01NF smaw 25 mm - Accepted -


5 J 02 WEB SCED W-078 smaw 12 mm - Accepted -

J 03 SF smaw 25 mm - Accepted -

J 01NF smaw 25 mm - Accepted -


6 J 02 WEB SCED W-075 smaw 12 mm - Accepted -

J 03 SF smaw 25 mm - Accepted -

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
WELDING VISUAL INSPECTION REPORT (WIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-WIR-143
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 12-Aug-10
SUBJECT : TAKE UP STATION REF. DWG NO. : SR0707.ERC.21-1. REV.0
AREA : STACKER AND RECKLAMER 'A' PSS NO. : 322

SKETCH:

951

1165

330
DETAIL I

50◦
2
2
fit-up area I

Welder Result
Line No Joint No Process Thickness Diameter Remarks
Stamp Accepted Rejected

FW 01 SCED-W-011 SMAW 12 mm - Accepted -


A
FW 02 SCED-W-011 SMAW 12 mm - Accepted -

FW 03 SCED-W-011 SMAW 12 mm - Accepted -


B
FW 04 SCED-W-011 SMAW 12 mm - Accepted -

REMARKS:

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
WELDING VISUAL INSPECTION REPORT (WIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-WIR-155
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 19-Aug-10
SUBJECT : WELD JOINT OF PYLON REF. DWG NO. : SR0707.ERC.08.02.01
AREA : STACKER AND RECKLAMER 'B' PSS NO. : 322

Applicable Code :

Welder Result
Line No Joint No Process Thickness Diameter Remarks
Stamp Accepted Rejected

J 01WF smaw 25 mm - Accepted -


1 J 02 WEB SCED W- 215 smaw 20 mm - Accepted -

J 03 EF smaw 25 mm - Accepted -

J 01WF smaw 25 mm - Accepted -


2 J 02 WEB SCED W- 075 smaw 20 mm - Accepted -

J 03 EF smaw 25 mm - Accepted -

J 01WF smaw 20 mm - Accepted -


3 J 02 WEB SCED W- 080 smaw 15 mm - Accepted -

J 03 EF smaw 20 mm - Accepted -

J 01WF smaw 20 mm - Accepted -


4 J 02 WEB SCED W-010 smaw 15 mm - Accepted -

J 03 EF smaw 20 mm - Accepted -

J 01WF smaw 20 mm - Accepted -


5 J 02 WEB SCED W-013 smaw 15 mm - Accepted -

J 03 EF smaw 20 mm - Accepted -

J 01WF smaw 20 mm - Accepted -


6 J 02 WEB SCED W-014 smaw 15 mm - Accepted -

J 03 EF smaw 20 mm - Accepted -

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-10

FIELD INSPECTION REPORT


SCED
Tanjung Jati "B" Coal-Fired 2x660 MW
DIMENSIONAL INSPECTION REPORT (DIR)

OWNER : PT.CENTRAL JAVA POWER REPORT NO : R-EQU-DIR-324


CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :10/08/2010
SUBJECT : ANCHOR BOLT OF RAIL REF. DWG NO : SR.0707-Erc.21-1 Rev.0
AREA : STACKER AND RECLAMER "B" PSS NO : 322

SKETCH

EAST SITE
A

N a b
5130
N
B

WEST SITE
120 120

ELEVATION DEV MAX LINEARITY DEV MAX


POINT POINT
NO PLAN ACTUAL ACTUAL a b TOLERANCE NO PLAN ACTUAL ACTUAL a b TOLERANCE
241 5130 5130 5130 0 0 241 120 119.5 120.5 -0.5 0.5
242 5130 5130 5129.5 0 -0.5 242 120 121 120 1 0
243 5130 5131 5129.5 243 120 121 120.5
WEST SITE

WEST SITE

1 -0.5 1 0.5
244 5130 5131 5129.5 1 -0.5 244 120 120 120 0 0
245 5130 5130 5130 0 0 245 120 120 119.5 0 -0.5
246 5130 5130 5130 0 0 246 120 120 120 0 0
247 5130 5131 5129.5 1 -0.5 247 120 120 119.5 0 -0.5
248 5130 5130 5131 0 1 248 120 119.5 119.5 -0.5 -0.5
249 5130 5131.5 5130 1.5 0 249 120 119.5 120.5 -0.5 0.5
250 5130 5131.5 5130 1.5 0 250 120 120 119.5 0 -0.5
251 5130 5132 5131 2 1 251 120 120 120 0 0
252 5130 5131 5131 1 1 252 120 120 120 0 0
253 5130 5131.5 5132 1.5 2 253 120 119.5 120 -0.5 0
254 5130 5132 5131 2 1 254 120 120 121 0 1
255 5130 5131.5 5130.5 1.5 0.5 255 120 119 119.5 -1 -0.5
256 5130 5131 5130.5 1 0.5 256 120 119.5 119.5 -0.5 -0.5
257 5130 5131 5131 1 1 257 120 120 119.5 0 -0.5
258 5130 5131.5 5130 1.5 0 258 120 120 121 0 1
259 5130 5130 5129 0 -1 259 120 120 120 0 0
260 5130 5131 5130 1 0 260 120 120 120.5 0 0.5
261 5130 5129 5129.5 -1 -0.5 261 120 120.5 120 0.5 0
NOTES

Prepared & Inspected By, Witnessed / Approved By, Witnessed / Approved By, Reviewed / Approved By,

PT. Truba Jaya Enginering SCED BVI OWNERS/ENGINERS


F1-10

FIELD INSPECTION REPORT


SCED
Tanjung Jati "B" Coal-Fired 2x660 MW
DIMENSIONAL INSPECTION REPORT (DIR)

OWNER : PT.CENTRAL JAVA POWER REPORT NO : R-EQU-DIR-325


CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE 10-Aug-10
SUBJECT : ANCHOR BOLT OF RAIL REF. DWG NO : SR.0707-Erc.21-1 Rev.0
AREA : STACKER AND RECLAMER "B" PSS NO : 322

SKETCH

EAST SITE
A

N a b
5130
N
B

WEST SITE
120 120

ELEVATION DEV MAX LINEARITY DEV MAX


POINT POINT
NO PLAN ACTUAL ACTUAL a b TOLERANCE NO PLAN ACTUAL ACTUAL a b TOLERANCE
262 5130 5129.5 5130 -0.5 0 262 120 120 120.5 0 0.5
263 5130 5130.5 5130 0.5 0 263 120 120 119.5 0 -0.5
264 5130 5131.5 5130 264 120 121 119.5
WEST SITE

WEST SITE

1.5 0 1 -0.5
265 5130 5132 5130 2 0 265 120 120 119.5 0 -0.5
266 5130 5130.5 5130.5 0.5 0.5 266 120 120 119 0 -1
267 5130 5130.5 5130 0.5 0 267 120 120.5 119.5 0.5 -0.5
268 5130 5129 5130 -1 0 268 120 120 120 0 0
269 5130 5128.5 5129.5 -1.5 -0.5 269 120 121 119.5 1 -0.5
270 5130 5129.5 5131 -0.5 1 270 120 120 120 0 0
271 5130 5129 5129.5 -1 -0.5 271 120 120 119.5 0 -0.5
272 5130 5130 5130 0 0 272 120 119.5 119 -0.5 -1
273 5130 5129.5 5130.5 -0.5 0.5 273 120 120 119.5 0 -0.5
274 5130 5129 5129 -1 -1 274 120 120 120 0 0
275 5130 5129.5 5130 -0.5 0 275 120 120 119.5 0 -0.5
276 5130 5129.5 5129.5 -0.5 -0.5 276 120 120 120 0 0
277 5130 5130 5130.5 0 0.5 277 120 120 120 0 0
278 5130 5129.5 5129.5 -0.5 -0.5 278 120 121 120 1 0
279 5130 5130 5130 0 0 279 120 120 120 0 0
280 5130 5130.5 5130 0.5 0 280 120 120 120 0 0
281 5130 5130 5130 0 0 281 120 120 120 0 0
282 5130 5130 5130 0 0 282 120 120 120 0 0
NOTES

Prepared & Inspected By, Witnessed / Approved By, Witnessed / Approved By, Reviewed / Approved By,

PT. Truba Jaya Enginering SCED BVI OWNERS/ENGINERS


F1-10

FIELD INSPECTION REPORT


SCED
Tanjung Jati "B" Coal-Fired 2x660 MW
DIMENSIONAL INSPECTION REPORT (DIR)

OWNER : PT.CENTRAL JAVA POWER REPORT NO : R-EQU-DIR-326


CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE 10-Aug-10
SUBJECT : ANCHOR BOLT OF RAIL REF. DWG NO : SR.0707-Erc.21-1 Rev.0
AREA : STACKER AND RECLAMER "B" PSS NO : 322

SKETCH

EAST SITE
A

N a b
5130
N
B

WEST SITE
120 120

ELEVATION DEV MAX LINEARITY DEV MAX


POINT POINT
NO PLAN ACTUAL ACTUAL a b TOLERANCE NO PLAN ACTUAL ACTUAL a b TOLERANCE
283 5130 5130 5130.5 0 0.5 283 120 120 119 0 -1
284 5130 5130 5131 0 1 284 120 120 120 0 0
285 5130 5130 5130 285 120 120 120
WEST SITE

WEST SITE

0 0 0 0
286 5130 5129.5 5129.5 -0.5 -0.5 286 120 121 119.5 1 -0.5
287 5130 5130 5130 0 0 287 120 121 120 1 0
288 5130 5129 5130 -1 0 288 120 120 119 0 -1
289 5130 5129 5130 -1 0 289 120 120 120 0 0
290 5130 5129 5130 -1 0 290 120 120.5 119 0.5 -1
291 5130 5130 5130 0 0 291 120 120 120 0 0
292 5130 5130.5 5129 0.5 -1 292 120 120 120 0 0
293 5130 5129 5129 -1 -1 293 120 120 120 0 0
294 5130 5131 5128.5 1 -1.5 294 120 120 120 0 0
295 5130 5130 5130 0 0 295 120 120 119.5 0 -0.5
296 5130 5129 5130 -1 0 296 120 120 120 0 0
297 5130 5129.5 5128 -0.5 -2 297 120 120 120 0 0
298 5130 5130 5133 0 3 298 120 120 120 0 0
299 5130 5131 5130 1 0 299 120 120 120 0 0
300 5130 5130 5130 0 0 300 120 120 120 0 0
301 5130 5131 5131 1 1 301 120 119.5 120 -0.5 0
302 5130 5131 5130 1 0 302 120 120.5 120 0.5 0
303 5130 5130 5130 0 0 303 120 120.5 120 0.5 0
NOTES

Prepared & Inspected By, Witnessed / Approved By, Witnessed / Approved By, Reviewed / Approved By,

PT. Truba Jaya Enginering SCED BVI OWNERS/ENGINERS


F1-10

FIELD INSPECTION REPORT


SCED
Tanjung Jati "B" Coal-Fired 2x660 MW
DIMENSIONAL INSPECTION REPORT (DIR)

OWNER : PT.CENTRAL JAVA POWER REPORT NO : R-EQU-DIR-327


CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE 10-Aug-10
SUBJECT : ANCHOR BOLT OF RAIL REF. DWG NO : SR.0707-Erc.21-1 Rev.0
AREA : STACKER AND RECLAMER "B" PSS NO : 322

SKETCH

EAST SITE
A

N a b
5130
N
B

WEST SITE
120 120

ELEVATION DEV MAX LINEARITY DEV MAX


POINT POINT
NO PLAN ACTUAL ACTUAL a b TOLERANCE NO PLAN ACTUAL ACTUAL a b TOLERANCE
304 5130 5130 5129.5 0 -0.5 304 120 120.5 120 0.5 0
305 5130 5131 5130 1 0 305 120 120 120 0 0
306 5130 5130 5130 306 120 119.5 120
WEST SITE

WEST SITE

0 0 -0.5 0
307 5130 5130.5 5130 0.5 0 307 120 121 120 1 0
308 5130 5131 5130 1 0 308 120 120 120 0 0
309 5130 5130 5129.5 0 -0.5 309 120 120 120 0 0
310 5130 5130 5129.5 0 -0.5 310 120 119 120 -1 0
311 5130 5131 5130 1 0 311 120 120 120 0 0

NOTES

Prepared & Inspected By, Witnessed / Approved By, Witnessed / Approved By, Reviewed / Approved By,

PT. Truba Jaya Enginering SCED BVI OWNERS/ENGINERS


F1-10

FIELD INSPECTION REPORT


SCED
Tanjung Jati "B" Coal-Fired 2x660 MW
DIMENSIONAL INSPECTION REPORT (DIR)

OWNER : PT.CENTRAL JAVA POWER REPORT NO : R-EQU-DIR-328


CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE 10-Aug-10
SUBJECT : ANCHOR BOLT OF RAIL REF. DWG NO : SR.0707-Erc.21-1 Rev.0
AREA : STACKER AND RECLAMER "B" PSS NO : 322

SKETCH

EAST SITE
A

N a b
5130
N
B

WEST SITE
120 120

ELEVATION DEV MAX LINEARITY DEV MAX


POINT POINT
NO PLAN ACTUAL ACTUAL a b TOLERANCE NO PLAN ACTUAL ACTUAL a b TOLERANCE
287 5130 5131 5130 1 0 287 120 120.5 120.5 0.5 0.5
288 5130 5132 5131 2 1 288 120 120.5 120 0.5 0
289 5130 5130 5130 289 120 120 120
EAST SITE

EAST SITE

0 0 0 0
290 5130 5130.5 5130.5 0.5 0.5 290 120 119.5 120 -0.5 0
291 5130 5130 5131 0 1 291 120 120 120 0 0
292 5130 5131.5 5130.5 1.5 0.5 292 120 120 119.5 0 -0.5
293 5130 5130.5 5130 0.5 0 293 120 120.5 120.5 0.5 0.5
294 5130 5130.5 5130.5 0.5 0.5 294 120 120 119.5 0 -0.5
295 5130 5130 5132 0 2 295 120 120 119.5 0 -0.5
296 5130 5130 5130.5 0 0.5 296 120 120 120 0 0
297 5130 5130 5130.5 0 0.5 297 120 121 119.5 1 -0.5
298 5130 5130 5130.5 0 0.5 298 120 120.5 119.5 0.5 -0.5
299 5130 5130.5 5129 0.5 -1 299 120 120 120 0 0
300 5130 5130 5130 0 0 300 120 119.5 120.5 -0.5 0.5
301 5130 5129.5 5129.5 -0.5 -0.5 301 120 120 120 0 0
302 5130 5129 5130 -1 0 302 120 121 120 1 0
303 5130 5130 5130 0 0 303 120 120 119.5 0 -0.5
304 5130 5130 5130.5 0 0.5 304 120 119.5 119.5 -0.5 -0.5
305 5130 5129 5130 -1 0 305 120 120 119.5 0 -0.5
306 5130 5128.5 5131 -1.5 1 306 120 120 120 0 0
307 5130 5130 5130 0 0 307 120 120 120 0 0
NOTES

Prepared & Inspected By, Witnessed / Approved By, Witnessed / Approved By, Reviewed / Approved By,

PT. Truba Jaya Enginering SCED BVI OWNERS/ENGINERS


F1-10

FIELD INSPECTION REPORT


SCED
Tanjung Jati "B" Coal-Fired 2x660 MW
DIMENSIONAL INSPECTION REPORT (DIR)

OWNER : PT.CENTRAL JAVA POWER REPORT NO : R-EQU-DIR-329


CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE 10-Aug-10
SUBJECT : ANCHOR BOLT OF RAIL REF. DWG NO : SR.0707-Erc.21-1 Rev.0
AREA : STACKER AND RECLAMER "B" PSS NO : 322

SKETCH

EAST SITE
A

N a b
5130
N
B

WEST SITE
120 120

ELEVATION DEV MAX LINEARITY DEV MAX


POINT POINT
NO PLAN ACTUAL ACTUAL a b TOLERANCE NO PLAN ACTUAL ACTUAL a b TOLERANCE
308 5130 5128.5 5130.5 -1.5 0.5 308 120 119 120 -1 0
309 5130 5130 5130 0 0 309 120 119.5 120 -0.5 0
310 5130 5131 5130 310 120 120 120
EAST SITE

EAST SITE

1 0 0 0
311 5130 5131 5131 1 1 311 120 120.5 121 0.5 1
312 5130 5128.5 5131.5 -1.5 1.5 312 120 120 119.5 0 -0.5
313 5130 5130 5131.5 0 1.5 313 120 119 120 -1 0
314 5130 5130 5132 0 2 314 120 119 120 -1 0
315 5130 5130 5130 0 0 315 120 119 120 -1 0
316 5130 5129 5129.5 -1 -0.5 316 120 119.5 120 -0.5 0
317 5130 5129 5130 -1 0 317 120 120 119.5 0 -0.5
318 5130 5130 5131 0 1 318 120 120 120 0 0
319 5130 5131 5130 1 0 319 120 120.5 120 0.5 0
320 5130 5130 5130 0 0 320 120 120.5 119 0.5 -1
321 5130 5128.5 5130.5 -1.5 0.5 321 120 120 120 0 0
322 5130 5128.5 5129 -1.5 -1 322 120 120 120 0 0
323 5130 5130 5129 0 -1 323 120 119.5 119 -0.5 -1
324 5130 5130 5128.5 0 -1.5 324 120 119 120 -1 0
325 5130 5128.5 5128.5 -1.5 -1.5 325 120 120 119 0 -1
326 5130 5130 5129 0 -1 326 120 119.5 120 -0.5 0
327 5130 5128.5 5129 -1.5 -1 327 120 120 120 0 0
328 5130 5129 5128.5 -1 -1.5 328 120 119 119 -1 -1
NOTES

Prepared & Inspected By, Witnessed / Approved By, Witnessed / Approved By, Reviewed / Approved By,

PT. Truba Jaya Enginering SCED BVI OWNERS/ENGINERS


F1-10

FIELD INSPECTION REPORT


SCED
Tanjung Jati "B" Coal-Fired 2x660 MW
DIMENSIONAL INSPECTION REPORT (DIR)

OWNER : PT.CENTRAL JAVA POWER REPORT NO : R-EQU-DIR-330


CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE 10-Aug-10
SUBJECT : ANCHOR BOLT OF RAIL REF. DWG NO : SR.0707-Erc.21-1 Rev.0
AREA : STACKER AND RECLAMER "B" PSS NO : 322

SKETCH

EAST SITE
A

N a b
5130
N
B

WEST SITE
120 120

ELEVATION DEV MAX LINEARITY DEV MAX


POINT POINT
NO PLAN ACTUAL ACTUAL a b TOLERANCE NO PLAN ACTUAL ACTUAL a b TOLERANCE
329 5130 5129 5128 -1 -2 329 120 120 120 0 0
330 5130 5129 5129 -1 -1 330 120 119 119 -1 -1
331 5130 5129 5129 331 120 119 119
EAST SITE

EAST SITE

-1 -1 -1 -1
332 5130 5130 5129 0 -1 332 120 120.5 120 0.5 0
333 5130 5129.5 5129 -0.5 -1 333 120 120 118.5 0 -1.5
334 5130 5129 5129.5 -1 -0.5 334 120 120 119 0 -1
335 5130 5129 5130 -1 0 335 120 119 119 -1 -1
336 5130 5128.5 5130 -1.5 0 336 120 120 120 0 0
337 5130 5129 5129 -1 -1 337 120 120 120 0 0
338 5130 5129.5 5130 -0.5 0 338 120 119 120 -1 0
339 5130 5129 5129 -1 -1 339 120 119.5 119 -0.5 -1
340 5130 5130 5130 0 0 340 120 119.5 120 -0.5 0
341 5130 5130 5130 0 0 341 120 120 120 0 0
342 5130 5130 5130 0 0 342 120 119 120 -1 0
343 5130 5131.5 5130 1.5 0 343 120 120 120 0 0

NOTES

Prepared & Inspected By, Witnessed / Approved By, Witnessed / Approved By, Reviewed / Approved By,

PT. Truba Jaya Enginering SCED BVI OWNERS/ENGINERS


F-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
BOLT TIGHTENING REPORT (BTR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-BTR-056
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 10-Aug-10
SUBJECT : FINAL BOLT TIGHTENIG INSPECTION REF. DWG NO.: SR 0707.Erc.09.05 Rev. 0
AREA : STACKER AND RECKLAIMER "A" PSS NO. : 322

Inspection Result :
VALUE (NM)
NO STRUCTURAL PART NAME SPEC SIZE METHOD RESULT
PLAN ACT

1 MAIN BRACING 10.9 M 20 445 NM 440 NM TORQIE ACC


2 MAIN BRACING 10.9 M 20 445 NM 440 NM TORQIE ACC
3 MAIN BEAM COLUMN SUPPORT 10.9 M 24 735 NM 735 NM TORQIE ACC
4 MAIN BEAM COLUMN SUPPORT 10.9 M 24 735 NM 735 NM TORQIE ACC
5 MAIN BRACING 10.9 M 20 445 NM 440 NM TORQIE ACC
6 MAIN BRACING 10.9 M 20 445 NM 440 NM TORQIE ACC

Sketch :
N
INSPECTION 100% FOR ALL OF THE BOLT...!

Notes.
CHECK THE DRAWING...!!!

Prepared & Inspected by, Witnessed / Approved by, Witnessed Reviewed / Approved by,

PT. Truba Jaya Engineering SCED TOSHIBA Owner's / Engineer


F1-10

FIELD INSPECTION REPORT


SCED
Tanjung Jati "B" Coal-Fired 2x660 MW
DIMENSIONAL INSPECTION REPORT (DIR)

OWNER : PT.CENTRAL JAVA POWER REPORT NO : R-EQU-DIR-


CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :01/10/2010
SUBJECT : ANCHOR BOLT OF RAIL REF. DWG NO : SR.0707-Erc.21-1 Rev.0
AREA : STACKER AND RECLAMER "B" PSS NO : 322

SKETCH

EAST SITE
A

N a b
5130
N
B

WEST SITE
120 120

ELEVATION DEV MAX LINEARITY DEV MAX


POINT POINT
NO PLAN ACTUAL ACTUAL a b TOLERANCE NO PLAN ACTUAL ACTUAL a b TOLERANCE
512 5130 5131 5130.5 1 0.5 512 120 119 120.5 -1 0.5
513 5130 5131 5130.5 1 0.5 513 120 120 120 0 0
514 5130 5130 5131 514 120 120.5 120
EAST SITE

EAST SITE

0 1 0.5 0
515 5130 5130 5130.5 0 0.5 515 120 120 120 0 0
516 5130 5130.5 5130.5 0.5 0.5 516 120 120 120 0 0
517 5130 5130 5130.5 0 0.5 517 120 120 120.5 0 0.5
518 5130 5130 5130 0 0 518 120 119.5 120.5 -0.5 0.5
519 5130 5130 5130 0 0 519 120 120.5 120 0.5 0
520 5130 5130 5131 0 1 520 120 121 120 1 0
521 5130 5130 5130 0 0 521 120 119.5 120 -0.5 0
522 5130 5131.5 5130 1.5 0 522 120 119 120 -1 0
523 5130 5130 5130 0 0 523 120 119 120 -1 0
524 5130 5131.5 5130 1.5 0 524 120 119.5 120 -0.5 0
525 5130 5131 5130 1 0 525 120 119 120.5 -1 0.5
526 5130 5130.5 5130.5 0.5 0.5 526 120 119 120 -1 0
527 5130 5130 5130.5 0 0.5 527 120 119 119.5 -1 -0.5
528 5130 5131 5130 1 0 528 120 119 121 -1 1
529 5130 5131.5 5131 1.5 1 529 120 119 120 -1 0
530 5130 5131 5130 1 0 530 120 119.5 120 -0.5 0
531 5130 5130 5130.5 0 0.5 531 120 120 119.5 0 -0.5
532 5130 5130.5 5131.5 0.5 1.5 532 120 120 120.5 0 0.5
NOTES

Prepared & Inspected By, Witnessed / Approved By, Witnessed / Approved By, Reviewed / Approved By,

PT. Truba Jaya Enginering SCED BVI OWNERS/ENGINERS


F1-10

FIELD INSPECTION REPORT


SCED
Tanjung Jati "B" Coal-Fired 2x660 MW
DIMENSIONAL INSPECTION REPORT (DIR)

OWNER : PT.CENTRAL JAVA POWER REPORT NO : R-EQU-DIR-


CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :01/10/2010
SUBJECT : ANCHOR BOLT OF RAIL REF. DWG NO : SR.0707-Erc.21-1 Rev.0
AREA : STACKER AND RECLAMER "B" PSS NO : 322

SKETCH

EAST SITE
A

N a b
5130
N
B

WEST SITE
120 120

ELEVATION DEV MAX LINEARITY DEV MAX


POINT POINT
NO PLAN ACTUAL ACTUAL a b TOLERANCE NO PLAN ACTUAL ACTUAL a b TOLERANCE
533 5130 5129.5 5130.5 -0.5 0.5 533 120 119 121 -1 1
534 5130 5130.5 5130.5 0.5 0.5 534 120 120 120 0 0
535 5130 5130 5131 535 120 120 119
EAST SITE

EAST SITE

0 1 0 -1
536 5130 5130.5 5131.5 0.5 1.5 536 120 119 120 -1 0
537 5130 5130.5 5131 0.5 1 537 120 119 120.5 -1 0.5
538 5130 5130 5130 0 0 538 120 120 120 0 0
539 5130 5131 5130.5 1 0.5 539 120 120 120.5 0 0.5
540 5130 5130.5 5130.5 0.5 0.5 540 120 120 120.5 0 0.5
541 5130 5130 5131 0 1 541 120 120 120.5 0 0.5
542 5130 5131 5131 1 1 542 120 120 120.5 0 0.5
543 5130 5131 5130 1 0 543 120 120 120 0 0
544 5130 5131 5131 1 1 544 120 120 121 0 1
545 5130 5131 5129.5 1 -0.5 545 120 120.5 120 0.5 0
546 5130 5130.5 5131.5 0.5 1.5 546 120 119 119.5 -1 -0.5
547 5130 5131 5131 1 1 547 120 120 120 0 0
548 5130 5130 5130.5 0 0.5 548 120 119.5 120 -0.5 0
549 5130 5131 5130 1 0 549 120 120 119.5 0 -0.5
550 5130 5130 5130.5 0 0.5 550 120 119.5 120.5 -0.5 0.5
551 5130 5130 5131 0 1 551 120 119.5 120 -0.5 0
552 5130 5130 5129.5 0 -0.5 552 120 119.5 120 -0.5 0
553 5130 5130 5130 0 0 553 120 120.5 120 0.5 0
NOTES

Prepared & Inspected By, Witnessed / Approved By, Witnessed / Approved By, Reviewed / Approved By,

PT. Truba Jaya Enginering SCED BVI OWNERS/ENGINERS


F1-10

FIELD INSPECTION REPORT


SCED
Tanjung Jati "B" Coal-Fired 2x660 MW
DIMENSIONAL INSPECTION REPORT (DIR)

OWNER : PT.CENTRAL JAVA POWER REPORT NO : R-EQU-DIR-


CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :01/10/2010
SUBJECT : ANCHOR BOLT OF RAIL REF. DWG NO : SR.0707-Erc.21-1 Rev.0
AREA : STACKER AND RECLAMER "B" PSS NO : 322

SKETCH

EAST SITE
A

N a b
5130
N
B

WEST SITE
120 120

ELEVATION DEV MAX LINEARITY DEV MAX


POINT POINT
NO PLAN ACTUAL ACTUAL a b TOLERANCE NO PLAN ACTUAL ACTUAL a b TOLERANCE
554 5130 5131 5130 1 0 554 120 119.5 119.5 -0.5 -0.5
555 5130 5131 5130 1 0 555 120 120.5 120 0.5 0
556 5130 5130 5131 556 120 120.5 120
EAST SITE

EAST SITE

0 1 0.5 0
557 5130 5130 5130 0 0 557 120 119.5 120.5 -0.5 0.5
558 5130 5131 5131 1 1 558 120 120.5 120 0.5 0
559 5130 5129.5 5131 -0.5 1 559 120 119.5 120.5 -0.5 0.5
560 5130 5130.5 5132 0.5 2 560 120 120 120.5 0 0.5
561 5130 5130.5 5130.5 0.5 0.5 561 120 119.5 119.5 -0.5 -0.5
562 5130 5130 5130 0 0 562 120 119.5 119.5 -0.5 -0.5
563 5130 5130 5130 0 0 563 120 119.5 120 -0.5 0
564 5130 5131 5130 1 0 564 120 120 120.5 0 0.5
565 5130 5130.5 5130 0.5 0 565 120 120 119.5 0 -0.5
566 5130 5131 5130 1 0 566 120 119.5 120 -0.5 0
567 5130 5130 5130 0 0 567 120 121 120.5 1 0.5
568 5130 5130 5130 0 0 568 120 120 120 0 0
569 5130 5131 5130 1 0 569 120 119.5 120.5 -0.5 0.5
570 5130 5130 5130.5 0 0.5 570 120 120 120.5 0 0.5
571 5130 5130 5130 0 0 571 120 119.5 120 -0.5 0

NOTES

Prepared & Inspected By, Witnessed / Approved By, Witnessed / Approved By, Reviewed / Approved By,

PT. Truba Jaya Enginering SCED BVI OWNERS/ENGINERS