RENR8100-02 September 2005

Electrical Schematic Symbols And Definitions

RIGHT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR

LEFT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR

T

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

TURBOCHARGER COMPRESSOR OUTLET PRESSURE SENSOR

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

ATMOSPHERIC PRESSURE SENSOR UNFILTERED OIL PRESSURE SENSOR ELECTRONIC CONTROL MODULE (ECM)

3500B and 3500B High Displacement Generator Sets Electrical System
CPA182-191 BMB130-131 CNB955-1188 CMC953-1240 BLF163-165 PTF128-UP BPJ443-476 PTJ110-UP BRK252-286 LEK1-124 PTM297-434 FDN1328-1598 PTN1-161 GAR1-UP PPS1-UP GZS1-UP GZT1-UP BGX118-119 GZY1-UP

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

ENGINE SPEED TIMING SENSOR

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

REAR VIEW

FRONT VIEW This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

© 2005 Caterpillar All Rights Reserved

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols
A 1 AA 1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. 1 2 Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

Plug 2

Receptacle

Pin or Socket Number

UNFILTERED FUEL PRESSURE SWITCH

FILTERED FUEL PRESSURE SWITCH FILTERED OIL PRESSURE SWITCH

LEFT EXHAUST TEMPERATURE SENSOR

LEFT AIR SHUTOFF SOLENOID

RIGHT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR

RIGHT AIR SHUTOFF SOLENOID

RIGHT EXHAUST TEMPERATURE SENSOR

CRANKCASE PRESSURE SENSOR

RELAY MODULE TERMINAL POINT GSC CONNECTOR CONTACT ENGINE GENERATOR TERMINAL POINT CONTROL PANEL TERMINAL POINT VOLTAGE REGULATOR TERMINAL POINT STANDARD WIRING OPTIONAL WIRING CUSTOMER WIRING ALTERNATIVE WIRING SHIELDED WIRE ENGINE MOUNTED COMPONENT TIME CLOSED CONTACT TIMED OPENED CONTACT TIMED CLOSED TIMED OPENED CONTACT RELAY CONTACT (NORMALLY OPEN) RELAY CONTACT (NORMALLY OPEN) RELAY CONTACT (NORMALLY CLOSED) RELAY CONTACT (NORMALLY CLOSED) GENERATOR FRAME (CHASSIS) GROUND EARTH GROUND PRESSURE SWITCH
P

MANUALLY OPERATED CONTROL OPERATED BY TURNING SPEED SWITCH CONTACT SPEED SWITCH CONTACT
n

Single Wire Connector C A
325-PK-14

A 1

AA
325-PK-14

9X-1123

Pin

Socket

Wire Color

BREAKDOWN DIODE BIDIRECTIONAL BREAKDOWN DIODE BIDIRECTIONAL DIODE DIODE FUSE FUSE EMERGENCY SWITCH RELAY COIL RELAY COIL CIRCUIT BREAKER CIRCUIT BREAKER

RENR8100-02

LEFT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR

SYMBOLS

Wire, Cable, or Harness Assembly Identification

Component Part Number

2

200-BK-14

Circuit Number Identification

Wire Gauge

AIR START SOLENOID

Electrical Schematic Symbols And Definitions
FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

PRESSURE SWITCH TEMPERATURE SWITCH TEMPERATURE SWITCH

ENGINE SPEED/ TIMING SENSOR COOLANT TEMPERATURE SENSOR AFTERCOOLER TEMPERATURE SENSOR ETHER START AID POWER DISTRIBUTION BOX ALTERNATOR STARTING MOTORS PUMP PRELUBE PUMP JUNCTION BOX
T

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

LEFT SIDE VIEW

RIGHT SIDE VIEW

20 Page

-GY EMERGENCY STOP SW IN OFF/RESET SW IN AUTO SW IN 304-WH-10 -B 30-GN/YL G S RD-00 RD-00 1/2 MOTOR GP. DATA LINK - BATTERY (+) ADEM SHUTDOWN ADEM ECM ON/OFF ADEM RATED SPEED ADEM DROOP PPRM PPRS ADEM ETHER AUTO/MAN ADEM ETHER PULL-IN ADEM ETHER HOLD-IN ETHER SOLENOID A ETHER SOLENOID B SEC.(UNUSED) D-OUT 2 . 101-0204 VIOLET ORANGE VIOLET ORANGE ORANGE 04 06 05 11 12 18 40 22 20 21 35 29 13 36 30 02 24 08 23 14 25 38 32 03 09 01 07 31 37 17 10 15 16 19 26 27 28 33 34 39 24 20 23 14 08 02 03 09 15 25 01 19 13 07 29 35 16 40 26 34 32 28 38 22 37 18 31 12 30 06 36 10 05 11 17 21 27 33 39 04 16 26 32 38 37 31 30 36 05 17 27 39 T4 T4 SERVICE CONNECTOR 8C-6354 COVER 8T-8736 150-RD-14 150-RD-14 229-BK-14 229-BK-14 F724-PU F723-PK F710-BR F707-WH F718-BU F705-PK A700-OR 998-BR F722-OR 997-OR 993-BR F715-PU F719-BR F716-WH 113-OR F717-YL F720-GN 999-WH 996-GN 892-BR 893-GN J982-OR J981-WH E795-YL E796-GN F725-WH XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX GENERATOR TERMINAL STRIP MAIN STATOR T1 D-KEY PLUG AS. NO.J1 GREY GREY DK GREY GREY DK GREY GREY DK GREY PM FUSING GENERATOR TERMINAL STRIP BLACK BLACK BLACK BLACK ORANGE BLACK/WHITE TO GENERATOR 4 5 39 40 BATTERY (+) BATTERY (+) BATTERY (-) BATTERY (-) BLACK/WHITE BLACK/WHITE 24 28 TO STATER SOLENOID AIR SHUTOFF (OPTION) 3 6 2 5 1 4 P6 BGR1 BGR1 BGR1 BGR1 BGR1 BGR1 BGR1 BGR1 F1 F3 F2 F4 GND 73 74 75 76 77 78 79 80 81 PURPLE GREY ORANGE GREY TO GENERATOR 23 17 20 25 26 EXCITER STATOR TO CB SHUNT TRIP P12 3 6 9 12 2 5 8 1 4 7 CATERPILLAR ITEM NUMBER: 235-5725 REV. 50/60HZ. 10A R FILE NO. 60Hz/ 3300V. 1W-9070 DIODE AS. DATA LINK - 1 1 1 2 2 BATTERY (+) 1 1 1 2 2 2 2 2 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 64 65 66 67 70 71 72 SV+ SV+ SV+ SV+ SVSVSVSVSHD SHD SHD GREY BATTERY POST (+/-) GREY GREY GREEN/YELLOW GENERATOR TERMINAL STRIP 13 14 15 PRIMARY DATA LINK PRIMARY DATA LINK DIGITAL SENSOR RETURN ADEM START/RUN/STOP ADEM SHUTDOWN ADEM ECS ON/OFF ADEM RATED SPEED ADEM DROOP ADEM ETHER AUTO/MAN ADEM ETHER PULL-IN ADEM ETHER HOLD-IN ETHER SOLENOID A ETHER SOLENOID B SEC.HIGH SIDE (UNUSED) SPD PWM 1B.UNFILTERED FUEL PRESSURE SNSR . DATA LINK - TO EMCPII+ GREY SMR RELAY (N/C) GREY SMR RELAY (N/O) GREY SMMS GREY AIR SHUTOFF RELAY (N/O) GREY FUEL SHUTOFF RELAY (N/O) 16 19 18 21 22 9 29 30 GREY TO SAS ON PANEL GREY RUN RELAY (N/O) GREY GENSET FAULT RELAY (N/O) GREY REMOTE INITIATE INPUT START/RUN SW IN GREY GREY GREY GREY FUSED POWER OUT SERIAL DATA LINK SPARE INPUT 1 SPARE INPUT 2 31 32 33 34 40-PIN 31 32 33 33 34 34 35 35 36 37 37 38 39 40 41 42 43 44 45 46 47 31 32 33 33 34 34 35 35 36 37 37 38 39 40 41 42 43 44 45 46 47 PRIMARY DATA LINK + PRIMARY DATA LINK DIGITAL SENSOR RETURN ADEM START/RUN/STOP TO LOAD SHARE MODULE TO LOAD SHARE MODULE 31 32 33 33 34 34 35 35 36 37 37 38 39 40 41 42 43 44 45 46 47 31 32 33 33 34 34 35 35 36 37 37 38 39 40 41 42 43 44 45 46 47 PRIMARY DATA LINK + PRIMARY DATA LINK DIGITAL SENSOR RETURN ADEM START/RUN/STOP NOTES BLOCK L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 L20 L21 L22 CYLINDER INJECTORS DIGITAL SENSOR POWER ENGINE SPEED TIMING SHUTDOWN NOTIFY COOLANT LEVEL SENSOR SENSOR INPUTS SENSOR INPUTS ANALOG SENSOR POWER ETHER SOLENOIDS ECM ON/OFF \ START/STOP CAT DATALINK OIL TEMPERATURE SENSOR AIR SHUTOFFS PRELUBE PRESSURE SWITCH ETHER PULL-IN / HOLD-IN ECM POWER BATTERY POWER (-) EMCP POWER (+) TIMING CALIBRATION LH MAG PICK UP DROOP/RATED SPEED SMARTLINK 4 5 39 40 24 28 2 2 2 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 TO EMCPII+ GREY SMR RELAY (N/C) GREY SMR RELAY (N/O) GREY SMMS GREY AIR SHUTOFF RELAY (N/O) GREY FUEL SHUTOFF RELAY (N/O) 16 19 18 21 22 9 29 30 ADEM SHUTDOWN ADEM ECM ON/OFF ADEM RATED SPEED ADEM DROOP PPRM PPRS ADEM ETHER AUTO/MAN ADEM ETHER PULL-IN ADEM ETHER HOLD-IN ETHER SOLENOID A ETHER SOLENOID B SEC. 212-0922 1 2 CB3-GY AIR SHUT-OFF CIRCUIT BREAKER 197-5868 2 16A E-STOP 111-1324 1A 35A-GY 3 4 L25 35-GY L30 72-CU 71-BK 70-RD 31-RD 32-BK 46-RD 47-BK 33-GY 34-GY 36-GY 35-GY 37-GY 38 1 L31 L29 41-GY TS1-11 TS1-13 TS1-17 TS1-03 TS1-07 TS1-27 TS1-28 TS1-29 TS1-06 TS1-06 TS1-44 TS1-45 TS1-04 TS1-SV+ TS1-64 TS1-SVTS1-41 TS1-SV+ TS1-SVTS1-67 TS1-01 TS1-01 TS1-30 TS1-02 TS1-02 TS1-SH TS1-71 TS1-70 TS1-31 TS1-32 TS1-46 TS1-47 TS1-33 TS1-34 TS1-36 TS1-35 TS1-37 TS1-38 TIMING CALIBRATION CONNECTOR 189-5746 L18 CYL HEAD SOL 1 CYL HEAD SOL 3 CYL HEAD SOL 5 CYL HEAD SOL 7 CYL HEAD SOL 9 CYL HEAD SOL 11 YL YL YL YL YL YL YL YL 1 2 YL YL YL YL 1 2 1 2 1 2 WH-18 BK-18 WH-18 BK-18 OR-18 WH-18 BK-18 OR-18 L13 L9 WH-18 BK-18 OR-18 A701-GY F726-YL 1 2 1 2 A711-PU F730-GY A703-BR F726-YL A705-YL F728-BR 4-GY 30E-GN/YL 3 E-STOP 111-1323 4 999-WH 998-BR 996-GN L12 F720-GN 998-BR L5 L18 L17 L17 L12 F724-PU F723-PK F704-OR 998-BR A700-OR F703-GY 998-BR A700-OR ES3-GY 998-BR L5 L19 F724-PU F723-PK E-STOP 111-1324 1 67-GY 1A-GY 1B-GY 30-GN/YL 2-GN/YL L3 L3 L2 L20 L20 999-WH 996-GN 998-BR A700-OR F703-GY F704-OR L1 L11 L14 998-BR F701-BR L10 L2 F715-PU-18 L21 L4 L15 L15 L10 L11 1H-GY 87 30 87 87 L21 L4 A701-GY F726-YL A703-BR A705-YL F728-BR A707-PU A709-OR F730-GY A711-PU A713-GN G769-PU A715-GY A716-PU G770-WH A714-PK A712-BR F731-OR A710-GY A708-BR F729-GN A706-GY A704-GN F727-GN A702-PU A708-BR F729-GN A704-GN F727-GN A702-PU F727-GN A706-GY F729-GN A710-GY F731-OR A712-BR F731-OR A714-PK G770-WH 30 87 41-GY 44-GY 42-GY 43-GY 45-GY START AID EHC 160-3603 18-GY START AID EPC 160-3603 42-GY 43-GY TS1-42 TS1-43 TS1-34 TS1-14 TS1-18 TS1-19 TS1-20 TS1-21 TS1-22 TS1-23 F710B-GY F707B-GY F717B-GY 1 2 A707-PU F728-BR L32 L25 L29 L30 L31 L25 14-GY 18-GY 19-GY 20-GY 21-GY 22-GY 23-GY L22 RECEPT AS. 101-0205 THIS SCHEMATIC IS FOR THE 3500B AND 3500B HIGH DISPLACEMENT GENERATOR SETS PART# 215-7680.294.-GY BK-00 RDM-GY ALM-GY L28 SP1-GY SP2-GY SP3-GY 3 1 2 G S L6 L6 995-BU A751-YL F714-PK F713-OR A747-GY A746-PK 994-GY F737-YL E795-YL F725-WH E796-GN ENGINE SPEED/ TIMING SENSOR 129-6628 SIGNAL DIGITAL RET +V SPD/TIM TURBO EXHAUST TEMP LH 163-7882 SIGNAL DIGITAL RET +V DIGTAL TURBO EXHAUST TEMP RH 163-7882 SIGNAL DIGITAL RET +V DIGITAL 229-BK-14 229-BK-14 SP 127-9069 18A-WH 2 DATA 6 12 L32 L32 13 14 TEST SILENCE HORN 6-GY R19-GY 1 B+ B.-BK RDM-GY ALM-GY SV+-GY SV. 8N-3896 (3512/6) 7C-0527 (3508) BK-00 F701-BR GENERATOR RECEPTACLE AS. 25 SHUTDOWN NOTIFY RET. 50Hz GENS USE RED FOR 3300 VOLTS. B + W { DK GREY DK GREY DK GREY WIRE0158 5 6 26 30 28 20 20 22 22 24 24 24 H1 H2 H3 H4 T0 T0 T1 T1 T3 T3 T2 T2 ABC ABC 10A 10A PM FUSING 5 6 11 13 12 20 20 22 22 24 24 24 H1 H2 H3 H4 T0 T0 T1 T1 T3 T3 T2 T2 GREY WHITE BLACK BLACK BLACK VIOLET VIOLET VIOLET GROUNDED ON GENSET 5 6 26 30 28 20 20 22 22 24 24 24 H1 H2 H3 H4 T0 T0 ABC ABC 10A 10A 5 6 11 13 12 20 20 22 22 24 24 24 H1 H2 H3 H4 T0 T0 T1 T1 T3 T3 T2 T2 GREY WHITE BLACK BLACK BLACK ORANGE GROUNDED ON GENSET ADEM II . 60Hz GENS USE BLUE FOR 240 VOLTS. E97035 R FILE NO.0012VA 63VDC. 50/60HZ 1 OR 3 PHASE.LOW SIDE (UNUSED) D-OUT 3 .0A GOV-15-GY 30B-GN/YL 37-GY 38-GY CHASSIS STUD MOTOR DISCONNECT SWITCH 7N-0718 L16 POS NEG POS NEG L7 L7 L30 L29 31-RD 32-BK 46-RD 47-BK 18-GY 18A-WH SV+-GY SV.5VA 5A AC.PRIMARY GENERATOR TERMINAL STRIP P9-4 P9-5 P9-7 P9-8 P9-9 H2 -PRIMARY H3 -PRIMARY (170-5396) X1 -SECONDARY X2 -SECONDARY X3 -SECONDARY WIRE COLOR FOR 4160 VOLTS. 60Hz/100 VOLTS SENSING USE USE ORANGE (FROM BOTH TRANSFORMERS) FOR 240 VOLTS.-GY 32 ECS-5-GY 33 ECS-4-GY 34 KWLR7-GY 35 ALM-GY 36 GSC36-GY 37 38 ES3-GY 39 ECS-2-GY 40 ECS-3-GY 12 GENERATOR SET CONTROL PLUS(GSC+) MAG PU IN MAG PU GND IA IN IB IN IC IN COOLANT TEMP SENSOR IN OIL PRESS SENSOR IN + V SENSOR OUT VA GEN IN VB GEN IN VC GEN IN COOLANT LOSS SENSOR IN OIL TEMP SENSOR IN AC GND VA BUSS IN CAT DATA LINK + CAT DATA LINK CAT DATA LINK + CAT DATA LINK SPARE FAULT SW1 IN SPARE FAULT SW2 IN SPARE FAULT SW3 IN 159-3601 RELAY MODULE TERMINAL STRIP KWLR2-GY +B 1A-GY A1 A2 A1 12 A2 KILOWATT RELAY 158-6181 11 14 AUXILIARY RELAY 158-6181 11 14 ENGINE FAULT RELAY (OPTIONAL) 158-6181 11 14 PANEL LIGHTS 12 A1 A2 LIGHT AS. 8D-2676 3 2 POWER DISTRIBUTION BOX (147-3347/147-3346) 382-PK-14 200-BK-14 926-RD RD-18 BK-18 GN-18 314-PU-10 304-WH-10 HARNESS AS.KEYSWITCH INPUT START/RUN/STOP2 SW4 ETHER AUTO/MANUAL SW8 ENG SPEED/TIMING SIG +V SPEED/TIMING CAT DATA LINK (-) CAT DATA LINK (+) SECONDARY CAT DATA LINK (-) SECONDARY CAT DATA LINK (+) CRANKCASE PRESSURE SENSOR OIL PRESSURE SNSR . 60 Hz RTB PRIMARY PHASE A GREEN/YELLOW BATTERY POST T2 T3 F1 F3 F2 F4 GND 73 74 75 76 77 78 79 80 81 28 F2 BLACK BLACK GROUNDED ON GENSET F1 F2 27 35 GENERATOR TERMINAL STRIP R1 W1 R1 W1 RTB PRIMARY PHASE A RTB PRIMARY PHASE A 36 38 F G C A B D E J H (8T-8735) TC1+ TC1TC2+ TC2TC3+ TC3TC4+ TC4TC5+ TC5TC6+ TC6VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf (170-5395) TC1+ TC1TC2+ TC2TC3+ TC3TC4+ TC4TC5+ TC5TC6+ TC6VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf ENG OIL TEMP "C" BLACK/WHITE BLACK/WHITE BLACK/WHITE 12 3 2 1 6 10 8 ENG JW LEVEL "C" ORANGE ORANGE ORANGE VIOLET VIOLET VIOLET TO GSC MPU (BK) TX1 TX2 TX3 TO GSC MPU (RD) TO GSC MPU (CU) ENG OIL TEMP "A" P12-3 P12-4 P12-5 CUSTOMER CONNECTIONS P12-6 P12-9 P9-6 VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf ENG JW LEVEL "A" 1 1 1 2 2 2 2 2 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 64 65 66 67 70 71 72 SV+ SV+ SV+ SV+ SVSVSVSVSHD SHD SHD (170-5399) 1 1 1 2 2 2 2 2 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 64 65 66 67 70 71 72 SV+ SV+ SV+ SV+ SVSVSVSVSHD SHD SHD GREY BATTERY POST (+/-) GREY GREY GREEN/YELLOW TO LOAD SHARE MODULE GENERATOR TERMINAL STRIP ORANGE BLACK/WHITE BLACK/WHITE BLACK BLACK BLACK BLACK TO GENERATOR GENERATOR TERMINAL STRIP 13 14 15 PRIMARY DATA LINK PRIMARY DATA LINK DIGITAL SENSOR RETURN ADEM START/RUN/STOP ADEM SHUTDOWN ADEM ECS ON/OFF ADEM RATED SPEED ADEM DROOP ADEM ETHER AUTO/MAN ADEM ETHER PULL-IN ADEM ETHER HOLD-IN ETHER SOLENOID A ETHER SOLENOID B SEC. 24 ENGINE OIL TEMP.NOTES BLOCK L23 L24 L25 L26 L27 L28 L29 L30 L31 L32 ATB+ AC VOLTAGE J1 PIN ENGINE CONTROL SWITCH MAGNETIC PICK-UP SPARE SWITCH INPUTS CAT DATA LINK VOLTAGE SENSOR OUTPUT/SENSOR GROUND VOLTAGE SENSOR OUTPUT/SENSOR GROUND CAT DATA LINK SENSOR SIGNAL CUSTOMER ALARM CONNECTION TIMER 187-3511 15 16 B A1 A2 TIM-16-GY ECS-6-GY L23 L31 15-GY TIM-A2-GY 1H-GY 1A-GY KWLR7-GY GSC + HARNESS CONNECTOR 3E-6286 1 70-RD 2 71-BK 3 4 GSC-4-GY 5 GSC-5-GY 6 GSC-6-GY 7 8 9 SV+-GY 10 GSC-10-GY 11 GSC-11-GY 12 GSC-12-GY 13 67-GY 14 64-GY 15 16 GSC-16-GY 17 18 19 KWLR7-GY 20 KWLR7-GY 21 KWLR7-GY 22 KWLR7-GY 23 SW1-GY 24 SW2-GY 25 SW3-GY 26 27 28 29 SW4-GY 30 RDM-GY 31 SV. 7G-9730 109-RD-6 + ALT 35A 200-BK-10 MOTOR + R 200-BK-10 200-BK-6 104-RD-10 + PL2+-WH LIGHT AS. E97035 R FILE NO. 60Hz & 3300 VOLTS. DATA LINK + SEC. 50Hz 4160V. 60Hz/200 VOLTS SENSING USE FOR 120 VOLTS. SOLENOID 1 POWER SOLENOID 2 POWER SOLENOID 3 POWER SOLENOID 4 POWER SOLENOID 5 POWER SOLENOID 6 POWER SOLENOID 7 POWER SOLENOID 8 POWER SOLENOID 9 POWER SOLENOID 10 POWER SOLENOID 11 POWER SOLENOID 12 POWER SOLENOID 13 POWER SOLENOID 14 POWER SOLENOID 15 POWER SOLENOID 16 POWER SOL 1&3 RETURN SOL 2&4 RETURN SOL 5&7 RETURN SOL 6&8 RETURN SOL 9&11 RETURN SOL 10&12 RETURN SOL 13&15 RETURN SOL 14&16 RETURN A B C D E F G H J 150-RD 229-BK C-KEY PLUG AS. 50-400HZ 80-264 VAC. ** 31 32 33 34 40-PIN (170-5394) 3 6 9 12 2 5 8 1 4 7 P12 BGR1 BGR1 BGR1 BGR1 F1 F3 F2 F4 GND 73 74 75 76 77 78 79 80 81 PURPLE GREY ORANGE GREY TO GENERATOR 23 17 20 25 EXCITER STATOR 28 F2 BLACK BLACK GROUNDED ON GENSET F1 F2 (170-5394) GREY SPARE INPUT 3 GREY REMOTE HORN SILENCE INPUT GREY REMOTE HORN OUTPUT TX1 600V VOLTAGE REGULATOR TERMINAL 22 RED 480V ORANGE BROWN 380V GREEN 11 10 S/N: ********* CONTROL POWER INPUT: 1PHASE POWER INPUT: 3PHASE POWER INPUT: SENSING INPUT: 18-30 VDC. SWITCHED (ON/OFF) 18 ENGINE SHUTDOWN SIGNAL 19 RATED SPEED 21 DROOP SPEED 22 SHUTDOWN NOTIFY PWR. DATA LINK - BATTERY (-) TO EMCPII+ WIRE0158 T1 T1 T3 T3 T2 T2 BATTERY (-) TO EMCPII+ TO STATER SOLENOID AIR SHUTOFF (OPTION) GREY TO SAS ON PANEL GREY RUN RELAY (N/O) GREY GENSET FAULT RELAY (N/O) GREY REMOTE INITIATE INPUT START/RUN SW IN GREY GREY GREY GREY FUSED POWER OUT SERIAL DATA LINK SPARE INPUT 1 SPARE INPUT 2 3 6 2 5 1 4 P6 BGR1 BGR1 BGR1 BGR1 F1 F3 F2 F4 CATERPILLAR ITEM NUMBER: 235-5725 REV. 50-400HZ 90-600VAC NOM. ** 11 10 S/N: ********* CONTROL POWER INPUT: 1PHASE POWER INPUT: 3PHASE POWER INPUT: SENSING INPUT: PARALLELING INPUT: ACC INPUT: OUTPUT: 18-30 VDC. 125VDC. 3T-7583 PRELUBE PRESSURE SWITCH 3N-1400 NOTE A 1 2 PPR-S 1 3 2 4 7 B PPR-M 4 A PRELUBE CONTROL (148-8026) DIODE AS. DATA LINK + SEC. 60Hz/ 3300V. 60 Hz 2400V. 60Hz/ 3300V. 50Hz 4160V. 26 ETHER PULL-IN 29 ETHER HOLD-IN 30 DEVICENET V+ 17 DEVICENET V20 DEVICENET CAN_H 35 DEVICENET CAN_L 36 DEVICENET DRAIN 38 852-TN-14 852-TN-14 382-PK-14 926-RD F701-BR 709-OR-18 G429-GN-18 A235-BK-18 F720-GN 844-TN-18 845-TN-18 846-TN-18 101-TN-14 101-TN-14 102-GN/YL 102-GN/YL-14 102-GN/YL-14 838-SHLD-18 838-RD-18 838-BK-18 893-GN 892-BR J982-OR J981-WH 998-BR F701-BR F716-WH-18 113-OR-18 F715-PU-18 F702-GN-18 F722-OR-18 E798-PK-18 E797-WH-18 F710-BR-18 F707-WH-18 M754-RD-16 M753-BK-18 M756-YL-19 M755-GN-19 M757-CU-19 L13 L9 314-PU-10 RD-00 BK-00 CUSTOMER SUPPLIED BK-6 (+) RD-6 L14 L17 (-) ATTACHMENTS L20 L8 L8 993-BR 997-OR 102-GN/YL 102-GN/YL-14 102-GN/YL-14 L17 MTR BAT L26 SPEED SENSOR 9X-9591 GSC36-GY L27 PWM-B+ PWM-BPWM-S PWM-D PWM-1 PWM-2 PWM-3 GOV-15-GY F12 2. 5 VA 100-264 VAC. (16) 9X-0352 1 2 1 2 1 2 1 2 A709-OR F730-GY 1 2 YL YL YL YL YL YL YL YL YL YL YL YL CONNECTORS 134-2540 RESISTOR RECEPTACLE 169-8670 PLUG ASSEMBLY 155-2276 WEDGE ASSEMBLY SMARTLINK A B C TO THERMOCOUPLE SMARTLINK ADAPTER AND HARNESS A B C M756-YL-19 M755-GN-19 M757-CU-19 L22 155-2269 PLUG ASSEMBLY 155-2261 WEDGE ASSEMBLY 1 2 M754-RD-16 M753-BK-16 L11 L10 L11 F722-OR L11 L16 L21 INJECTOR GP (16) GENERATOR ENGINE CYL HEAD SOL 2 CYL HEAD SOL 4 CYL HEAD SOL 6 CYL HEAD SOL 8 CYL HEAD SOL 10 CYL HEAD SOL 12 893-GN 892-BR J982-OR J981-WH L19 L15 L14 L2 L8 L3 L6 L7 L4 L1 L1 F702-GN A747-GY A746-PK F713-OR 994-GY F714-PK F737-YL 995-BU A751-YL F703-GY F704-OR XXX-XX F701-BR XXX-XX E798-PK E797-WH A701-GY A702-PU A703-BR A704-GN A705-YL A706-GY A707-PU A708-BR A709-OR A710-GY A711-PU A712-BR A713-GN A714-PK A715-GY A716-PU F726-YL F727-GN F728-BR F729-GN F730-GY F731-OR G769-PU G770-WH MAIN STATOR T1 T1 T1 N T4 T5 T2 T6 T6 T5 T3 T6 T5 T3 T2 GREY UTILITY A GREY UTILITY B GREY GREY GREY GREY IC IB IA ICOM TO EMCPII+ T2 T2 YELLOW YELLOW YELLOW BLACK BLACK BLACK T3 RED BLUE BLUE BLUE BLACK BLACK BROWN BROWN T3 RED RED DETAIL A - - - PM STATOR 11 WHITE WHITE WHITE GRN/YEL BLACK/WHITE BLACK/WHITE BLACK/WHITE VIOLET ORANGE ORANGE 12 13 BLACK/WHITE BLACK/WHITE GREY GREY IA ICOM TX1 TX2 11 WHITE BLACK BLACK 50 50 50 50 50 50 50 50 BLACK BLACK BLACK 12 13 (170-5397) GENERATOR TERMINAL STRIP GREY GENERATOR TERMINAL STRIP (170-5397) GENERATOR TERMINAL STRIP GREY GREY GREY GREY RENR8100-02 GREY GREY GREY GREY GREY DK GREY GREY DK GREY DK GREY DK GREY TO EMCPII+ VOLTAGE SENSING TO LOAD SHARE MODULE TO LOAD SHARE MODULE TO LOAD SHARE MODULE 20 Page. 60Hz GENS USE YELLOW FOR 2400 VOLTS. 60Hz 3300V. 60Hz DIGITAL VOLTAGE REGULATOR C1 C1 2400V.294. 101-0205 A701-GY A702-PU A703-BR A704-GN A705-YL A706-GY A707-PU A708-BR F726-YL F727-GN F728-BR F729-GN TO EMCPII+ VOLTAGE SENSING D-KEY PLUG AS. 60Hz/200 VOLTS SENSING USE FOR 120 VOLTS. 0. 9x-1339 852B-GY 852D-GY 382B-GY 926B-GY F701B-GY 709B-RD G429B-WH A235B-BK F720B-GY 844B-RD 845B-BK 846B-WH 101B-GY 101D-GY 102F-GN/YL 102B-GN/YL 102D-GN/YL 838B-CU 838B-BK 838B-RD 893C-RD 892C-BK J982-GY J981-GY 998E-GY F716B-GY 113B-GY F715B-GY F702B-RD F722B-BK 23 28 31 32 24 06 07 08 09 10 11 12 04 05 37 39 40 01 02 O3 13 14 33 34 15 27 16 18 19 21 22 25 26 29 30 17 20 35 36 38 GENERATOR CONNECTOR 8T9834 RIGHT AIR SHUTOFF 23 LEFT AIR SHUTOFF 28 ETHER SOLENOIDS 31 ETHER SOLENOIDS 32 STARTER MOTOR MAGC SW. SHUTDOWN NOTIFY RET. 50/60HZ. 50-400HZ 80-264 VAC. 7G-9730 304-WH-18 200-BK-18 1 2 L14 PRELUBE MOTOR AS.BATTERY RM29 RM30 RM31 RM32 RM33 RM34 RM35 RM36 RM37 RM38 RM39 36-GY 852-TN-14 200-BK-14 852-TN-14 200-BK-14 2 1 RD-16 RD-16 L25 AIR SHUT-OFF SOLENOID LH 8C-6099 F718-BU-18 998-BR-18 C465-OR-10 1 2 1 2 VS GND ALARM 2J-GN/YL + PL+-WH - OR-18 BK-18 WH-18 SWITCH AS.FILTERED CAN DATA LINK (-) (UNUSED) HSDL SHIELD GROUND (UNUSED) CAN DATA LINK (+) (UNUSED) SW9 (UNUSED) SW7 (UNUSED) D-OUT 5 . 12A. 60Hz GENS USE YELLOW FOR 2400 VOLTS. LR 23131 ********* ********* PAT. DATA LINK + SEC. 0. 12A. 50/60HZ 1 OR 3 PHASE. 1W-9070 ETHER SOLENOIDS 9X-7137 #1 #2 RESISTORS 9X-9584 RES1 RES2 BU BK BU BK ENGINE OIL TEMP. 5.0012VA 63VDC.879 3 6 9 2 5 8 1 4 7 P9 GENERATOR TERMINAL STRIP R1 W1 C1 R2 W2 C2 R3 W3 C3 R4 R1 W1 C1 R2 W2 C2 R3 W3 C3 R4 W4 C4 R5 W5 C5 R6 W6 C6 VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf RTB PRIMARY PHASE A RTB PRIMARY PHASE A RTB PRIMARY PHASE A RTB PRIMARY PHASE B RTB PRIMARY PHASE B RTB PRIMARY PHASE B RTB PRIMARY PHASE C RTB PRIMARY PHASE C RTB PRIMARY PHASE C RTB SECONDARY PHASE A RTB SECONDARY PHASE A RTB SECONDARY PHASE A RTB SECONDARY PHASE B RTB SECONDARY PHASE B RTB SECONDARY PHASE B RTB SECONDARY PHASE C RTB SECONDARY PHASE C RTB SECONDARY PHASE C TO GENERATOR 36 38 37 7 12 3 2 1 6 10 8 CUSTOMER CONNECTIONS BATTERY (-) GREY AUX RELAY (N/O) GREY AUX RELAY (N/C) GREY AUX RELAY COM GREEN/YELLOW BATTERY POST GREEN/YELLOW ENGINE OIL TEMP ENGINE JW TEMP ENGINE OIL PRESS ENGINE JW LEVEL BLACK RED SHIELD GSC MPU GSC MPU GSC MPU 24 VOLTAGE REGULATOR TERMINAL BLACK/WHITE 240V WHITE BLACK J4 81 (170-5400) WHITE RED WHITE RED WHITE RED WHITE RED WHITE RED WHITE RED TO GENERATOR RED RED RED DIGITAL VOLTAGE REGULATOR 30 64 65 66 67 70 71 72 SV+ SV+ SV+ SV+ SVSVSVSVSHD SHD SHD (170-5399) T2 BLACK 240V BLACK/WHITE F G C A B VOLTAGE REGULATOR TERMINAL GSC MPU GSC MPU T1 T1 T1 22 22 T0 T0 T0 22 VOLTAGE REGULATOR TERMINAL VOLTAGE REGULATOR TERMINAL D E J H (8T-8735) DETAIL A ENG OIL TEMP "B" CUSTOMER CONNECTIONS 11 40-PIN ENG JW LEVEL "B" CONNECTION H1.-BK SDA+-RD SDA. 125VDC. 0. DATA LINK + SEC. 60 Hz 3300V. NO. 5.7 S1 8 S3 10 S4 11 30C-GN/YL 20-GY 19-GY 21-GY L32 11-GY 13-GY 17-GY 3-GY 7-GY 27-GY 28-GY 29-GY 6-GY 44-GY 45-GY 4-GY 64-GY 30A-GN/YL 81-GY 2 33A-GY 2A 35B START AID 8D-2676 18A-WH 1G-GY 85 2 86 86 85 1 41-GY SWITCH AS. 0.J2 FOR 3512B/3516B ONLY FOR 3508B ONLY ADEM II .UNFILTERED COOLANT TEMP SNSR AFTERCOOLER TEMPERATURE SNSR TURBO IN EXH LH TEMP SNSR TURBO IN EXH RH TEMP SNSR POUT 1 (UNUSED) CRANK SIGNAL POUT 1 & 2 RETURN (UNUSED) SHUTDOWN NOTIFY PWR.HIGH SIDE (UNUSED) SPD PWM 1B+ (UNUSED) 1 L3 L3 893-GN 892-BR RATED SPEED (TERM S) ATMOS PRES SNSR TURBO OUTLET PRESSURE SNSR TURBO INLET LH PRESSURE SNSR OIL PRESSURE SNSR . 5 VA 100-264 VAC. 60Hz/100 VOLTS SENSING USE FOR CONNECTION TO BUS BAR MARKED T1 BUS BAR MARKED T2 BUS BAR MARKED T3 TC1+ TC1TC2+ TC2TC3+ TC3TC4+ TC4TC5+ TC5TC6+ TC6VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf (170-5395) TC1+ TC1TC2+ TC2TC3+ TC3TC4+ TC4TC5+ TC5TC6+ TC6VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf ENG OIL TEMP "C" ENG JW LEVEL "C" VOLTAGE REGULATOR TERMINAL 20 ORANGE WHITE 380V GREEN 480V BROWN 600V RED T3 W4 C4 R5 W5 C5 R6 W6 C6 P12-3 P12-4 P12-5 TO GSC MPU (BK) TO GSC MPU (RD) TX2 DETAIL A TO GSC MPU (CU) ENG OIL TEMP "A" CUSTOMER CONNECTIONS P12-6 P12-9 P9-6 VIOLET BLK/WHT VIOLET BLK/WHT VOLTAGE REGULATOR TERMINAL MARKED 20 VOLTAGE REGULATOR TERMINAL MARKED 24 VOLTAGE REGULATOR TERMINAL MARKED 22 GENERATOR TERMINAL STRIP P9-4 P9-5 P9-7 P9-8 P9-9 VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf (170-5396) ENG JW LEVEL "A" DETAIL A CONNECTION H -PRIMARY WIRE COLOR FOR 600 VOLT GENSET USE RED FOR 480 VOLT GENSET USE BROWN FOR 380 VOLT GENSET USE GREEN FOR 240 VOLT GENSET USE WHITE BLACK (COMMON) (FROM BOTH TOROIDAL TRANSFORMERS) FOR 600 VOLT GENSET USE RED FOR 480 VOLT GENSET USE BROWN FOR 380 VOLT GENSET USE GREEN FOR 240 VOLT GENSET USE WHITE USE ORANGE COLORED WIRE USE BLACK AND WHITE (OF BOTH TRANSFORMERS) USE ORANGE COLORED WIRE FOR CONNECTION TO BUS BAR MARKED T1 ENG OIL TEMP "B" 11 40-PIN ENG JW LEVEL "B" H -PRIMARY H -PRIMARY BUS BAR MARKED T2 BUS BAR MARKED T3 X -SECONDARY X -SECONDARY X -SECONDARY VOLTAGE REGULATOR TERMINAL MARKED 20 VOLTAGE REGULATOR TERMINAL MARKED 24 VOLTAGE REGULATOR TERMINAL MARKED 22 B SERIES ENGINE MEDIUM VOLTAGE WITH DVR AND PM B SERIES ENGINE LOW VOLTAGE WITH DVR AND PM SOLENOID 1 POWER SOLENOID 2 POWER SOLENOID 3 POWER SOLENOID 4 POWER SOLENOID 5 POWER SOLENOID 6 POWER SOLENOID 7 POWER SOLENOID 8 POWER SOL 1&3 RETURN SOL 2&4 RETURN SOL 5&7 RETURN SOL 6&8 RETURN L3 L1 53 52 51 50 50 50 50 L3 L1 53 52 51 50 50 50 50 GREY UTILITY A GREY UTILITY B GREY GREY IC IB TO EMCPII+ WHITE L1 53 52 51 L1 53 52 51 L11 J982-GR J981-WH TRANSFORMER SHELF DETAIL A TRANSFORMER SHELF WHITE PM STATOR BLACK GREEN/YELLOW BATTERY(+) BATTERY(+) BATTERY(-) BATTERY(-) TIMING CAL-FAN SPD(-) TIMING CAL-FAN SPD(+) ETHER PULL-IN ETHER HOLD-IN PRELUBE PRESSURE SWITCH PRELUBE PUMP DIG SNSR PWR (8V) DIG SNSR RETURN DROOP SPD SIG (TERM D) SW10 ANA SNSR PWR (5V) ANA SNSR RETURN ENGINE SHUTDOWN SIGNAL 'C' SW2 ENGINE SHUTDOWN SIGNAL 'D' SW6 START/RUN/STOP1 SW3 ECM ON/OFF . SENSOR (SIG) 07 ENGINE OIL TEMP. ENGINE PART# 193-3042 GENERATOR PART# 187-6307 GENERATOR PART# 188-0647 YL YL 1 2 A713-GN G769-PU 2 1 C B A C B A C B A CYL HEAD SOL 14 1 2 YL YL F725-WH 993-BR 997-OR F713-PK 993-BR 997-OR A747-GY 993-BR 997-OR A746-PK 993-BR 997-OR STARTER MAG SWITCH SMMS2 GN-18 YL-18 OR-18 GN-18 YL-18 OR-18 CYL HEAD SOL 13 GN-18 YL-18 OR-18 5 ALTCB 1 MAG RELAY CIRCUIT BREAKER 1 2 40A L13 3 4 844-TN-18 845-TN-18 846-TN-18 1 2 709-OR-18 A235-BK-18 G429-GN-18 L24 ECS-3-GY 3 ECS 4 3N-5979 9 ECS-7-GY ECS-2-GY A C B L28 17-GY 39-GY 33-GY 34-GY 7-GY 38A-GY 2C-GN/YL SIGNAL ANALOG RET +V ANALOG SIGNAL ANALOG RET +V ANALOG SIGNAL ANALOG RET +V ANALOG SIGNAL ANALOG RET +V ANALOG SIGNAL ANALOG RET +V ANALOG SIGNAL ANALOG RET +V ANALOG SIGNAL ANALOG RET +V ANALOG EMCPCB L18 L18 101-TN-14 101-TN-14 2 25A 1 GPHI 103-6197 SIGNAL ANALOG RET +V ANALOG SIGNAL ANALOG RET +V ANALOG SIGNAL ANALOG RET +V ANALOG STARTER MAG SWITCH SMMS1 SIGNAL DIGITAL RET +V ANALOG 2 10 838-RD-18 838-BK-18 838-SHLD-18 1 RM01 + BATTERY SWITCH RM02 + BATTERY UNFUSED RM03 CRANK TERMINATE RELAY IN RM04 FUEL CONTROL RELAY IN RM05 AIR SHUTOFF/IGNITION SHUTOFF IN RM06 STARTER MOTOR RELAY IN RM07 GENSET FAULT RELAY IN RM08 RUN RELAY 2 IN RM09 RUN RELAY 1 IN RM10 PROGRAMABLE SPARE RELAY 1 IN RM11 PROGRAMABLE SPARE RELAY 2 IN RM12 + BATTERY FUSED OUT RM13 ELECTRONIC GOVERNOR CONTROL IN RM14 ELECTRONIC GOVERNOR CONTROL N/O OUT RM15 FUEL CONTROL N/O RELAY OUT RM16 CRANK TERMINATE RELAY N/O OUT RM17 CRANK TERMINATE RELAY N/C OUT RM18 STARTER MOTOR RELAY N/O OUT RM19 AIR SHUTOFF/ IGNITION SHUTOFF N/O OUT RM20 AIR SHUTOFF/ IGNITION SHUTOFF N/C OUT RM21 STARTER MOTOR RELAY N/C OUT GENSET FAULT RELAY N/O OUT RM22 RM23 RUN RELAY 1 N/C OUT RM24 RUN RELAY 2 N/O OUT RM25 PROGRAMABLE SPARE RELAY 2 N/O OUT RM26 PROGRAMABLE SPARE RELAY 1 N/C OUT RM27 FLYBACK GROUND RM28 . 119-8959 A B C A B C 2 1 ENGINE COOLANT TEMP SENSOR 102-2240 AFTER COOLER TEMP SENSOR 102-2240 RIGHT TURBO INLET PRESSURE SENSOR 161-9926 LEFT TURBO INLET PRESSURE SENSOR 161-9926 ATMOS PRESSURE SENSOR 161-9926 TURBO OUTLET PRESSURE SENSOR 161-9929 ENGINE OIL PRESSURE SENSOR FILTD 161-9931 FUEL FILTER PRESSURE SENSOR UNFILTD 161-9931 CRANK CASE PRESSURE SENSOR 161-9926 FUEL FILTER PRESSURE SENSOR FILTD 161-9931 ENGINE OIL PRESSURE SENSOR UNFILTD 161-9931 WH-18 BK-18 BK-6 F705-PK .2VA -10 TO 10VDC. 50Hz YELLOW YELLOW YELLOW (170-5400) WHITE RED WHITE RED WHITE RED WHITE RED WHITE RED WHITE RED TO GENERATOR BLACK BLACK BLACK R2 W2 C2 R3 W3 C3 R4 W4 C4 R5 W5 C5 R6 W6 C6 R2 W2 C2 R3 W3 C3 R4 W4 C4 R5 W5 C5 R6 W6 C6 VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf RTB PRIMARY PHASE B RTB PRIMARY PHASE B RTB PRIMARY PHASE B RTB PRIMARY PHASE C RTB PRIMARY PHASE C RTB PRIMARY PHASE C RTB SECONDARY PHASE A RTB SECONDARY PHASE A RTB SECONDARY PHASE A RTB SECONDARY PHASE B RTB SECONDARY PHASE B RTB SECONDARY PHASE B RTB SECONDARY PHASE C RTB SECONDARY PHASE C RTB SECONDARY PHASE C BLUE BLUE BLUE 37 7 TO GENERATOR BATTERY (-) GREEN/YELLOW ENGINE OIL TEMP ENGINE JW TEMP ENGINE OIL PRESS ENGINE JW LEVEL BLACK RED SHIELD GSC MPU 3300V.2VA -10 TO 10VDC. SENSOR (GND) 08 ETHER AUTO/MANUAL 09 COOLANT LEVEL SENSOR (A) 10 COOLANT LEVEL SENSOR (B) 11 COOLANT LEVEL SENSOR (C) 12 POWER (+) 04 POWER (+) 05 POWER (-)/LO 37 POWER (-) 39 POWER (-) 40 LG MAGC PU (SHLD) 01 LH MAGC PU (2) 02 LG MAGC PU (1) O3 PRIMARY CAT DATA LINK (+) 13 PRIMARY CAT DATA LINK (-) 14 SECONDARY CAT DATA LINK (-) 33 SECONDARY CAT DATA LINK (+) 34 DIGITAL SENSOR RETURN 15 CRANK SIGNAL 27 START/STOP/RUN 1 16 ECM PWR. 0.5VA 5A AC. LR 23131 GREY AUX RELAY (N/O) GREY AUX RELAY (N/C) GREY AUX RELAY COM ********* ********* PAT.FILTERED TURBO INLET RH PRESSURE SNSR FUEL PRESSURE SNSR . 8N-3896 (3512/6) 7C-0527 (3508) BK-00 BK-00 F16 F16-2-GY 3A ALARM MODULE (OPTIONAL) 130-3349 F16-1-GY MTR BAT TS-1 MOTOR RD-00 1/2 MOTOR GP. SENSOR 102-0050 (EMCP II+ USE) 177-0071 6V-5049 9X3271 (SMARTLINK USE) +V ANALOG ANALOG RET SIGNAL ENGINE COOLANT LEVEL SENSOR 165-6634 LH MAGC PU 189-5746 AIR SHUT-OFF SOLENOID RH 8C-6099 RD-16 RD-16 200-BK-6 200-BK AIR STARTER SOLENOID 5N-8980 F705-PK 2LA-GN/YL 382-PK 200-BK 382-PK 200-BK 2 1 ECS-4-GY ECS-5-GY TO ATB+ J1 CONNECTOR 3E-3388 8 7 L27 GPHI-1 GPHI-2 GPHI-3 GPHI-4 2-GN/YL 109-RD-6 109-RD-6 2 WH-18 BK-18 OR-18 GN-18 YL-18 OR-18 GN-18 YL-18 OR-18 GN-18 YL-18 OR-18 GN-18 YL-18 OR-18 GN-18 YL-18 OR-18 GN-18 YL-18 OR-18 WH-18 BK-18 OR-18 60A ECMCB 382-PK-14 200-BK-14 926-RD 6 L26 L12 L5 L20 C B A C B A C B A C B A C B A C B A C B A C B A C B A C B A CYL HEAD SOL 15 YL YL CYL HEAD SOL 16 1 2 A716-PU G770-WH A715-GY G769-PU 1 2 YL YL E796-GN 993-BR 997-OR C B A 3-GY 13-GY 11-GY L16 2L-GN/YL 150-RD-14 150-RD-14 1 15A 2 L24 L23 SPARE FAULT SW4 IN RDM DATA OUT SENSOR GND STOP SW IN START/RUN SW IN KW RELAY OUT ALARM DATA OUT SPARE DATA OUT 995-BU 993-BR 997-OR F714-OR 993-BR 997-OR 994-GY 993-BR 997-OR F737-YL 993-BR 997-OR A751-YL 993-BR 997-OR E795-YL 993-BR 997-OR GSC-4-GY GSC-5-GY GSC-6-GY GSC-10-GY GSC-11-GY GSC-12-GY GSC-16-GY 104-RD-10 2H-GN/YL F701-BR PRELUBECB 1 2 30A 1 3 2 4 L12 L5 L9 TB-2 TB2-SW1 TB2-SW2 TB2-SW3 TB2-SW4 TB2-SPA TB2-PDA+ TB2-PDATB2-SDA+ TB2-SDATB2-RDM TB2-ALM TB2-SV+ TB2-SVSW1-GY SW2-GY SW3-GY SW4-GY GSC36-GY PDA+-RD PDA. 0. 50Hz GENS USE RED FOR 3300 VOLTS. 60Hz GENS USE BLUE BLACK (COMMON) (FROM BOTH TRANSFORMERS) FOR 4160 VOLTS. SENSOR (VS) 06 ENGINE OIL TEMP.879 3 6 9 2 5 8 1 4 7 P9 J4 T1 2400V. 60Hz & 3300 VOLTS. 50-400HZ 90-600VAC NOM. 10A GND 73 74 75 76 77 78 79 80 26 27 35 GREY SPARE INPUT 3 GREY REMOTE HORN SILENCE INPUT GREY REMOTE HORN OUTPUT PARALLELING INPUT: ACC INPUT: OUTPUT: T1 2 1 R FILE NO. 60Hz 4160V.

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