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WI for FIELD INSPECTION & TEST PLAN (F-ITP)


DOC. NO. : WI-T-3122-QAQC-001

ORIGINATED BY REVIEWED BY APPROVED BY DISTRIBUTION

- CDCC : Original

- All Div. : Copy

- All Dept. : Copy

Irvan Meliala Irvan Meliala Abdullah Rusdi


QAQC Coordinator SMR Site Manager
ISSUED EFFECTIVE
REV. NO. BRIEF OF REVISION
DATE DATE
0 21-Jan-10 21-Jan-10

PMR-001-Form 01
ITP NO. : I-T-3122-QAQC-001
WI for FIELD INSPECTION AND TEST PLAN (F-ITP) Rev. No. : 0
LEGENDS, ABBREVIATIONS, REMARKS OF ITP Date : 16-Feb-10

PROJECT NAME : Tanjung Jati "B" Coal Fired Power Station Unit 3&4 (2x660 MW)
OWNER : PT. Central Java Power
CLIENT : SCJO-Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION :

I LEGEND INSPECTION / SURVEILLANCE CODES

NOTIFICATION = Inspection Request in writing and require a minimum of 24 hours notice of impending inspection / test.
H - HOLD POINT = As notification point, however work may not proceed beyond this point without acceptance or formal waiver from Inspection
Authority ( Client / Owner )
W - WITNESS = Witness of inspection by Client / Owner and Sub-Contractor may proceed if Client / Owner not appearance at the pointed time.
Witness point shall be given by Notification
SW - SPOT WITNESS = Witness of inspection by Client / Owner and to be done at spot or random ( random sample )
R - REVIEW = Review of verifying certificate / Review a document to ensure compliance with specification/Review of inspection report or proc.
A - APPROVAL = Approval documentation ( Procedure, Work instruction, Inspection report, etc. ) or Control document required to be approved
IR = Issued report or documents required (i.e Inspection Report, Mill Certificate, Fabrication Completed Certificate, Etc.)

Note;
1. Inspection and test items covered by this list and applicable requisition and specifications are TJE's general requirements. If any conflict arise
between this list and individual requisition and specifications, the requirements in individual requisition and specification shall govern.
2. The legend used throughout this list shall have the meaning denoted and can be changed to suit with Client or Owner Comments.

II ABBREVIATIONS
AWS = AMERICAN WELDING SOCIETY NCR = NON CONFORMANCE REPORT RT = RADIOGRAPHY TEST
ASTM = AMERICAN SOCIETY TESTING OF MATERIAL RFI = REQUEST FOR INFORMATION UT = ULTRASONIC TEST
DIN = DEUTCHES INSTITUT FUR NORMUNG MDR = MANUFACTURER'S DATA REPORT PT = PENETRANT TEST
WPS = WELD PROCEDURE SPECIFICATION NDT = NON DESTRUCTIVE TESTING MT = MAGNETIC PART. TEST
PQR = PROCEDURE QUALIFICATION RECORD PWHT = POST WELD HEAT TREATMENT
WQTR = WELDER QUALIFICATION TEST RECORD Proc. = PROCEDURE
N/A = NOT APPLICABLE

III REMARKS
1) Ref. Approval Section of Document.
a : Where there is a Subcontractor element, the Subcontractor involved will sign the approval of the activity.
b : Where there is no Subcontractor element, TJE will sign approval of activity and present to the Client.

2) Inspection and Test Plan (ITP) Status


It is to be understood that the Inspection and Test Plan forms an integeral part of the control/verification documentation.
However, where no other documents are required or exit " The Inspection and Test Plan " only will be understood to be
the control/verification document.
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PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-001


Rev. No. : 1
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 12-Mar-10
PROJECT NAME : Tanjung Jati "B" Coal Fired Power Station Unit 3&4 (2x660 MW)
OWNER : PT. Central Java Power
CLIENT : SCJO-Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION
: PAINTING WORK

INSPECTION ACTIVITIES
REFERENCE
No. ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT TJE /or
SCED BVI Owner
CRITERIA Sub-Con
1.0 REVIEW PAINTING SPECIFICATION & PROCEDURE
1.1 Tech. spec.procedures shall be clarified, understood, finalise deviation, generate Standard Operating Procedure, R R/A R/A R
Approved Technical
Document Contract Agreement,
new procedure as required Specification & Procedures
Standard & Code

2.0 MATERIAL RECEIVING INSPECTION


2.1 Visual Check of Paint Material
2.1.1 Brands
2.1.2 Color Code
2.1.3 Material Specification Material Receiving Inspect.
2.1.4 Terms Validity Tech. Spec., Drawing, Proc., Report , OSD (Over, W&R SW & R SW & R SW
Manual Instruction. Shortage, Damage) report,
2.1.5 MSDS
NCR
2.1.6 Packing Container (Can); damage, leak
2.2 Blasting Material (Size, Grade, Type)
Note; If any descripancy or non conformance report shall be reported for desposition
3.0 PREPARATION BEFORE STARTING WORK
3.1 Checking equipment and tool for painting application, inspection, etc.
(Capacity, type, etc.) Tech. Spec., Drawing, Proc.,
3.2 Blasting area and cover protection Manual Instruction. Release Note W&R SW & R SW & R SW
3.3 Prepare permit work for safety if required
4.0 SURFACE PREPARATION
Tech. Spec., Drawing,
4.1 Check of Humidity, Any moisture, Blasting abrasive, Surface temperature, Air for lasting - W SW SW SW
Procedure, Manual Instruction
4.2 Check of Surface Profile of Surface preparation Inspection Report (F1-2) W&R W SW & R SW
5.0 PAINTING APPLICATION
5.1 Painting weather Condition ; Wind, Rain, Temp. & Humidity Tech. Spec., Drawing, - W SW SW SW
5.2 Check of Total Dry Film Thick. Procedure, Manual Instruction Inspection Report (F1-2) W&R W W&A W&A
5.3 Final Visual Inspection - W W W W
5.0 DOCUMENTATION
All documentation/inspection record related with painting shall be Contract, Tech. Spec., Proc. All Inspection Reports, RFI, R R R R
documented and submitted to Client as per Contract Doc. NCR, Etc.
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QUESTIONS

1
F1-2

PAINTING INSPECTION RECORD Report No. :


Date :
Project Name : Tanjung Jati "B" Coal Fired Power Station Unit 3&4 (2x660 MW)
Area :
Line No./Equipment Name :
Drw No./ Spool No. :
PSS NO. :
PAINTING DATA
Painting material for this application Surface preparation
Manufacturer : Metal surface as per spec. :
Type : Inspection Status
Color : Acceptable
Record label data : Not acceptable
Technical data : Inspector Sign

Dry film thickness as per spec./drawing


Prime coat : Application (manufacturer's recommendation)
Intermediate coat : Brush
Finish Coat : Roller
Total thickness : Spray

Coating system to be inspected Workmanship ( Appearance/test )


Prime coat : No drips No sags
Intermediate coat : No runs No pinhole
Finish Coat : Painting Condition
Humidity : Temp. :
Date Inspection : Dew Point :

Description / Inspection Actual (µ)


NO Location B C Average Remark
A

Inspected by,

Participant PT.TJE SCED BVI Owner's Rep / Engineer

Name

Signature

Date
C/Inspection Report form-