Investment Fundamentals Guide

Aeroderivatives in Mining
Sector
Proven solutions for a fast growing industry
www.ge.com/mining
Jan 25th, 2012
Bala Naidu
John Welch
© Copyright 2011 General Electric Company. All Rights Reserved. This material
may not be copied or distributed in whole or in part, without prior written
permission of the copyright owner. GE Proprietary and Confidential.
Outline
Product and Business Overview
Experience in Mining Sector
Technology updates
Flexibility
Fuel Flexibility
Combustion – DLE/SAC
2
GE Title or job number
© Copyright 2011 General Electric Company. All Rights Reserved. This material may not be copied or distributed in whole or in part, without2/1/2012
prior
written permission of the copyright owner. GE Proprietary and Confidential.
GE: Four segments aligned for growth
Technology Home & Business
Energy GE Capital Solutions
Infrastructure
• Energy Services • Aviation • Aviation Fin Svcs • Appliances & Lighting

• Oil & Gas • Healthcare • Consumer Finance • Intelligent Platforms
• Transportation
• Power & • Energy Fin Svcs
• Real Estate
Water • EMEA
• Americas
• Asia Pacific
In 160 Countries; for over 130 years; with 304,000 employees worldwide
2009 Revenue $157B … 2009 Net income $10.7B *
Global Mining at GE
June 2010
© Copyright 2011 General Electric Company. All Rights Reserved. This material may not be copied or distributed in whole or in part, without prior
GE – Solutions for Mining
GE offers a broad range of products and services for
each step of the mining process
GE Water & GE Energy & GE GE Home & GE Industrial
Process Transportation Business
Technologies GE Energy Services Solutions
•Reverse osmosis •Steam turbines •Motors (for •Locomotives •Intelligent •Lighting

draglines, Platforms
•Mobile water •Aeroderivative crushers, •Diesel engines •Electrical
systems gas turbines grinders) •Automation distribution
•Signalling and
•Chemical •Heavy duty gas •Inspection communication •Control Systems •Switchgear
processing turbines technologies products
•Embedded •Circuit breakers
•DusTreat dust •Jenbacher •Multilin •OHVs Systems
control engines •Arc Vault
•Sensing •AC and DC electric
•Thermal •Environmental drive systems
evaporative technologies
systems •Stationary gensets
… while offering tools to help finance the growth through GE Capital

Global Mining at GE
June 2010
Over 4,100 commercial aircraft …
+182 million flight hours
LMS100
100MW
LM6000*
A330 / B747/B767 CF6-80C2/E1 40-55MW
LM2500*+/G4
28-34MW
LM1800e - LM2500
C5 / DC-10 TF39/CF6-6 16-24MW
5/
GE /
written permission of the copyright owner. GE Proprietary and Confidential. February 1, 2012
Where do LM Gas Turbines go?
Power Generation, 65%
Oil & Gas, 35% Marine
Wind Firming
Industrial Utility
Platform
>3,300 LMs
>85 million hrs
~55 countries
Floating Production
Mobile Power Vessels
Platform
District Heating
Pipeline
 Efficiency  Reliability  Availability  Flexibility  Low Emissions

6/
GE /
Introducing the FlexAero LM6000-PH
Offers an unmatched combination of speed, flexibility and
efficiency with zero water needs for emissions controls
FAST
• 5 minute fast start; 10 min. standard
• 80% CC plant load in 10 min … 100%
in <40 min
• 50 MW/min ramp rate
• 6-9 month production cycle
• 60-70 days simple cycle I&C
PERFORMANCE
FLEX
Attributes LM6000-PH
• 42% efficiency @ 40% load in CC
SC Power Output ISO 48.1 MW • Capable of SC, CC, or CHP application
SC Efficiency 42.0% • 12 days of planned outage in 50K hours
CC Power Output ISO • DLE2.0 zero water needs for emissions
>120 MW • Modified Wobbe Index 35-60
2x1 configuration
• Variable SPRINT®
CC Efficiency >54 % • Multiple starts-stops per day
NOx Emissions (ppm) 15 • Small foot print … 17 m x 15 m
Claiming the space as: The world’s fastest, most flexible,

©
highest efficiency combined cycle GT in its class. 7/
GE /
Copyright 2011 General Electric Company. All Rights Reserved. This material may not be copied or distributed in whole or in part, without prior
© 2011 General Electric Company
8/
GE /
9/
GE /
10 /
GE /
… Delivering rapid power
TM2500… 31MW mobile gas turbine
Fast power, first in … anywhere in the world

11 /
GE /
LMS100 DLE Power Plant … Launch
project
At the 2014 Sochi, Russia winter Olympics, the

LMS100 PB will be reaching for the gold as the
preferred power provider with 2x LMS100 PB plant.
Using advanced DLE2 technology, the need for water
for emissions control is eliminated, making it the
12 /
most
© Copyright 2011 General Electric Company. efficient
All Rights dry
Reserved. This low
material may emissions GT inavailable.
not be copied or distributed GE /
whole or in part, without prior
February 1, 2012
Mining
GE solutions cross mining value chain
Drilling
Crushing
Mining
Operations
Loading
Transportation
Grinding
Rail
Concentration Flotation
Pipeline
& Tailings
Refining/
pelletization
Power plant
Refining /
Desalinazation
plant Pelletization
Water Transportation Automation Electronic

Dust Control Environmental Tech Condition Monitoring & Reliability
PG & Distribution Motors Inspection & Measurement
Aeroderivative Solutions for Mining
Aeroderivative Power Plant
15
prior
Aeroderivatives in Mining Sector
 Fast installation
 Minimum/Remote maintenance
 High availability
 High Efficiency
 Cycling capability to handle load
fluctuations
 Fuel Flexibility – Dual fuel capability
 Fast Start/Black Start capability
 Trailer mounted solutions available
16
prior
Aeroderivatives in Mining/Cement
Netherlands
1 LM5000
1 LM1600 Russia
2xLM25
USA Spain
1 LM16 Turkey
3 LM6000 Indonesia
1 LM25 2 LM6000
2 LM5000
Libya
2xLM25
Israel
Nigeria 1 LM6000
4xLM6000
Colombia
3 LM6000 Botswana
1 LM2500 2xLM6000
Australia
19 LM6000
2 TM2500
PLUS Several more IPP’s supporting grid fluctuations around mining

35 GE Aeroderivatives in Mining and 10 in Cement Applications
Units > 800,000 hours
High time unit in mining site > 100,000 hours 17
prior
Coal Mine Western Australia
2xLM6000
Copper Mine
Wyoming, USA 3xLM6000
At the Orapa Plant in Bostwana,
3XLM6000 two GE Aero LM6000s generate
over 80 MW of power, using coal
Commissioned in 2006-07 bed methane gas with dual fuel
capability. Fast, flexible power
supporting the largest open pit
diamond mine in the world.
Cement Plant, Nigeria

18
prior
Coal Mine Western Australia
2xLM6000
Copper Mine
Wyoming, USA 3xLM6000
3XLM6000 Cement Plant in Turkey
Commissioned in 2006-07
Cement Plant, Nigeria 2xLM6000

19
prior
Karratha Power Station - Australia
20
prior
Newcrest Mines – Telfer, Australia
Flexibility
written permission of the copyrightGEowner.

Confidential
3xLM6000
GE Proprietary
& Proprietaryand Confidential.
Information. GE © 2012 - All Rights Reserved
21 /
Nuh Cimento Fabrikasi – Hereke, Turkey
LM6000
Reliability
22 /
written permission of the copyrightGEowner. GE Proprietary
Confidential & Proprietaryand Confidential.
Bucket operation takes cycling to a whole
new level 450,000 cycles
a year for the
__ Pit load
past 7 years __ Single GT output
The LM6000 gas
turbine has the
Change in kW
proven reliability
and mechanical
capability to
serve the most
challenging
system
demands.
15 seconds
 
23 /
Anticipation Logic to handle V and f
Total Mine Load Hit Max 15 MW
51.5 Hz
GT Load
Acceptance
Anticipator
Raise to 51 Hz
5.4MW
50 Hz
+/- 3%
Freq drop = 49.31 Hz
GT Running
Steady State Gen steady
50 Hz state 11.4 kV
Volt drop = 11.02 KV
48.5 Hz
Base load 7.5 MW Total Total Load Hit 10.8 MW
~ 33MW/s
750ms
24 /
1st ever… Coal Bed Methane to power
1st private power project in sub-Saharan Africa since WW2
At the Orapa Plant in Bostwana, two GE
Aero LM6000s generate over 80 MW of
power, using coal bed methane gas with
dual fuel capability. Fast, flexible power
supporting the largest open pit diamond
mine in the world.
25 /
Offshore installations have to meet similar
technical criteria as remote mining operations
Asgaard A
2 x LM6000 + 2 x LM2500+
Asgaard A
Schiehallion
Triton
Schiehallion
2 x LM6000 Tanir Bavi Floating Power Plant
4 not
© Copyright 2011 General Electric Company. All Rights Reserved. This material may x beLM6000
copied or distributed in whole or in part, without prior
26 /
Flexibility
Features of flexibility
Supporting evolving energy demands
• Multiple starts per day
• 50MW/min ramp rate
• Complimenting variable
generation
• 100MWe building blocks of
efficient generation
120 Customer 3
100
80
Power (MW )
60
40
20
0
8/4/08 8/4/08 8/5/08 8/5/08 8/5/08 8/5/08 8/5/08 8/6/08
14:24 19:12 0:00 4:48 9:36 14:24 19:12 0:00
28 /
LMS100 fast dispatch example
100
90 47MW/min
80
70
60
50
40
30
20
10
0 Stop for 25 mins

9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00
29 /
Modular Maintenance Philosophy
Replaceable
Supercore
(<48 Hr change out)
Maintenance Intervals:
Borescope - 4, 000 Hrs
Hot Section - 25,000 Hrs
Overhaul - 50,000 Hrs
(Supercore + LPT)
Hot Section - 75,000 Hrs
Overhaul - 100,000 Hrs
(Booster + Supercore + LPT)
Rotable Modules:
• Combustor
• HPT
• IPT
• LPT R/S
Total down time < 4 days with rotables

30 /
Aeroderivative service intervals drive higher availability
On-Condition Maintenance Activity Duration
•BSI @ 450 starts, 4,000 hrs, or annually… 12 hours
•Hot section exchange expected at 25,000 hrs… 4 days
•Hot section, booster, & PT expected at 50,000 hrs… 4 days
•Hot section exchange expected at 75,000 hrs… 4 days
•Hot section, booster, & PT expected at 100,000 hrs… 8 days
31 /
Combustion Technology
Combustion Systems
Single-Annular Combustor (SAC) Dry-Low-Emissions (DLE) Combustor
© Copyright 2011 General Electric Company. All Rights Reserved. Subject to restrictions on cover page 33
Flexible emissions reduction …
LM2500+
LM2500+G4
LM6000
LM2500
LMS100
Single Annular
Combustor
Control technology
Water injection
P P P PP 25ppm NOx (gas fuel)
P P P PP 42ppm NOx (liquid fuel)
Steam Injection
P P PP 25ppm NOx (gas fuel)
P +15ppm NOx (gas fuel) Triple Annular
Dry Low Emissions Combustor
PD P 15ppm NOx (gas fuel)
PP P P P 25ppm NOx (gas fuel)
P 65ppm NOx (liquid fuel)
PP P 100ppm NOx (liquid fuel)
P PPP Dual Fuel DLE
D = Under Development
GT offerings as of 3Q2011
Wide range of combustion systems
– serving differing needs
LM2500 SAC - 76% Dry
Operating hours (millions)
35
Liquid-Steam
30
Dual-Steam
25 Gas-Steam
20 Liquid-Dry
Dual-Dry
15 LM6000 SAC – 96% Wet
Gas-Dry
10 Liquid-Water
5 Dual-Water
Gas-Water
0
SAC DLE SAC SAC DLE
LM6000 LM2500
Estimated data as of August, 2011
LM2500+ Efficiency Comparison
From SAC dry to 25ppm reduces NOx by ~90%
DLE reduces CO 2 by 3% vs. SAC wet
Abatement technology eliminates ~1000 tons of NOx annually.

DLE further eliminates 4M tons of CO2 vs water injection
Single Annular Combustor
Fuel nozzle to SAC Combustor interface
must be considered when selecting the
emissions control method
Fuel
nozzle tip
diameter
Primary
swirler
diameter
LM2500 product line has 2 swirler diameters,
therefore another degree of flexibility
Original LM2500 High flow LM2500 LM6000
World-leading technology for aeroderivatives
imagination at work
Leaders in DLE combustion for
aeroderivative gas turbines …
… close to 700 units and >15 million hours!!
LM2500
Gas 428 9,518,850
Dual 11 44,494
LM6000
Gas 25 ppm 214 5,655,590
Gas 15 ppm 35 168,912
Dual 25 ppm 4 125,913
Dual 15 ppm 2 88,570
Data as of Aug 3, 2011
DLE Combustor Design Evolution
DLE1
LM2500 Base & +
DLE1.5
LM2500 +G4
DLE2
LM6000PH
LM6000PB & PD LM6000PF LMS100PB
Now also for the

LM2500 at 15ppm!! 15 premixers
30 premixers
75 cups 30 cups
Taking combustion technology to the next level
Features of DLE2 technology
Lean Premixed Combustion

Tight Flame temperature
boundaries
Enhanced Controls
Same combustor envelope
and Compressor Rear Frame
interfaces as LM6000
New domeplate designs
Acoustics abatements
Similar approach for the LM6000-PH
Minimize changes to the turbomachinery
Maintain ALL common SAC components with the exception of …
Combustor Stg1 Nozzle optimized
Premixer
(Dual Annular) cooling to match
LM6000-PH CRF temperature profile
LM6000-PG
Fuel Flexibility
GE Aero non-standard fuel capabilities
LM2500  P P P P P P   P Design or experience DLE and SAC

P Design or experience SAC
LM6000 P P P P P P P   Would quote for DLE, may require
requisition custom fuel system
LMS100  P  P      Would quote for SAC, may require

requisition custom fuel system
**Contact GE for specific engine options and package configurations
47 /
What are non-standard gas fuels?
Fuels characterized by the following LHV and constituents:
• Modified Wobbe Index < 40 or > 60 • High H2 fuels > 5% by volume
• Low to med BTU fuels, LHV < ~800 BTU/SCF • High CO, CO2, N2, C2+
• High BTU fuels, LHV > ~1200 BTU/SCF
LNG, Associated
100
Flare Gas
Modified Wobbe Index Parameter
90 • High C2+
80 C2+
70 Refinery, Process
LNG Off Gases
60 • High N2, CO2 • High H2, CO2, CO
50 NG
H2
40
30
COG, Low BTU
20 N2, CO, Syngas
10 CO2 • High H2, CO2, CO
0
0 10000 20000 30000 40000 50000
See spec MID-TD-0000-1 for final 48
Heating Value – Btu/lb determination on acceptable fuel usage
© Copyright 2011 General Electric Company. All Rights Reserved. Subject to restrictions on cover page.
What are the liquid fuel capabilities?
Lower heating value (per density) Demonstrated
8,500 11,500 13,000 15,000 17,000 18,500 19,000 20,000 BTU/lb
MJ/kg
20 25 30 35 40 43 45 50
Lower heating value (per volume)
56,000 76,000 96,000 106,000 116,000 126,000 136,000 BTU/gal
16 21 27 30 32 35 38 MJ/L
See spec MID-TD-0000-2 for final determination on acceptable fuel usage 49
Gas fuel specification update
• Tabulated MWI and fuel composition limits for all LM models
• Expanded DLE C2+ limits

– LM1600 15%  35%
– LM2500 / LM2000 15%  35% Expanded
– LM2500+ / LM2500+G4 15%  30%
– LM6000TM / LMS100 15%  24%
New
• Addressed contaminants butadiene and siloxanes
• Included H2 limits for SAC Updated
• Greatly expanded fuel test method section to include ISO methods
• Added flare gases to fuel classification and consolidated others

50
Discussion

Investment Fundamentals Guide

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Investment Fundamentals Guide

Uploaded by

Copyright:

Available Formats

Aeroderivatives in Mining

Jan 25th, 2012

• Energy Services • Aviation • Aviation Fin Svcs • Appliances & Lighting

•Reverse osmosis •Steam turbines •Motors (for •Locomotives •Intelligent •Lighting

… while offering tools to help finance the growth through GE Capital

 Efficiency  Reliability  Availability  Flexibility  Low Emissions

Claiming the space as: The world’s fastest, most flexible,

Fast power, first in … anywhere in the world

At the 2014 Sochi, Russia winter Olympics, the

Water Transportation Automation Electronic

Aeroderivative Power Plant

PLUS Several more IPP’s supporting grid fluctuations around mining

Cement Plant, Nigeria

Cement Plant, Nigeria 2xLM6000

written permission of the copyrightGEowner.

0 Stop for 25 mins

Total down time < 4 days with rotables

Abatement technology eliminates ~1000 tons of NOx annually.

Original LM2500 High flow LM2500 LM6000

Now also for the

Lean Premixed Combustion

LM2500  P P P P P P   P Design or experience DLE and SAC

LMS100  P  P      Would quote for SAC, may require

**Contact GE for specific engine options and package configurations

8,500 11,500 13,000 15,000 17,000 18,500 19,000 20,000 BTU/lb

Lower heating value (per volume)

56,000 76,000 96,000 106,000 116,000 126,000 136,000 BTU/gal

See spec MID-TD-0000-2 for final determination on acceptable fuel usage 49

• Expanded DLE C2+ limits

• Included H2 limits for SAC Updated

• Greatly expanded fuel test method section to include ISO methods

• Added flare gases to fuel classification and consolidated others

You might also like