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ITP FOR TRANSFER TOWER


DOC. NO. : I-T-3122-QAQC-005

ORIGINATED BY REVIEWED BY APPROVED BY DISTRIBUTION

- SDCC : Original

- All Div. : Copy

- All Dept. : Copy

- Client : Copy

Irvan Meliala A. Rusdi H. Saito


QAQC Coordinator Site Manager QAQC Manager SCED
ISSUED EFFECTIVE
REV. NO. BRIEF OF REVISION
DATE DATE
0 17-Mar-10 17-Mar-10

1 26-Mar-10 26-Mar-10 Revised from BVI


PMR-001-Form 01
ITP NO. : I-T-3122-QAQC-001
WI for FIELD INSPECTION AND TEST PLAN (F-ITP) Rev. No. : 1
LEGENDS, ABBREVIATIONS, REMARKS OF ITP Date : 17-Mar-10

PROJECT NAME : Tanjung Jati "B" Coal Fired Power Station Unit 3&4 (2x660 MW)
OWNER : PT. Central Java Power
CLIENT : SCJO-Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION :

I LEGEND INSPECTION / SURVEILLANCE CODES

NOTIFICATION = Inspection Request in writing and require a minimum of 24 hours notice of impending inspection / test.
H - HOLD POINT = As notification point, however work may not proceed beyond this point without acceptance or formal waiver from Inspection
Authority ( Client / Owner )
W - WITNESS = Witness of inspection by Client / Owner and Sub-Contractor may proceed if Client / Owner not appearance at the pointed time.
Witness point shall be given by Notification
SW - SPOT WITNESS = Witness of inspection by Client / Owner and to be done at spot or random ( random sample )
R - REVIEW = Review of verifying certificate / Review a document to ensure compliance with specification/Review of inspection report or proc.
A - APPROVAL = Approval documentation ( Procedure, Work instruction, Inspection report, etc. ) or Control document required to be approved
IR = Issued report or documents required (i.e Inspection Report, Mill Certificate, Fabrication Completed Certificate, Etc.)

Note;
1. Inspection and test items covered by this list and applicable requisition and specifications are TJE's general requirements. If any conflict arise
between this list and individual requisition and specifications, the requirements in individual requisition and specification shall govern.
2. The legend used throughout this list shall have the meaning denoted and can be changed to suit with Client or Owner Comments.

II ABBREVIATIONS
AWS = AMERICAN WELDING SOCIETY NCR = NON CONFORMANCE REPORT RT = RADIOGRAPHY TEST
ASTM = AMERICAN SOCIETY TESTING OF MATERIAL RFI = REQUEST FOR INFORMATION UT = ULTRASONIC TEST
DIN = DEUTCHES INSTITUT FUR NORMUNG MDR = MANUFACTURER'S DATA REPORT PT = PENETRANT TEST
WPS = WELD PROCEDURE SPECIFICATION NDT = NON DESTRUCTIVE TESTING MT = MAGNETIC PART. TEST
PQR = PROCEDURE QUALIFICATION RECORD PWHT = POST WELD HEAT TREATMENT
WQTR = WELDER QUALIFICATION TEST RECORD Proc. = PROCEDURE
N/A = NOT APPLICABLE

III REMARKS
1) Ref. Approval Section of Document.
a : Where there is a Subcontractor element, the Subcontractor involved will sign the approval of the activity.
b : Where there is no Subcontractor element, TJE will sign approval of activity and present to the Client.

2) Inspection and Test Plan (ITP) Status


It is to be understood that the Inspection and Test Plan forms an integeral part of the control/verification documentation.
However, where no other documents are required or exit " The Inspection and Test Plan " only will be understood to be
the control/verification document.
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PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-005
Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 26-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : TRANSFER TOWER INSTALLATION
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT Owner's Rep /
TJE SCED BVI
CRITERIA Engineer
1.0 DOCUMENT REVIEW
1.1 Review all technical specifications, drawing, procedures & work instructions Approved General
1.2 All tech. spec., procedures, work instruction shall be clarified, TJE Management System R R/A W R/A
Instruction, Technical
Manual M-01, Standard
understood and implemented accordingly Specification &
Operating Procedure, Contract
1.3 Finalise deviation, generate new procedure and work instruction Procedures, drawings,
Agreement, Standard & Code
if required etc.
2.0 ERECTION
2.1 Material Receiving Inspection Material Receiving
2.1.1 Verification document; packing list, mill certificates, etc. if required Inspect. Report , OSD W&R SW & R SW & R SW & R
Material Receiving Procedure
2.1.2 Visual (corrosion, damage, bent, etc) & Dimensional check as required (Over, Shortage,
Note : Raise NCR of any Non Comformance Damage) report, NCR
2.2 Foundation Check
2.2.1 Verify civil setting points / datum Installation Procedure of Transfer Tower - R R R R
2.2.2 Chek center line, elevation, anchor bolt location (A-TT-M-TP6-3522) Inspection Report (F1-10) W&R W&R SW & R SW & R
2.3 Initial Preparation (Before Column Installation)
2.3.1 Check hole diameter of column and leveling of packers /shim plate at Installation Procedure of Transfer
Inspection Report (F2-2) W&R W&R SW & R SW & R
each column location Tower (A-TT-M-TP6-3522)
2.3.2 Welding (if any)
- Welding Procedure Specification (WPS/PQR) WPS/PQR W&R SW & R SW & R SW & R
ASME Sec.IX
- Welder Performance Qualification Test (WPQT) WPQTR W&R SW & R SW & R SW & R
2.4 Erection
2.4.1 Check structure for line, level and dimensional as required Installation Procedure of Transfer Inspection Report (F2-2) W&R SW & R SW & R SW & R
2.4.2 Welding fit-up (if any) Tower (A-TT-M-TP6-3522) - SW - - -
2.4.3 Visual inspection (Before, during,after welding) (if any) AWS D1.1 Inspection Report (F1-3) W&R SW & R SW & R SW & R
2.4.4 Check of plumbness / verticality Installation Procedure of Transfer Inspection Report (F2-1) W&R SW & R SW & R SW & R
2.4.5 Bolt Tightening Check (Bolt Pre-tension verification check) Tower (A-TT-M-TP6-3522) Inspection Report (F2-4) W&R SW & R SW & R SW & R
3.0 FINAL INSPECTION
3.1. Check completion installation all accessories and parts of Eqp as per drawing Installation Procedure of
3.2 Make sure that all inspection check list or Quality control Transfer Tower (A-TT-M-TP6- Punch List H H W&R W&R
activities has been meet with client's specification and requirements 3522)
4.0 DOCUMENTATION
All documents dossier required as per contract shall be collected and submitted
to Client and copy for file All Quality Document as
Contract, Tech. Spec., Proc.
4.1. All Inspection as per this ITP has been done & the inspection per Contract (Inspection R
R R R
Reports, RFI, NCR, MDR,
report has already been generated and signed Installation Procedure of Punch List, NDT Report,
Transfer Tower (A-TT-M-TP6- As built Drawings, Etc.)
3522)
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PT.TRUBA JAYA ENGINEERING ITP NO. :I-T-3122-QAQC-005
Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 26-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : TRANSFER TOWER INSTALLATION
INSPECTION ACTIVITIES
REFERENCE All Quality Document as
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE per ContractDOCUMENT
VERIFYING (Inspection Owner's Rep /
TJE SCED BVI
CRITERIA Reports, RFI, NCR, MDR, Engineer
Installation Procedure of Punch List, NDT Report,
4.2 All NCR or any deviation of contract already closed and documented Transfer Tower (A-TT-M-TP6- As built Drawings, Etc.)
4.3 All drawing changes already updated in mark up drawing 3522)
Page 7 of 15
PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-005
Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 26-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : TRANSFER TOWER INSTALLATION
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT Owner's Rep /
TJE SCED BVI
CRITERIA Engineer
1.0 DOCUMENT REVIEW
1.1 Review all technical specifications, drawing, procedures & work instructions
Approved General
1.2 All tech. spec., procedures, work instruction shall be clarified, TJE Management System R R/A W R/A
Instruction, Technical
Manual M-01, Standard
understood and implemented accordingly Specification &
Operating Procedure, Contract
Procedures, drawings,
1.3 Finalise deviation, generate new procedure and work instruction Agreement, Standard & Code
etc.
if required
2.0 ERECTION
2.1 Material Receiving Inspection
Material Receiving
2.1.1 Verification document; packing list, mill certificates, etc. if required Inspect. Report , OSD W&R SW & R SW & R SW & R
Material Receiving Procedure
2.1.2 Visual (corrosion, damage, bent, etc) & Dimensional check as required (Over, Shortage,
Damage) report, NCR
Note : Raise NCR of any Non Comformance
2.2 Foundation Check
2.2.1 Verify civil setting points / datum - R R R R
Installation Procedure of Transfer Tower
2.2.2 Chek center line, elevation, anchor bolt location (A-TT-M-TP6-3522) Inspection Report (F1-10) W&R W&R SW & R SW & R
2.3 Initial Preparation (Before Column Installation)
2.3.1 Check hole diameter of column and leveling of packers /shim plate at Installation Procedure of Transfer
Tower (A-TT-M-TP6-3522)
Inspection Report (F2-2) W&R W&R SW & R SW & R
each column location
2.3.2 Welding (if any)
- Welding Procedure Specification (WPS/PQR) WPS/PQR W&R SW & R SW & R SW & R
ASME Sec.IX
- Welder Performance Qualification Test (WPQT) WPQTR W&R SW & R SW & R SW & R
2.4 Erection
2.4.1 Check structure for line, level and dimensional as required Installation Procedure of Transfer Inspection Report (F2-2) W&R SW & R SW & R SW & R
Tower (A-TT-M-TP6-3522) SW - - -
2.4.2 Welding fit-up (if any) -
2.4.3 Visual inspection (Before, during,after welding) (if any) AWS D1.1 Inspection Report (F1-3) W&R SW & R SW & R SW & R
2.4.4 Check of plumbness / verticality Installation Procedure of Transfer Inspection Report (F2-1) W&R SW & R SW & R SW & R
Tower (A-TT-M-TP6-3522) W&R SW & R SW & R SW & R
2.4.5 Bolt Tightening Check (Bolt Pre-tension verification check) Inspection Report (F2-4)
3.0 FINAL INSPECTION
3.1. Check completion installation all accessories and parts of Eqp as per drawing Installation Procedure of
3.2 Make sure that all inspection check list or Quality control Transfer Tower (A-TT-M-TP6- Punch List H H W&R W&R
3522)
activities has been meet with client's specification and requirements
4.0 DOCUMENTATION
All documents dossier required as per contract shall be collected and submitted
to Client and copy for file Contract, Tech. Spec., Proc.
All Quality Document as
4.1. All Inspection as per this ITP has been done & the inspection per Contract (Inspection R R R R
Reports, RFI, NCR, MDR,
report has already been generated and signed Installation Procedure of Punch List, NDT Report,
4.2 All NCR or any deviation of contract already closed and documented Transfer Tower (A-TT-M-TP6- As built Drawings, Etc.)
3522)
4.3 All drawing changes already updated in mark up drawing
F2-6

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : REF. DWG NO.:
AREA : PSS NO. :

SKETCH

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
WELDING INSPECTION REPORT (WIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : REF. DWG NO. :
AREA : PSS NO. :

Applicable Code :

Welder Result
Line No Joint No Process Thickness Diameter Remarks
Stamp Accepted Rejected

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-10

FIELD INSPECTION REPORT


PLTU 2 BANTEN (2 x 300MW) SCED
FOUNDATION INSPECTION REPORT (FIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-FIR-
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : REF. DWG NO. :
AREA : PSS NO. :

SKETCH

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-2

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
ELEVATION INSPECTION REPORT (EIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : REF. DWG NO. :
AREA : PSS NO. :

E L E V A T I O N (mm)
NO. POSITION RESULT
Design Actual Dev. N
1 0
2 0 1 2 3

3 0
8 4
4 0
5
7 6 5
6

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24
Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR-
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 17-Jun-10
SUBJECT : Column Structur REF. DWG NO. : F5585-T0502-01 rev.3
AREA : TRANSFER TOWER T-102 PSS NO. : 322

DEVIATION (mm) deviation


NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1
2
3
4
5

Tier 1
6
7
8
9
10
11
12

North

West East

South

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-4

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
BOLT TIGHTENING REPORT (BTR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : REF. DWG NO.:
AREA : PSS NO. :

Inspection Result :
VALUE (NM)
NO STRUCTURAL PART NAME SPEC SIZE METHOD RESULT
PLAN ACT

Sketch :

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED TOSHIBA Owner's / Engineer