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Amarok 2011 ➤

4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

19 – Cooling
1 Cooling system
General notes on cooling system ⇒ page 132 .
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1.1 General notes eon
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WARNING ss

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Steam may escape when expansion tank is opened. Wear eye
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protection and protective clothing to avoid eye injuries and
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scalding. Cover cap with cloth and open carefully.

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When doing any repair work, especially in the engine compart‐
ment, pay attention to the following due to the cramped condi‐

rrectne
tions:
♦ Route all the various lines (e.g. for fuel, hydraulics, acti‐

ss
vated charcoal filter system, coolant and refrigerant, brake

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fluid and vacuum) and electrical wiring in their original po‐

nform
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♦ To avoid damage to lines, ensure sufficient clearance from


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all moving or hot components.


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♦ When the engine is warm, the cooling system is under pres‐
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sure. If necessary, release pressure before beginning repair
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work.
♦ Hoses are secured with spring-type clips. In case of repair,
only use spring-type clips.
♦ Spring-type clip pliers -VAS 6340- or hose clip pliers -VAS
6362- are recommended for installation of spring-type clips.
♦ When installing coolant hoses, route stress-free so that they
do not come into contact with other components (observe
markings on coolant connection and hose).
♦ The arrows on the coolant pipes and coolant hoses must be
aligned with each other.
♦ Only demineralised / distilled water to standard VDE-0510
may be used for mixing. Tap water does not have the required
quality to ensure the coolant's function.

132 Rep. gr.19 - Cooling


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Amarok 2011 ➤
ris
4-cylinder uinjection
tho engine (2.0 l direct injection engine, eturbocharger)
eo
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- Edition 02.2011
s a c
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1.2 Draining and filling coolant

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Special tools and workshop

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♦ Refractometer -T10007-

spec
es, in part or in w

♦ Drip tray for workshop hoist

t to the co
-VAS 6208-
♦ Hose clip pliers -VAS 6340-

rrectness of i
♦ Cooling system charge unit
l purpos

-VAS 6096-
♦ Adapter for cooling system

nform
ercia

tester -V.A.G 1274/8-


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Procedure:
Draining

WARNING

Steam may escape when expansion tank is opened. Wear eye


protection and protective clothing to avoid eye injuries and
scalding. Cover cap with cloth and open carefully.

1. Cooling system 133


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011
. Volkswage AG n AG d
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– Open filler cap -2- on expansion tank -1-. db
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– Remove engine guard, if fitted ⇒ Body, front; Rep. gr.uth50
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134 Rep. gr.19 - Cooling


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

– Remove spring-type clip -2 and detach bottom coolant hose


-1- from radiator -3-.

Note

Observe environmental regulations for disposal.

Filling

Note

♦ G 13 is used as the anti-freeze in series production.


♦ Only demineralised / distilled water to standard VDE-0510
may be used for mixing. Tap water does not have the required
quality to ensure the coolant's function.
♦ Only G 13 and G 12 plus-plus in accordance with TL VW 774
G may then be used as coolant additive.
♦ G 13 Plusplus prevents frost and corrosion damage and scal‐
ing and also raises the boiling points. Therefore, the cooling
system must be filled all year round with coolant additive.
♦ Because of its higher boiling point, the coolant improves en‐
gine reliability under heavy loads, particularly in countries with
tropical climates.
♦ Frost protection is required down to about -25°C (in countries
with arctic climates down to about -35°C).
♦ The coolant concentration must not be reduced by adding wa‐
ter even in warmer seasons and in warmer countries. The
coolant additive concentration must be at least 40%.
♦ If a stronger anti-freeze mixture is necessary due to harsher
weather conditions, the percentage of G 13 and G 12 sPlusplus
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can be increased. But only to 60% (frost protectionby
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♦ If radiator, heat exchanger, cylinder head
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or cylinder head
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gasket is renewed, do not reuse old coolant.


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♦ The refractometer -T10007- is recommended for determining


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the current anti-freeze density.


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Recommended mixture ratios:


hole

spec
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Frost protection Anti-freeze G 13 and Demineral‐


t to the co

to ratio G 12 Plus‐ ised / distil‐


plus1) led water
to standard
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VDE
05101)
l purpos

-25°C 40% 5.0l 7.5l


-35°C 50% 6.25l 6.25l
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1) The quantity of coolant can vary depending upon vehicle equipment.


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Procedure:
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1. Cooling system 135


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

– Unscrew filler cap -2- from expansion tank -1-.


– Detach coolant hose -3 from expansion tank -1.
– Fill expansion tank -1 to capacity and reconnect coolant hose
-3.
– Seal expansion tank -1- with cap -2-.
– Start engine and keep engine speed at approx. 2000 rpm until
radiator fan starts up.

– Check coolant level and top up if necessary. When engine is


at normal operating temperature, the coolant level must be at
the upper mark; when engine is cold, in the middle of the sha‐
ded field.

1.3 Checking cooling system for leaks


Special tools and workshop equipment required
♦ Cooling system tester -V.A.G 1274 B-

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♦ Adapter for cooling system tester -V.A.G 1274/8-


es, in part or in w

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136 Rep. gr.19 - Cooling


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine,
. Volkswage
turbocharger) - Edition 02.2011
AG n AG d
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♦ Adapter for cooling system tester -V.A.G d b 1274/9-
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Test prerequisite
• Engine at normal operating temperature

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Test sequence:
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atio
WARNING
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Hot steam may escape when expansion tank is opened. Place

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cloth over cap and open with caution.


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– Open filler cap on coolant expansion tank. C py
t. rig
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– Screw adapter for cooling system tester -V.A.G 1274/8- into
p by
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coolant expansion tank. Prote
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– Clamp connector -V.A.G 1274 B/1- into adapter for cooling


system tester -V.A.G 1274/8- .
– Join connection piece -V.A.G 1274 B/1- to cooling system
tester -V.A.G 1274 B- using connecting hose supplied.
– Using hand pump on tester, build up a pressure of approx. 1.0
bar.

DANGER!

Risk of scalding! Before the cooling system tester -V.A.G 1274


B- is disconnected from the connecting hose or the connector
-V.A.G 1274 B/1- it is essential that the pressure is first re‐
lieved. To do this, press pressure relief valve on cooling system
tester -V.A.G 1274 B- until pressure gauge displays value of
»0«.

If pressure drops:
– Find leaks and rectify.
Checking pressure relief valve in filler cap:
– Screw cap into adapter for cooling system tester -V.A.G
1274/9- .
– Clamp connector -V.A.G 1274 B/1- into adapter for cooling
system tester -V.A.G 1274/9- .

1. Cooling system 137


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

– Join connection piece -V.A.G 1274 B/1- to cooling system


tester -V.A.G 1274 B- using connecting hose supplied.
– Operate hand pump.
• The pressure relief valve should open at a pressure of 1.4 …
1.6 bar. en AG. V
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138 Rep. gr.19 - Cooling


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

2 Coolant hose schematic diagram

2.1 Coolant hose schematic diagram for vehicles with heat exchanger

1 - Heat exchanger for heater


unit
2 - Cylinder head connection
3 - Circulating pump V 55 (only
for Climatronic)
4 - Auxiliary heater
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6 - Radiator ss a c

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♦ Renew coolant after replac‐

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♦ Removing and installing

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⇒ page 152 .

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7 - Engine oil cooler
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8 - Turbocharger

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9 - Cylinder head
10 - Thermostat

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11 - Coolant pump
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12 - Expansion tank
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2. Coolant hose schematic diagram 139


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

2.2 Coolant hose schematic diagram for vehicles with 2nd heat exchanger

1 - Connecting pipes for 2nd


heat exchanger
2 - Heat exchanger for heater
unit
3 - Shut-off valve
4 - Circulating pump V 55 (only
for Climatronic)
5 - Auxiliary heater
♦ Depending on equipment.
6 - Radiator
♦ Renew coolant after replac‐
ing.
♦ Removing and installing
⇒ page 152 .
7 - Circulating pump V 51
8 - Engine oil cooler
9 - Turbocharger
10 - Cylinder head
11 - Thermostat n AG. Volkswagen AG do
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12 - Coolant pump d byV
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13 - Cylinder head connection
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14 - Expansion tank
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140 Rep. gr.19 - Cooling


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

3 Parts of cooling system, engine side


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3.1 Assembly overview - coolant pipes and continued coolant circulation pump olks ot g
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1 - Coolant hose

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❑ To expansion tank.

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2 - Coolant hose

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❑ To heat exchanger

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❑ Return line ole,

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urposes, in part or in wh

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3 - Coolant hose
❑ To heat exchanger
❑ Supply

rrectne
4 - Coolant pipe

ss
5 - Coolant hose

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❑ From coolant pipe to

form
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supplementary water

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pump
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6 - O-ring

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7 - Coolant hose
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8 - Continued coolant circula‐ yi


t.
Co
tion pump -V51- t. Cop py
rig
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❑ Removing and installing
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pyri by
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⇒ page 142 .
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9 - Coolant hose
❑ To water connection
10 - Coolant pipe with coolant
hose
11 - Coolant hose
❑ To supplementary water
pump
12 - Retainer
13 - Coolant pipe with coolant
hose
❑ To coolant pump.
14 - Coolant hose
15 - Coolant hose
❑ Radiator top
16 - Coolant hose
❑ To radiator
❑ Top left
17 - Coolant hose
❑ From radiator to coolant pump
18 - Retainer

3. Parts of cooling system, engine side 141


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

19 - Coolant pipe
20 - Bracket for continued coolant circulation pump -V51- .
21 - Coolant pipe
❑ Return line
22 - Seal
23 - Coolant pipe
❑ Supply
24 - Coolant hose
25 - Coolant hose
❑ To expansion tank

3.2 Removing and installing continued cool‐


ant circulation pump -V51-
Special tools and workshop equipment required
♦ Hose clips up to 25 mm -3094-

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♦ Hose clip pliers -V.A.G by V1921-
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142 Rep. gr.19 - Cooling


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

Removing

Note

Place a cloth under coolant pipe to absorb escaping coolant.

– Remove engine guard, if fitted ⇒ Body, front; Rep. gr. 50 ;


Engine guard .
– Clamp off coolant hoses -arrows- using hose clamps to 25 mm
-3094- and remove.
– Disconnect electrical connector -2-.
– Remove bolt -1- and detach continued coolant circulation
pump -V51- .
Installing
Installation is carried out in the reverse order; note the following:

Note
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♦ Hose unions and air intake pipes/hoses must be free of oiloland
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not
grease when installing. db
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♦ Secure all hose connections with hose clips corresponding
au
tho to eo
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the series equipment ⇒ Electronic parts catalogue
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♦ In order to be able to attach the air ducts on their connections,

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an
the screws of the used hose clips have to be sprayed with
itte

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penetrating spray before installing.

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– Check coolant level ⇒ page 133 .

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
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3. Parts of cooling system, engine side 143


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

3.3 Coolant pump and thermostat - exploded view


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1 - Bolt agen oes
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❑ Tightening sequence rised b ara
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⇒ page 145 . ut
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2 - O-rings s

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3 - Connection

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4 - Retaining clip

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❑ Only for inserted ver‐
hole

spec
sion.
es, in part or in w

❑ Check for secure seat‐

t to the co
ing.
5 - Coolant temperature send‐

rrectness of i
er -G62-
l purpos

❑ Removing and installing


⇒ page 145 .

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6 - O-ring
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❑ Renew.

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7 - Coolant pump
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❑ Removing and installing

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⇒ page 149 .
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rp

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❑ New coolant pump: re‐


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8 - Seal py by
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9 - Centralising pin
❑ Qty. 2.
10 - Toothed belt
❑ For coolant pump.
❑ Removing and installing
⇒ page 146 .
11 - Toothed belt guard
12 - Bolt
❑ 9 Nm
13 - Bolt
❑ Left-hand thread.
❑ Renew.
❑ 10 Nm + 90° further
14 - Toothed belt drive sprocket
❑ Note installation position.
15 - Oil seal
❑ Renewing ⇒ page 148 .
16 - Balancer shaft
17 - Thermostat
❑ Removing and installing ⇒ page 151 .

144 Rep. gr.19 - Cooling


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

18 - Centralising pin
19 - O-ring
❑ Renew.
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20 - Connection agen oes
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21 - Bolt rised
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❑ 9 Nm s aut ra
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Coolant pump - tightening sequence
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– Tighten bolts for coolant pump in the sequence -1 … 5- to 9

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3.4 Removing and installing coolant temper‐
m

atio
om

ature sender -G62-

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Removing
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• Engine cold
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– Release clip -3- from pressure hose -4-. C py
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– Release hose clip -arrow- from throttle valve module -J338- . op Vo
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– Unscrew bolt -1- from pressure pipe -2- and remove pressure
AG.

pipe -2-.

– Disconnect electrical connector -1- at throttle valve module -


J338- .
– Remove bolts -arrows- and detach throttle valve module -
J338- .

3. Parts of cooling system, engine side 145


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

– Remove support for intake manifold (remove nut -2- and bolt
-1-).
– Disconnect electrical connector -1- at coolant temperature
sender -G62- .

– Detach retaining clip (press release tabs -arrows-).

Note

Place a cloth underneath to absorb escaping coolant.

– Remove coolant temperature sender -G62- -2-.


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Installing Volksw
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Installation is carried out in the reverse order. When installing,
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note the following: aut
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• Specified torque ⇒ page 144 .

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Note
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♦ Renew O-rings.

h re
hole

spec
♦ Only demineralised / distilled water to standard VDE-0510
es, in part or in w

may be used for mixing. Tap water does not have the required

t to the co
quality to ensure the coolant's function.
♦ Insert new coolant temperature sender -G62- immediately into

rrectness of i
connection to avoid loss of coolant.
l purpos

♦ Hose unions and air intake pipes/hoses must be free of oil and
grease when installing.

nform
ercia

♦ Secure all hose connections with hose clips corresponding to


the series equipment ⇒ Electronic parts catalogue .
m

a
com

tion in

♦ In order to be able to securely attach the air ducts on their


r
te o

connections, the screws of the used hose clips have to be


thi
s
iva

sprayed with penetrating spray before installing.


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rp

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fo

en
g

– Install intake manifold support ⇒ Rep. gr. 24 .


n

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Cop py
t.
– Install throttle valve module -J338- ⇒ Rep. gr. 24 .
rig
gh ht
pyri by
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– Check coolant level ⇒ page 133 .
lksw
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Prote AG.

3.5 Removing and installing toothed belt for


coolant pump
Special tools and workshop equipment required

146 Rep. gr.19 - Cooling


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

♦ Socket -T10360-

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Removing

spec
es, in part or in w

– Remove short coolant pipe ⇒ page 141 .

t to the co
– Release long coolant pipe and lay aside ⇒ page 141 .

rrectness of i
– Disconnect coolant hoses -1 and 2- and move clear to one
side.
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– Unscrew bolts -arrows- and remove toothed belt guard.
lksw
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Caution

Risk of damage to thread.


♦ The drive sprocket bolt has a left-hand thread.

3. Parts of cooling system, engine side 147


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011
AG. Volkswagen
n AG do
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– Use torque wrench -V.A.G 1331- and socket ed
by -T10360- to re‐
V ua
ran
move bolt on coolant pump drive sprocketoris -1- (counterhold at tee
vibration damper. th or
au ac
ss
– Detach drive sprocket -1- and toothed belt -2-.

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e
nl

pt
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an
itte
Installing

y li
erm

ab
• Specified torque ⇒ page 144 .

ility
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wit
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Installation is carried out in the reverse order. When installing,

h re
hole

note the following:

spec
es, in part or in w

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Note

rrectness of i
♦ Replace bolt for drive sprocket.
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♦ Renew seals and O-rings.


♦ Note installation position of V-belt pulley ⇒ page 144 .

nform
mercia

– Install short coolant pipe ⇒ page 141 .

at
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ion
c

– Replenish coolant ⇒ page 133 .

in t
or

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ate

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3.6 Renewing oil seal for coolant pump drive


p

cum
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Special tools and workshop equipment required
Co
Cop py
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♦ Thrust piece -T10353-
ht
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Procedure
– Remove short coolant pipe ⇒ page 141 .
– Release long coolant pipe and lay aside ⇒ page 141 .
– Remove toothed belt for coolant pump ⇒ page 146 .
– Press screwdriver -1- firmly onto section -2- of oil seal
-arrow B-.
– Lever out oil seal -arrow A-.
– Clean contact surface and sealing surface.

148 Rep. gr.19 - Cooling


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

– Lubricate sealing surface of balance shaft -2- with gear oil.


– Fit oil seal -1- onto balance shaft.
agen
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• The marking „Luftseite“
d b („Outside“) -arrow- should be legible
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from the outside. rise nte
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Caution

ce
e
nl

pt
du

an
itte

y li
Risk of damage to thread.
erm

ab
ility
ot p

♦ The drive sprocket bolt has a left-hand thread.

wit
, is n

h re
hole

spec
es, in part or in w

– Apply thrust piece -T10353- to oil seal -1- and press into cyl‐

t to the co
inder block as far as stop using bolt -2- (take care not to tilt oil
seal).

rrectness of i
– Fit toothed belt for coolant pump ⇒ page 146 .
l purpos

– Install short coolant pipe ⇒ page 141 .


– Replenish coolant ⇒ page 133 .

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atio
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3.7 Removing and installing coolant pump


t.
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Cop py
t. rig
Removing
gh ht
pyri by
Vo
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by c lksw
– Remove short coolant pipe ⇒ page 141 . cted agen
Prote AG.

– Release long coolant pipe and lay aside ⇒ page 141 .


– Remove toothed belt for coolant pump ⇒ page 146 .
– Disconnect electrical connector -1- at throttle valve module -
J338- .
– Remove bolts -arrows- and detach throttle valve module -
J338- .

– Disconnect electrical connector -1- at coolant temperature


sender -G62- .

Note

-Item 2 and arrows- can be disregarded.

3. Parts of cooling system, engine side 149


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

– Disconnect coolant hoses. To do so, raise retaining clips -1-


and -2- and lay coolant hoses to one side.

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pt
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– Remove bolts -1 … 5-.
erm

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ility
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– Detach coolant pump from centring pin and pull off engine oil

wit
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cooler.

h re
hole

spec
es, in part or in w

t to the co
Note

Ignore -arrow-.

rrectness of i
Installing
l purpos

• Specified torque ⇒ page 144 .

nform
ercia

Installation is carried out in the reverse order. When installing,


m

note the following:

at
om

ion
c

in t
or

his
te

Note
a

do
priv

cum
for

Renew seals and O-rings. en


ng

t.
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Cop py
t. rig
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yri by
– Coat O-rings -4- with coolant; coolants ⇒ Electronic parts cop Vo
by lksw
catalogue . cted agen
Prote AG.

– Check whether the two centring pins are fitted in the cylinder
block; install if necessary.
– Fit connecting piece -2- into engine oil cooler -1-.
– Push coolant pump -3- onto connecting piece and centring pin
into cylinder block.

– Tighten bolts for coolant pump.

Note

Remove protective cap -arrow- if a new coolant pump has been


fitted.

– Fit toothed belt for coolant pump ⇒ page 146 .


– Install throttle valve module -J338- ⇒ Rep. gr. 24 .
– Install short coolant pipe ⇒ page 141 .
– Replenish coolant ⇒ page 133 .

150 Rep. gr.19 - Cooling


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

3.8 Removing and installing thermostat


Removing AG. Volkswagen AG d
agen oes
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– Remove engine by guard, if fitted ⇒ Body, front; Rep.
Vo gu
ara gr. 50 ;
Engine guard rised
. nte
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ut
– Drainss coolant ⇒ page 133 .
a ra
c

ce
e

– Disconnect coolant hose ⇒ Item 17 (page 141) arrow from en‐


nl

pt
du

an
gine mounting.
itte

y li
erm

ab
– Remove engine mounting (left-side) ⇒ page 17 .

ility
ot p

wit
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– Unscrew continued coolant circulation pump -V51- with brack‐

h re
et.
hole

spec
es, in part or in w

– Remove coarse oil separator ⇒ page 118 .

t to the co
– Unscrew bolts -arrows- and remove connection.
– Detach thermostat.

rrectness of i
Installing
l purpos

Installation is carried out in the reverse order. When installing,


note the following:

nform
ercia

• Specified torques ⇒ page 144 .


m

at
om

ion
c

in t
or

his
e

Note
at

do
priv

cum
or

Renew seals and O-rings.


f

en
ng

t.
yi Co
Cop py
– Clean sealing surface for O-ring.
t. rig
gh ht
pyri by
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– Coat O-ring with coolant, Coolants ⇒ Electronic parts cata‐
lksw
cted agen
logue .
Prote AG.

– Insert thermostat -4- in coolant pump housing -5- and swivel


forwards slightly -arrow-.
– Fit connection -3- carefully (insert centralising pin -2- in guide
-1-).
– Install coarse oil separator ⇒ page 118 .
– Install left engine mounting ⇒ page 17 .
– Replenish coolant ⇒ page 133 .

3. Parts of cooling system, engine side 151


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

4 Parts of cooling system, body side

4.1 Assembly overview - parts of cooling system, body side

1 - Radiator upper mounting


2 - Radiator
❑ Renew coolant after re‐
placing.
❑ Removing and installing
⇒ page 155 .
3 - Charge air cooler
4 - Upper cowling
5 - Condenser (only for vehi‐
cles with air conditioning sys‐
tem)
6 - Cap
❑ Check using cooling
system tester -V.A.G
1274- and adapter for
cooling system tester -
V.A.G 1274/9- .
❑ Test pressure 1.4…1.6 n AG. Volkswagen AG do
bar lkswage es n
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7 - Connector o
ir se
ran
tee
th or
u
8 - Bolt, 5 Nm ss
a ac
ce
e
nl

9 - Expansion tank
pt
du

an
itte

❑ Checking cooling sys‐


y li
erm

ab

tem for leaks with cool‐


ility
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ing system tester -


wit
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V.A.G 1274- and adapt‐


h re

er -V.A.G 1274/8-
hole

spec

⇒ page 136 .
es, in part or in w

t to the co

❑ With coolant tempera‐


ture display sender -
G32- .
rrectness of i

10 - Bolt, 5 Nm
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11 - Cowling with radiator fan -V7-


❑ Removing and installing ⇒ page 154 .
nf
ercia

or

12 - Bolt, 4 Nm
m
m

atio
m

13 - Breather line
o

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or c

thi

❑ Coolant hose schematic diagram ⇒ page 139 .


te

sd
iva

❑ Secured to radiator at top.


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14 - Spring-type clip
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op
❑ Hose clip pliers -VAS 6340- or hose clip pliers -VAS 6362- are recommended for installation of spring-
C py
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type clips.
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cted
15 - Bolt, 1.2 Nm
agen
Prote AG.

16 - Retainer
❑ For continued coolant circulation pump -V51-

152 Rep. gr.19 - Cooling


Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011

17 - Bolt, 4.5 Nm
18 - Continued coolant circulation pump -V51-
19 - Coolant hose
❑ Coolant hose schematic diagram ⇒ page 139 .
20 - Retainer
21 - Radiator outlet coolant temperature sender -G83-
❑ Coolant hose schematic diagram ⇒ page 139 .
22 - Retainer
23 - Spring-type clip
❑ Hose clip pliers -VAS 6362- are recommended to install spring-type clips.
24 - Radiator lower mounting

4.2 Assembly overview - air ducting with radiator fan -V7-

1 - Radiator
2 - Radiator fan -V7-
3 - Bolt, 5 Nm
4 - Bolt, 5 Nm
5 - Locking lug
❑ Must be engaged in ra‐ n AG. Volkswagen AG do
diator. lkswage es n
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6 - Cowling o
ir se
ran
tee
th or
❑ Removing and installing
au ac
ss
⇒ page 154 .
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4. Parts of cooling system, body side 153