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Click to Get Started

Objectives
The objectives of this application are the following:
1. Perform rainflow cycle counting on time series data
2. Provide the range and mean of each rainflow cycle to aid in fatigue life calculation (Sheet5)
3. Place each rainflow cycle into a bin based on its range and mean to aid in block cycle test creation (RangeMean)
Disclaimer: We have done our best to ensure the accuracy of all of our calculations, but we advise you to double check our
calculations before endangering life and limb. We cannot be held responsible for any consequences you may encounter.

Overall Process Flow


1. Peaks and valleys are detected in data. All other points are eliminated to increase speed of future calculations.
2. Data without peaks and valleys is plotted alongside original for user to view
3. Peak and valley data is copied to Sheet4
4. Rainflow cycle counting begins
5. If two data points are found to be a rainflow cycle, their range and mean are pasted on Sheet5
6. The two points of interest are then deleted from Sheet4 and the process continues
7. When rainflow cycle counting has completed (100%), the program goes and stays on Sheet5
8. If the user chooses, the rainflow cycles are binned into 12 columns and 28 rows (sheet RangeMean)

Sequence of Steps the User Should Follow


1. Format the time series data so that is fits in two columns as on "Input" sheet
2. Paste the time series data onto "Input" sheet. The plot updates to show your time series data.
3. Click the button titled "Clear Data on All Other Sheets." All data from previous calculations is cleared.
4. Click the button titled "PV slice, rearrange data, PV slice again." Points not necessary for rainflow counting are deleted.
5. Click the button titled "Next to Rainflow Cycle Counting." The sheet changes to "Sheet4 rainflow."
6. Click the button titled "Click to Begin Counting Rainflow Cycles." Rainflow cycle counting begins. % progress shown.
7. If it is desired to bin the rainflow cycles in order to better visualize the rainflow cycles or to develop a block cycle test, click
the button titled "Next, to sort data into bins"
8. To go back to the original data or the rainflow cycles sorted into two columns, use the tabs at the bottom of the spreadsheet

Click to Get Started


Input

Time (s) Stress (MPa) or Strain DataThis sheet filters to keep only peaks and valleys

S tre s s (M P a ) o r S tra in
1 900 ← Please input data in white cells to left
11 411.01
Clear Data on Left Insert Original Data on Left Aga
21 900
32 499.56 Clear Data on All Sheets
41 757 12
51 393.99 Time Series Data 10
61 829.99
71 464 1500 8
81 731.99 1000
6
91 330 500
4
101 800.01 0

111 452.01 -500 2


121 689.01 -1000 0
131 328.99 -1500 Before:
0 Rows2 320
Before: Rows
0 2-32000
2000 4000 6000 8000 100001200014000160001800020000
141 712.01
Time (s)
151 420.99 1. Click this button to PV slice (Ctrl+T if button doesn't work) 2. --> Next to R
Time Series Data
161 690.02
171 378.01
12 12
181 870.01
191 462.01 10 10
Value

Value
201 782.01 8 8
211 116 6 6
231 -222.97
4 4
241 53.99
251 -222.97 2 2
261 130 0 0
271 -236.97 After: Rows
0 2-32000
2 4 6 8 10 12 After:
0 Rows2 320
281 -32.97 Time (s)
291 -253.96
301 550.99
311 274
321 549
331 251
341 657.99
351 192.01
361 639.99
371 322.99
381 578.01
391 281.01
401 530
411 294.01
421 574.99
431 239.99
441 478
451 234.01
461 518.99
471 295.99
481 644.99

Page 1
Input
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Page 2
Input
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Page 3
Input
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Page 4
Input
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Page 5
Input
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Page 6
Input
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Page 7
Input
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Page 8
Input
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Page 9
Input
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Page 10
Input
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Page 11
Input
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Page 12
Input
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Page 13
Input
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Page 14
Input
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Page 15
Input
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Page 16
Input
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Page 17
Input
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Page 18
Input
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Page 19
Input
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Page 20
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Page 21
Input
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Page 22
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Page 23
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Page 24
Input
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Page 25
Input
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Page 26
Input
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Page 27
Input
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Page 28
Input
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Page 29
Input
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Page 30
Input
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Page 31
Input
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Page 32
Input
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Page 33
Input
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Page 34
Input
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Page 35
Input
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Page 36
Input
d valleys
t
ert Original Data on Left Again
Time Series Data

12

10

0
Before:
0 Rows2 32001-64000
4 6 8 10 12
Time (s)
2. --> Next to Rainflow Cycle Counting
Time Series Data

12

10
Value

0
After:
0 Rows2 32001-64000
4 6 8 10 12
Time (s)

Page 37
Input

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Page 38
Input
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Page 39
Input
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Page 40
Input
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Page 41
Input
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Page 42
Input
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Page 43
Input
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Page 44
Input
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Page 45
Input
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Page 46
Input
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Page 47
Input
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Page 48
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Page 49
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Page 50
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Page 51
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Page 52
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Page 53
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Page 54
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Page 55
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Page 56
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Page 57
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Page 58
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Page 59
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Page 60
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Page 61
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Page 62
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Page 63
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Page 64
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Page 65
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Page 66
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Page 67
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Page 68
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Page 69
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Page 70
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Page 71
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Page 72
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17171 671.01
17181 433.01
17191 695.99
17201 283
17211 554.01
17221 188.99
17231 489.01
17241 -366.97
17251 -198.840667
17261 -343.463238
17271 -488.08581
17281 -632.708381
17291 -777.330952
17301 -921.953524
17311 -900
17321 -900

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PV Slice
Time (s) Stress (MPa) or Strain Data TRUE=PEAK or VALLEY
1
0 #DIV/0! #DIV/0!
0 #DIV/0! #DIV/0!

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Stress (MPa) or Strain Data If desired, enter "filter" values for minimum and/or
maximum. This would prevent count data below a
certain threshold and ignore spikes (if needed).
Max filter: 930 Cells above this value will be removed.
Min filter: -930 Cells below this value will be removed.

Current Max: 0
Current Min: 0

If Desired, Click to Filter Data Using Max and Min

Click to Begin Counting Rainflow Cycles


take difference of 2 points
if difference is less than next 2 points, cut and paste the 2 points
if difference is not less than next 2 points, leave the 2 points and go to the next difference
is value will be removed. do until cell a4 is empty (only 2 points remaining)
is value will be removed.

Max and Min


oints and go to the next difference
range mean
max 0 0
min 0 0 What would you like to do next?
diff 0 0
Sort data into bins to develop block cycle
diff/12 0
diff/28 0 If this is Stress data, click here to go on an
uld you like to do next?
ata into bins to develop block cycle test.

s Stress data, click here to go on and estimate the fatigue life of your component.
Range a low
mid
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low mid high 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0ClicktoBegin
0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 GoBack 0 0
0 0 0 0 0 0 0 0 0

M 0
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0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
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0 0 0 0 0 0
0 0 0 0 0 0
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Material: RQC-100 Steel aEnter known values a Palmgren-Miner's Rule used with all six life estimatio
Su = 931 Mpa A = (σf')(2b) = 1181 Strain-life
b or B = -0.07 σf = 1330 Morrow ε-N No Sm Correct SWT

E = 200000 Mpa AKt or AKf = 1181


K' = 1434 Mpa BKt or BKf = -0.07 repeats repeats repeats
n' = 0.14 Max nominal stress: 0
Click to Begin Click to View Graphs
σf' = 1240 Mpa Min nominal stress:0
Yellow = material properties required for both strain-life
c= -0.69 & stress-life equations
εf' = 0.66 Blue = mat'l properties required only for strain-life eqns.
(Notch
Kt or Kf = 1 factor) Green = mat'l props. req'd only for stress-life eqns.
LH side of Neuber/Ramberg- Formulas for
From sheet "RF Cycles" Osgood eqn (for local stress) Goal Seek LAST LAST
ΔS (Mpa) Smean Smax (Kt*ΔS) /E
2
(Kt*Smax) /E
2
Δ Max Δε εa Δσ σa
Rule used with all six life estimation techniques Neuber eqn.: Morrow strain-life eqn.:
Stress-life, SNf=A(Nf)
B
(KtΔS) /E=ΔεΔσ
2
εa=((σf'-σmean)/E)(2Nf)b+εf'(2Nf)c
No Sm Correct Solve for Nf
Mod. Goodman Morrow S-N: NEI = Not
Enough
Infor- Ramberg-Osgood eqn.: Smith-Watson-Topper (SWT) eqn.:
repeats repeats repeats mation ε=σ/E+(σ/K')(1/n') σmaxεaE=(σf')2(2N)2b+σf'εf'E(2N)(b+c)
Solve for Nf
ew Graphs CLEAR DATA

Strain
SWT 0 LH side Formula Morrow 0 Life
σmax formula Nf Dmg. (Kt*Smean)2/E Mean σmean formula Nf Damage Formula
w strain-life eqn.: Modified Goodman eqn.:
-σmean)/E)(2Nf) +εf'(2Nf)
b c
(Sa/SNf)+(Sm/Su)=1
or Nf Solve for SNf

Watson-Topper (SWT) eqn.: Morrow stress-life eqn.:


=(σf') (2N) +σf'εf'E(2N)
2 2b (b+c)
(Sa/SNf)+(Sm/σf)=1
or Nf Solve for SNf

Stress Life
Good Morr No Sm
correction
0 man: 0 ow: 0 0
Nf Damage Nf Dmg. Nf (1/Nf) Smin Nf Dmg. σmax
Strain Life

0.1
1 0 00 0 0 00 0 0 6 8 0
10 00 00 0 00 1 1 2
Strain

0 0 00 00 +0 +0 +0
10 00 00
0
00 0 0 00 E E E
1 0 00 00 00 1 1 1
10 0 0 00
10 00 00
0 Morrow

10 00 No Mean Stress Correction


1
SWT

0.01
Cycles

Stress Life
Stress

10

Goodman

No Mean Stress Correction


1 Morrow
1 0 0 0 0 0 0 0 6 8 0
10 00 00 00 00 00 00 01 01 02
10 00 00 00 0 0 00 1E
+
1E
+
1E
+
10 00
0
00
0
00
0
00
0
1 0 0 00
10 00 00
10 0
10
Cycles
0
02
E+
Morrow
GoBack
No Mean Stress Correction

SWT

Goodman

No Mean Stress Correction

Morrow
0
02
About
Release 10.08
Updated version available at: http://www.stotera.com/stoflo

Page 88