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BUCHHOLZ RELAYS
BUCHHOLZ RELAYS
Purchase orders should be given in Orderin System
accordance with the following chart.
COLOR DESCRIPTION
RAL 1016 01
RAL 7001 02
RAL 7012 03
RAL 7016 04 2 Normally Open Contact
RAL 7022 05
RAL 7032 06 03
RAL 7033 07
RAL 7035 08
RAL 7037 09
RAL 7038 10
RAL 9002 11
Example:
AMBR25-F50: 751. 1. 1. 2. 01- (01) BUCHHOLZ RELAY FOR CONTACT CONNECTION DETAILS 9 or 10 See page
1
BUCHHOLZ RELAYS
INTENDED USE OF BUCHHOLZ RELAY AN-50216-2
On power and distribution transformers with oil conversator,
protection relays manıfactured by Buchholz principle are mounted
between transformer tank and oil conservator and protects the 2-AGAINST POTENTIAL OIL LEAKAGES
transformer against the following conditions: IN THE TRANSFORMER
1-Against gas accumulations in the transformer, As mentioned in item 1, when oil leakages that occur in the
2-Against potential oil leakages in the transformer, transformer are more than 100 cm3, 300 cm3 and 400 cm3 the
3-Against oil surge which can occur during overheating contact system connected to upper float activates, the reed
situations caused by failures in transformers. switch connected to the second float system in the Buchholz
Relay activates and sends a signal. This signal means that the oil
1-AGAINST GAS ACCUMULATIONS IN leakage in the transformer reached to critical level and there is
THE TRANSFORMER not enounh oil in the oil conservator to protect the transformer.
Two float systems exist in the Buchholz Relay. These two float Therefore this contact is called the “trip contact”.
systems activate dry type Reed switches connected to them. The This is the contact used to deactivate the transformer.This contact
float system which is at the Buchholz Relay’s upper side working in connection to the lower float can be used as one or
activates the alarm reed switch. In case between 100 cm3 and two or can be preferred as changeover reed switch as well.
300 cm3 or 400 cm3 amounts accumulate in the Buchholz Relay,
or in case of an oil leakage with these amounts, the alarm switch is
activated and sends a signal. As this alarm reed switch can be used SAMPLE TAP
as one normal open or two normal open, one switch can be used as There is the sample tap over the Buchholz Relay. This tap allows
changeover as well. taking oil from within the transformer and degassing the gasses
accumulated in the relay as well. The tap is manufactured with
glob valve principle in order to prevent gas leakage.
3-OIL SURGE WHICH CAN OCCUR DURING
CONTROL-TEST BUTTON
OVERHEATING SITUATIONS CAUSED
Used to test if the contacts are working properly by moving the
BY TRANSFORMER FAILURES
upper and lower floats in the Buchholz Relay up and down.
In case of overhating situations caused by transformer failures,
Additionally, when the lower float is activated because of the oil
if the oil flow rate (table-1) in the Buchholz Relay exceeds the
flow rate, the signal doesn’t disappear from the system unless the
specified values, the lower float system described in item two is
system is reset by the test button.The systems are reset and the
activated and sends a signal. This signal (trip) is also used to
signal disappears when the test button is pressed.
deactivate the transformer.
MATERIAL
Buchholz Relay casing, cover, terminal box cover, glass frame cover
are produced from aluminum material and coated with electrostatic Table1 - STEADY OIL FLOW FOR THE RELAY TO WORK m/s
powder paint. The glasses on the relay are produced from tempered
glass to make them stronger against breakage. Markings and OIL TUBE STEADY OIL
graduations on the glass are written with special firing technique. CONNECTION FLOW FOR THE TOLERANCE
INNER DIAMETER mm RELAY TO WORK m/s
MOUNTING THE BUCHHOLZ RELAY TO THE TRANSFORMER 25 1 ±15
Buchholz Relay is intended to work in a horizontal positions. it is
connected with a 5° positive angle to the horizontal axis with the 50 1 ±15
arrow mark on the relay pointing to the oil conservator.
80 1-1,5 ±15
Buchholz Relays are manufactured to allow both thread and flange
connections.
Thread connections types for flange connections are also shown
in (Table 1). SEPARATION AND CLOSING CAPACITY
VOLTAGE CURRENT SEPARATION CAPACITY
WORKING PRESSURE
Buchholz Relay is tested for an inner pressure of 50 kPA. In addition to
that, it is tested with an extreme pressure of 250 kPA for 2 minutes. 48V-127V d.c 2A 250W L/R <40ms
MAGNETIC FIELD RESISTANCE 230V a.c 2A 400VA Cos c >0.5
Buchholz Relays operate perfectly up to 25m T magnetic fields
Additionally, they are resistant to any d.c. field value at any TERMINAL BOX
dşrection and polarization. In the terminal box, there is 1 earthing terminal and depending on the
number of contacts there are 4 to 10 electric terminals.
WORKING CURRENTS These electric terminals allow connection of cables with 1,5 and 4mm 2
The working current is 2A. r.m.s and 30ms, The short circuit cross sections. PG16 or M20X1,5 cable gland can be used for cable
current is 10A. r.m.s. entry. Connection diagram of the electric terminals is shown on the
electric terminal cover.
2
BUCHHOLZ RELAYS
AN 50216-2
Figure A: casing with flange connection Figure B: casing with thread connection
3
BUCHHOLZ RELAYS
AN 50216-2
91
178.5
28
8865
223
G1½A
125
Ø25
18 R92
67
185
166
351
4
BUCHHOLZ RELAYS
AN 50216-2
200
Ø68
Ø115
91 178.5
28
125 65
88
223
Ø14
Ø85
R92
Ø25
67
16
166
351
5
BUCHHOLZ RELAYS
AN 50216-2
195
Ø102
Ø165
91 178.5
28
68
575.
5112.
226
90°
Ø125
R92
Ø50
82.5
Ø18
18 166
351
6
BUCHHOLZ RELAYS
AN 50216-2
195
Ø138
Ø200
178.5
28
65
60.5
597.
M16
Ø160
Ø80 R92
229
100
Ø18
18
166
351
7
BUCHHOLZ RELAYS
AN 50216-2
(Lover float) (Lover float) (2 Normally Open Contact) (2 Changeover Open Contact)
(Single Contact) (Single Contact) 1 Normally Open Contact Lower 1 Changeover Open Contact Lower
1 Normally Open Contact 1 Changeover Contact 1 Normally Open Contact Upper 1 Changeover Open Contact Upper
Yellow Yellow Yellow Red Yellow Red
11 12 14 11 12 11 12 21 22 14 11 12 24 21 22
Lower Lower Lower Upper Lower Upper
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BUCHHOLZ RELAYS
AN 50216-2
11 12 31 32 21 22 41 42 11 12 31 32 21 22 34 31 32
Lower Lower Upper Upper Lower Lower Upper Upper
9
BUCHHOLZ RELAYS
AN 50216-2
Control-Test Button
Sample Tap
Float Seating
Oil Speed Control Element
10
BUCHHOLZ RELAYS
AN 50216-2
TECHNICAL DATA
Temperature range:
-working range:
Switching system:
11