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WI for FIELD INSPECTION & TEST PLAN (F-ITP)


DOC. NO. : WI-T-3122-QAQC-FITP-002

ORIGINATED BY REVIEWED BY APPROVED BY DISTRIBUTION

- SDCC : Original

- All Div. : Copy

- All Dept. : Copy

- Client : Copy

Irvan Meliala M. Pramanta A. Rusdi


QAQC Coordinator SMR Site Manager
ISSUED EFFECTIVE
REV. NO. BRIEF OF REVISION
DATE DATE
0 17-Mar-10 17-Mar-10
PMR-001-Form 01
Page 3 of 52

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-008


Rev. No. : 0
FIELD INSPECTION & TEST PLAN (F-ITP)
Date :
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STEEL STRUCTURE FABRICATION AND ERECTION (GENERAL)
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT TJE /or Sub- Owner's Rep /
SCED BVI
CRITERIA Con Engineer
1.0 DOCUMENT REVIEW
1.1 Review all technical specifications, drawing, procedures & work instructions Approved General
1.2 All tech. spec., procedures, work instruction shall be clarified, TJE Management System R R/A R/A R/A
Instruction, Technical
Manual M-01, Standard
understood and implemented accordingly Specification &
Operating Procedure, Contract
1.3 Finalise deviation, generate new procedure and work instruction Procedures, drawings,
Agreement, Standard & Code
if required etc.
2.0 FABRICATION
2.1 Material Receiving Inspection & Storaging
2.1.1 Verification document; packing list, mill certificates, etc. if required Material Receiving
2.1.2 Visual (corrosion, damage, bent, etc) & Dimensional check as required Tech. Spec., Drawing, Proc.,
Inspect. Report , OSD W&R SW & R SW & R SW & R
Gen. Instruction
Note : Raise NCR of any Non Comformance (Over, Shortage,
2.1.3 Classification & Storaging Check; identification & color coding Damage) report, NCR
2.2 Welding Qualification
2.2.1 Welding Procedure Specification (WPS) & Qualification (PQR)
Generate new WPS / PQR if required ASME Sec. IX, AWS D1.1 WPS/PQR W&R W&R W&R W&R
2.2.2 Welder Performance Qualification Test WPQTR W&R W&R W&R W&R
2.3 Fabrication
2.3.1 Check dimensional of marking & Identification before cutting Tech. Spec., Drawing, WPS, - SW SW SW SW
Proc., Gen. Instruction,
2.3.2 Dimensional check during and after cutting - SW SW SW SW
Standard & Code
2.3.3 Fit-up and Dimensional Check (incl.squareness, roundness & straightness) Report / Proc. SW & R SW & R SW & R SW & R
2.3.4 Visual & Dimensional Check After Welding AWS D1.1 Visual Report W&R SW & R SW & R SW & R
2.3.5 NDT as per requirements & Specification (if any) AWS D1.1 NDT Report / Proc. W&R SW & R SW & R SW & R
2.4. Final Inspection (Punch List) & Completion document review
2.4.1 Visual check all of parts of assembly and fabrication already
completed as per drawing
2.4.2 All inspections and testing already done as per ITP and all inspection
reports already generated and signed Tech. Spec., Drawing, Proc., Report (Punch List)
Gen. Instruction H H W&R W&R
2.4.3 All fabricated parts shall be identified with clear identification Completion Cert.
2.4.4 All of NCR or any deviation of contract already closed and documented
2.4.5 Fabrication Completion Cert. of work as per contract shall be provided
Page 4 of 52
PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-008
Rev. No. : 0
FIELD INSPECTION & TEST PLAN (F-ITP)
Date :
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STEEL STRUCTURE FABRICATION AND ERECTION (GENERAL)
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT TJE /or Sub- Owner's Rep /
SCED BVI
CRITERIA Con Engineer
2.5 Packaging / shipping
2.5.1 All of packaging shall be done as per packaging procedure
( Material check, edge protection, etc. ) Tech. Spec., Drawing, Proc., Release Cert./
Gen. Instruction W&R W&R W&R SW & R
2.5.2. Delivery transportation planning, schedule, capacity shall be Packing List
done properly as per requirement
3.0 ERECTION
3.1 Material Receiving Inspection Material Receiving
3.1.1 Verification document; packing list, mill certificates, etc. if required Tech. Spec., Drawing, Proc.,
Inspect. Report , OSD W&R SW & R SW & R SW & R
Gen. Instruction, Standard &
3.1.2 Visual (corrosion, damage, bent, etc) & Dimensional check as required (Over, Shortage,
Code
Note : Raise NCR of any Non Comformance Damage) report, NCR
3.2 Foundation Check
3.2.1 Verify civil setting points / datum Foundation Report W&R W SW & R
Tech. Spec. Drawing, Proc.
3.2.2 Chek center line, elevation, anchor bolt location
3.3 Initial Preparation (Before Column Installation)
3.3.1 Check hole diameter of column and leveling of packers /shim plate at
Tech. Spec. Drawing, Survey/Leveling Report W&R W SW & R SW & R
each column location
3.3.2 Welding (if any)
- Welding Procedure Specification (WPS/PQR) WPS/PQR W&R SW & R SW & R SW & R
ASME Sec.IX
- Welder Performance Qualification Test (WPQT) WPQTR W&R SW & R SW & R SW & R
3.4 Erection
3.4.1 Check structure for line, level and dimensional as required Survey / Dimen. Report W&R SW & R SW & R SW & R
Tech. Spec. Drawing,
3.4.2 Welding fit-up - SW - - -
3.4.3 Visual inspection (Before, during,after welding) AWS D1.1 Visual Report W&R SW & R SW & R SW & R
3.4.4 Check of plumbness / verticality Tech. Spec. Drawing, Plumbness/Alignment R. W&R SW & R SW & R SW & R
3.4.5 Bolt Tightening Check AISC Bolt Tigtheining Report W&R SW & R SW & R SW & R
3.4.6 Final Punch List Inspection (Work completion) Punch List W&R W&R W&R SW & R
- All NCR or outstanding work already closed and completed
5.0 FINAL INSPECTION
5.1. Check completion installation all accessories and parts of Eqp as per drawing Doc. No. IM0401-3.4.1-1 (Stacker
5.2 Make sure that all inspection check list or Quality control Reclaimer Erection & Commisioning Punch List H H W&R W&R
activities has been meet with client's specification and requirements Manual/Mechanical),
4.0 DOCUMENTATION
All documents dossier required as per contract shall be collected and submitted
to Client and copy for file All Quality Document as
4.1. All Inspection as per this ITP has been done & the inspection per Contract (Inspection R
R R R
Contract, Tech. Spec., Proc. Reports, RFI, NCR, MDR,
report has already been generated and signed
Punch List, NDT Report,
As built Drawings, Etc.)
Page 5 of 52

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-008


Rev. No. : 0
FIELD INSPECTION & TEST PLAN (F-ITP)
Date :
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STEEL STRUCTURE FABRICATION AND ERECTION (GENERAL)
INSPECTION ACTIVITIES
REFERENCE All Quality Document as
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING
per ContractDOCUMENT
(Inspection TJE /or Sub- Owner's Rep /
SCED BVI
Contract,CRITERIA
Tech. Spec., Proc. Reports, RFI, NCR, MDR, Con Engineer
Punch List, NDT Report,
4.2 All NCR or any deviation of contract already closed and documented
As built Drawings, Etc.)
4.3 All drawing changes already updated in As built or mark up drawing
Page 6 of 52

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-005


Rev. No. : 0
FIELD INSPECTION & TEST PLAN (F-ITP)
Date : 6-Mar-10
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : TRANSFER TOWER INSTALLATION
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT
TJE SCED BVI
CRITERIA
1.0 DOCUMENT REVIEW
1.1 Review all technical specifications, drawing, procedures & work instructions Approved General
1.2 All tech. spec., procedures, work instruction shall be clarified, TJE Management System R R/A W
Instruction, Technical
Manual M-01, Standard
understood and implemented accordingly Specification &
Operating Procedure, Contract
1.3 Finalise deviation, generate new procedure and work instruction Procedures, drawings,
Agreement, Standard & Code
if required etc.
2.0 ERECTION
2.1 Material Receiving Inspection Material Receiving
2.1.1 Verification document; packing list, mill certificates, etc. if required Tech. Spec., Drawing, Proc.,
Inspect. Report , OSD W&R SW & R SW & R
Gen. Instruction, Standard &
2.1.2 Visual (corrosion, damage, bent, etc) & Dimensional check as required (Over, Shortage,
Code
Note : Raise NCR of any Non Comformance Damage) report, NCR
2.2 Foundation Check
2.2.1 Verify civil setting points / datum - R R R
2.2.2 Chek center line, elevation, anchor bolt location A-TT-M-TP6-3522 Inspection Report (F1-10) W&R W&R SW & R
2.3 Initial Preparation (Before Column Installation)
2.3.1 Check hole diameter of column and leveling of packers /shim plate at
A-TT-M-TP6-3522 Inspection Report (F2-2) W&R W&R SW & R
each column location
2.3.2 Welding (if any)
- Welding Procedure Specification (WPS/PQR) WPS/PQR W&R SW & R SW & R
ASME Sec.IX
- Welder Performance Qualification Test (WPQT) WPQTR W&R SW & R SW & R
2.4 Erection
2.4.1 Check structure for line, level and dimensional as required Inspection Report (F2-2) W&R SW & R SW & R
A-TT-M-TP6-3522
2.4.2 Welding fit-up (if any) - SW - -
2.4.3 Visual inspection (Before, during,after welding) (if any) AWS D1.1 Inspection Report (F1-3) W&R SW & R SW & R
2.4.4 Check of plumbness / verticality Inspection Report (F2-1) W&R SW & R SW & R
A-TT-M-TP6-3522
2.4.5 Bolt Tightening Check (bolt pre-installation verification test) Inspection Report (F2-4) W&R SW & R SW & R
3.0 FINAL INSPECTION
3.1. Check completion installation all accessories and parts of Eqp as per drawing
3.2 Make sure that all inspection check list or Quality control A-TT-M-TP6-3522 Punch List H H W&R
activities has been meet with client's specification and requirements
4.0 DOCUMENTATION
All documents dossier required as per contract shall be collected and submitted
to Client and copy for file Contract, Tech. Spec., Proc. All Quality Document as
4.1. All Inspection as per this ITP has been done & the inspection per Contract (Inspection
R R R
Reports, RFI, NCR, MDR,
report has already been generated and signed
A-TT-M-TP6-3522 Punch List, NDT Report,
4.2 All NCR or any deviation of contract already closed and documented
As built Drawings, Etc.)
4.3 All drawing changes already updated in As built or mark up drawing
F2-6

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-DIR-204
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 1-Jul-10
SUBJECT : MONORAIL CRANE BEAM REF. DWG NO.: F5585-T0104-12E
AREA : TRANSFER TOWER T-104 PSS NO. : 322

SKETCH

ELEVATION max LINEARITY max


POINT POINT
NO PLAN NO ACTUAL DEV. tolerance NO PLAN NO ACTUAL DEV. tolerance
A 17408 A 17406 -2 A 2250 A 2252 2
B 17408 B 17406 -2 B 2250 B 2252 2
C 17408 C 17407 -1 C 2250 C 2251 1

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
WELDING INSPECTION REPORT (WIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-WIR-041
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 9-Jun-10
SUBJECT : Visual inspection welding REF. DWG NO. : F558S-LOT4-C-CL130105
AREA : Transfer Tower T-103 PSS NO. : 322

Applicable Code :

Welder Result
Line No Joint No Process Thickness Diameter Remarks
Stamp Accepted Rejected

TT-103 FW-01 SCED-011 SMAW 20 MM - ACC


TT-103 FW-02 SCED-011 SMAW 20 MM - ACC
TT-103 FW-03 SCED-011 SMAW 20 MM - ACC
TT-103 FW-04 SCED-011 SMAW 20 MM - ACC
TT-103 FW-05 SCED-011 SMAW 20 MM - ACC
TT-103 FW-06 SCED-011 SMAW 20 MM - ACC

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-10

FIELD INSPECTION REPORT


PLTU 2 BANTEN (2 x 300MW) SCED
FOUNDATION INSPECTION REPORT (FIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-FIR-
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : REF. DWG NO. :
AREA : PSS NO. :

SKETCH

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-2

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
ELEVATION INSPECTION REPORT (EIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : REF. DWG NO. :
AREA : PSS NO. :

E L E V A T I O N (mm)
NO. POSITION RESULT
Design Actual Dev. N
1 0
2 0 1 2 3

3 0
8 4
4 0
5
7 6 5
6

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24
Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR- 012
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 11-Jun-10
SUBJECT : Verticality Of Column Transfer Tower T107 REF. DWG NO. : F5485-T0107-01 Rev.b
AREA : TRANSFER TOWER T-107 PSS NO. : 322

DEVIATION (mm) deviation


NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1 T7 1A 5 3 ACC
2 T7 1B 5 2 ACC
3 T7 1A 2 3 ACC
4 T7 1B 1 5 ACC
5

Tier 1
6
7

T7-B
T7-A
N North

West East

South

T7-A
T7-A

T7-1T7-1 T7-2

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-4

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
BOLT TIGHTENING REPORT (BTR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : REF. DWG NO. :
AREA : PSS NO. :

Inspection Result :
VALUE (NM)
NO STRUCTURAL PART NAME SPEC SIZE METHOD RESULT
PLAN ACT

1 MAIN BRACING 10'9 M 20 400 NM 450 NM TORQIE ACC


2 MAIN BRACING 10'9 M 20 400 NM 450 NM TORQIE ACC

3 MAIN BRACING 10'9 M 20 400 NM 450 NM TORQIE ACC

4 MAIN BRACING 10'9 M 20 400 NM 450 NM TORQIE ACC


5 MAIN STRUCTUR 10'9 M 20 400 NM 450 NM TORQIE ACC
6 MAIN STRUCTUR 10'9 M 20 400 NM 450 NM TORQIE ACC

7 MAIN STRUCTUR 10'9 M 20 400 NM 450 NM TORQIE ACC


8 MAIN STRUCTUR 10'9 M 20 400 NM 450 NM TORQIE ACC

33 34

32

31 29 35
30
SKETCH:
36

21 22 23
18 19 20
17
24
16

15 25
26
14
27
2835
77
12 11 10
13
9
4 5

7
6

3 8
2 1

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-4

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
BOLT TIGHTENING REPORT (BTR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-BTR-012
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 04 june 2010
SUBJECT : Inspection of final torqie bolt tightening REF. DWG NO. : F 5585-To103
AREA : Transfer tower T106 PSS NO. : 322

Inspection Result :
VALUE (NM)
NO STRUCTURAL PART NAME SPEC SIZE METHOD RESULT
PLAN ACT

1 MAIN BRACING 10'9 M 20 400 NM 450 NM TORQIE ACC


2 MAIN BRACING 10'9 M 20 400 NM 450 NM TORQIE ACC

3 MAIN BRACING 10'9 M 20 400 NM 450 NM TORQIE ACC

4 MAIN BRACING 10'9 M 20 400 NM 450 NM TORQIE ACC


5 MAIN STRUCTUR 10'9 M 20 400 NM 450 NM TORQIE ACC
6 MAIN STRUCTUR 10'9 M 20 400 NM 450 NM TORQIE ACC

7 MAIN STRUCTUR 10'9 M 20 400 NM 450 NM TORQIE ACC


8 MAIN STRUCTUR 10'9 M 20 400 NM 450 NM TORQIE ACC

31 32
30

29 27 33
28 35
SKETCH: 77
34

20 21
17 18 19
16 22
15
23
14
24
13
25
26
12 11 10

9
4 5

7
6

3 8
2 1

Notes:
Every point we check four bolt for test the torqie…!!!

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
WELDING INSPECTION REPORT (WIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-WIR-041
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 9-Jun-10
SUBJECT : Visual inspection welding REF. DWG NO. : F558S-LOT4-C-CL130105
AREA : Transfer Tower T-103 PSS NO. : 322

Applicable Code :

Welder Result
Line No Joint No Process Thickness Diameter Remarks
Stamp Accepted Rejected

TT-103 FW-01 SCED-011 SMAW 20 MM - ACC


TT-103 FW-02 SCED-011 SMAW 20 MM - ACC
TT-103 FW-03 SCED-011 SMAW 20 MM - ACC
TT-103 FW-04 SCED-011 SMAW 20 MM - ACC
TT-103 FW-05 SCED-011 SMAW 20 MM - ACC
TT-103 FW-06 SCED-011 SMAW 20 MM - ACC

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR- 012
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 11-Jun-10
SUBJECT : Verticality Of Column Transfer Tower T107 REF. DWG NO. : F5485-T0107-01 Rev.b
AREA : TRANSFER TOWER T-107 PSS NO. : 322

DEVIATION (mm) deviation


NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1 T7 1A 5 3 ACC
2 T7 1B 5 2 ACC
3 T7 2A 2 3 ACC
4 T7 2B 1 5 ACC
5

Tier 1
6
7

T7-B
N North

West East

South

T7-A

T7-1 T7-2

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-4

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
BOLT TIGHTENING REPORT (BTR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-BTR-016
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 19 june 2010
SUBJECT : Inspection of final torqie bolt tightening tier-2 REF. DWG NO. : F 5585-T0103-14E
AREA : Transfer tower T103 PSS NO. : 322

Inspection Result :
VALUE (NM)
NO STRUCTURAL PART NAME SPEC SIZE METHOD RESULT
PLAN ACT

1 MAIN BRACING 10'9 M 20 450 NM 450 NM TORQIE ACC


2 MAIN BRACING 10'9 M 20 450 NM 450 NM TORQIE ACC

3 MAIN BRACING 10'9 M 20 450 NM 450 NM TORQIE ACC


4 MAIN BRACING 10'9 M 20 450 NM 450 NM TORQIE ACC
5 MAIN STRUCTUR 10'9 M 20 450 NM 450 NM TORQIE ACC
6 MAIN STRUCTUR 10'9 M 20 450 NM 450 NM TORQIE ACC

7 MAIN STRUCTUR 10'9 M 20 450 NM 450 NM TORQIE ACC


8 MAIN STRUCTUR 10'9 M 20 450 NM 450 NM TORQIE ACC

11
10 12
13
9 14

SKETCH: N
8 5
15
4 7
16

6
2
1

Notes:

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR- 014
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 25-Jun-10
SUBJECT : Verticality Of Column Crusher building Tier-1 REF. DWG NO. : F5585-m0301-14
AREA : CRUSHER BUILDING TIER-1 PSS NO. : 322

DEVIATION (mm)
deviation
NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1 CH-1A 2 - - 1
2 CH-1B 4 - - 10
3 CH-1C - 1 - 1
4 CH-1D - 3 - 1
5 CH-1E 5 - - 5
6 CH-2A 2 7 - -

Tier 1
7 CH-2B - 5 - -
8 CH-2C - - - 2
9 CH-2D 6 - - -
10 CH-2E 5 3 - -
11 CH-3A 2 - - -
12 CH-3B 2 - 8 -
13 CH-3C 3 - 3 -
14 CH-3D 4 - 3 -
North
15 CH-3E - 1 2 -

CH-E
West East

CH-D N
South

CH-C

CH-B

CH-A

CH-1 CH-2 CH-3


Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
WELDING INSPECTION REPORT (WIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-WIR-041
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 9-Jun-10
SUBJECT : Monorail beam crane REF. DWG NO. : 1KV-006-257. REV.E
AREA : Transfer Tower T-103 PSS NO. : 322

Applicable Code :

Welder Result
Line No Joint No Process Thickness Diameter Remarks
Stamp Accepted Rejected

TT-103 FW-01 SCED-011 SMAW 11 MM - ACC


TT-103 FW-02 SCED-011 SMAW 11 MM - ACC
TT-103 FW-03 SCED-011 SMAW 11 MM - ACC

SKETCH:

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


B F2-6

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-DIR-239
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 13-Jul-10
SUBJECT : MONORAIL CRANE BEAM REF. DWG NO.: F5585-T0104-12E
AREA : TRANSFER TOWER T-103 PSS NO. : 322

SKETCH
N
V

A A A

###
A A
F E D C B A

A A A A
4 3 2 1
MSL: 19750

ELEVATION max LINEARITY max


POINT POINT
NO PLAN NO ACTUAL DEV. tolerance NO PLAN NO ACTUAL DEV. tolerance
A 19750 A 19750 0 1 4750 A 4751 1
B 19750 B 19741 -9 2 4750 B 4754 4
C 19750 C 19733 -17 3 4750 C 4751 1
D 19750 D 19733 -17 4 4750 D 4751 1
E 19750 E 19739 -11
F 19750 F 19750 0

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-6

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-DIR-240
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 12-Jul-10
SUBJECT : MONORAIL CRANE BEAM REF. DWG NO.: F5585-T0104-12E
AREA : TRANSFER TOWER T-106 PSS NO. : 322

SKETCH
N
V
6 5 4 1
A 3 2
MSL+14800

2
0 B
0
0 8 877.5
7 `
7 MSL:+14880
5 C
877.5

ELEVATION max LINEARITY max


POINT POINT
NO PLAN NO ACTUAL DEV. tolerance NO PLAN NO ACTUAL DEV. tolerance
1 14800 1 14796 4 1 2000 1 2010 10
2 14800 2 14787 13 2 2000 2 2009 9
3 14800 3 14789 11 3 2000 3 2007 7
4 14800 4 14785 15 4 2000 4 2005 5
5 14800 5 14792 8 5 2000 5 2000 0
A 6 14800 6 14801 -1 A

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-6

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-DIR-241
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 12-Jul-10
SUBJECT : MONORAIL CRANE BEAM REF. DWG NO.: F5585-T0104-12E
AREA : TRANSFER TOWER T-106 PSS NO. : 322

SKETCH
N
V

A MSL+14800

2 4 3 2 1
0 B
0
0 8 877.5
7 `
7 MSL:+14880
5 C
877.5

ELEVATION max LINEARITY max


POINT POINT
NO PLAN NO ACTUAL DEV. tolerance NO PLAN NO ACTUAL DEV. tolerance
1 14880 1 14876 4 1 877.5 1 875.5 -2
2 14880 2 14876 4 2 877.5 2 875.5 -2
3 14880 3 14866 14 3 877.5 3 876.5 -1
4 14880 4 14866 14 4 877.5 4 883 5.5
5 877.5 5 885 7.5
B B

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-6

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-DIR-242
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : MONORAIL CRANE BEAM REF. DWG NO.: F5585-T0104-12E
AREA : TRANSFER TOWER T-106 PSS NO. : 322

SKETCH
N
V

A MSL+14800

2
0 B
0
0 8 877.5
7 `
7 MSL:+14880
5 C
877.5

4 3 2 1

ELEVATION max LINEARITY max


POINT POINT
NO PLAN NO ACTUAL DEV. tolerance NO PLAN NO ACTUAL DEV. tolerance
1 14880 1 14875 -5 1 877.5 1 874.5 -3
2 14880 2 14869.5 -10.5 2 877.5 2 874.5 -3
3 14880 3 14866 -14 3 877.5 3 874.5 -3
4 14880 4 14864.5 -15.5 4 877.5 4 878.5 1

C C

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-2

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
ELEVATION INSPECTION REPORT (EIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : REF. DWG NO. :
AREA : PSS NO. :

NO.

1 2

4 3
Top Elev. of Padding

ELEVATION ELEVATION
MAX MAX
NO DEV. TOERANCE
NO DEV. TOLERANCE
PLAN ACTUAL PLAN ACTUAL

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-6

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-DIR-274
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 31-Jul-10
SUBJECT : MONORAIL CRANE BEAM REF. DWG NO.: F5585-T0104-12E
AREA : TRANSFER TOWER T-103 PSS NO. : 322

SKETCH
N
V

A A

###
A A
D C B A

A A A A
4 3 2 1
MSL: 19750

ELEVATION max LINEARITY max


POINT POINT
NO PLAN NO ACTUAL DEV. tolerance NO PLAN NO ACTUAL DEV. tolerance
A 19750 A 19741 -9 1 4750 A 4751 1
B 19750 B 19738 -12 2 4750 B 4754 4
C 19750 C 19737 -13 3 4750 C 4751 1
D 19750 D 19740 -10 4 4750 D 4751 1

±10MM

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR- 012
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 2-Aug-10
SUBJECT : VERTICALITY OF COLUMN TRANSFER TOWER T-107 REF. DWG NO. : F5485-T0107-01 Rev.b
AREA : TRANSFER TOWER T-107 (TIER 2) PSS NO. : 322

DEVIATION (mm) deviation


NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1 T7-1A 1 - 5.5 - ACC
2 T7-1B - 6 - 4 ACC
3 T7-2A 6 - 2 - ACC
4 T7-2B 5 - 8 ACC

Tier 1
N

T7-B
North

West East

South

T7-A

T7-1 T7-2

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
FIT-UP INSPECTION REPORT (FIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-FIR-141
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 31-Jul-10
SUBJECT : MONO RAIL BEAM CRANE REF. DWG NO.: F5585-T0102-11E2
AREA : TRANSFER TOWER T-102 PSS NO. : 322

SKETCH
N
V

B ` DETAIL "A"

POINT JOIN NO
THICKNESS RESULT REMARKS
TF 01 12 mm ACC
A WEB 02 12 mm ACC
BF 03 12 mm ACC
TF 01 12 mm ACC
B WEB 02 12 mm ACC
BF 03 12 mm ACC

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR- 027
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 6-Aug-10
SUBJECT : COLUMN OF STAIR CASE CRUSHER BUILDING REF. DWG NO. : F5485-N0411-02 rev 4
AREA : CRUSHER BUILDING PSS NO. : 322

DEVIATION (mm) deviation


NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1 C1-4C 5 - - 1 ACC
2 C1-4D 1 - - 1 ACC
3 C1-5C 6 - 5 - ACC
4 C1-5D - - - - ACC

Tier 1
COAL CRUSHER BUILDING

C1-D
North

West East

South

C1-C

C1-4 C1-5

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
WELDING VISUAL INSPECTION REPORT (WIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-FIR-141
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 10-Aug-10
SUBJECT : MONO RAIL BEAM CRANE REF. DWG NO.: F5585-T0102-11E2
AREA : TRANSFER TOWER T-102 PSS NO. : 322

SKETCH

V
N

B ` DETAIL "A"

Welder Result
Line No Joint No Process Thickness Diameter Remarks
Stamp Accepted Rejected
TF-01 SCED-009 SMAW 12 MM - ACC -
A WEB-02 SCED-009 SMAW 12 MM - ACC -
BF-03 SCED-009 SMAW 12 MM - ACC -
TF-01 SCED-009 SMAW 12 MM - ACC -
B WEB-02 SCED-009 SMAW 12 MM - ACC -
BF-03 SCED-009 SMAW 12 MM - ACC -

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR- 014
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 12-Aug-10
SUBJECT : Verticality Of Column Crusher building Tier-2 REF. DWG NO. : F5585-N0411-02 rev. 4
AREA : CRUSHER BUILDING PSS NO. : 322

DEVIATION (mm)
deviation
NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1 CH-1A - - - 3
2 CH-1B - 5 - 5
3 CH-1C - - 5 -
4 CH-1D - 3 4 -
5 CH-1E - 7 - 5.5
6 CH-2A 7 - 4 -

Tier 1
7 CH-2B 5 - 5 -
8 CH-2C 1 - - 1
9 CH-2D - 2 - 4
10 CH-2E - 3 5 -
11 CH-3A - - 5 -
12 CH-3B 3 - - 5
13 CH-3C - - - -
14 CH-3D - 7 1 -
North
15 CH-3E - 5 3 -

CH-E
West East

CH-D N
South

CH-C

CH-B

CH-A

CH-1 CH-2 CH-3


Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR- 031
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 27-Aug-10
SUBJECT : COLUMN OF DUST COLLECTION CRUSHER BUILDING REF. DWG NO. : F5485-N0411-05 Rev.4
AREA : CRUSHER BUILDING PSS NO. : 322

DEVIATION (mm) deviation


NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1 D-J-1-1 5 - 2 - ACC
2 D-J-1-2 - 4 5 - ACC
3 D-J-1-3 1 - - 6 ACC
4 D-J-1-4 - 5 5 - ACC

Tier 1
D-J-1/2 D-J-1/4

North

West East

South

D-J-1/1 D-J-1/3

COAL CRUSHER BUILDING

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)

OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR- 032


CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 25-Aug-10
SUBJECT : COLUMN OF TRANSFER TOWER (tier-1) REF. DWG NO. : F5585-T0501-03
AREA : TRANSFER TOWER TT-101 PSS NO. : 322

DEVIATION (mm)
deviation
NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1 T1-1 A 2 - - 2 ACC
2 T1-1-B - 2 4 - ACC
3 T1-2-A 2 - - - ACC
4 T1-2-B - - - - ACC

Tier 1
T1-2 A
T1-2 B

C-101

T1-1 A

T1-1 B

CENTER CONVERYOR C-102


Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR- 036
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 10-0CT-2010
SUBJECT : COLUMN OF TRANSFER TOWER (tier-2) REF. DWG NO. : F5585-T0501-03
AREA : TRANSFER TOWER TT-101 PSS NO. : 322

DEVIATION (mm) deviation


NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1 T1-1 A 1 - 5 -
2 T1-1-B - 2 - -
3 T1-2-A 5 - 3 -
4 T1-2-B - - 2

Tier 1
T1-2 A
T1-2 B

North

C-101

West East
T1-1 A

T1-1 B

South

CENTER CONVERYOR C-102


Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR-037
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 7-Oct-10
SUBJECT : Verticality Of Column Crusher building Tier-3 REF. DWG NO. : F5585-M0301-04
AREA : CRUSHER BUILDING PSS NO. : 322

DEVIATION (mm)
deviation
NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1 CH-1A 4 - 2 -
2 CH-1B - 9 - 6
3 CH-1C - 5 3 -
4 CH-1D - 3 - 1
5 CH-1E 9 - - 5
6 CH-2A - 5 - 2

Tier 1
7 CH-2B - 2 - 10
8 CH-2C - - - -
9 CH-2D - 3 - 3
10 CH-2E - 7 - -
11 CH-3A 5 - - -
12 CH-3B - 5 - -
13 CH-3C - 2 - 6
14 CH-3D - 4 - -
North
15 CH-3E 1 - - 4

CH-E
West East

CH-D N
South

CH-C

CH-B

CH-A

CH-1 CH-2 CH-3


Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR-038
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 13-Oct-10
SUBJECT : Verticality Of Column Crusher building Tier-4 REF. DWG NO. : F5585-N0411-07
AREA : CRUSHER BUILDING PSS NO. : 322

DEVIATION (mm)
deviation
NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1 CH-1A - 4 7 -
2 CH-1B - 4 8 -
3 CH-1C - - - -
4 CH-1D - 2 2 -
5 CH-1E 10 - - 3
6 CH-2A 1 - 5 -

Tier 1
7 CH-2B - - - -
8 CH-2C - - - -
9 CH-2D - - - -
10 CH-2E 5 - 4 -
11 CH-3A - 2 - 3
12 CH-3B - 3 7 -
13 CH-3C - - - -
14 CH-3D - 2 8 -
North
15 CH-3E - 2 1 -

CH-E
West East

CH-D N
South

CH-C

CH-B

CH-A

CH-1 CH-2 CH-3


Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-4

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
BOLT TIGHTENING REPORT (BTR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-BTR-083
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 19-OCT-2010
SUBJECT : Inspection of final torqie bolt tightening REF. DWG NO. : F5585-T0501-01 Rev.3
AREA : Transfer tower T-101 (Tier 01-02) PSS NO. : 322

Inspection Result :
VALUE (NM)
NO STRUCTURAL PART NAME SPEC SIZE METHOD RESULT
PLAN ACT

1 MAIN BRACING 10'9 M 20 400 NM 400 NM TORQIE ACC


2 MAIN BRACING 10'9 M 20 400 NM 400 NM TORQIE ACC

3 MAIN BRACING 10'9 M 20 400 NM 400 NM TORQIE ACC

4 MAIN BRACING 10'9 M 20 400 NM 400 NM TORQIE ACC


5 MAIN STRUCTUR 10'9 M 20 400 NM 400 NM TORQIE ACC
6 MAIN STRUCTUR 10'9 M 20 400 NM 400 NM TORQIE ACC

7 MAIN STRUCTUR 10'9 M 20 400 NM 400 NM TORQIE ACC


8 MAIN STRUCTUR 10'9 M 20 400 NM 400 NM TORQIE ACC

31 32
30

29 27 33
28 35
SKETCH: 77
34

20 21
17 18 19
16 22
15
23
14
24
13
25
26
12 11 10

9
4 5

7
6

3 8
2 1

Notes:
Every point we check random, carried out four bolt for test the torqie use 400nm…!!!

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-4

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
BOLT TIGHTENING REPORT (BTR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-BTR-090
CLIENT : SUMITOMO CORPORATION ERECTION DIVISIO DATE : 25-OCT-2010
SUBJECT : Inspection of final torqie bolt tightening REF. DWG NO. : F5585-T0107-01
AREA : Transfer tower T-107 (Tier-1) PSS NO. : 322

Inspection Result :
VALUE (NM)
NO STRUCTURAL PART NAME SPEC SIZE METHOD RESULT
PLAN ACT

1 MAIN BRACING 10'9 M 20 420 NM 420 NM TORQIE ACC


2 MAIN BRACING 10'9 M 20 420 NM 420 NM TORQIE ACC

3 MAIN BRACING 10'9 M 20 420 NM 420 NM TORQIE ACC

4 MAIN BRACING 10'9 M 20 420 NM 420 NM TORQIE ACC


5 MAIN STRUCTUR 10'9 M 20 420 NM 420 NM TORQIE ACC
6 MAIN STRUCTUR 10'9 M 20 420 NM 420 NM TORQIE ACC

7 MAIN STRUCTUR 10'9 M 20 420 NM 420 NM TORQIE ACC


8 MAIN STRUCTUR 10'9 M 20 420 NM 420 NM TORQIE ACC

SKETCH:

20 21
17 18 19
16 22
15
23
14
24
13
25
26
12 11 10

9
4 5

7
6

3 8
2 1

Notes:
Every point we check random, carried out four bolt for test the torqie use 420nm…!!!

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR-
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 09/NOV/2010
SUBJECT : Collumn of take up tower grafity converyor C-105A REF. DWG NO. :
AREA : CONVERYOR C-105 A (south side) PSS NO. : 322

DEVIATION (mm) deviation


NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1
2
3
4

Tier 1
center line C-105 A

North

West East

South

Take up tower grafity

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
WELDING VISUAL INSPECTION REPORT (WIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-WIR-411
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 20-Nov-10
SUBJECT : MONORAIL BEAM CRANE REF. DWG NO.: F5585-T0101-11E-2 Rev.A
AREA : TRANSFER TOWER T-101 PSS NO. : 322

SKETCH

V
N

B ` DETAIL "A"

Welder Result
Line No Joint No Process Thickness Diameter Remarks
Stamp Accepted Rejected
TF-01 SCED-W-081 SMAW 12 MM - ACC -
A WEB-02 SCED-W-081 SMAW 12 MM - ACC -
BF-03 SCED-W-081 SMAW 12 MM - ACC -
TF-01 SCED-W-081 SMAW 12 MM - ACC -
B WEB-02 SCED-W-081 SMAW 12 MM - ACC -
BF-03 SCED-W-081 SMAW 12 MM - ACC -

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR-053
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 1-Dec-2010
SUBJECT : Collumn of take-up tower grafity converyor C-102 A/B REF. DWG NO. : F558S-M0402-28 Rev.3
AREA : CONVERYOR C-102 A/B PSS NO. : 322

DEVIATION (mm) deviation


NO. COLLUMN NO Vertical Degree Center Line RESULT
North South West East e1 e2
1 C4-1 4 - - 8
2 C4-2 - 3 - 9
3 C4-3 3 - - 9
4 C4-4 - 2 - 8
5 C4-5 - 1 - 5

Tier 1
6 C4-6 - 5 - 9
7 C4-7 1 - - 3
8 C4-8 4 - 2 -

N
C4-8 C4-7 C4-4 C4-3

North

West East

C4-6 C4-5 C4-2 C4-1


South

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR-054
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 10-Dec-2010
SUBJECT : Collumn of take up tower grafity converyor C-105B REF. DWG NO. : F558S-M0405-15
AREA : CONVERYOR C-105 B (south side) PSS NO. : 322

VERTICALITY deviation
NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1 C1 1 3 - -
2 C2 2 - 5 -
3 C3 - 3 - 2
4 C4 - C3
center line C-105C4
B 5 - 6

Tier 1
LEVELING
NO DEV REMARKS
PLAN ACTUAL
1 3650 3650 0
2 3650 3651 1
3 3650 3651 1
West
4 3650 3650 0

North

N
C2 C1 west East
Take up tower grafity

South

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-6

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-DIR-684
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 16-Nov-2010
SUBJECT : MONORAIL BEAM CRANE REF. DWG NO.: F558s-T0101-11E-2 Rev.A
AREA : TRANSFER TOWER T-101 PSS NO. : 322

SKETCH

V
N

A 2 6 5 4 3 2 1
0
0
0

2
0
0
0 `
B 6 5 4 3 2 1
MSL BOS:+17650
A
1,3

2,4
1,2= EAST
VIEW 'A'
LEVELING LINEARITY max
POINT POINT
NO PLAN ACTUAL DEV. NO PLAN NO ACTUAL DEV. tolerance
1 17650 17564 -86 1 2000 1 2009
2
2 17650 17565 -85 2 2000 2 2007
3 17650 17565 -85 A 3 2000 3 2007
0
A 4 17650 17568 -82 4 2000 4 2007
5 17650 17569 -81
6 17650 17569 -81 1 2000 1 2007
2
2 2000 2 2005
1 17650 17564 -86 3 2000 3 2005
2
2 17650 17564 -86 B 4 2000 4 2003
3 17650 17564 -86
B 4 17650 17565 -85
5 17650 17566 -84
6 17650 17570 -80

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F1-3

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
FIT-UP INSPECTION REPORT (FIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-FIR-656
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 16-Nov-10
SUBJECT : MONORAIL BEAM CRANE REF. DWG NO.: F5585-T0101-11E-2 Rev.A
AREA : TRANSFER TOWER T-101 PSS NO. : 322

SKETCH

V
N

B ` DETAIL "A"

Welder Result
Line No Joint No Process Thickness Diameter Remarks
Stamp Accepted Rejected
TF-01 - - 12 MM - ACC - 100% PENETRANT TEST
A WEB-02 - - 12 MM - ACC - 100% PENETRANT TEST
BF-03 - - 12 MM - ACC - 100% PENETRANT TEST
TF-01 - - 12 MM - ACC - 100% PENETRANT TEST
B WEB-02 - - 12 MM - ACC - 100% PENETRANT TEST
BF-03 - - 12 MM - ACC - 100% PENETRANT TEST

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR-066
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 30-Dec-2010
SUBJECT : Collumn of take-up tower grafity converyor C-101 A/B REF. DWG NO. : F558S-M0401-04 Rev.6
AREA : CONVERYOR C-101 A/B PSS NO. : 322

DEVIATION (mm) deviation


NO. COLLUMN NO Vertical Degree Center Line RESULT

COLLUMN GRAFITY TAKE-UP


North South West East e1 e2
1 C4-1 2 - 8 -
2 C4-2 - 3 8 -
3 C4-3 1 - 8 -
4 C4-4 - 6 5 -
5 C4-5 - 6 - 9
6 C4-6 8 - - 7
7 C4-7 1 - 3 -
8 C4-8 - 3 - 5

C4-8 C4-7 C4-4 C4-3

B A

C4-6 C4-5 C4-2 C4-1

Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR- 067
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 5-Jan-11
SUBJECT : VERTICALITY OF COLUMN TRANSFER TOWER T-109 REF. DWG NO. : F5585-T0109-15E-1
AREA : TRANSFER TOWER T-109 (TIER-5) PSS NO. : 322

DEVIATION (mm) deviation


NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1 T9-1A 3 - - 3 ACC
2 T9-1B 9 - 9 - ACC
3 T9-2A - 3 - 6 ACC
4 T9-2B - 3 2 - ACC

Tier 5
N

North
T9-B

West

South

T9-A

T9-1 T9-2

Notes. Total lenght of collumn from bottom to top of tier-5 is 40.0000

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


F2-1

FIELD INSPECTION REPORT


Tanjung Jati "B" Coal-Fired 2x660 MW SCED
WELDING VISUAL INSPECTION REPORT (WIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-WIR-
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 7-Jan-2011
SUBJECT : Collumn of take-up tower grafity converyor C-101 A/B REF. DWG NO. : F558S-M0401-04 Rev.6
AREA : CONVERYOR C-101 A/B PSS NO. : 322

LINE NO JOIN NO WELDER STAMP THICKNES PROCES RESULT REMARKS


JOINT-01 SCED-W- 12mm SMAW ACC
JOINT-02 SCED-W- 12mm SMAW ACC
A
JOINT-03 SCED-W- 12mm SMAW ACC
JOINT-04 SCED-W- 12mm SMAW ACC
JOINT-05 SCED-W- 12mm SMAW ACC
JOINT-06 SCED-W- 12mm SMAW ACC
B
JOINT-07 SCED-W- 12mm SMAW ACC
JOINT-08 SCED-W- 12mm SMAW ACC

JT-08 JT-07 JT-04 JT-03

VIEW "A"

B A

West

JT-06 JT-05 JT-02 JT-01

South North

East

16

DETAIL "A"
Notes.

Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer


FIELD INSPECTION REPORT
Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
MAGNETIC PARTICLE EXAMINATION REPORT (MT)
OWNER : PT.CENTRAL JAVA POWER REPORT NO. : R-EQU-MT-016
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 7-Jan-2011
SUBJECT : TAKE-UP TOWER GRAFITY REF. DWG NO. : F558S-M0401-04 Rev.6
AREA : CONVERYOR C-101 A/B PSS NO. : 322

EQUIPMENT PARTICLES

Brand name : COUNTER PROBE YOKE Brand name : MAGNAFLUX


Serial number : 5602 WET √ DRY
Leg. Specing Utilized : 6 Batch No. : 090602 BBE
Current : 1.8 amps AC √ DC Color : BLACK

Acceptance Standard : AWS D1.1 Component Temperature : AMBIENT

EXAMINATION WELD/AREA: WELDING JOINT COLLUMN TO EMBEDED PLAT

PART/WELDING JOINT NO. DESCRIPTION/REMARKS ACCEPTED REJECTED


JOINT-01 A √ -
JOINT-02 A √ -
JOINT-03 A √ -
JOINT-04 A 100% MT FOR FILLET √ -
JOINT-05 B WELDING √ -
JOINT-06 B √ -
JOINT-07 B √ -
JOINT-08 B √ -

NOTE: "A" FOR CONVERYOR C-101 A & "B" FOR CONVERYOR C-101 B

SKETCH :

JT-08 JT-07 JT-04 JT-03

VIEW "A"

B A
16

JT-06 JT-05 JT-02 JT-01 DETAIL "A"

Examiner & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer