You are on page 1of 11

AL-RAFA TRADING AND CONTRACTION.

An ultimate solution for all piping engineering requirements.


AL-RAFA TRADING AND CONTRACTING COMPANY PROFILE

About Us:-
AL-RAFA offers world class services in Detailed Engineering, Procurement,
fabrication, and Installation and construction management in

• Oil and gas


• Process Piping
• District Cooling Network & ETS
• Pneumatic waste collection piping.
• Utilities piping.
• Underground pipe line.
• HVAC
• Plumbing.

We are empowered with a strong group of technical experts having well


experience in dealing wide range of piping projects.
We are the trusted partner to each and every client from the initial to the final
stage of the project entrusted to us.
We are also committed for maintaining the highest standards in Health,
Safety, Environment and Quality and implement formal policies and management
systems to support the same.

2
AL-RAFA TRADING AND CONTRACTING COMPANY PROFILE

Our Services:-
 Design and Detailed Engineering Services
 Plant / piping 3D modeling
 Pipe Stress Analysis
 Computer Aided Design and Drafting services. (CADD)
 Construction management
 Procurement.
 Quality control
 Prefabrication, installation and maintenance of piping systems
 Pipe line Leak detection system installation and maintenance.
 Pipeline inspection service.
 Pipeline cleaning service.
 Corrosion protection.

1. Design and Detailed Engineering Services


AL-RAFA offers a full range of unique service in design and detailed engineering
for piping and pipe line system.
We develop a detailed engineering design drawings and documents required
for fabrication and installation of the system.
• Technical and Economic feasibility studies.
• Conceptual design for front-end engineering.
• Basic and detailed design.
• Preliminary, definitive and executive design.
• Budgeting services and specialized consultancy.
• Pre-commissioning, commissioning and startup services of plants for owned
projects in Engineering, Procurement and Construction (EPC) as well as of
third parties.
• Piping 2D/3D Modeling
• Performing piping studies
• Preliminary Piping Layout including nozzle orientation
• Preparation of preliminary & detailed GADs, BOMs/ MTOs etc.

3
AL-RAFA TRADING AND CONTRACTING COMPANY PROFILE

• Preparation of equipment Datasheets


• Preparation of design basis and standard drawings
• Preparation of piping material specifications (PMS)
• Preparation of Line list according to P&ID
• Preparation of Isometrics
• Final GADs/BOM
• IFC isometrics.
• And much more accordance with client requirements

2. Plant / Piping 3D modelling

Generating 3D models for multi discipline like piping, structural, mechanical,


electrical (cable tray, cabinets, transformers and switchgear, and instrumentation),
plumbing and structural. We deliver designs using the latest software like AVEVA
PDMS, Intergraph PDS, Autodesk , AutoCAD Plant 3D, Solidworks, Bentley
Autoplant , Intergraph CADWorx and much more.
We develop a real view of whole plant and include all discipline based on basic
design drawing like single line diagram, schematic drawings, sketches, component
catalogues and engineering specifications.
Listing below limited reports and drawings that can be generated at any stage
of designing.

• A 360 degree of whole piping system


• Walkthrough presentation
• General arrangement and equipment layout drawing.
• Full range of 3D / 2D engineering and scaled detailed drawings.
• Plans and elevation drawings.
• A detailed bill of materials and data sheets.
• Support layouts and detailed drawing
• Piping isometric drawings, with material lists and cut lengths
• Weld count reports
• Material takeoff reports formatted for input into estimating, ordering, and
tracking system
• Equipment data sheets.
• Piping material specifications.

4
AL-RAFA TRADING AND CONTRACTING COMPANY PROFILE

• Line list with material class and all necessary information according to P&ID
• Input files for the model review program (Clash analysis Dxt)
• Reports formatted for input to center-of-gravity programs
• Input files to the pipe-stress analysis program
• Drawing files for use in AutoCAD
• Plans and elevation drawings.
• Exploded sub-assembly drawings to aid fabrication/construction.
• Conventional piping plans and section drawings
• Overall perspective views for fabrication/construction planning

 How it will help you..?


• 3D modeling engineering can generate 360 degree views for all plant
components. It provides all details even for a minute location.
• Highly configurable, automatic generation of a wide range layout and
detailed engineering drawing and reports for multi disciplines can be
produced automatically.
• Accurate material information and bill of material eliminates excess-ordering
as well as the shortage of materials.
• High quality design. The multiple design checks eliminate errors, and enables
'right-first-time'.
• Highly concurrent working combined with high productivity, error-free
design and minimum site work enable the quick project execution.
• Engineering sharing and re-using design data reduces man-hours and
schedule time. Rule-based automation enables rapid, 'right first time' design.
• Late-emerging design changes may be handled quickly and efficiently,
without affecting the project schedule.
• Automatic change highlighting options, both in the design database and
drawings, make it easier to identify and communicate design changes across
the project, at any time, and to identify the party responsible for any given
change.
• Automatic multi-discipline clash highlighting can be applied while modeling.
Detailed and complete clash reports can be created on demand. This enables
you to detect and mitigate any clashes/interference in the design at an early
stage.

5
AL-RAFA TRADING AND CONTRACTING COMPANY PROFILE

• Use animated walk through to communicate and visualize design for end
customers. It is mouse-driven and has pop-up menus that allow the user to
"walk" along plant corridors well before the facility is constructed. It can be
effectively used for orientation and operator training (since it allows users to
get inside the plant) and displayed on a screen.

3. Pipe Stress Analysis

AL-RAFA offers an extensive service for all aspects of Pipe Stress analysis in
both onshore and off shore Process and Power Piping

• Static load and stress calculations of above ground and underground piping
systems.
• Wind load calculation
• FRP & GRP pipe stress analysis
• Offshore piping stress analysis
• Fatigue analysis and cumulative usage report
• Dynamic analysis and harmonic forces and displacements of piping systems
• Mode shapes and natural frequency calculations
• Shock spectrum analysis and independent support motion (earthquake)
• Force spectrum analysis (liquid hammer, slug flow & relief valve discharge)
• Model time history analysis
• Calculation of Spring Stiffness
• Thrust force of Expansion Bellows
• Effects of Thermal Loads, Occasional loads such as Hydrostatic Test, Safety
Valve’s Reaction Force, Seismic Loads, and Wind Loads.
• Vibration Analysis
• Steam Hammer & Water Hammer
• Sea Wave load spectrum
• Safety Valve Reaction Force
• Calculation of Displacement of Terminal point movement due to Thermal,
Equipment Foundation Settlement, Pipe Support Movement and Pipe
Support Foundation Settlement.

6
AL-RAFA TRADING AND CONTRACTING COMPANY PROFILE

4. Computer Aided Design and Drafting services. (CADD)


Our highly professional CADD engineers and designers team offer excellent
services from planning and design to implementation, as-built and maintenance
services at an unparalleled standard of flexibility for multi discipline like civil,
architectural , mechanical electrical plumping , piping , structural. Ext. Maintaining
high standards and following the latest techniques in both computer workstations
and drafting & design software. In addition, we upgrade our workstations and
software regularly to provide you with both quality and service. Conversion and
digitizing of hand drawn maps to digital format

 We provide:-
• Full range of CADD 2D and 3D Drawing.
• Coordinates Drawings of multi disciplines.
• 3D Modelling (AUTODESK, BIM, PDMS, PDS ext.)
• 3D rendering and clash analysis.
• Bill of Material.
• Reports.
• Work Progress report.

You can either outsource your drafting and design job or hire our design and
drafting team to work as part of your project team at your work place. Which will
reduce your staffing requirements, equipment upgrade expenditure, and increases
your rate of production. We believe in generating ideas and engaging in
communicating regularly with our clients to provide quality engineering design
support services

5. Construction management
We closely work with the project owner or main contractor from planning
and design through the construction till post-construction phases – for the purpose
of achieving project objectives, including the management of quality, cost, time,
and scope
 We do
• Understand the client requirement and project specification.
• Design review
• Existing condition investigation.

7
AL-RAFA TRADING AND CONTRACTING COMPANY PROFILE

• Anticipating the design and construction issues.


• Perform the geographical survey to mark the location of equipment and pipe
route as per the design documents and shop drawings.
• Design the project office, staff accommodation, storage area as per project
site condition.
• Prepare the construction planning and schedule program.
• Human resource management.
• Procurement.
• On construction supervision.
• Cost controlling.
• Risk management.
• Permit management.
• Bid management and selection of right subcontractor.
• Quality controlling.
• Material management.
• Project equipment management.
• Daily activity planning.
• Report periodical work progress.
• Document controlling and management.
• Commissioning.

6. Procurement.
We have our own centralized procurement system which practices to
minimize procurement costs, lead times and risks on every project. All
procurement activities are monitored by center of procurement discipline to
make sure that the right product at the right time for the best price. Our central
department provides a time to time report to our client.
We have a robust database of prequalified vendors and contractors for all
the materials and services. We have a number of frame agreements in place with
critical suppliers which are essential to ensure delivery of long lead items and
consistent pricing.
Our QC department has multidiscipline specialists to review vendor
documentation and in-house quality.

8
AL-RAFA TRADING AND CONTRACTING COMPANY PROFILE

7. Quality control
As a specialized company in piping engineering, we are committed to offer a
world class quality control service for all piping pipe line and HVAC projects.
Our qualified and highly experienced QC engineers ensure that your
materials, equipment, construction, commissioning and testing are in compliance
with project specification and client requirements. Our QC department can be a
part of your project team under your project manager’s supervision and be
monitored by our centralized quality control department.
 We do:-
• Project standards and codes review
• Design and engineering deliverable review.
• Preparation of all methods statements.
• Quality inspection at all stage of construction.
• Prepare reports.
• Commissioning support
• Testing and cleaning pipes.
• Welding inspection

Material Quality Control:-


• Material evaluation
• Supplier evaluation
• Factory acceptance test
• Material quality control inspections in prior production and during
production
• Pre - shipment inspection
• Delivered material inspection
• Supporting to material testing

8. Piping Fabrication and installation Services


The construction phase of a project is critical due to its relevant economic impact
in the overall project performance. This is why AL-RAFA plans, manages and

9
AL-RAFA TRADING AND CONTRACTING COMPANY PROFILE

conducts projects focused on meeting customer's quality requirements, deadlines


and budget, while working safely and preserving the environment.
AL-RAFA offers a broad range of piping installation services including Oil and
gas ,Process & power, Infrastructural piping ,District cooling , Energy transfer
system ,Pneumatic waste collection piping ,Underground Pre-insulated piping
system ,Utilities piping ,Building services, equipment setting and rigging, and
demolition and relocation of process equipment. Our highly professional piping
installation team includes AME – certified waders and engineers occupied with all
piping welding and installation equipment’s.
We will work within your exact specifications to provide accurate, detailed
process piping installation estimates and reports relating to labor and material
costs.
9. Leak detection system installation and maintenance
AL-RAFA provides Leak Detection system installation, monitoring and
maintenance service for liquid and gas transporting pipeline with support of our
leak detection system provider. Our specialized LDS team works with pipe
installation team from earliest stage of pipe installation work to ensure the
accurate implementation of LDS system. We provide the centralized monitoring
system with monitoring software and training and support for the operation staffs.
10. Pipeline Inspection Service
AL-RAFA perform pipeline inspection and testing services listed below with
support of our specialized partner.
11. Intelligent Pigging Pipeline Inspection Services
 Camera Inspection
 Pressure test
 Pneumatic test
 Leak detection test
12. Pipeline Cleaning Service
AL-RAFA perform pipeline cleaning services listed below with the support of our
specialized partner.
 Chemical flushing
 Purging

10
AL-RAFA TRADING AND CONTRACTING COMPANY PROFILE

 Pigging
13. Corrosion protection
 We do installation and maintenance of cathodic protection system for
underground metallic pipes.

11

You might also like