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TECHNICAL NOTE

# 32

The following reference guide was designed by Technical Support as a mechanism for the
easy identification of tools used for assembly with Trompeter connectors. Typically, all
Trompeter engineering control drawings has the appropriate TAI (Trompeter Assembly
Instruction) listed on sheet 1. In addition, the appropriate assembly instruction may be
stamped on the bag in which the part is packaged. Once the TAI for the part has been
identified, you then find the listing for the TAI, and all pertinent tool information will be
listed.

Tables 1 and 2 also contain tooling information regarding Trompeter’s standard and
broadcast crimp connectors. Table 1 contains the MIL-SPEC tooling recommendations
for 50-ohm BNC’s, as well as the tooling requirements for commercial 75-ohm
connectors. Table 2 has the requirements for UPL2000 series connectors.

If you need any further amplification, or your customer asks a question that is not
addressed, contact Bill Berger in Technical Support at (818) 865-6534, or e-mail at
bill.berger@trompeter.com. We look forward to your questions.

4/23/99
TROMPETER ASSEMBLY INSTRUCTIONS AND TOOLS

TOOL DIE OR CLOSURE OR


LOCATOR SETTING
TAI-117
CONTACT: SOLDER
CRIMP SLEEVE: CT4L CD3-(*)

TAI-A118
MIL-SPEC
50 ohm CONTACT: M22520/1-01 M22520/1-12
CRIMP SLEEVE: M22520/5-01 M22520/5-(*)
COMMERCIAL
50 ohm PIN/SOCKET CT4L CD3-(*) C
75 ohm PIN 8 POINT: 010-0055
75 ohm SOCKET 8 POINT: 010-0088
75 ohm PIN/SOCKET: CT4L CD3-(*) D
CRIMP SLEEVE: CT4L CD3-(*)

TAI-C118
MIL-SPEC
50 ohm CONTACT: M22520/1-01 M22520/1-12
CRIMP SLEEVE: M22520/5-01 M22520/5-(*)
COMMERCIAL
50 ohm PIN/SOCKET CT4L CD3-(*) C
75 ohm PIN 8 POINT: 010-0055
75 ohm SOCKET 8 POINT 010-0088
75 ohm PIN/SOCKET: CT4L CD3-(*) D
CRIMP SLEEVE: CT4L CD3-(*)

TAI-D118
75 ohm PIN 8 POINT: 010-0055
75 ohm SOCKET 8 POINT: 010-0088
CRIMP SLEEVE: CT4L CD3-(*)

TAI-122
CONTACT: M22520/2-01 010-0041 4
SHIELD ASSY: CT4L CD3-4 A
CRIMP SLEEVE: CT4L CD3-4

TAI-123
MIL-SPEC
50 ohm CONTACT: M22520/1-01 M22520/1-12
CRIMP SLEEVE: M22520/5-01 M22520/5-(*)
COMMERCIAL
50 ohm PIN/SOCKET CT4L CD3-(*) C
75 ohm SOCKET 8 POINT: 010-0088
75 ohm PIN/SOCKET: CT4L CD3-(*) D
CRIMP SLEEVE: CT4L CD3-(*)
TOOL DIE OR CLOSURE OR

4/23/99
LOCATOR SETTING
TAI-132
CONTACT: M22520/2-01 K709 4
SHIELD ASSY: M22520/5-01 CD5-4 B
BODY ASSY: M22520/5-01 CD5-4 A

TAI-133
CONTACT: SOLDER
CRIMP SLEEVE: CT4L CD3-(*)

TAI-134
CONTACT: SOLDER
CRIMP SLEEVE: CT4L CD3-(*)

TAI-137
CONTACT: SOLDER
CRIMP SLEEVE: CT4L CD3-(*)

TAI-138
PIN CONTACT: M22520/1-01 010-0044 4
SOCKET CONTACT: M22520/1-01 010-0045 4
SHIELD ASSY: M22520/5-01 CD5-8 B
BODY ASSY: M22520/5-01 CD5-8 A

TAI-141
CONTACT: SOLDER
CRIMP SLEEVE: CT4L CD3-1

TAI-143
CONTACT: M22520/2-01 010-0041 4
SHIELD ASSY: M22520/5-01 CD5-9 B
BODY ASSY: M22520/5-01 CD5-9 A

TAI-144
CONTACT: M22520/2-01 010-0043 4
SHIELD ASSY: M22520/5-01 CD5-8 B
BODY ASSY: M22520/5-01 CD5-8 A

TAI-146
MIL-SPEC
50 ohm CONTACT: M22520/1-01 M22520/1-12
CRIMP SLEEVE: M22520/5-01 M22520/5-(*)
COMMERCIAL
50 ohm CONTACT: CT4L CD3-(*) C
CRIMP SLEEVE: CT4L CD3-(*)

TAI-149
CONTACT: M22520/2-01 K709 4
BODY ASSY: M22520/5-01 CD3-10 A

TOOL DIE OR CLOSURE OR

* See Table 1
LOCATOR SETTING
TAI-150
CONTACT: M22520/2-01 K709 4
SHIELD ASSY: M22520/5-01 CD5-7 B
BODY ASSY: M22520/5-01 CD5-7 A

TAI-153
CONTACT: M22520/2-01 010-0041 4
SHIELD ASSY: M22520/5-01 CD5-11 B
BODY ASSY: M22520/5-01 CD5-11 A

TAI-154
CONTACT: M22520/1-01 010-0044 4
SHIELD ASSY: M22520/5-01 CD5-10 B
BODY ASSY: M22520/5-01 CD5-10 A

TAI-157
CONTACT: M22520/2-01 010-0041 4
SHIELD ASSY: M22520/5-01 CD5-11 B
BODY ASSY: M22520/5-01 CD5-11 A

TAI-161
PIN: M22520/1-01 010-0044 4
SOCKET: M22520/1-01 010-0045 4
SHIELD ASSY: M22520/5-01 CD5-8 B
BODY ASSY: M22520/5-01 CD5-8 A

TAI-162
CONTACT: M22520/2-01 010-0041 4
SHIELD ASSY: M22520/5-01 CD5-9 B
BODY ASSY: M22520/5-01 CD5-9 A

TAI-166
PIN: M22520/1-01 010-0044 4
SOCKET: M22520/1-01 010-0045 4
SHIELD ASSY: M22520/5-01 CD5-8 B
BODY ASSY: M22520/5-01 CD5-8 A

TAI-167
CONTACT: M22520/2-01 010-0043 4
SHIELD ASSY: M22520/5-01 CD5-8 B
BODY ASSY: M22520/5-01 CD5-8 A

TAI-168
PIN: M22520/1-01 010-0044 4
SOCKET: M22520/1-01 010-0045 4
SHIELD ASSY: M22520/5-01 CD5-10 B
BODY ASSY: M22520/5-01 CD5-10 A

TOOL DIE OR CLOSURE OR


LOCATOR SETTING

* See Table 1
TAI-169
CONTACT: M22520/1-01 010-0044 4
SHIELD ASSY: M22520/5-01 CD5-8 B
BODY ASSY: M22520/5-01 CD5-8 A

TAI-170
CONTACT: M22520/2-01 010-0041 4
SHIELD ASSY: M22520/5-01 CD5-120 B
BODY ASSY: M22520/5-01 CD5-120 A

TAI-173
CONTACT: M22520/2-01 010-0043 4
SHIELD ASSY: M22520/5-01 CD5-13 B
BODY ASSY: M22520/5-01 CD5-13 A

TAI-177
CONTACT: SOLDER
CRIMP SLEEVE: CT4L CD3-(*)

TAI-178
CONTACT: M22520/1-01 010-0044 4
SHIELD ASSY: M22520/5-01 CD5-10 B
BODY ASSY: M22520/5-01 CD5-10 A

TAI-179
CONTACT: CT4L CD3-(*) C
CRIMP SLEEVE: CT4L CD3-(*)

TAI-186
CONTACT: M22520/2-01 010-0041 4
SHIELD ASSY: M22520/5-01 CD5-10 B
BODY ASSY: M22520/5-01 CD5-10 A

TAI-187
CONTACT 8 POINT: 010-0071
CRIMP SLEEVE: CT4L CD3-3 A

TAI-188
CONTACT: M22520/2-01 K709 4
SHIELD ASSY: M22520/5-01 CD5-4 B
BODY ASSY: M22520/5-01 CD5-4 A

TAI-190
CONTACT: M22520/2-01 010-0041 4
SHIELD ASSY: M22520/5-01 CD5-11 B
BODY ASSY: M22520/5-01 CD5-11 A

TOOL DIE OR CLOSURE OR


LOCATOR SETTING
TAI-191

* See Table 1
CONTACT: SOLDER
CRIMP SLEEVE: CT4L CD3-2 FOR -1,-2,-5 B
CD3-1 FOR -4,-6,-7 A
CD3-2 FOR -3 A
TAI-192-1
CONTACT 8 POINT: 010-0070
CRIMP SLEEVE: CT4L 010-0118-17 A
(NOTE 1)
TAI-192-2/3
CONTACT 8 POINT: 010-0070
CRIMP SLEEVE: CT4L 010-0118-17 B
(NOTE 1)
TAI-193-1
CONTACT 8 POINT: 010-0097
CRIMP SLEEVE: CT4L 010-0118-17 A
(NOTE 1)
TAI-193-2/3
CONTACT 8 POINT: 010-0097
CRIMP SLEEVE: CT4L 010-0118-17 B
(NOTE 1)
TAI-196
MIL-SPEC
50 ohm CONTACT: M22520/1-01 M22520/1-12 6
CRIMP SLEEVE: M22520/5-01 M22520/5-(*)
COMMERCIAL
50 ohm SOCKET CT4L CD3-(*) C
75 ohm SOCKET 8 POINT: 010-0055
CRIMP SLEEVE: CT4L CD3-(*)

TAI-198
PIN: M22520/1-01 010-0044 4
SOCKET: M22520/1-01 010-0045 4
SHIELD ASSY: M22520/5-01 CD5-10 B
BODY ASSY: M22520/5-01 CD5-10 A

TAI-199
MIL-SPEC
CONTACT: M22520/1-01 M22520/1-12
CRIMP SLEEVE: M22520/5-01 M22520/5-(*)
COMMERCIAL
CONTACT: CT4L CD3-(*) C
CRIMP SLEEVE: CT4L CD3-(*)

TAI-200
CONTACT 8 POINT: 010-0097
CONTACT: CT4L CD3-(*) D
CRIMP SLEEVE: CT4L CD3-(*)
TOOL DIE OR CLOSURE OR
LOCATOR SETTING
TAI-201
CONTACT: M22520/2-01 010-0096 6

* See Table 1
SHIELD ASSY: M22520/5-01 CD5-14 B
CRIMP SLEEVE: M22520/5-01 CD5-14 A

TAI-202-1/4
CONTACT 8 POINT: 010-0055
CRIMP SLEEVE: CT4L CD3-11 A

TAI-202-2
CONTACT 8 POINT: 010-0055
CRIMP SLEEVE: CT4L CD3-11 B

TAI-203-1/2
CONTACT 12 POINT: 010-0100
CONTACT: CT4L CD3-(*) D
CRIMP SLEEVE: CT4L CD3-(*)

TAI-204
CONTACT: M22520/2-01 010-0041 4
SHIELD ASSY: M22520/5-01 CD5-9 B
CRIMP SLEEVE: M22520/5-01 CD5-9 A

TAI-205-1
CONTACT 8 POINT: 010-0097
CRIMP SLEEVE: CT4L 010-0118-17 A
(NOTE 1)
TAI-205-2/3
CONTACT 8 POINT: 010-0097
CRIMP SLEEVE: CT4L 010-0118-17 B
(NOTE 1)
TAI-206
CONTACT: M22520/2-01 010-0109 6
SHIELD ASSY: M22520/5-01 CD5-14 B
CRIMP SLEEVE: M22520/5-01 CD5-14 A

TAI-207-1/4
CONTACT 8 POINT: 010-0097
CRIMP SLEEVE: CT4L 010-0118-17 A
(NOTE 1)
TAI-207-2/3
CONTACT 8 POINT: 010-0097
CRIMP SLEEVE: CT4L 010-0118-17 B
(NOTE 1)
TAI-207-5
CONTACT 8 POINT: 010-0097
CRIMP SLEEVE: CT4L 010-0118-18 A
(NOTE 1)

TOOL DIE OR CLOSURE OR


LOCATOR SETTING
TAI-208-1/4
CONTACT 8 POINT: 010-0097
CRIMP SLEEVE: CT4L 010-0118-17 A

* See Table 1
(NOTE 1)
TAI-208-2/3
CONTACT 8 POINT: 010-0097
CRIMP SLEEVE: CT4L 010-0118-17 B
(NOTE 1)
TAI-208-5
CONTACT 8 POINT: 010-0097
CRIMP SLEEVE: CT4L 010-0118-18 A
(NOTE 1)
TAI-209
CONTACT: M22520/2-01 010-0096 6
SHIELD ASSY: M22520/5-01 CD5-15 B
CRIMP SLEEVE: M22520/5-01 CD5-15 A

TAI-214 (ONE PIECE F-CONN.)


BODY ASSY: CT4L CD6-1 F1/F3 USE .360
F2 USE .324
TAI-216
CONTACT 8 POINT: 010-0097
CONTACT 12 POINT: 010-0098
CONTACT: CT4L CD3-(*) D
CRIMP SLEEVE: CT4L CD3-(*)

TAI-217
CONTACT 8 POINT: 010-0097
CONTACT 12 POINT: 010-0098
CONTACT: CT4L CD3-(*) D
CRIMP SLEEVE: CT4L CD3-(*) B

TAI-218
PIN: M22520/1-01 010-0044 4
SOCKET: M22520/1-01 010-0045 4
SHIELD ASSY: M22520/5-01 CD5-10 B
BODY ASSY: M22520/5-01 CD5-10 A

TAI-219
PIN: M22520/1-01 010-0044 4
SOCKET: M22520/1-01 010-0045 4
SHIELD ASSY: M22520/5-01 CD5-8 B
BODY ASSY: M22520/5-01 CD5-8 A

TAI-220
PIN 8 POINT: 010-0055
SOCKET 8 POINT: 010-0088
PIN/SOCKET: CT4L CD3-(*) D
CRIMP SLEEVE: CT4L CD3-(*)
TOOL DIE OR CLOSURE OR
LOCATOR SETTING
TAI-221
75 ohm PIN 8 POINT: 010-0055
CRIMP SLEEVE: CT4L CD3-(*)

* See Table 1
TAI-223
75 ohm PIN 8 POINT: 010-0055
CRIMP SLEEVE: CT4L CD3-(*)

TAI-225 (UPL2000-D5)
75 ohm PIN: M22520/1-01 010-0045 6
75 ohm PIN: CT4L CD3-1,-2,-3 C
CRIMP SLEEVE: M22520/5-01 CD5-16

TAI-226 (UPL2000 SEE TABLE 2)


75 ohm PIN 8 POINT CRIMP: 010-0055
75 ohm PIN: CT4L CD3-1,-2,-3 D
CRIMP SLEEVE: CT4L CD3-1,-2-,3 B

TAI-227
PIN: CT4L CD3-1 C
CRIMP SLEEVE CT4L CD3-1 A

MIL-SPEC COMMERCIAL
CRIMP SLEEVE CENTER CONTACT CRIMP SLEEVE
FOR USE WITH FOR USE WITH FOR USE WITH CT4L TOOL
M22520/5-01 TOOL M22520/1-01 TOOL
AND M22520/1-12
TURRET HEAD

* See Table 1
CABLE DIE CLOSURE CENTER CONTACT DIE NUMBER CLOSURE
GROUP NUMBER SETTING
-001 M22520/5-05 B 3 CD3-1 (NOTE 1) B
-002 M22520/5-43 B 3 CD3-5 B
-003 M22520/5-05 B 4 CD3-1 (NOTE 1) B
-004 M22520/5-05 B 3 CD3-1 (NOTE 1) B
-005 M22520/5-43 B 3 CD3-5 B
-006 M22520/5-43 B 4 CD3-5 B
-007 M22520/5-05 B 3 CD3-1 (NOTE 1) B
-008 M22520/5-05 B 3 CD3-1 (NOTE 1) B
-009 M22520/5-05 B 4 CD3-1 (NOTE 1) B
-010 M22520/5-05 B 6 CD3-1 (NOTE 1) B
-011 M22520/5-05 A 5 CD3-1 A
-012 M22520/5-05 A 5 CD3-1 A
-013 M22520/5-07 A 6 CD3-2 (NOTE 1) B
-013A M22520/5-07 A 6 CD3-2 (NOTE 1) B
-013B M22520/5-07 A 6 CD3-2 B
-014 M22520/5-07 A 5 CD3-2 (NOTE 1) B
-015 M22520/5-41 A 6 CD3-3 B
-015A M22520/5-41 A 6 CD3-3 B
-016 M22520/5-55 A 5 CD3-2 A
-017 M22520/5-33 A 6 CD3-3 A
-018 M22520/5-07 A 6 CD3-2 (NOTE 1) B
-019 M22520/5-07 A 4 CD3-2 (NOTE 1) B
-020 M22520/5-41 A 5 CD3-3 B
-021 M22520/5-05 A 5 CD3-1 A
-022 M22520/5-07 A 4 CD3-2 B
-023 M22520/5-07 A 4 CD3-2 (NOTE 1) B
-024 M22520/5-41 A 5 CD3-3 B
-025 M22520/5-07 A 4 CD3-2 (NOTE 1) B
-026 M22520/5-05 B 3 CD3-1 (NOTE 1) B
-027 M22520/5-05 B 3 CD3-1 (NOTE 1) B
Table 1

NOTE 1
THE CD3-19 IS THE RECOMMENDED DIE SET WHEN USING 010-0055 OR ANY OTHER
CENTER CONTACT CRIMP TOOL.

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UPL2000 TOOL CHART


UPL2000- CRIMP DIE CRIMP CENTER PIN
FOR USE SLEEVE CLOSURE*
WITH CT4L CLOSURE

-D1 CD3-1 B

* See Table 1
-D2 CD3-2 B D
-D3 CD3-2 B
-D4 CD3-3 B
-D5 TAI-225
-D6 CD3-3 B
-D7 CD3-1 B
-D8 CD3-2 B
-D9 CD3-2 B D
-D10 CD3-2 A
-D11 CD3-2 B
-D12 CD3-1 A
-D13 CD3-3 A

TABLE 2

* Additionally, the 010-0055 or any other center pin crimp tool can be used

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* See Table 1