Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

10.2 PREDICTED PERFORMANCE CFBM-582-1 0

DATA OF THE BOILER

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 1 (10)

Systems CFB MULTIFUEL BOILER

TABLE OF CONTENTS

10. APPENDICES ....................................................................................................... 2

10.2 Predicted performance data of the boiler............................................................... 2

0 2005 - 08 - 30 T. Anttonen
Muut. Pvm Laatinut Pvm Tarkastanut Pvm Hyväksynyt
Rev. Date Prepared by Date Reviewed by Date Approved by
KLY-1 1997-05 P:\582-RAPP-PB3\int\Kayttoonotto\käyttöohje\Operation and Maintenance Manuals\Folder
2\10.2 Predicted performance.doc
This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005

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10.2 PREDICTED PERFORMANCE CFBM-582-1 0

DATA OF THE BOILER

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 2 (10)

Systems CFB MULTIFUEL BOILER

10. APPENDICES

10.2 Predicted performance data of the boiler

The predicted performance data provided, on the following pages, is for

information only and should not be considered as performance guarantees.

LOAD CASE 1 2 3

LOAD CASE DESCRIPTION Coal Coal Coal

650 t/h 390 t/h 325 t/h

STEAM
Live Steam Flow kg/s 180,6 108,3 90,3
Pressure at MSSV bar(a) 142 142 142
Temperature at Tert. SH Outlet °C 540 540 540
Temperature at Tert. SH Inlet °C 474 482 487
Temperature at Sec. SH Outlet °C 496 497 498
Temperature at Sec. SH Inlet °C 403 401 405
Temperature at Prim. SH Outlet °C 434 423 416
Temperature at Drum °C 345 341 340
Pressure at Drum bar(a) 156 147 146

FEEDWATER
Feed Water Flow kg/s 180,6 108,3 90,3
Temp. at Economizer Outlet °C 281 253 243
Temp. at Economizer Inlet °C 130 130 130
Spray Water Flow (total) kg/s 11,7 5,1 1,5
Blowdown Flow kg/s - -
Heat to Steam Generation MW 518,9 311,4 259,8

Fuel
Total (Wet) Coal Flow kg/s 24,7 14,7 12,2
Coal Moisture Content w-% 13,2 13,2 13,2
Coal Ash Content %-DS 12,8 12,8 12,8
Coal Sulphur Content %-DS 1,67 1,67 1,67
Coal HHV (Wet) kJ/kg 23965 23965 23965
Coal LHV (Wet) kJ/kg 22650 22650 22650
Bark Flow kg/s - - -
Bark Moisture Content w-% 50,0 50,0 50,0
Bark HHV (wet) kJ/kg 8500 8500 8500
Bark LHV (Wet) kJ/kg 6747 6747 6747
Fuel Input (LHV) MW 560 332 276
Fuel Input (HHV) MW 592 352 292

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005

 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

10.2 PREDICTED PERFORMANCE CFBM-582-1 0

DATA OF THE BOILER

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 3 (10)

Systems CFB MULTIFUEL BOILER

LOAD CASE 1 2 3

LOAD CASE DESCRIPTION Coal Coal Coal

650 t/h 390 t/h 325 t/h

HEAVY FUEL OIL

Fuel Flow kg/s - - -
Fuel HHV MJ/kg > 40 > 40 > 40
Fuel Input (HHV) MW - - -

LIMESTONE
Limestone Flow t/h 13,4 8,0 6,6

COMBUSTION AIR
Air Temperature Before Fans °C 30 30 30
Primary Air Flow Nm3/s 123 77,5 67
Primary Air after SCAH °C 83 98 104
Primary Air to Furnace °C 140 138 136
OFA Air Flow Nm3/s 52 25 20
Burner Air Flow Nm3/s - - -
OFA/Burner Air to Furnace °C 35 35 35
Limestone Air Flow Nm3/s 2,0 2,0 2,0
Loopseal Air Flow Nm3/s 1,2 1,2 1,2
Total Combustion Air Nm3/s 178 106 91
Excess air % 18 18 22

ASH
Fly Ash t/h 19,9 11,8 9,8
Bottom Ash t/h 2,1 1,2 1,0

FLUE GAS
Flow From Combustion m3n/s 190,3 113,2 97,2
Flue Gas H2O Content (Wet) vol-% 11,9 11,9 11,6
Flue Gas O2 Content (Wet) vol-% 2,8 2,8 3,4
Temperature after Furnace °C 878 804 776
Temperature after Economizer °C 175 160 153
Temp. at FGAH Outlet °C 145 137 134

Flue gas velocity

- in furnace m/s 5,15 2,7 2,2
- in tertiary superheater inlet m/s 11,4 5,9 4,7
- in primary superheater inlet m/s 13,2 6,9 5,4
- in plain tube economizer inlet m/s 11,1 5,8 4,6
- in fin tube economizer inlet m/s 13,4 6,9 5,5
- in air preheater inlet m/s 10,5 5,7 4,6

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005

 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

10.2 PREDICTED PERFORMANCE CFBM-582-1 0

DATA OF THE BOILER

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 4 (10)

Systems CFB MULTIFUEL BOILER

LOAD CASE 1 2 3

LOAD CASE DESCRIPTION Coal Coal Coal

650 t/h 390 t/h 325 t/h

HEAT LOSSES (ASME PTC 4.1)

Dry Flue Gas Loss % 4,43 4,09 4,09
H2 Combustion Loss % 4,40 4,35 4,33
Moisture in Fuel Loss % 1,43 1,41 1,40
Moisture in Air Loss % 0,18 0,16 0,16
Unburned Combustible Loss % 1,81 1,80 1,80
Calcination loss % 1,03 1,03 1,03
Ash Heat Loss % 0,14 0,13 0,13
Radiation loss % 0,18 0,31 0,37
Manufacturer's Margin % 0,50 0,50 0,50
Total % 14,10 13,78 13,81

EFFICIENCY (ASME PTC 4.1)

Efficiency % 85,90 86,22 86,19
Reference Temperature °C 30 30 30
Solid Fuel Temperature °C 30 30 30

EMISSIONS AT ESP OUTLET

(7 % O2, Dry, @0 °C)
NOx (As NO2) mg/Nm3 500 500 500
SOx (As SO2) mg/Nm3 400 400 400

Estimated oil consumption

during cold start-up tons 85

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005

 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

10.2 PREDICTED PERFORMANCE CFBM-582-1 0

DATA OF THE BOILER

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 5 (10)

Systems CFB MULTIFUEL BOILER

LOAD CASE 4 5

LOAD CASE DESCRIPTION Bark Bark

510 t/h 325 t/h

STEAM
Live Steam Flow kg/s 141,7 90,3
Pressure at MSSV bar(a) 142 142
Temperature at Tert. SH Outlet °C 540 540
Temperature at Tert. SH Inlet °C 470 481
Temperature at Sec. SH Outlet °C 493 492
Temperature at Sec. SH Inlet °C 420 429
Temperature at Prim. SH Outlet °C 449 442
Temperature at Drum °C 343 340
Pressure at Drum bar(a) 151 146

FEEDWATER
Feed Water Flow kg/s 141,7 90,3
Temp. at Economizer Outlet °C 305 288
Temp. at Economizer Inlet °C 130 130
Spray Water Flow (total) kg/s 8,3 2,4
Blowdown Flow kg/s - -
Heat to Steam Generation MW 408 259,8

Fuel
Total (Wet) Coal Flow kg/s - -
Coal Moisture Content w-% 13,2 13,2
Coal Ash Content %-DS 12,8 12,8
Coal Sulphur Content %-DS 1,67 1,67
Coal HHV (Wet) kJ/kg 23965 23965
Coal LHV (Wet) kJ/kg 22650 22650
Bark Flow kg/s 65,3 41,4
Bark Moisture Content w-% 50,0 50,0
Bark HHV (wet) kJ/kg 8500 8500
Bark LHV (Wet) kJ/kg 6747 6747
Fuel Input (LHV) MW 441 279
Fuel Input (HHV) MW 555 352

HEAVY FUEL OIL

Fuel Flow kg/s - -
Fuel HHV MJ/kg > 40 > 40
Fuel Input (HHV) MW - -

LIMESTONE
Limestone Flow t/h - -

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005

 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

10.2 PREDICTED PERFORMANCE CFBM-582-1 0

DATA OF THE BOILER

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 6 (10)

Systems CFB MULTIFUEL BOILER

LOAD CASE 4 5

LOAD CASE DESCRIPTION Bark Bark

510 t/h 325 t/h

COMBUSTION AIR
Air Temperature Before Fans °C 30 30
Primary Air Flow Nm3/s 92 68
Primary Air after SCAH °C 68 83
Primary Air to Furnace °C 147 145
OFA Air Flow Nm3/s 59 31
Burner Air Flow Nm3/s - -
OFA/Burner Air to Furnace °C 35 35
Limestone Air Flow Nm3/s 2,0 2,0
Loopseal Air Flow Nm3/s 1,2 1,2
Total Combustion Air Nm3/s 154 102
Excess air % 20 26

ASH
Fly Ash t/h 8,8 5,7
Bottom Ash t/h 1,2 0,8

FLUE GAS
Flow From Combustion m3n/s 212 139
Flue Gas H2O Content (Wet) vol-% 28,9 28,0
Flue Gas O2 Content (Wet) vol-% 2,4 3,1
Temperature after Furnace °C 795 731
Temperature after Economizer °C 182 172
Temp. at FGAH Outlet °C 152 146

Flue gas velocity

- in furnace m/s 4,8 3,0
- in tertiary superheater inlet m/s 10,7 6,5
- in primary superheater inlet m/s 12,5 7,7
- in plain tube economizer inlet m/s 10,8 6,7
- in fin tube economizer inlet m/s 13,3 8,2
- in air preheater inlet m/s 10,7 6,8

HEAT LOSSES (ASME PTC 4.1)

Dry Flue Gas Loss % 4,59 4,53
H2 Combustion Loss % 5,86 5,81
Moisture in Fuel Loss % 15,51 15,36
Moisture in Air Loss % 0,17 0,17
Unburned Combustible Loss % 0,30 0,30
Calcination loss % - -
Ash Heat Loss % 0,08 0,08
Radiation loss % 0,20 0,31
Manufacturer's Margin % 0,50 0,50

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005

 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

10.2 PREDICTED PERFORMANCE CFBM-582-1 0

DATA OF THE BOILER

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 7 (10)

Systems CFB MULTIFUEL BOILER

LOAD CASE 4 5

LOAD CASE DESCRIPTION Bark Bark

510 t/h 325 t/h

Total % 27,21 27,06

EFFICIENCY (ASME PTC 4.1)

Efficiency % 72,79 72,94
Reference Temperature °C 30 30
Solid Fuel Temperature °C 30 30

EMISSIONS AT ESP OUTLET

(7 % O2, Dry, @0 °C)
NOx (As NO2) mg/Nm3 500 500
SOx (As SO2) mg/Nm3 80 80

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005

 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

10.2 PREDICTED PERFORMANCE CFBM-582-1 0

DATA OF THE BOILER

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 8 (10)

Systems CFB MULTIFUEL BOILER

LOAD CASE 6 7

LOAD CASE DESCRIPTION Bark and coal 50% / Bark and coal
50% 50% / 50%
600 t/h 325 t/h

STEAM
Live Steam Flow kg/s 166,7 90,3
Pressure at MSSV bar(a) 142 142
Temperature at Tert. SH Outlet °C 540 540
Temperature at Tert. SH Inlet °C 470 482
Temperature at Sec. SH Outlet °C 495 494
Temperature at Sec. SH Inlet °C 407 416
Temperature at Prim. SH Outlet °C 444 431
Temperature at Drum °C 344 340
Pressure at Drum bar(a) 154 146

FEEDWATER
Feed Water Flow kg/s 166,7 90,3
Temp. at Economizer Outlet °C 291 266
Temp. at Economizer Inlet °C 130 130
Spray Water Flow (total) kg/s 12,3 1,9
Blowdown Flow kg/s - -
Heat to Steam Generation MW 479 259,7

Fuel
Total (Wet) Coal Flow kg/s 11,4 6,1
Coal Moisture Content w-% 13,2 13,2
Coal Ash Content %-DS 12,8 12,8
Coal Sulphur Content %-DS 1,67 1,67
Coal HHV (Wet) kJ/kg 23965 23965
Coal LHV (Wet) kJ/kg 22650 22650
Bark Flow kg/s 38,1 20,5
Bark Moisture Content w-% 50,0 50,0
Bark HHV (wet) kJ/kg 8500 8500
Bark LHV (Wet) kJ/kg 6747 6747
Fuel Input (LHV) MW 515 276
Fuel Input (HHV) MW 597 320

HEAVY FUEL OIL

Fuel Flow kg/s - -
Fuel HHV MJ/kg > 40 > 40
Fuel Input (HHV) MW - -

LIMESTONE
Limestone Flow t/h 4,9 2,6

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005

 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

10.2 PREDICTED PERFORMANCE CFBM-582-1 0

DATA OF THE BOILER

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 9 (10)

Systems CFB MULTIFUEL BOILER

LOAD CASE 6 7

LOAD CASE DESCRIPTION Bark and coal 50% / Bark and coal
50% 50% / 50%
600 t/h 325 t/h

COMBUSTION AIR
Air Temperature Before Fans °C 30 30
Primary Air Flow Nm3/s 111 68
Primary Air after SCAH °C 75 98
Primary Air to Furnace °C 142 141
OFA Air Flow Nm3/s 58 25,5
Burner Air Flow Nm3/s - -
OFA/Burner Air to Furnace °C 35 35
Limestone Air Flow Nm3/s 2,0 2,0
Loopseal Air Flow Nm3/s 1,2 1,2
Total Combustion Air Nm3/s 172 96
Excess air % 19 24

ASH
Fly Ash t/h 13,6 7,3
Bottom Ash t/h 1,6 0,9

FLUE GAS
Flow From Combustion m3n/s 212 117
Flue Gas H2O Content (Wet) vol-% 21,8 21,2
Flue Gas O2 Content (Wet) vol-% 2,6 3,2
Temperature after Furnace °C 853 755
Temperature after Economizer °C 178 162
Temp. at FGAH Outlet °C 147 140

Flue gas velocity

- in furnace m/s 5,1 2,6
- in tertiary superheater inlet m/s 11,2 5,6
- in primary superheater inlet m/s 13,0 6,5
- in plain tube economizer m/s 11,0 5,6
inlet
- in fin tube economizer inlet m/s 13,4 6,7
- in air preheater inlet m/s 10,6 5,6

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005

 Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

10.2 PREDICTED PERFORMANCE CFBM-582-1 0

DATA OF THE BOILER

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 10 (10)

Systems CFB MULTIFUEL BOILER

LOAD CASE 6 7

LOAD CASE DESCRIPTION Bark and coal 50% / Bark and coal
50% 50% / 50%
600 t/h 325 t/h

HEAT LOSSES (ASME PTC 4.1)

Dry Flue Gas Loss % 4,44 4,32
H2 Combustion Loss % 5,18 5,12
Moisture in Fuel Loss % 9,00 8,88
Moisture in Air Loss % 0,17 0,17
Unburned Combustible Loss % 0,99 0,99
Calcination loss % 0,38 0,38
Ash Heat Loss % 0,10 0,09
Radiation loss % 0,18 0,34
Manufacturer's Margin % 0,50 0,50
Total % 20,94 20,79

EFFICIENCY (ASME PTC 4.1)

Efficiency % 79,06 79,21
Reference Temperature °C 30 30
Solid Fuel Temperature °C 30 30

EMISSIONS AT ESP OUTLET

(7 % O2, Dry, @0 °C)
NOx (As NO2) mg/Nm3 500 500
SOx (As SO2) mg/Nm3 400 400

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

 Kvaerner Power Oy, Tampere, Finland 2005