DATE 18/09/07

COMMISSIONING RESULTS WITNESS SHEET

TSE 4

PROJECT SYSTEM

MRC, Project ARES General Supply - AHU's 1, 2, 3 & 4

COMMISSIONING RESULTS FOR THE ABOVE SYSTEM ARE DETAILED ON THE FOLLOWING SHEET NUMBERS DATED 1 to 142 9/18/2007

COMMISSIONING ENGINEER Lloyd Kelsey

WITNESSED BY

On behalf of

On behalf of

Taylor & Stapleton Eng. Ltd., Fulling Mill, Fulling Mill Lane, Welwyn, Herts, AL6 9NP. Tel. 01438 718666 Fax. 01438 718668
Date Comments by witness agent

Sheet

1

of

142

Taylor & Stapleton Engineering Ltd. Welwyn, Herts. AL6 9NP Tel 01438 718666 Fax 01438 718668

DATE 18/09/07

COMMISSIONING RESULTS SYSTEM REPORT SHEET
PROJECT: MRC, Project ARES

TSE 5

SYSTEM: General Supply - AHU's 1, 2, 3 & 4

This supply system comprises of four ahu’s located on the second floor plant deck. This system is generally three ahu’s running and one stand by. Our commissioning works have been divided into three sections, the first proportional balance of secondary grilles located on the ground floor, the second controls calibration and the third pressure regime set up. Secondary Balance Prior to carrying out the proportional balance of the grilles on the ground floor, the design volume for the required stack was set via the vcd in the plantroom and the volume measured by means of pitot traverse. Whilst carrying out this exercise both major and minor dampers were position to fifty percent open to simulate the operating conditions of the system. This was done, as the controls were incomplete at the time of testing. Factors have been used on both size hoods for the supply and the extract. They are as follows: Supply – 600 x 600 the factor was taken at grille T40/04 = 1.06 Supply – 1200 x 600 the factor is a summation of the grilles in the procedure rooms against the traverse in the plantroom. We calculated this factor for all the procedure rooms and used the average. This was done, as there was no other suitable location for a factor at the time of testing. = 1.15 Extract – 600 x 600 the factor was taken at grille’s E48/07 & E48/06 = 1.0 Extract – 1200 x 600 the factor was taken in the procedure rooms, using the single grille volume against the traverse in the plantroom. . We calculated this factor for all the procedure rooms and used the average. This was done, as there was no other suitable location for a factor at the time of testing = 1.18 These factors have been applied to the readings taken from the balometer. Controls Calibration The controls system operates using the following method. A single point velocity sensor measures the velocity of the air as it passes through the duct, this velocity is then multiplied by the free area of the duct in which it is located to calculate the volume of air passing through the stack. When testing we found that a single point reading did not provide an accurate representation of the volume of air passing through the stack. Although the sensors are generally located after the hepa filter this did not stabilised the flow of air, therefore a single point reading does not give a true volume as the velocity of the air differs through out the duct. We calibrated each sensor by measuring a volume by means of pitot traverse. We have taken the majority of these volumes in the attenuators. We did this where we were unable to obtain a suitable test point due to the ductwork configuration. Before measuring the volume of air at the stack we confirmed it was controlling at the design volume via the bms. Then using the following formula we calibrated the sensor by factorising the free area of the duct in which the sensor is located. This ultimately would change the bms volume, we would then wait for the stack to control to the required set point and re-measure the traverse to confirm the volume was correct. All the factorised areas have been recorded on a separate spreadsheet please see this for further information. Pressure Regime The controls of the building work by supplying the required amount of air to each room, the extract will then control to suit the design pressure in the space. Please see layout drawing for required pressures in each room. We have then validated the pressure regime on the ground floor with our Micromanometer to confirm we are achieving the correct room differential pressures. All of these tests have been carried out with all doors shut.

ENGINEER:

Sheet

2

of

142

Taylor & Stapleton Engineering Ltd. Welwyn, Herts. AL6 9NP Tel 01438 718666 Fax 01438 71 8668

DATE 18/09/07

COMMISSIONING RESULTS FAN INSPECTION SHEET
PROJECT: MRC, Project ARES
FAN DETAILS MAKE TYPE SIZE SPEED SHAFT DIA. SERIAL NO. PITCH ANGLE Comefri TZAF 900 T2 1600 60 DRIVE DETAILS TYPE BELT SIZE/TYPE No. BELTS MOTOR PULLEY FAN PULLEY PULLEY CENTRES FAN BUSH MOTOR BUSH FAN PRE COMMISSIONING AND INSPECTION CHECKS CHECK THAT: 1, AIR FILTERS ARE INSTALLED AND ACCESSIBLE 2, FAN CHAMBER / AIR HANDLING UNIT IS CLEAN 3, FAN / MOTOR ROTATES FREELY 4, DRIVE GUARDS ARE FITTED 5, MOTOR LEVEL AND ALIGNED 6, FLEXIBLE CONNECTIONS ARE FITTED CORRECTLY 7, TRANSIT BOLTS ARE REMOVED 8, LOCAL ISOLATOR OR LOCK STOP FITTED 9, DIRECTION OF MOTOR / FAN IS CORRECT 10, AIR LEAKAGE TEST COMPLETE 11, THERMAL OVERLOAD RATING 12, THERMAL OVERLOAD SET CORRECTLY 13, MOTOR FUSE RATING 14, MOTOR FUSE RATING CORRECT COMMENTS Y / N / NA Y Y Y Y Y Y Y Y Y Y By others Inverter protected Inverter protected Inverter protected Inverter protected Belt and Pulley SPC 3550 3 SPC 335 SPC 335 1850 3535 3535

TSE 11

SYSTEM: General Supply - AHU 1
MOTOR DETAILS MAKE TYPE SHAFT DIA. SERIAL NO. FRAME No. 400 3 90 V Ph kw 1478 Leroy Somer LS280MD-T 25 amps R.P.M

COMMENTS /FOLLOW UP REFERENCES

ENGINEER

Sheet

3

of

142

Taylor & Stapleton Engineering Ltd. Welwyn, Herts. AL6 9NP Tel. 01438 718666 Fax. 01438 718668

DATE 18/09/07

COMMISSIONING RESULTS FAN INSPECTION SHEET
PROJECT: MRC, Project ARES
FAN DETAILS MAKE TYPE SIZE SPEED SHAFT DIA. SERIAL NO. PITCH ANGLE Comefri TZAF 900 T2 1600 60 DRIVE DETAILS TYPE BELT SIZE/TYPE No. BELTS MOTOR PULLEY FAN PULLEY PULLEY CENTRES FAN BUSH MOTOR BUSH FAN PRE COMMISSIONING AND INSPECTION CHECKS CHECK THAT: 1, AIR FILTERS ARE INSTALLED AND ACCESSIBLE 2, FAN CHAMBER / AIR HANDLING UNIT IS CLEAN 3, FAN / MOTOR ROTATES FREELY 4, DRIVE GUARDS ARE FITTED 5, MOTOR LEVEL AND ALIGNED 6, FLEXIBLE CONNECTIONS ARE FITTED CORRECTLY 7, TRANSIT BOLTS ARE REMOVED 8, LOCAL ISOLATOR OR LOCK STOP FITTED 9, DIRECTION OF MOTOR / FAN IS CORRECT 10, AIR LEAKAGE TEST COMPLETE 11, THERMAL OVERLOAD RATING 12, THERMAL OVERLOAD SET CORRECTLY 13, MOTOR FUSE RATING 14, MOTOR FUSE RATING CORRECT COMMENTS Y / N / NA Y Y Y Y Y Y Y Y Y Y By others Inverter protected Inverter protected Inverter protected Inverter protected Belt and Pulley SPC 3550 3 SPC 335 SPC 335 1850 3535 3535

TSE 11

SYSTEM: General Supply - AHU 2
MOTOR DETAILS MAKE TYPE SHAFT DIA. SERIAL NO. FRAME No. 400 3 90 V Ph kw 1478 Leroy Somer LS280MD-T 25 amps R.P.M

COMMENTS /FOLLOW UP REFERENCES

ENGINEER

Sheet

4

of

142

Taylor & Stapleton Engineering Ltd. Welwyn, Herts. AL6 9NP Tel. 01438 718666 Fax. 01438 718668

DATE 18/09/07

COMMISSIONING RESULTS FAN INSPECTION SHEET
PROJECT: MRC, Project ARES
FAN DETAILS MAKE TYPE SIZE SPEED SHAFT DIA. SERIAL NO. PITCH ANGLE Comefri TZAF 900 T2 1600 60 DRIVE DETAILS TYPE BELT SIZE/TYPE No. BELTS MOTOR PULLEY FAN PULLEY PULLEY CENTRES FAN BUSH MOTOR BUSH FAN PRE COMMISSIONING AND INSPECTION CHECKS CHECK THAT: 1, AIR FILTERS ARE INSTALLED AND ACCESSIBLE 2, FAN CHAMBER / AIR HANDLING UNIT IS CLEAN 3, FAN / MOTOR ROTATES FREELY 4, DRIVE GUARDS ARE FITTED 5, MOTOR LEVEL AND ALIGNED 6, FLEXIBLE CONNECTIONS ARE FITTED CORRECTLY 7, TRANSIT BOLTS ARE REMOVED 8, LOCAL ISOLATOR OR LOCK STOP FITTED 9, DIRECTION OF MOTOR / FAN IS CORRECT 10, AIR LEAKAGE TEST COMPLETE 11, THERMAL OVERLOAD RATING 12, THERMAL OVERLOAD SET CORRECTLY 13, MOTOR FUSE RATING 14, MOTOR FUSE RATING CORRECT COMMENTS Y / N / NA Y Y Y Y Y Y Y Y Y Y By others Inverter protected Inverter protected Inverter protected Inverter protected Belt and Pulley SPC 3550 3 SPC 335 SPC 335 1850 3535 3535

TSE 11

SYSTEM: General Supply - AHU 1
MOTOR DETAILS MAKE TYPE SHAFT DIA. SERIAL NO. FRAME No. 400 3 90 V Ph kw 1478 Leroy Somer LS280MD-T 25 amps R.P.M

COMMENTS /FOLLOW UP REFERENCES

ENGINEER

Sheet

5

of

142

Taylor & Stapleton Engineering Ltd. Welwyn, Herts. AL6 9NP Tel. 01438 718666 Fax. 01438 718668

DATE 18/09/07

COMMISSIONING RESULTS FAN INSPECTION SHEET
PROJECT: MRC, Project ARES
FAN DETAILS MAKE TYPE SIZE SPEED SHAFT DIA. SERIAL NO. PITCH ANGLE Comefri TZAF 900 T2 1600 60 DRIVE DETAILS TYPE BELT SIZE/TYPE No. BELTS MOTOR PULLEY FAN PULLEY PULLEY CENTRES FAN BUSH MOTOR BUSH FAN PRE COMMISSIONING AND INSPECTION CHECKS CHECK THAT: 1, AIR FILTERS ARE INSTALLED AND ACCESSIBLE 2, FAN CHAMBER / AIR HANDLING UNIT IS CLEAN 3, FAN / MOTOR ROTATES FREELY 4, DRIVE GUARDS ARE FITTED 5, MOTOR LEVEL AND ALIGNED 6, FLEXIBLE CONNECTIONS ARE FITTED CORRECTLY 7, TRANSIT BOLTS ARE REMOVED 8, LOCAL ISOLATOR OR LOCK STOP FITTED 9, DIRECTION OF MOTOR / FAN IS CORRECT 10, AIR LEAKAGE TEST COMPLETE 11, THERMAL OVERLOAD RATING 12, THERMAL OVERLOAD SET CORRECTLY 13, MOTOR FUSE RATING 14, MOTOR FUSE RATING CORRECT COMMENTS Y / N / NA Y Y Y Y Y Y Y Y Y Y By others Inverter protected Inverter protected Inverter protected Inverter protected Belt and Pulley SPC 3550 3 SPC 335 SPC 335 1850 3535 3535

TSE 11

SYSTEM: General Supply - AHU 1
MOTOR DETAILS MAKE TYPE SHAFT DIA. SERIAL NO. FRAME No. 400 3 90 V Ph kw 1478 Leroy Somer LS280MD-T 25 amps R.P.M

COMMENTS /FOLLOW UP REFERENCES

ENGINEER

Sheet

6

of

142

Taylor & Stapleton Engineering Ltd. Welwyn, Herts. AL6 9NP Tel. 01438 718666 Fax. 01438 718668

DATE 18/09/07

COMMISSIONING RESULTS FAN PERFORMANCE TEST SHEET
PROJECT: MRC, Project ARES SYSTEM: General Supply - AHU 1
PARAMETERS Flow grid calibrations carried out with fan fixed @ 45 Hz Final fan test with fans running in auto @ Hz.

TSE 13

STARTING CURRENT MOTOR No. 1 MOTOR No. 2

RUNNING CURRENT BK BK BR BR G G

MOTOR SPEED

FAN SPEED

STATIC PRESSURE PLOT (RELATE TO TEST POINTS TO FAN / AHU SCHEMATIC)
TEST POINT

LOCATION Ahu suction Before pad filters After pad filters Before bag filters After bag filters Fan suction G
Humidifier

Pa

TEST POINT

LOCATION Fan discharge Ahu discharge

Pa

A B C D E F

G H

STATIC PRESSURE DIFFERENTIAL ACROSS: FAN / AHU PAD FILTERS BAG FILTERS F E D C B A / Pa Pa Pa

FAN / AHU SCHEMATIC H

1 3.69 3.49 3.64 7 3.38 3.27 3.45

2 3.37 3.21 3.48 8 3.44 3.09 3.13

3 3.49 3.47 3.47 9 3.24 3.17 3.29

4 3.28 3.26 3.40 10 3.26 3.26 3.15

5 3.36 3.13 3.40

6 3.59 3.54 3.67

DUCT SIZE DUCT AREA AVERAGE VELOCITY TESTED DUTY DESIGN DUTY % DESIGN STATIC PRESSURE

2806

mm

2400 6.73 3.37

mm m2 m/s Pa Pa %

22.69 19.20

m3/s @ m3/s @ 118 -

Pa

COMMENTS Volume measured by means of anemometer scan inside ahu. Readings taken between heating and cooling coil. This volume was used to calibrated ahu flow grid. Ahu fixed @ 45 Hz at time of testing. BMS Volume after offset applied - 22.4 m3/s = 117% INSTRUMENTS USED ENGINEER LK + AC Anemometer TS No. 11 Sheet 7 of 142

Taylor & Stapleton Engineering Ltd. Welwyn, Herts. AL6 9NP Tel. 01438 718666 Fax. 01438 718668

DATE 18/09/07

COMMISSIONING RESULTS FAN PERFORMANCE TEST SHEET
PROJECT: MRC, Project ARES SYSTEM: General Supply - AHU 2
PARAMETERS Flow grid calibrations carried out with fan fixed @ 45 Hz Final fan test with fans running in auto @ Hz.

TSE 13

STARTING CURRENT MOTOR No. 1 MOTOR No. 2

RUNNING CURRENT BK BK BR BR G G

MOTOR SPEED

FAN SPEED

STATIC PRESSURE PLOT (RELATE TO TEST POINTS TO FAN / AHU SCHEMATIC)
TEST POINT

LOCATION Ahu suction Before pad filters After pad filters Before bag filters After bag filters Fan suction G
Humidifier

Pa

TEST POINT

LOCATION Fan discharge Ahu discharge

Pa

A B C D E F

G H

STATIC PRESSURE DIFFERENTIAL ACROSS: FAN / AHU PAD FILTERS BAG FILTERS F E D C B A / Pa Pa Pa

FAN / AHU SCHEMATIC H

1 3.54 3.53 3.50 7 3.45 3.32 3.19

2 3.33 3.20 3.21 8 3.41 3.46 3.24

3 3.40 3.44 3.06 9 3.20 3.02 3.53

4 3.27 3.45 3.38 10 3.49 3.41 3.49

5 3.52 3.28 3.23

6 3.36 3.32 3.20

DUCT SIZE DUCT AREA AVERAGE VELOCITY TESTED DUTY DESIGN DUTY % DESIGN STATIC PRESSURE

2806

mm

2400 6.73 3.35

mm m2 m/s Pa Pa %

22.54 19.20

m3/s @ m3/s @ 117 -

Pa

COMMENTS Volume measured by means of anemometer scan inside ahu. Readings taken between heating and cooling coil. This volume was used to calibrated ahu flow grid. Ahu fixed @ 45 Hz at time of testing. BMS Volume after offset applied - 23.4 m3/s = 122% INSTRUMENTS USED ENGINEER LK + AC Anemometer TS No. 11 Sheet 8 of 142

Taylor & Stapleton Engineering Ltd. Welwyn, Herts. AL6 9NP Tel. 01438 718666 Fax. 01438 718668

DATE 18/09/07

COMMISSIONING RESULTS FAN PERFORMANCE TEST SHEET
PROJECT: MRC, Project ARES SYSTEM: General Supply - AHU 3
PARAMETERS Flow grid calibrations carried out with fan fixed @ 45 Hz Final fan test with fans running in auto @ Hz. Flexible connection on fan discharge found damaged @ time of testing. STARTING CURRENT MOTOR No. 1 MOTOR No. 2 RUNNING CURRENT BK BK BR BR G G MOTOR SPEED

TSE 13

FAN SPEED

STATIC PRESSURE PLOT (RELATE TO TEST POINTS TO FAN / AHU SCHEMATIC)
TEST POINT

LOCATION Ahu suction Before pad filters After pad filters Before bag filters After bag filters Fan suction G
Humidifier

Pa

TEST POINT

LOCATION Fan discharge Ahu discharge

Pa

A B C D E F

G H

STATIC PRESSURE DIFFERENTIAL ACROSS: FAN / AHU PAD FILTERS BAG FILTERS F E D C B A / Pa Pa Pa

FAN / AHU SCHEMATIC H

1 2.92 2.77 2.79 7 2.68 2.55 2.68

2 2.62 2.59 2.79 8 2.51 2.66 2.64

3 2.79 2.68 2.73 9 2.58 2.64 2.63

4 2.23 2.50 2.47 10 2.51 2.62 2.52

5 2.19 2.19 2.30

6 2.83 2.80 2.87

DUCT SIZE DUCT AREA AVERAGE VELOCITY TESTED DUTY DESIGN DUTY % DESIGN STATIC PRESSURE

2806

mm

2400 6.73 2.61

mm m2 m/s Pa Pa %

17.57 19.20

m3/s @ m3/s @ 92 -

Pa

COMMENTS Volume measured by means of anemometer scan inside ahu. Readings taken between heating and cooling coil. This volume was used to calibrated ahu flow grid. Ahu fixed @ 45 Hz at time of testing. BMS Volume after offset applied - 17.45 m3/s = 91% INSTRUMENTS USED ENGINEER LK + AC Anemometer TS No. 11 Sheet 9 of 142

Taylor & Stapleton Engineering Ltd. Welwyn, Herts. AL6 9NP Tel. 01438 718666 Fax. 01438 718668

DATE 18/09/07

COMMISSIONING RESULTS FAN PERFORMANCE TEST SHEET
PROJECT: MRC, Project ARES SYSTEM: General Supply - AHU 4
PARAMETERS Flow grid calibrations carried out with fan fixed @ 45 Hz Final fan test with fans running in auto @ Hz.

TSE 13

STARTING CURRENT MOTOR No. 1 MOTOR No. 2

RUNNING CURRENT BK BK BR BR G G

MOTOR SPEED

FAN SPEED

STATIC PRESSURE PLOT (RELATE TO TEST POINTS TO FAN / AHU SCHEMATIC)
TEST POINT

LOCATION Ahu suction Before pad filters After pad filters Before bag filters After bag filters Fan suction G
Humidifier

Pa

TEST POINT

LOCATION Fan discharge Ahu discharge

Pa

A B C D E F

G H

STATIC PRESSURE DIFFERENTIAL ACROSS: FAN / AHU PAD FILTERS BAG FILTERS F E D C B A / Pa Pa Pa

FAN / AHU SCHEMATIC H

1 3.36 3.25 3.24 7 3.32 3.17 3.25

2 3.26 3.13 3.48 8 2.96 3.38 3.27

3 3.40 3.14 3.47 9 3.20 3.07 2.91

4 3.32 3.18 3.15 10 3.29 3.25 3.35

5 3.33 3.39 3.49

6 3.39 3.29 3.45

DUCT SIZE DUCT AREA AVERAGE VELOCITY TESTED DUTY DESIGN DUTY % DESIGN STATIC PRESSURE

2806

mm

2400 6.73 3.27

mm m2 m/s Pa Pa %

22.03 19.20

m3/s @ m3/s @ 115 -

Pa

COMMENTS Volume measured by means of anemometer scan inside ahu. Readings taken between heating and cooling coil. This volume was used to calibrated ahu flow grid. Ahu fixed @ 45 Hz at time of testing. BMS Volume after offset applied - 22.2 m3/s = 116% INSTRUMENTS USED ENGINEER LK + AC Anemometer TS No. 11 Sheet 10 of 142

Taylor & Stapleton Engineering Ltd. Welwyn, Herts. AL6 9NP Tel. 01438 718666 Fax. 01438 718668