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PETROCON

Engineers &
Consultants

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About us
PEC was established in year 2011 to meet the growing demand for quality Detailed
Engineering in India and Abroad. Committed to provide solutions effectively in terms of
cost, time management and quality of services, We’re able to meet client’s satisfaction
and achieve our long term goals.

Our strong and dynamic team of qualified engineers with dedicated leaders strengthens
our reach to accomplish challenges in various industries and offer wide range of services.

Business Motto
“ Establish globally as a reputed organization, by applying our proven
methods of building long term relationship and advancing towards
better solutions”

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Why Petrocon?
Our commitment in advancement of technologies and maintaining the trend, by adopting
the change based on requirement and demand of market in concern with optimized
solutions in the field of engineering.

We keep ourselves updated with the latest software databases and their tools. Our
technocrats are highly adaptive and quick in forecasting the advantages of latest software.
Our Conceptual approach of combining the traditional methodology and software aids,
Help us achieve precision in work and possible accurate results in our services.

Bridging the Gap


We help multi-national companies save considerable amount of time and their
expenditures for human resourcing of employees by executing their jobs in our local
offices (India). Thereby, bridging the location barriers between Client and potential
Professionals.

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Technical Perspectives
PEC is committed to deliver quality services in terms of DETAILED ENGINEERING for mainly Procurement
and construction phases.
Following points will provide necessary information in terms of our services and area of concern:

Engineering Process
DELIVERABLES
1. Final Construction
DETAILING Drawings.
1. Design Calculations (Fabrication, Erection)
(Plant or Product) 2. Full 3D models.
2. Bill of material 3. Isometric Drawings
FEED
3. Material specification 4. Quantity of material
1. Conceptual design
4. Development of 5. Stress analysis
2. Feasibility Reports reports
Diagrams and 3d
3. Environmental factors Models 6. Material Purchasing
4. Input for Bidding of 5. Stress Analysis Information.
Overall Project

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Services Provided
Designing / Detailing/ Stress Analysis Software

Mechanical

Equipment Drawings and Specifications:


• Pressure Vessels ( Columns, Vessels & Tanks) as
per ASME sec VIII division 1 & 2, API 650 & 620
• Heat transfer equipment (Heat exchangers,
Fired heaters)
• Fabrication Detailed Drawings, Including BOQ’s

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Smart Plant 3D
Piping:
• 3D modeling
• Design calculations
• Routing/Arrangement design
• Development of Detail
Piping drawings including
Isometrics, GA’s etc
PDMS
• Bill of material/Quantity
• Stress Analysis, Piping
Specification

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Structural Fabrication Using Tekla Steels as Per
Structural Various Standards
• Structural GA Drawings
• Structural calculations & Analysis
• Structural Steel Jackets-Mooring,
Loading equipment
• Lifting Analysis and calculation
• Bill of Quantities (BOQ)
• Bar bending schedule
• Structural Detail Drawings
• Shop/Fabrication Drawings

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Detailing of Steel Structures DHDS SRU REVAMP (TGTU-1) –
WEIGHT 4000 Metric Tons

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Detailing of Steel Structures OFFSITES – Taif Refinery Project
WEIGHT 6000 Metric Tons

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Detailing of Steel Structures V-186-204 & 406–OFFISTES – CLEANFUELS
PROJECT Mina Al-Ahmadi refinery (All are circular platforms) - 600 Metric Tons

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Detailing of Technological Steel Structure- 1200 Metric Tons For
Thermal Systems

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Detailing of Technological Steel Structure- 820 Metric Tons For
Thermal Systems

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STAAD Analysis of TRUSS SUPPORTED CONE ROOF STRUCTURE

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STAAD Analysis of Technological Structure

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STAAD Analysis of PSV Service Platform

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STAAD Analysis of Equipment Supporting Structure & Service Platform

Load 3
Load 3

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STAAD Analysis of Process Skids & Chemical Injection Skids

GRAPHICAL DISPLAY OF GEOMETRY OF STRUCTURE FOR IN-PLACE, LIFTING & TRANSPORTATION ANALYSIS

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BAR-BENDING Schedule & Reinforcement Details

CODE : BS-8666
Software : RC CAD
BAR-BENDING Schedule & Reinforcement Details

Project Title :
Substation Building Project Detail Drawing

Project Consultant

CODE : BS-8666
Software : RC CAD
Process

• Pump Sizing & selection


• P & ID verification
• Hydraulic Design

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Cardolite Speciality Chemicals Project

Client : Cardolite USA

Software : AVEVA P&ID,PDF

Duration : 3 Months

Team Strength : 6

No Of P&ID’S : 380

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Yibal Khuff Field Development Project

Client : PDO OMAN

Software : AVEVA P&ID, Autocad

Duration : 8 Months

Team Strength : 28

No Of P&ID’S : 850

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Vopak Tank Terminal Project

Client : Vopak Belgium

Software : AVEVA P&ID, Autocad

Duration : 6 Months

Team Strength : 18

No Of P&ID’S : 720

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Jumbopet Mussoloni Project

Client : Chemtex Engineering

Software : SP P&ID, Autocad

Duration : 4 Months

Team Strength : 6

No Of P&ID’S : 280

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Zakum Field Development Project

Client : Petrofac Sharjah

Software : SP P&ID, Autocad

Duration : 8 Months

Team Strength : 10

No Of P&ID’S : 740

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Electrical &
Instrumentation

• Finalization of Load list


• Single Line diagram
• Electrical specification
• Electrical Layouts
• Preparation of Cable schedules
• Conversion of As-Built revision
Drawings in to SPEL & SPI software
• Finalization of Control and
Instrumentation List
• Preparation of instrument data
sheets and specifications
• Layouts for instrument location and
instrument cabling
• Sizing and layout of control rooms

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View of SPEL

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View of SPEL

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View of SPI

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View of SPI

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Plant Lighting typical calculations performed in Dialux
software

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33kV cabling

33/11kV System

33kV SS BLDG

33/11kV T/R
33/11kV T/R
25/31.5MVA
25/31.5MVA 33kV SWGR

11kV SWGR
11kV cabling 32
11kV cabling
Licensed Software:

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Our Team Strength:

Senior
Department HOD Lead Designer Engineer Staff Strength
Designer

Mech/Piping 1 4 8 30 12 IT Administrator 2

Structural 1 3 8 22 3 Administrator 2

Process Quality Checker 5


1 1 2 4 1

Electrical & Document 1


1 2 8 16 3
Instrumentation Controller

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INDUSTRIES WE SERVE

Plant Engineering
• Oil & Gas Refineries
• Petrochemicals
• Oil Terminals
• Water Treatment
• Well Head Platforms
• Pharmaceutical
• Processing
• Food & Beverages
• Power

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Clients :

 Q8 Tank Terminal (Belgium)


 Cardolite Speciality (USA)
 Taif Refinery Project
 Adani Wilmar (Gujarat)
 Yeh Hong Construction (Singapore)
 Dubai Refreshment Company (U.A.E)
 Magnasoft Technologies (India)
 CAE (Abu Dubai, UAE)

Designing Consultants Fabrication Industries


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1.Storage Tanks Terminal (12 no’s)

for Chemicals

CLIENT : Q8 Tank Terminal Project

Software : PDMS, AutoCAD, CaesarII,

Staad Pro.

Duration : 6 Months

Team Strength : 10

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PUMP
DISTRIBUTION LINE

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Output:

 3D Model

 ISOMETRICS
(1500)

 GA Drawings
(60)

 Support
Drawings

 Structural
Drawings

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2.CHEMICAL INDUSTRY - Epoxy Processing Plant

CLIENT: CARDOLITE (USA).

Software : PDMS,CAESAR
II,Stadd Pro,

Autocad & Navisworks.

Duration : 6 Months

Team Strength : 8

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Processing
•Receiving •Controlled
Storage
•Storage •Mixing
•Packaging
•Extraction
•Loading
•Filtration
Cashew nuts Epoxy, Break
liner Oil

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3.TAIF-NK Refinery
CLIENT: KNM Engineering,
Malaysia.

Scope : Detail Engineering

Designing: 148 Equipments, 840


Lines.

Software :CADWORX

Duration: 8 Months

Resources: 16 Full time


Engineers
Oil & Gas Refinery

TAIF-NK, Russia
 Mechanical

 Civil &
Structural

 Piping

 Electrical &
Instrumentati
on

 Complete
Detail
Engineering

Full 3D Model. Pipe Isometrics. Bill of material


Client: Cofely Fabricomm
Vopak Tank Park, Tank
Terminal Project Belgium
Software: AutoCAD Plant 3D
Duration: 18 Resources for 6
months for Complete Detail
Engineering
STORAGE TANK TERMINALS
4.OFFSHORE DRILLING RIG PROJECT

 Client: Frigstad Engineering T-70

• Complete Detail Engineering of Multidisciplines involving Piping ,Structural


,Mechanical Electrical & instrumentation
• Structural Engineering
• Pipe Stress Analysis
• Extraction of Isometric and GA Drawings using PDMS.

 Software used: PDMS 12.SP4.10 and CAESAR II,SACS


Cut section view of engines inside the rig
Top view of a section of the Rig
Side view of the cut section of the rig showing hull
GA in the forward facing view of the complete Rig
5. 300 TPD Edible Oil Refinery Expansion

CLIENT: ADANI WILMAR LIMITED. (India)

Software : PDMS,CaesarII,Stadd Pro,Dialux,


Autocad & Navisworks.

Duration : 4 Months

Team Strength : 6

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Scope

 Expansion of Facility

Key Points

 3D Modelling of
Existing plant

 Accessibility Criteria

 Designing of new
Equipment and Pipes
within the Model.

 Delivering the
complete clash free
Model.

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6.PEPSICO Refreshment Company

CLIENT: TECHZONE DUBAI

Software : PDMS,CaesarII,Stadd Pro,Dialux,

Autocad & Navisworks.

Duration : 4 Months

Team Strength : 10

Resources:

 Piping Designers (5)

 Electrical Designers (1)

 Structural Designers (2)

 Lead Engineers (2)


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 Resources:
7.BLP MONTROSE
 Lead (2)
 Design Engineers (10)
Scope:
 QC Engineer (1)
 12000 Supports
 Time Cycle: 8 Months

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8.0 LP COMPRESSORS SKID
CLIENT: Yeh Hong Constructions.
(Singapore)
Scope:
 Designing
 Piping (2)
 Structural (1)
 Electrical (1)

 Stress Analysis
 Piping (1)
 Structural (1)

 Duration: 3 Months

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9.0 3 -Phase Seperator Skid For A Aoka Mizu: FPSO Project

 CLIENT: Nexen Petroleum UK

Scope of two units

1. M10 Module: Crude oil separation module with 3 separators HP, MP, LP
separator L(35) MXW (15)M

2. M30 Module: Water treatment and water injection Module L(30) MXW
(15)M

Petrocon has executed 2 modules on the Topsides for complete Detailed


Design & Engineering involving the discipline of Piping, Structural,
Electrical and Instrumentation & Control Engineering

Software used : PDMS 11.6, CAESAR II, AutoCAD, STAAD Pro


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ISOMETRIC VIEW CUT
SECTION VIEW OF THE SKID

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10.0 MEDIA FILTER SKID FOR ION EXHCHANGE PROJECT

 CLIENT: Ion Exchange

 Scope of Work:
• 3D modelling of skids using ACAD Inventor
• Stress Analysis using CAESARII
• Structural analysis using STAAD PRO
• Structural Fabrication Drawings
• Preparation of instrument data sheets
Load: 2200 tones
 Software used: ACAD Inventor CAESAR II
and STAAD Pro
 Team Strength : 2
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11.0 WFB WEIR Cell Skid
Client: Navya Oil
 Scope of Work:
• 3D Modelling using PDMS.
• Pipe Stress Analysis using Caesar II.
• Structural Analysis using STAAD Pro.
• Structural Fabrication Drawings Using AutoCAD.
 Software used: AutoCAD and PDMS
Team Strength : 3

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12.0 WFP Solid Filters Skid
 CLIENT: Navya Oil
 Scope of work:
• 3D Modelling using PDMS.
• Pipe Stress Analysis using Caesar II.
• Structural Analysis using STAAD Pro.
• Structural Fabrication
 Software used: Auto CAD and PDMS
STAAD Pro
 Team Strength : 3

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13.0 LP COMPRESSOR & LUBE OIL SKID PROJECT

Client: QATAR PETROLEUM


 Scope of Work:
• 3D Modelling using AUTOPLANT.
• Pipe Stress Analysis using Caesar II.
• Structural Analysis using STAAD Pro.
• Structural Fabrication Drawings Using
AutoCAD.
 Software used: AutoCAD ,STAAD PRO,CAESAR
II ,AUTOPLANT
 Team Strength : 4

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14.0 PSA SKID FOR HYDROGEN GENERATION PROJECT

Client: HOWEBAKER UAE


 Scope of Work:
• 3D Modelling using PDS
• Pipe Stress Analysis using Caesar II.
• Structural Analysis using STAAD Pro.
• Structural Fabrication Drawings Using
AutoCAD.
 Software used: AutoCAD ,STAAD PRO,CAESAR
II ,PDS
 Team Strength : 4

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15.0 WRR PROJECT RASLAFFAN AREA-QATAR GAS PROJECT

Client: METITO ENGINEERING QATAR


 Scope of Work:
• 3D Modelling using PDS for 70 Skids.
48 Chemical Dosing Skids
15 Face Piping Skids
7 RO SKIDS
• Pipe Stress Analysis using Caesar II for Skid .
• Structural Analysis using STAAD Pro.
• Structural Fabrication Drawings Using
AutoCAD.
 Software used: AutoCAD ,STAAD PRO,CAESAR
II ,PDS
 Team Strength : 32 64
CHEMICAL DOSING -SKIDS
RO -SKIDS

FACE PIPING
65 -SKIDS
CLIENT: OIL & NATURAL GAS CORPORATION

LSTK CONTRACTOR: MEGHA ENGINEERING INDIA LIMITED

16 FIVE PIPELINE REPLACEMENT PROJECT- (5PLRP-MHN)


F1: 14" Emulsion collector line from Balol GGS‐III to North santhal GGS cum CTF
F‐2: 10" Emulsion collector line from Nandasan GGS to North Kadi GGS cum CTF)
F‐3:8" LP gas pipeline from South santhal GGS cum CTF to Lanwa GGS‐I
F‐4: 8" LP gas pipeline from South santhal GGS cum CTF Upstream of Narmada
canal to Bechraji GGS‐I
F‐5:8” LP gas pipeline from Nandasan GGS to Linch GGS

SCOPE OF WORK:
 PIPE STRESS ANALAYSIS (STATIC & DYNAMIC)
 SURGE ANALYSIS OF PIPELINE SYSTEMS
 ANTI BUOYANCY CALCULATIONOF PIPELINE SYSTEMS
 HDD CALCULATIONS
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CLIENT

LSTK CONTRACTOR : : MEGHA ENGINEERING


17 SIX PIPELINE REPLACEMENT PROJECT- (6PLRP-MHN)
F1:18” Liquid Hydrocarbon Transportation Assam –Oil Dulaijan
F2:16” Liquid Hydrocarbon Transportation Assam –Oil Dulaijan
F3: 16" Liquid Hydrocarbon Transportation Assam –Oil Dulaijan
F4: 12" LP Gas Transportation –Oil Makum
F5: 16" LP Gas Transportation –Oil Makum
F6:10” LP Gas Transportation –Oil Makum
SCOPE OF WORK:
 PIPE STRESS ANALAYSIS (STATIC & DYNAMIC)
 SURGE ANALYSIS OF PIPELINE SYSTEMS
 ANTI BUOYANCY CALCULATIONOF PIPELINE SYSTEMS
 HDD CALCULATIONS .
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18.0 BROWNFIELD PROJECT

Reverse Engineering
CLIENT: Magnasoft Technologies.
 Inputs
Scanned Cloud Data (IMP Format)
 Output
Complete 3D Model
 Software: PDMS
 Duration: 3 months
 Team Strength : 12

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POINT CLOUD DATA

SOLID MODEL
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Darshan Power
Plant - Boiler
Feed lines
Analysis
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On-Going Projects

1. ANNA DEMIN –DM Plant


 84 Equipment and 512 Lines
 Under 90% reviewing stage
 Design Engineers:
• Pipe Lead (1)
• Piping (4)
• Structural (3)
• Electrical (2)
 Facility for a Power Plant

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Deliverables

 3D Model

 IFC
Drawings

 Bill of
Material

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2. Adani Wilmar Limited, Mangalore –
Packing Unit:
 3D modeling of Equipment, Piping,

Support and Cable Trays

 2D Extraction of Equipment Arrangement,


Piping arrangement, Support Drawings
 Piping Isometric
 Cable ladder arrangement drawings
 E&I Load Calculations, cabling, Lighting &
Earthing layouts

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3. Tata Joda GCP Solid Liquid Separation
Project
CLIENT: Tenova Delkor

Scope of Work

 3D Modeling of Equipment, Piping, Structure,


Civil, Electrical & Instrumentation
 2D Drawing Extraction of Equipment, Piping &
Support
 Structural Drawings
 BOQ
 Piping Isometric
 Piping Stress Analysis
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SOLID-LIQUID SEPARATION
UNIT

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In a Nut shell, Brownfield
3D Scanning
Our Services can be
distinguished as:

Processing

Greenfield 3D Modelling
Designing

Procurement Consultants
Assistance Man-power deputation

Construction
Assistance Corporate training

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Manpower Deputation:

We understand the requirement of client having technical background, We source the right
candidate with relevant professional and educational background. We’ve more than 300
engineers working in companies like Petrofac, SNC Lavlin Toyo and Worleyparsons etc.

Organization Engineers Designers


Petrofac 22 150
Toyo 8 60
SNC Lavlin - 5

We’re the largest Manpower supplier for PETROFAC India.

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THANK YOU
Head Office: Branch Office:
1st Floor, Regal Towers 4th Floor, K K Pride Building,
Mangalore – 575004 Gachibowli Circle
+919845290102 Hyderabad - 500 032
www.petroconengineers.com +919703767818
info@petroconengineers.com info@petroconengineers.com

Branch Office Branch Office


Ajman Free Zone Building, H V S Court Building, Ground Floor,
Bank street, Queens Road,
Ajman. UAE Bangalore - 560 052
+91 9391770002 info@petroconengineers.com
surya@petroconengineers.com

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