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FIELD INSPECTION REPORT

Tanjung Jati "B" Coal-Fired 2x660 MW


SCED
SPLICING INSPECTION REPORT
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-MECH-SIR-
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION REF. DWG NO. : F5585-T0201-01
SUBJECT : BELT SPLICING (C-101B) INSPECTION DATE OF INSPECTION : 9 October 2010
JOINT NO. : 1 AREA : CONVERYOR C-101B
FORM NO. : F-2 PSS NO. : 322

Belt Specification

Section A Section B

Splice Data
Brand : YINHE DEPREUX RUBBER Brand : YINHE DEPREUX RUBBER
Belt Type : ST 1000 Belt Type : ST 1000
Belt Length : 1400 mm Belt Length : 1400 mm
Cord O : 4 mm Cord O : 4 mm
No. of Cord : 111 pcs No. of Cord : 111 pcs
Top Cover : 6.0 mm Top Cover : 6.0 mm
Bottom Cover : 6.0 mm Bottom Cover : 6.0 mm
Total Thickness : 16 mm Total Thickness : 16 mm

Material Thickness / Dimension Supplied By Code Expired Date


Top cover 6 mm Rema Tip-Top 538 0506 May-11
Bottom Cover 6 mm Rema Tip-Top 538 0505 May-11
Tie Gum 2 mm Rema Tip-Top 538 0907 May-11
Filler Rubber 2x 8 mm Rema Tip-Top 529 7777 Sep-11
Top cover Strip − − − −
Bottom Cover Strip − − − −
Cement ( SC 2000 / STL ) 7 cen Rema Tip-Top 538 1951 August 2011
Wire Solution − − − −
Solvent 3 cen Rema Tip-Top 595 9022 August 2011

Splicing / Repair Detail

Sketch Data
Total Step : 1 Step
Step Length : mm
Splice Length : 900 mm
Direction of Belt Conveyor running Bias Length : 420 mm
Bias Angle : 22 °

A B C D

E F G H

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FIELD INSPECTION REPORT
Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
SPLICING INSPECTION REPORT
Inspection Record
Before After Splicing / Repair
Description Section A Section B Section A Section B Splicing/Repair Area Remark
Center Belt 700 700 700 700
Thickness A 16 16 16 16
B 16 16 16 16
C 16 16 16 16
D 16 16 16 16
Hardness (for Steel cord) E 77 77 60 60
F 77 77 76 76
G 75 75 75 75
H 75 75 61 61
Curing Time Report
Top Cover Bottom Cover
Time Temp. (0C) Press.(Psi) Temp. (0C) Press.(Psi) Remark
1. 17:00:00 33 70 33 70
2 . 5:10:00 PM 59 70 59 70
3 . 5:15:00 PM 75 70 75 70
4 . 5:20:00 PM 96 90 96 90
5 . 5:25:00 PM 115 100 115 100
6 . 5:30:00 PM 130 130 130 130
7 . 5:35:00 PM 145 150 145 150
8.
9.
10 .
11 .
12 .
13 .
14 .
15 .
Start of Vulcanizing : 17:00:00 Date : 9 October 2010
Start of Curring Time * : 17:35:00 Date : 9 October 2010
Finish of Curring Time : 19:30:00 Date : 9 October 2010
Time of Opening Platen : 08:30:00 Date : 10 October 2010
Temp. of Opening Platen : 30 0
C
Finishing
Width : Ok Thickness : OK
Alignment : Ok Porosity : NO
Bubbles : NO Buffing : NO
Bulges : NO Cleaning : OK

Remark :
* Installation of Material conducted on Night Time
* Curing Time by Natural Cooling

Checked, Witnessed & Checked, Witnessed &


Prepared & Inspected by Reviewed/Approved by,
Approved by, Approved by,

PT. Supra Bakti PT. TJE SCED BVI Owner's / Engineer


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SPLICING INSPECTION REPORT

CUSTUMER : PT. TRUBA JAYA ENGINEERING DATE OF INSPECTION : 10/9/2010


LOCATION : UNIT 3-4 PROJECT SPK/PO No. :
PLANT AREA : TJB CONVEYOR No. : BC 101 B
JOINT NO. : 1 AREA : COAL HANDLING

Belt Specification

Section A Section B

Splice Data
Brand : YINHE DEPREUX RUBBER Brand : YINHE DEPREUX RUBBER
Belt Type : ST 1000 Belt Type : ST 1000
Belt Length : 1400 mm Belt Length : 1400 mm
Cord O : 4 mm Cord O : 4 mm
No. of Cord : 111 pcs No. of Cord : 111 pcs
Top Cover : 6.0 mm Top Cover : 6.0 mm
Bottom Cover : 6.0 mm Bottom Cover : 6.0 mm
Total Thickness : 16 mm Total Thickness : 16 mm

Material Thickness / Dimension Supplied By Code Expired Date


Top cover 6 mm Rema Tip-Top 538 0506 May-11
Bottom Cover 6 mm Rema Tip-Top 538 0505 May-11
Tie Gum 2 mm Rema Tip-Top 538 0907 May-11
Filler Rubber 2x 8 mm Rema Tip-Top 529 7777 Sep-11
Top cover Strip − − − −
Bottom Cover Strip − − − −
Cement ( SC 2000 / STL ) 7 cen Rema Tip-Top 538 1951 August 2011
Wire Solution − − − −
Solvent 3 cen Rema Tip-Top 595 9022 August 2011

Splicing / Repair Detail

Sketch Data
Total Step : 1 Step
Step Length : mm
Splice Length : 900 mm
Bias Length : 420 mm
Direction of Belt Conveyor running Bias Angle : 22 °

A B C D

E F G H

Sheet 1 of 2
SPLICING INSPECTION REPORT

Inspection Record
Before After Splicing / Repair
Description Section A Section B Section A Section B Splicing/Repair Area Remark
Center Belt 700 700 700 700
Thickness A 16 16 16 16
B 16 16 16 16
C 16 16 16 16
D 16 16 16 16
Hardness (for Steel cord) E 77 77 60 60
F 77 77 76 76
G 75 75 75 75
H 75 75 61 61
Curing Time Report
Top Cover Bottom Cover
Time Temp. (0C) Press.(Psi) Temp. (0C) Press.(Psi) Remark
1 . 17:00:00 33 70 33 70
2 . 5:10:00 PM 59 70 59 70
3 . 5:15:00 PM 75 70 75 70
4 . 5:20:00 PM 96 90 96 90
5 . 5:25:00 PM 115 100 115 100
6 . 5:30:00 PM 130 130 130 130
7 . 5:35:00 PM 145 150 145 150
8 .
9 .
10 .
11 .
12 .
13 .
14 .
15 .
Start of Vulcanizing : 17:00:00 Date : 9 October 2010
Start of Curring Time * : 17:35:00 Date : 9 October 2010
Finish of Curring Time : 19:30:00 Date : 9 October 2010
Time of Opening Platen : 08:30:00 Date : 10 October 2010
Temp. of Opening Platen : 30 0
C
Finishing
Width : Ok Thickness : OK
Alignment : Ok Porosity : NO
Bubbles : NO Buffing : NO
Bulges : NO Cleaning : OK

Remark :
* Installation of Material conducted on Night Time
* Curing Time by Natural Cooling
PT. TRUBA JAYA ENGINEERING PT. SUPRABAKTI MANDIRI
Withness / Approved by Inspection by Approvel by

Date : Date : Date :


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SPLICING INSPECTION REPORT

SITE PICTURE

BEFORE SPLICING

SPLICING PROCCES

AFTER SPLICING
SPLICING INSPECTION REPORT

Sheet 1 of 2