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 The Rescobond family of products are “Chemically Bonded”, air-setting refractory castables that are prepared for use by

simply adding water. They develop a quick set and can be heated shortly after installation without a controlled dryout sched-
ule to provide the fastest ”back on line” time possible. Rescobond’s chemically bonded system provides adherence to existing RESCOCAST
refractory, making it a highly effective monolithic repair material.
RESCO
 Rescobond AA-22S is a premium, abrasion/erosion resistant chemically bonded castable, which has set the industry stand-
ard for performance and long service life throughout its range of applications. Rescobond AA-22S readily bonds to other re- SUREFLOW
fractory surfaces; it is ideal as a quick and easy patch/permanent patch for worn linings. Rescobond AA-22S offers the bene-
fits of air-setting, low shrinkage and consistent results. Rescobond AA-22S is particularly effective in thin, metal-anchored PRODUCTS
and metal reinforced linings.
 The Rescocast family of “Extreme Service Castables” is a complete line of specialty castables blended for specific application
R-MAX
and performance requirements. Formulations are available for hydrogen and/or carbon monoxide-rich reducing atmospheres,
HIGH
VIBROCAST
for low thermal conductivity and high resistance to thermal shock, for critical wear areas, in high abrasion/erosion applications
and wherever a high ratio of strength to insulating value is required.
PERFORMANCE
 Rescocast 110C & 110G are monolithics that combine strength and abrasion resistant qualities with low thermal conductivity,
in a product that can be either cast or gunned. REFRACTORIES
 Rescocast 17AC & 17AG are 95% alumina, cement bonded monolithics designed for applications up to 3400 oF (1870oC).
The low iron & silica contents (<0.1% each), make them suitable for applications in hydrogen and/or carbon monoxide-rich
RESCOBOND FOR THE
reducing atmospheres.
 Rescocast 17EC, 17EPC & 17EG are Resco’s premium and most widely applied monolithics with an abrasion/erosion re-
AA-22S Hydrocarbon
sistance of < 10cc loss for the cast and < 14cc loss for the gunited product. These cement bonded monolithics can be cast,
vibra-cast, dry gunned, pumped or wet shotcreted. The Rescocast 17E series are the “specified” products in the industry.
 Rescocast 88VC is a casting grade erosion resistant refractory, designed specifically for vibration casting. The physical prop-
PACOCAST Processing
erties define the product’s name…. Less than 8 cc abrasion/erosion loss and less than 8 “k” Value.
 Rescocast 88HP is an erosion resistant product designed for “handpacking” applications, capable of meeting rigid field speci-
fications and chosen for its ease of mixing and placement.
 Rescocast 17EMC & 17EMG have been developed by using a patented blend of raw materials. These monolithics were de-
QUIKTURN Industry
signed for lower thermal conductivity and high resistance to thermal shock
 R-MAX MP is a 2400oF high performance castable designed to provide maximum abrasion/erosion resistance and superior
RESCOLITE
ease of application. The product’s zero-slump and soft “easy to install” texture, results in high handpack installation rates,
while the low green to fired shrinkage of refractory translates into stronger, longer lasting service life.
o
 R-MAX C & G are 3200 F, low cement, high performance castables that are designed to exhibit very low abrasion/erosion RESCOCAST AN AMERICAN-OWNED
REFRACTORY COMPANY
loss and maximized physical properties.
 Rescocast RS-3005NS is a high purity alumina insulating castable. Vibration casting is the recommended installation method
for this product. This product features a low thermal conductivity and a very high maximum temperature limit. The trace
amounts of silica and iron oxide make this product ideal for use in carbon monoxide and hydrogen atmospheres especially at
SUREFLOW
high temperatures. Available for hydrogen processing units, second stage ammonia reformers, etc. which require a
high alumina, no silica product.
 Resco Products, "Insulating Castables" are available, ranging in density from 25 to 95 pounds a cubic foot. All products are
R-MAX
manufactured under careful supervision to strict technical standards. Several products are well suited for use in difficult appli-
cation areas, including reducing atmospheres.
 Most products are available in a “PC” (Pumpcast) version for placement by “pumping, casting, or shotcreting.
VIBROCAST
 Sureflow products are self flowing and leveling products having low water requirements and require no vibration. These
products include conventional and low cement formulations.
 Products for these applications are not limited to those indicated in this brochure. Please contact your local Resco sales rep-
RESCOBOND
resentative or Resco’s website for additional product information.
AA-22S
RESCO PRODUCTS, Inc
Two Penn Center West, Suite 430
Phone: 888.283.5505
Phone: 412.494.4491
PACOCAST
Pittsburgh, PA 15276 Fax: 412.294.1080
April 2008
www.rescoproducts.com
Stack
CO BOILER
SULFUR RECOVERY UNIT < 2800 oF >2800 oF
RS 8 Rescocast 17 AC
MAIN BODY BURNER THROAT CHECKER WALL RS 9LI Rescocast 17 AG
Rescal 90 XD Rescocast 17AC Rescal 90 XD RS 8 (backup)
(Backup) LW 28/30, Purolite 30 Purotab Rescal 70 D
EZ3 85 Seneca 80 XD Seal Pots
EZ3 3250

INLET TUBE TUBE SHEET OVERHEAD LINES


Rescocast 9 LI Rescocast 17A LINES SEVERE EROSION AREAS
Rescocast 8 Sureflow 17A Rescocast 17 EMC/G Rescocast 17 EC/G
Purotab Rescocast 110 C /G Sureflow 17 E
Sureflow 110 Quikturn 60 PC/G
ProGun FS-6
EZ3 FS-6

REGENERATOR
VESSEL
RS 6 REACTOR
RS 7 CYCLONES &
FRACTIONATOR RS 9LI OTHER
RS 6 PC COLD WALL HOT WALL INTERNALS
EROSIVE AREAS Rescocast 17 EC/G Rescobond AA-22S Rescobond AA-22S
Rescocast 110C/G Rescocast 6 R-MAX MP/C/G R-Max MP/C/G
Sureflow 110 Rescocast 7
CYCLONES & Rescocast 110C/G
OTHER INTERNALS Rescocast 6 PC
Rescobond AA-22S VENT
R-MAX MP/C/G

STANDPIPES, REACTOR RISER, SPENT CAT LINES,


J BENDS, ETC.
COLD WALL HOT WALL SEVERE EROSION
CRUDE Rescocast 17 EMC Rescobond AA-22S Rescocast 17 EC STACKS
Rescocast 110 C/G R-MAX MP/C/G Sureflow 17 E RS 9LI/ RS 9 SEAL POTS
Sureflow 110 Rescocast 88 VC/HP RS 3 Vibrocast FS-6
Vibrocast FS-6C ProGun FS-6G
Vibrocast FS-6G EZ3 FS-6PC
Sureflow FS-6
Rescocast 15 GM
Pacocast 24 AR

FIRED HEATER
TERTIARY (3RD STAGE) COLLECTOR
RS 3-35P AIR HEATER
RS 3 CYCLONES &
RS 9LI VESSEL OTHER INTERNALS
Rescocast 17 AC/AG RS 6 Rescobond AA-22S
RS 8 Sureflow 17A RS 7 R-MAX MP/C
RS 8 (backup) RS 9LI
Rescocast 110 C/G

PRODUCT RECOMMENDATIONS– FCC UNIT