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No.

: 7044/LAA/VII/2018 Jakarta, 31 July 2018


Ref : Fish Powder System

To : PT. Ismut Fitomedika Indonesia


Jl. Rimannyoko No.1
Makassar – Sulawesi Selatan
Attn : Mr. Mansyur

Dear Sir,
Thank you for our conversation and, after discussing As your inquire for Fish Powder System, in this
connection we are submitting our most competitive offer for the same as below :

FISH POWDER SYSTEM


price quotation

1
CONTENT
1. Total Price ………………………………………………………………………………….….…3

2. Program Overview ……………………………………………………………………….…..5

3. Detail Price List……………………………………………………….………………………...6

4. From cutting tank to concentrated Liquid Tank………………………………….

5. Vacuum Belt Drier …………………………………………………………………………….10

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1. Total price

Quantity
NO. Name Unit

1 1 set
Cutting tank
Smashing pump
2 1 Set
(crushing)

3 Horizontal screw centrifuge 1 set

4 Horizontal buffer tank 1 set

5 Centrifugal pump 1 set

Scraper thin film


6 1 set
concentrator

7 Concentrated liquid tank 1 set

8 Screw pump 1 set

9 Valves and 1 set

10 Vacuum belt drier 1 set

Total price Franco Makasar Rp.8.990.000.000,-

Price Excludes :
- VAT 10%
- Forklift rental to transfer the machine from truck to the buyer’s factory
Includeds :

- Documentation : Manual book, IQ,OQ


- Installation and Training
- FAT 2 Persons

3
Notes :

- Delivery time : ± 5 (five) months after receiving down payment and PO

Term of Payment : 50% down payment, after PO issued and received it

40% after FAT Machine in Factory Plant (China)

10% when the machine has been working properly

Guarantee : 1 (one) year after the machine has been working properly

Validity : 1 (one) week from Quotation


we hope our quotation can meet with your requirement. Please do not hesitate to contact us for further
inquiry

Yours sincerely,

Febe Lim


Mobile : 08121035243


Email : febe03lim@gmail.com

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2. Program Overview

Here is a system for fish meat designed by SUN company.

The fish meat is cut and mixed at the cutting tank, then pumped into horizontal screw

centrifuge to become the high purity condition, the cutted fish meat is pumped into

scraper concentrator from the horizontal storage tank to get the high content

concentrated liquid, and the concentrated liquid is transported into vacuum belt drier

from the concentrated liquid storage tank, then the fish powder come out from the

other side of the vacuum belt drier.

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3.1 From cutting tank to concentrated liquid tank

No. Name Qua.


1 Cutting tank 1 set

Parameters

** Pressure and temperature:


Cylinder: working pressure: 0.1MPa Design pressure :0.11MPa
working temperature:<100℃ Design temperature:100℃
Jacket: working pressure: 0.3MPa Design pressure: 0.33MPa
working temperature: 143℃ Design temperature: 147℃

** Size and material


Cylinder: ¢1600×1000×12 mm,SUS304;
Jacket: ¢1700×900×8 mm,SUS304;
Wrapper:¢1800×1000×2 mm,SUS304

** Statement:
Full volume:3100L,working volume:2600L;
Stirring power:15 kw,speed:600 rpm,adopt fast crushing knife type agitator;
Used to fully break the raw material in order to achieve the desired product;

**Vessel nozzles:
• Feed inlet,discharge port,cleaning port,exhaust port,spare port, steam inlet and
condensate outlet each for one;
• Thermometer interface, pressure gauge interface each for one(match a pressure
gauge and a thermometer, use the famous brand of China);
• One set of manhole,vision lamp and sight glass;
Surface treatment:inside surface polished to Ra0.6, outside surface matt treatment;

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No. Name Qua.
(5T/H)
2 1set
Crushing pump
Parameter
1. Working temperature: 0~100℃
2. Power: 2.2KW, electrical protection grade: IP55. Flow rate: 5T/H
3. To pump the rough fish back to the cutting tank to crush again
4. Material is SUS316L
No. Name Qua.
(3T/H)
3 Horizontal screw type centrifuge 1set
(3 T/H)

Parameters

1. Statement:
Drum type:cylindrical-conical;
Drum outside diameter ( flange maximum part): 440mm;
Drum inside diameter:355mm;
Drum effective length:1600mm;
Drum speed: 3900r/min;
Capacity:3T/h;
Screw differential speed: 2-25r/min;
Screw type:single head, the right-handed helix edge spray welded tungsten carbide;
Main bearing lubrication mode:grease lubrication;
Screw bearing lubrication mode:grease lubrication;
Differential lubrication mode:thin oil lubrication;
Motor power:30KW+15KW;
Whole weight about:2400kg;
Outline dimension:3440×980×1175mm;
2.Equipment configuration:
Material:contact with the material part is made of SUS316L
Bearing: SKF or NSK (import bearing);
Converter: "Koumac" brand or Taiwan "Dong Yuan" brand;
Electrical control cabinet:use SIEMENS PLC automatic control,which can automatically control the
separation operation;
Supply list: a mainframe (including motor),a control cabinet, a set of special tool,a set of spare parts;

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No. Name Qua.
(2000L)
4 1 set
Horizontal buffer tank

Parameters

1.Pressure and temperature:


Cylinder: working pressure: normal Design pressure:normal
working temperature:<100℃ Design temperature:100℃
2.Size and material
Cylinder: ¢1100×2000×4 mm,SUS316;
3.Statement:
Full volume:2270L, working volume:2000L;
Storage for material;
4.:Vessel nozzles:
Feed inlet,discharge port,vent port,cleaning port each for one;
A manhole;
A set of glass tube liquid level gauge(match a glass tube liquid level gauge,use the
famous brand of China)
Surface treatment:inside surface polished to Ra0.6, outside surface matt treatment;
No. Name Qua.
(5T/H)
5 1 set
Centrifugal pump

Parameters

1.Working temperature:0~100℃
2.Power:2.2 KW,electrical protection level: IP55, flow: 5 T/H
3. Statement:
Used to transfer the material in the buffer tank to the scraper film evaporator,
4. Made of SUS316,brand as Grundfos;
No. Name Qua.
(500kg/h)
6 1 set
scraper film evaporator

Parameters
1.Pressure and temperature:
Cylinder: working pressure: 0.1MPa Design pressure:0.11MPa
working temperature:<100℃ Design temperature:100℃
Jacket: working pressure: 0.3MPa Design pressure: 0.33MPa
working temperature: 143℃ Design temperature: 147℃
2.:Size and material
Cylinder: ¢700×2400×8 mm,SUS304;

Jacket: ¢800×2300×8 mm,Q235-B;

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Wrapper:¢900×2400×2 mm,SUS304;
3.:Statement:
Full volume:1500L;
Heating area:5.3m2;
Stirring power:7.5kw,speed:85r/min.agitator adopts slide scraper;
Aluminum silicate as the insulation material;
Match a set of condenser, the condensation area is 20m2;
A defoamer;
A set of cooler,the cooling area is 1.0m2;
A condensate water storage tank,volume for 80L;
A set of vacuum pump,power is 3.0 kw;
4.Vessel nozzles
A set of gas outlet, feed inlet, heat source inlet and outlet;
Thermometer interface, pressure gauge interface each for one(match a pressure
gauge and a thermometer, use the famous brand of China);
A distributing device;
5. Surface treatment:inside surface polished to Ra0.6, outside surface matt treatment;
No. Name Qua.
(500L)
7 1 set
Concentrated liquid storage tank

Parameters

1.:Pressure and temperature:


Cylinder: working pressure: normal Design pressure:normal
working temperature:<100℃ Design temperature:100℃
2.:Size and material
Cylinder: ¢800×800×3 mm,SUS304;
3.:
Statement:
Full volume:560L,working volume:500L;
Stirring power:1.5 kw.speed:36r/min,adopts scraper type agitator;
Storage for material;
4.:Vessel nozzles:
Feed inlet,discharge port,vent port,cleaning port each for one;
A manhole;
A set of liquid level sensor(match a glass tube liquid level gauge,use the
famous brand of China)
5.Surface treatment:inside surface polished to Ra0.6, outside surface matt treatment;

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No. Name Qua.

8 (1T/H) 1台

Parameter

1.Temperature:0~100℃
2. Power:1.5KW,Electrical Protection Level:IP55,Flow:1T/H
3.Description:
Used for delivering a thin film evaporator to concentrate the material in the tank;
4. SUS304Material Production,Brand adopts famous Chinese brands;

No. Name Qua.

9 Piping and valves 1set


Parameter (piping and valves are Chinese brand)
Name Type Qua.
Piping ¢45*1.5 30
Piping ¢38*1.5 28

Piping ¢32*1.5 25

Piping ¢25*1.5 19

Elbow pipe ¢45 20

Elbow pipe ¢38 18

Elbow pipe ¢32 15

Elbow pipe ¢25 12

Sanitary joint ¢45 20

Sanitary joint ¢38 18

Sanitary joint ¢32 15

Sanitary joint ¢25 12

Ball valve DN32 5

Ball valve DN50 11

Globe valve DN25 6

Globe valve DN32 15

Trap valve DN32 3

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3.2 Vacuum belt drier

** Main Cylinder

Name Type Unit Remark


Dry Cylinder ¢1600 x 7500 1 Set Shuangzi
Cylinder Door ¢1600 2 Sets Manual Shuangzi
Heating & cooling Board 24 Sets shuangzi
Condensor 18m2 1 Set idem
Observation Window DN 300 11 Sets idem
Sight Mirror DN100 with light 8 Sets idem
Drain Valve Manual 2 Sets idem
Frame 1 Set idem
Cabinet and Door Insulation ‘δ = 50 mm Some idem
Insulation Decorative Plate ‘δ = 3 mm Some idem
Thickness

** 3-Level Roots Vacuum System

Name Type Unit Remark


Roots Vacuum Pump ZJ300 3Kw 1 Set A pumping speed 300L/s. Limit
Roots Vacuum Pump ZJ150 2,2Kw 1 Set vacuum(absolute Pressure 267Pa,
Water Ring Vacuum Pump 2BV5121 7,5Kw 1 Set Motor Power 13Kw, electrical
Steam Separator 50 L 1 Set Connector Vacuum pressure gauge
Shandong zhongbo

** Feed and Input System


Name Type Unit Remark
Feed Cabinet 0.8m3 1 Set Shuangzi
Motor 1.5 Kw 1 Set SEW
Total Feed Cycle Screw Pump 1 Set Schneider
Layered Feed Screw Pump 4 Sets idem
Flow and Pressure control device 4 Set imported
Temperature Sensor Buke 1 Set
Diaphgram Pressure Gauge 2 Sets

** Distribution System

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Name Type Unit Remark
Servo Motor Torque 40Nm 1 Set Bonmet
200W
Driver 1 Set Program Controller
Reduction Box 1 Set China
Shaft Coupling 1 Set Shuangzi
Swing Pendulum(Spray 4 Sets idem
Distributor)
Spray Nozzle 4 Sets Silicon
Sealing Device 4 Sets China

** Distribution Belt

Name Type Unit Remark


Belt 800 x 19.000 4 Sets Teflon
Reduction Box 4 Sets SEW
Frame 4 Sets Shungzi
Shaft Coupling 1 Set Shuangzi
Universal Coupling 4 Sets idem
Shaft ¢108 x 1130 8 Sets Idem
Anticorrosion and wear 8 Sets Germany
resisting bearings

** Auto Adjust System

Name Type Unit Remark


Cylinder 8 Sets Taiwan
Limit Switch 1 Set Germany
Control Valve 1 Set idem
Positioning Limiter 8 Sets Shuangzhi
Information Limiter 4 Sets Germany
Sliding Block 4 Sets Shuangzhi
Bearing 8 Sets Germany
Bearing Frame 8 Sets Germany

** Over Heated Water Heating System

Name Type Unit Remark

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Main Pump 1 Set China
Circulation Pump 4 Sets Germany
Heat Converter 4 Sets China
Steam Valve 4 Sets Germany Burkert
Auto Valve 1 Set Germany Burkert
Frame 1 Set Shuangzhi

** Cooling Sytem

Name Type Unit Remark


Cooling Equipment 1 Set China
Tube Type Condensor 1 Set Shuangzhi
Circulation pump 1 Set Nan Fang
Auto Valve 1 Set Germany

** Cutting (Discharging system)

Name Type Unit Remark


Cylinder 1 Set Program Control
Frame 1 Set Shuangzhi
Rail System 1 Set Idem

** Disharge System
Name Type Unit Remark
Motor 1 Set SEW
Discharging System 1 Set Shuangzhi
scraper 1 Set Idem
Storage Tank 30L 2 Sets Idem

** CIP Cleaning System


Name Type Unit Remark
Cleaning Tank 2.0m3 1 Set China
Pump and Pipeline 1 Set Nan Fang
Cleaning Nozzle 1 Set China

** Sealing

Name Type Unit Remark

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Silicon Gasket 2 Sets Dryer
Mechanical Sealing 4 Sets Transferring
Mechanical Sealing 1 Set Distribution
Mechanical sealing 1 Set Discharging

Mechanical Sealing 1 Set Output


Silicon Gasket 1 Set China

** Automatic Control System


Name Type Unit Remark
Touch screen 10.2” 1 Set MCGS
Soft Ware 1 Set MCGS
PLC 300 1 Set Siemens
Input Module 300 3 Sets Idem
Output Module 300 3 sets Idem
Belt Frequency Converter 4 Sets idem
Temperature Detector PT 100 Some Germany
Electrical Components 1 Set Schneider
Stainless steel control 1 Set Shuangzi
cabinet
Auto Control Software Shuangzi

** Techincal Drawing

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