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Technical Service Information

VOLVO/SAAB AW50-42LE
VALVE BODY EXPLODED VIEWS
AND IDENTIFICATION OF COMPONENTS

Refer to Figure 1 for Solenoid identification and locations on the valve body.

Refer to Figure 2 for valve identification and locations in the "Upper" valve body.

Refer to Figure 3 for valve identification and locations in the "Center" valve body, "Front" side.

Refer to Figure 4 for valve identification and locations in the "Center" valve body, "Rear" side.

Refer to Figure 5 for valve identification and locations in the "Lower" valve body, "Front" side.

Refer to Figure 6 for valve identification and locations in the "Lower" valve body, "Rear" side.

Refer to Figure 7 for illustrations of the typical spacer plates.

Refer to Figure 8 for the check valve and check ball locations in the "Lower" valve body.

Refer to Figure 9 for the screen locations in the "Center" valve body, "Upper" valve body side.

Refer to Figure 10 for the check valve and check ball locations in the "Center" valve body, "Lower"
valve body side.

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SOLENOID IDENTIFICATION
AND LOCATIONS

2 1
2

9
9
Shift Solenoid
Number 2
Shift Solenoid
Number 1
B19

Pressure Control
Solenoid 9 15 1

TCC Solenoid
2

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Figure 1
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Technical Service Information
UPPER VALVE BODY
VALVE IDENTIFICATION AND LOCATIONS

5 1

1. UPPER VALVE BODY CASTING


2. PRESSURE CONTROL SOLENOID REGULATOR VALVE
3. PRESSURE CONTROL SOLENOID REGULATOR VALVE SPRING
4. PRESSURE CONTROL SOLENOID REGULATOR VALVE BORE PLUG
5. PRESSURE CONTROL SOLENOID REGULATOR VALVE BORE PLUG RETAINER

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Figure 2
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CENTER VALVE BODY "FRONT" SIDE
VALVE IDENTIFICATION AND LOCATIONS

Retainer
Locations

9 15
5 0

1
21 17
16
18
19 15
20

14 11
12
10 7
13 8

9 3
4
5
2
6

1. CENTER VALVE BODY CASTING 12. 1-2 SHIFT VALVE SPRING


2. MANUAL VALVE 13. 1-2 SHIFT VALVE BORE PLUG
3. 2-3 SHIFT VALVE 14. 1-2 SHIFT VALVE RETAINER
4. 2-3 SHIFT VALVE SPRING 15. NEUTRAL CONTROL VALVE
5. 2-3 SHIFT VALVE BORE PLUG 16. NEUTRAL CONTROL VALVE RETAINER
6. 2-3 SHIFT VALVE RETAINER 17. PRIMARY REGULATOR VALVE
7. 3-4 SHIFT VALVE 18. PRIMARY REGULATOR VALVE SPRING
8. 3-4 SHIFT VALVE SPRING 19. PLUNGER
9. 3-4 SHIFT VALVE BORE PLUG 20. PLUNGER SLEEVE
10. 3-4 SHIFT VALVE RETAINER 21. PLUNGER SLEEVE RETAINER
11. 1-2 SHIFT VALVE
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Figure 3
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CENTER VALVE BODY "REAR" SIDE
VALVE IDENTIFICATION AND LOCATIONS

Retainer
Locations

Retainer
Locations

5
0 915

9
6
7 8

2 5
3
4
1

1. CENTER VALVE BODY CASTING 6. TCC SOLENOID REGULATOR VALVE


2. CLUTCH MODULATOR VALVE 7. TCC SOLENOID REGULATOR VALVE SPRING
3. CLUTCH MODULATOR VALVE SPRING 8. TCC SOLENOID REGULATOR VALVE BORE PLUG
4. CLUTCH MODULATOR VALVE BORE PLUG 9. TCC SOLENOID REGULATOR VALVE RETAINER
5. CLUTCH MODULATOR VALVE RETAINER
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Figure 4
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LOWER VALVE BODY "FRONT" SIDE
VALVE IDENTIFICATION AND LOCATIONS

Retainer
Locations

10

14 11

12
13
8
9
6
7 4
1
5

2
15

17 16

1. LOWER VALVE BODY 9. LOW COAST MODULATOR VALVE SPRING (B3)


2. C3 ACCUMULATOR PISTON 10. LOCK-UP CONTROL VALVE
3. C3 ACCUMULATOR PISTON SPRING 11. LOCK-UP CONTROL VALVE SPRING
4. C3 ACCUMULATOR VALVE 12. PLUNGER
5. C3 ACCUMULATOR VALVE SPRING 13. PLUNGER SLEEVE
6. B1 ACCUMULATOR VALVE 14. LOCK-UP CONTROL VALVE RETAINER
7. B1 ACCUMULATOR VALVE SPRING 15. COVER PLATE GASKET
8. LOW COAST MODULATOR VALVE (B3) 16. COVER PLATE
17. COVER PLATE BOLTS (7)

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Figure 5
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LOWER VALVE BODY "REAR" SIDE
VALVE IDENTIFICATION AND LOCATIONS

Retainer
Locations

15 17
14
16
13
10
12
11
5 8
6
7 9

1
4
3

2 18
19
20

1. LOWER VALVE BODY 11. B2 ACCUMULATOR SPRING


2. C2 ACCUMULATOR PISTON 12. ACCUMULATOR CONTROL VALVE
3. C2 ACCUMULATOR SPRING (INNER) 13. ACCUMULATOR CONTROL VALVE SPRING
4. C2 ACCUMULATOR SPRING (OUTER) 14. SECONDARY REGULATOR VALVE
5. C2 ACCUMULATOR VALVE 15. SECONDARY REGULATOR VALVE SPRING
6. C2 ACCUMULATOR VALVE SPRING 16. SECONDARY REGULATOR VALVE BORE PLUG
7. B2 ACCUMULATOR PISTON 17. SECONDARY REGULATOR VALVE RETAINER
8. B2 ACCUMULATOR SPRING (INBOARD) 18. COVER PLATE GASKET
9. B2 ACCUMULATOR SPRING (OUTBOARD) 19. COVER PLATE
10. B2 ACCUMULATOR VALVE 20. COVER PLATE BOLTS (7)

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Figure 6
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"TYPICAL" SPACER PLATES

CENTER VALVE BODY


TO UPPER VALVE BODY
SPACER PLATE

W 1

LOWER VALVE BODY


TO CASE SPACER PLATE

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Figure 7
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"LOWER" VALVE BODY

PRESSURE RELIEF
VALVE AND SPRING

CHECK VALVE
AND SPRING

REQUIRES FOUR RUBBER CHECKBALLS


5.0mm (.197") IN DIAMETER Copyright © 2003 ATSG
Figure 8
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VOLVO/SAAB AW50-42LE
"CENTER" VALVE BODY, "UPPER" VALVE BODY SIDE

4 SMALL
FILTER
SCREENS

LARGE
FILTER
SCREEN

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Figure 9
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VOLVO/SAAB AW50-42LE
"CENTER" VALVE BODY, "LOWER" VALVE BODY SIDE

CHECK VALVE
ASSEMBLY
(Early Models Only) BYPASS VALVE
AND SPRING

If the spacer plate has only one


small hole over either location
DO NOT install a checkball.

This checkball can go in


either location indicated
by the arrows.

CHECK VALVE
AND SPRING

If the spacer plate has one large


and one small hole over location
INSTALL a checkball.

REQUIRES SEVEN RUBBER CHECKBALLS


5.0 mm (.197") DIAMETER

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Figure 10
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