Transformer A to Z Testing

Oil

PD Test

Gas

Accuracy

Insulation

Winding/ Re-Winding

Ratio

C+DF

Winding Resistance

HV Test

MULTI-TEK INTERNATIONAL
103 – 105 Freston Road (Industrial Area), London W11 4BD,England Tel.: +44-(0)20-73133190 • Fax.:+44-(0)20-73133191 E-Mail: mti@multitekintl.com
J 2007/2008

(2008/2009)
Item 1 1A Description General Purpose Electrical Test Equipment for Transformers Multimeter type AVO310 with backlit LCD display, min/max store, analogue bar graph and standard accessories Multifunction Installation Tester type MFT1552 complete with standard accessories Power Clampmeter type VA6200 complete with Software Insulation Tester up to 1KV type MIT420 with Standard Accessories Insulation Tester up to 10KV type MIT1020/2 complete with all standard accessories. Winding Resistance Testing Transformer Ohmmeter / Winding Resistance and Tap Changer Test Set type MTO210 complete with test lead set Digital Low Resistance Ohmmeter type DLRO10X (10A / rechargeable) including memory / download functions, with standard accessories 5kV Impulse Winding Tester with Graphic Display type R8228-5 Transformer Turn Ratio Testing Fully Automatic Single and 3 Phase Transformer Turns Ratio Test Set type TTR300 Series compete will all standard accessories. Single Phase Hand Held Transformer Turns Ratio test set type TTR100 with standard accessories Hand Held Transformer Turns Ratio test set type TTR25 with standard accessories

1B

1C 1D 1E

2 2A

2B

2C 3 3A

3B

3C

(2008/2009)
Item 3D Description Single-phase Hand-cranked Transformer Turns Ratio Test Set type 550005 complete with standard accessories Portable Digital Ratio meter type RTD/3 Capacitance + Dissipation Factor (Tan Delta) Test Sets Tangent Delta / C+DF Test Set type Delta2000 complete with 12kV HV supply, all standard accessories, RS232 interface and software, hot collar straps and tap connectors, operation voltage 230V AC, 50Hz 10kV Automatic Power Factor Test Set with “PowerDB software” type Delta 3000 complete with all standard accessories. CT / PT & Meter Testing Current Transformer Tester type MCTT-10 complete with all standard accessories Automatic CT Saturation, ratio, polarity, demagnetizing, burden and insulation test set type MCT1600. Portable current instrument transformer tester type PTT2.1 with standard accessories Three Phase Portable Meter Reference Standard type PWS2.3 PLUS class 0.1 for Meter Testing as well as CT / VT Testing complete with Test leads, Three 100 Amp Clamps, Scanning Head & Software Computerised Power & Distribution Transformer Evaluation and Test System. Automatic Power Transformer Test Set Type ETP SYSTEM complete with software.

3E 4 4A

4B

5 5A

5B

5C

5D

6

6A

Test Cables . 850pF High Voltage Coupling Capacitor.AC High Voltage Low Discharge System for Offline Testing can be provided on request. 36kV.Partial Discharge Test Software type PD Gold + PD Reader (Data Analysis Software) + PD Waveform Capture & Analysis Software Option . Mini Keyboard. (Applicable measurement on Switchgear & Transformer) to latest 7B 8 8A 8B PD Level Indicator type PD Surveyor complete with accessories Online & Offline PD Test Equipment for Testing of Medium Voltage Transformer consisting of: . Optical Mouse & Mouse mat and 80GB USB Portable Hard Disk (for storage and transfer of PD Gold data files). 9 9A Transformer Oil Dielectric Test Set Fully Automatic Oil Test Set type OTS100AF/2 with all standard accessories .Hardware Package Includes Carry Case. Mini Pulse Generator. . Variable Gain Amplifier.(2008/2009) Item 7 7A Description Transformer Frequency Response Analyzer: Transformer Frequency Response Analyzer type FRAX101 complete with all standard accessories Insulation Diagnostic Analyzer (Capacitance and Dissipation Factor/Water content) for Power Transformers type IDEX300 with all standard accessories and software (AG-19090) PD Measurement for MV and HV. TEV Probes.Partial Discharge Test Hardware type OSM Longshot – WR Xi (4-ch PD Analyser) with HFCT Sensor.

N. 3 port valve gas volume syringe gas injection syringe rubber caps -Software and Expert system for autom. measurement procedure -Operating manual -Transport case 11 11A 12 12A . fixed dosing volume -Internal carrier gas supply for approx. consisting of : -GC with TCD. column ( Molesiev column 30m x 0. 80 h of operation H2 -Partial vacuum degassing according to DIN/IEC 567 consists of: Oil syringe incl.(2008/2009) Item 10 10A Description Transformer Oil Moisture Test Set Portable Moisture in Oil Test Set type KF-UNI complete with all standard accessories Transformer Oil Treatment Plant Transformer Oil treatment plant (3000L/H capacity) type THV3000 complete with standard accessories Note: Other Versions with different Capacities can be provided on request. one channel column.Methanizer (filled with catalytic powder) . H2 -column switch for autom. Measurement.2. Procedure -Autom.53mm inner diam. access. automatic injector valve. Software for detection of 11 fault gases in 19” portable case .) for detection of O.2 Detector FID (Flame Ionisation detector) for more -accurate detection of hydro carbons . sample loop with dosing valve. 80 h of operation -Internal burning gas supply for approx. Gases and Transformer Oil (Portable GC for detection of 11 Gases) Dissolved Gas Analyzer for transformers according to DIN/IEC567 type Mobil GC version2.

High Voltage Lab for AC. Ovens. Transformer Fault Indicator (Online Monitoring) Transformer monitoring unit type Hydrocal1002 complete with Hydrosoft software for data transfer and data administration Transformer monitoring unit type Hydrocal1003 as Hydrocal 1002 but with additional Water in oil/ moisture measurement. Transformer Electrical Workshop A complete transformer repair workshop including Winding / Rewinding Coil Winding Machines. DC and Impulse Testing can be provided on request. 13 13A 13B 14 15 .(2008/2009) Item 12B Description Dissolved Gas Analysis with Automatic Degassing unit According to IEC567 /ASTM 3612 type Top Toga GC. Essential Tools and other Accessories can be provided on request.

1.General Purpose Electrical Test Equipment for Transformers

Item 1A

AVO300 Digital Multimeter

AVO300 Digial Multimeter
■ ■ ■ ■ ■ ■ ■ ■

Designed for Electricians Fully auto ranging Large display characters Separate battery and fuse cover Data hold Min/Max store IEC 61010 compliant Suitable for applications to CATIII 600 V

DESCRIPTION The AVO300 range of Megger digital multi-meters are tough compact instruments designed for the contracting electrician, but are also suitable for a wide range of applications and users. Both instruments offer a range of measurement modes for AC and DC applications, resistance and current measurement. The AVO300 series multi-meters have tough rubber armoured cases offering the maximum amount of protection from the extreme use found in modern industrial environments. They draw on extensive experience of Megger engineers in designing safe reliable instruments for the electrical industry. Neither of the instruments are burdened with functions that never get used. This keeps the instruments simple to operate without the continued need to refer to the user manual.
Auto-ranging

Large clear display

The LCD display has large high contrast 31/2 digit display which are easily read from a distance. Additionally the AVO310 has a backlit LCD for use in poor lighting and a bar graph range showing the percentage of range used.
Data HOLD

This allows a displayed result to be held on the display until needed, rather than trying to remember a measurement. The result will be held until the HOLD button is pressed again, or until the unit switches off.
MODE

When making current measurements the mode function allow the selection of AC or DC measurement.
MAX/MIN (AVO310 only)

Every measurement range is fully auto-ranging. Simply switch on the instrument and start testing, leaving hands free for holding probes, or hanging onto ladders.
Separate Battery/Fuse compartment

The Max/Min function on the AVO310 freezes the maximum or minimum measured result on the screen. The display does not have to be continually watched to capture a momentary increase or fall in circuit voltage, resistance or current.
Voltage measurement

The battery and fuse compartment are accessed by a separate cover on the back. This allows both battery and fuses to be replaced without opening the main instrument body, and if the meter is sealed with a calibration seal, will not break the seal and invalidate the calibration. A problem found on most commonly available multi-meters.

Both AC and DC voltage measurement is possible with the instrument auto ranging to match the voltage at the test probes. Voltage measurements up to 1000V are permitted without damage to the instrument.
Current measurement

Three ranges are provided for current measurement of either AC or DC current from 0.1uA to 10A. Fused inputs protect both the user and the instrument in the case of excess current.

Relative humidity 90% (0ºC to 30ºC). Auto power off AVO300: Meter automatically shuts down after approx. 45%(40ºC to 50ºC) For inside use. 75%(30ºC to 40ºC). Additional features A low battery indicator warns when batteries are low. Storage temperature -30 ºC to 60 ºC (-4 ºF to 140 ºF) at <80 % relative humidity.000m Pollution degree 2 9V PP3 (LR61) -10˚C to +50˚C 600V CATIII Y Y . and an auto-off function ensures no unnecessary battery wastage occurs if accidentally left on.AVO300 Digital Multimeter Resistance. Overvoltage category: (AVO300/310) CATIII 600V / CATII1000V Display AVO300: 4000 counts LCD display. Over-range "OL" mark indication. as well as extending round 180° to act as a hanging bracket. 15 minutes of inactivity. A built-in rear stand provides both a bench stand for comfortable use on the bench. Measurement rate Y Y Y Y Y Y Y Y Y Y Y Y 1% 2 times per second nominal. AVO310: Meter automatically shuts down after approx. Operating environment -10 ºC to 50 ºC (14 ºF to 122 ºF) at < 70 % relative humidity. max height Operating:3000m Storage 10. 20mm high Backlight AVO310 only Polarity Resistance can be measured directly on the ohms range from 0ohms up to 1. 30 minutes of inactivity. Product selection table AVO300 AVO310 Technical Features AC Voltage DC Voltage AC Current DC Current Resistance 0.1 Ω to 40 MΩ Diode test Fast continuity buzzer Auto-ranging Data-hold Max/Min Backlight Tough Rubber Armoured case Separate fuse and battery cover Integral Stand/Hanger Probe holder Auto power down Battery Low Warning Base Accuracy Battery type Temperature Installation category IEC 61010 1000 V 1000 V 10 A 10 A Y Y Y Y Y Y Y Y Y Y Y 1% 1000 V 1000 V 10 A 10 A Y Automatic. The buzzer sounding if the resistance is less than 50ohms (35ohms on the AVO310). Double insulation. A continuity buzzer range is also available for checking low resistance between two points.4mm high AVO310: 4000 counts LCD display. (-) negative polarity indication. 25. Low battery indication: A Battery symbol is displayed when the battery voltage drops below the operating level. Additionally a diode range exists for testing forward and reverse bias operation of transistors and diodes. continuity and Diode testing SPECIFICATIONS Technical: Insulation: Class2.999Mohms.

00 mA 400.5% of rdg ±5 digits +3.0% of rdg ±5 digits Overload Protection: 0.00 V 400.5% of rdg ±2 digits +0. AC Response: 50Hz 60Hz Maximum Input: 1000 V rms DC Current (Auto-ranging) Overload protection: 1000 V d.5 V dc typical Overload protection: 1000 V d.AVO300 Digital Multimeter Safety The instrument complies with EN61010-2-32 Powe: One 9 V battery .000 V 40.0% of rdg ±3 digits Less than10 ohm to 30 ohm Ω Test current: MAX.c. rms Range 400.0 Ω 4. rms Audible continuity Audible threshold: AVO300: +1.8% of rdg ±2 digits +1% of rdg ±2 digits 40.8 MΩ. or 1000 V a. or 1000 V a.0 µA 4000 µA 40. less than 70 % RH DC Voltage (Auto-ranging) Resistance [Ω] (Auto-ranging) Range 400.8MΩ. . V rms +1% of rdg ±5 digits AVO310: Diode Test Test current +1.c.c.00 V 400.000 kΩ Resolution 0.8% of rdg ±5 digits Range 400.8% of rdg ±2 digits +3% of rdg ±8 digits Input Protection: 1000 V d.c. IEC 6F22 Dimensions 182 (H) x 82 (W) x55 (D) mm Weight: Approx 375g AC Current (Auto-ranging) Range 400.0 kΩ 4. 1. AVO300: Diode Test Input Impedance: 7. or 100 V a.1 µA 1 µA 10 µA 100 µA 10 mA Accuracy +1.c.5 A / 1000 V and 10 A / 1000 V Fuse.00 mA 400.0 mV 4.1 µA 1 µA 10 µA 100 µA 10 mA Accuracy Overload Protection: 0.5 V Resolution 1 mV Accuracy +10% of rdg ±5 digits Range 400.00 kΩ 400.c.1 mV 1 mV 10 mV 100 mV 1V Accuracy +0.00 MΩ 10 Ω 100 Ω 1 kΩ 10 kΩ +0.5 mA Overload protection: 1000 V d.0 V 600 V Resolution 0. or 1000 a.5% of rdg ± 3 digits AVO310: Less than 35 ohm Ω Test current MAX. rms.000 V 40.0 µA 4000 µA 40.1 mV 1 mV 10 mV 100 mV 1V Accuracy Open circuit voltage: 1. Accuracy Accuracy is given at 18 ºC to 28 ºC (65 ºF to 83 ºF).0 mV (AVO310 only) 4.1 Ω 1Ω Accuracy +0.5 A / 1000 V and 10 A / 1000 V Fuse. 4000 µA dc on µA range 400 mA dc on mA range 10 A dc on 10 A range.c. 3 V dc Resolution 1 mV Accuracy +10% of rdg ±5 digits Input Impedance: 7. 0. AC Voltage (Auto-ranging) Test current 0.c.000 MΩ 40.5% of rdg ±5 digits 1mA typical/ Open MAX.0 V 1000 V Resolution 0.3mA typical/Open <1.3 V Open circuit voltage: MAX. NEDA 1604.0 mA 10 A Maximum Input: Resolution 0. AC Response: 50Hz to 400Hz Maximum Input: 4000 µA ac rms on µA 400 mA ac rms on mA 10 A ac rms on 10 A range.0 mA 10 A Resolution 0.c. Maximum Input: 1000 V d.3 mA +2.

AVO300 Digital Multimeter ORDERING INFORMATION Item (Qty) Digital multimeter CATIII 600V Digital multimeter CATIII 600V with Min/Max and backlight Included Accessories Test leads and Probes Optional Accessories Replacement Red/Black Test lead set Fused Red/Black test lead set 6220-779 6220-789 Order Code AVO300 AVO310 .

Item 1B .

MFT1500 Series Combined Insulation. and the MFT1553 which has Bluetooth downloading capability The unique modern styling of the instruments allows it to be operated whilst stood on the floor. a ledge. the standard MFT1501/2 the MFT1502/2 which includes useful additional facilities such as backlit display and range switches. The analogue arc provides an indication of fluctuating readings.01 to 99. Automatic selection of AC or DC measurement up to 500 V a./d. AC/DC Volt meter provides a means of measuring the supply voltage independently of any other test functions. the MFT1500 series also meets or exceeds the requirements of EN61010-1 Category III 480 V (max) phasephase. eliminating the need to carry a separate multimeter. with no hidden ranges or functions to forget. CONTINUITY TESTING ■ 200 mA continuity from 0. or held in the hand. plus the unique Megger illuminated switched probe. Loop & RCD Tester MFT1500 Series Combined Insulation. ■ ■ .c. the MFT1552 which has an automatic RCD test feature. and bonding of services. while the digital readout providing the ability to record accurate results. Special functions include: PFC measurement on both loop test ranges Selectable Fault (Touch) voltage 25 V or 50 V Fault (Touch) voltage display New Megger lead set included with all instruments DC test functions for RCDs VOLTAGE MEASUREMENT ■ All instruments test in accordance with International Standards and National Wiring Regulations including BS7671 (16th Edition wiring regulations) and European Standard EN61557. Fast continuity buzzer is a fast buzzer tone. In addition. The MFT1500 is available in 4 options. they retain all the essential features necessary for testing domestic. hung around the neck with the supplied neck strap. allowing fast testing with both hands free.c. Automatic continuity testing commences the moment the test probes touch the circuit to be tested. and now include the following: ■ ■ ■ ■ ■ FEATURES The MFT1500 series uses the patented Megger digital/ analogue arc display. saving valuable operator time. commercial and industrial fixed wiring. with no delay on each test for the buzzer to sound. All test functions are selectable from the main panel.9 k exceeds all current requirements for testing final ring circuit conductors. Loop & RCD Tester ■ ■ ■ ■ Combined 16th Edition testing Guaranteed non-tripping loop test range Backlit display and selector ranges Automatic RCD testing (MFT1552 & MFT1553 only) Bluetooth downloading (MFT1553 only) Illuminated switch probe Selectable touch voltage Touch (fault) voltage and display Calibrated earth loop test lead Calibration certificate ■ ■ ■ ■ ■ ■ DESCRIPTION The MFT1500 series multifunction tester has been revised to include some additional new features: Called the MFT1500 series. This test includes a fast safety check for the presence of a voltage as the test probes are connected to the circuit.

preventing accidental shock from a stored charge on a long cable during or after disconnection. All standard RCD test functions are available with both 0° and 180° phase angle at 1/2I. 10 A and 100 A depending on range. Phase-Phase Phase-Neutral and Phase-Earth Loop Tests are possible. Thus reducing the chance of possible measurement errors. Loop & RCD Tester ■ Variable buzzer threshold controls the limit at which the continuity buzzer stops sounding. No danger of damage from accidental 3phase connection. Probe features include: ■ Remote test button for single-handed testing in difficult locations. If this voltage exceeds a safe level. ■ Insulation testing: ■ Insulation test at 250 V. Selected from 2 to 100 in 6 steps. Fault (Touch) voltage can now be set for either 25 V or 50 V depending on application. reducing wasted battery consumption. preventing accidental damage to the instrument and full protection to the operator. Calibration certificate 3 year warranty ■ LOOP TESTING ■ Low current loop test is a 3 wire non-tripping 0. RCD TESTING: ■ ■ 10 mA to 1000 mA RCD ranges.MFT1500 Series Combined Insulation. Unsafe or unnecessary options cannot be connected. Supply voltage and polarity indication upon connection to the mains supply the polarity and voltage are displayed to show correct wiring of the socket under test or test lead connections. Function buttons are colour matched to the test mode to ensure easy operation. The ramp test displays the actual trip current on all RCD ranges instead of trip time. is provided for rapid measurement of Loop currents. Lead null stores the test lead resistance and deducts this value from the continuity result. 500 V and 1000 V for testing low voltage applications. 1/2I. the MFT1500 series inhibits further testing and a warning beeper sounds for extra safety. or for Ze measurement on the incoming side of an RCD. I and 5I up to 300 mA. This function also provides a warning of live voltages while continuity or insulation testing. RCD ramp test measures the RCD trip current. The ‘Auto discharge’ facility safely discharges all circuits after an insulation test. All standard RCDs from 10 mA to 1000 mA are fully supported. Large easy-to-read LCD using the patented Megger digital/analogue arc technology . Live circuit warning when performing insulation or continuity measurements a live circuit warning is displayed and an audible warning sounded if connected to a circuit with a voltage greater than 25 V (15 V for continuity testing). Ideal for identifying nuisance tripping RCDs. RCD test option enables testing at I and 5I. A fully featured test probe allows for single-handed operation and test status indication. High current loop test at 25 A provides a fast loop test where no RCD is fitted. using either the 25 A high current loop test or no-trip test. The current is stepped up from 1/2I to I in 200 ms steps. whilst providing maximum protection with IP54 weather proof rating. both at the socket outlet and distribution board. the test button duplicates the instrument test . All the loop and PSC tests are auto-ranging. Rubber over-moulded case. A 1000 V warning is issued prior to performing the 1000 V insulation test. Prospective short-circuit current (PSC) A dedicated PSC range. Economical with batteries by incorporates an auto shut off facility that operates after 5 minutes of inactivity.combining high speed analogue clarity with digital stability. Innovative test lead connection has been developed for the MFT1500 series. The unique shutter system allows only those combinations of test leads permitted for safe testing to be connected. The PSC ranges from 1 A to 19. Making it easy to read even in low light level. The ergonomic rubber moulding provides a secure comfortable hold. This NO-TRIP test ensures the RCD will not trip whilst performing a loop impedance test. allows loop measurements from 55 V to 480 V No damage if accidentally connected . ■ ■ ■ ■ ■ GENERAL FEATURES: ■ ■ Quick to pick up and use by using colour coded ranges and no hidden functions the MFT1500 series takes minutes to learn how to use. Wide supply voltage. ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ MFT1502/2 Additional features Illuminated switched probe shines a new light on testing. DC sensitive.9 kA with a resolution of 1 A.01 loop test designed to prevent RCD tripping by using a sophisticated 15 mA loop test pioneered by Megger Limited. the instrument automatically warns the operator and inhibits any testing. Fault/touch voltage can also be displayed up to 100 V on a selectable bargraph. If live voltages exist on a circuit during insulation or continuity testing the voltage is displayed on the screen. Visible and audible Safety warning features are paramount with live circuit warning and protection circuitry. Safety lockout at voltages greater than 55 V during continuity and insulation testing. even if the instrument is switched off. across phases.

299 M . Supply: 55 V .0% at rated load or less .99.MFT1500 Series Combined Insulation. drawings etc. automatically continues the test sequence.0 90 900 -89.499 M Supply: 55 V .500 V 50/60Hz ±2% ±2 digits Voltage d.00 k (±5% ±0.99 10. audible and test inhibit Continuity (to EN 61557-4) Ohms: 0.0 kA . Illuminated display and selector ranges.480 V 45Hz to 65Hz Low current Loop (NO TRIP) 15 mA 0.00 k (±5% ±0.03 ) to 65 Hz SPECIFICATION Supply Voltage range Voltage a.99.1. Alternatively the data can be downloaded into Mobile Download Manager for storage and later processing.99 . but also the selector dials are illuminated to allow for use in difficult low-light conditions. 50 . starts the RCD test current cycle of 1/2I. providing essential lighting in low light conditions. Live circuit warnings Insulation: 25 V threshold Continuity: >15 V threshold Insulation 25 V visual warning 55 V visual. Not only the backlight. documents. ■ LED torch using a built-in WHITE LED light provides illumination to the probe tip.5 . Once completed.280 V 45 Hz Phase to phase 25 A 0.03 ohms ± Noise Margin).9 .c. within PowerSuite® running on laptops and mobile devices for on-site certification.9. Instrument and document carry case is supplied to transport the instrument as well as any necessary test leads. 500 and 1 kV into 1 mA (BS7671.01 M 500 V 0.: 0 V .01 M . audible and test inhibit Phase to earth: >280 V visual.01 . download test results directly into inspection certificates.2.: 0 V . 100 Open circuit voltage 4-5 V d.99 kA 2.c. (zero uses Test Button) Loop test ranges (to EN 61557-3) Line/Earth(Single phase) 25 A 0.c.9 kA 1 A resolution 10 A resolution 100 A resolution ±2% ±2 digits up to 99 M 250.02 kA . test results can be recalled on the MFT1552 or MFT1553.99.9 (±2% ±2 digits) 100 .199 A 0.01 M 1000 V 0. Red/green status LED duplicates the warning display on the main instrument display.01 . or by manual selection.9 M .03 (±5% ±0. Supply: 55 V . 10 .5 (±5% ±5 ) ) (±5% ±20 ) ) MFT1553 Additional features Using the Bluetooth function.99 (±5% ±0.9 k (±5% ±2 digits) ■ ■ ■ ■ Buzzer Selectable limits of 2 Test current: >200 mA @ 2 Test Lead null: Up to 9.01 . Each time the RCD is tripped. Loop & RCD Tester button in all test modes. 20 . 1 A . A GREEN LED indicates the instrument is displaying a valid test result. resetting it.270 V 45Hz to 65Hz Prospective Shortcircuit Current PSC Prospective fault current = Nominal Voltage/Loop Resistance Accuracy is therefore derived from the loop test. Three interchangeable probe tips are supplied in standard shrouded. A RED LED indicates a voltage present on an insulation range. MFT1552 & MFT1553 Additional features Selecting the auto (RCD) feature. HD384 and IEC364) Output voltage: +20% . removable shrouded and an extended probe tip to provides the ideal probe tip option.3.19.500 V ±2% ±2 digits Polarity indicated above 10 V Insulation test ranges (to EN 61557-2) Short circuit current: <2 mA 250 V 0. Range or function change automatically operates the backlight. I and 5I.01 -1 9.899 .

500 mA. x 9. electrical safety in low voltage systems up to 1000 V a. MFT1552 and MFT1553 only Torch feature: 5mm WHITE LED 1500 mcd Safety: CLASS 1 LED to IEC 60825:2001 Interchangeable tips Battery: 1 x 9 V Alkaline cell type PP3 Fuse: Non-replaceable 7 A (SIBA 70-065-63) Environmental Operating range: -5 to +40ºC Operating humidity: 90% RH at 40ºC max Storage temperature: -25 to 65ºC Maximum altitude: 2000 m Dust and water protection: Instrument IP54. Safety Double insulated to IEC61010-1-2001. Multifunction tester standard MFT1501/2 Multifunction tester with illuminated switch probe MFT1502/2 Multifunction tester standard (European) MTF1501/2E Multifunction tester with illuminated switch probe (European) MFT1502/2E Multifunction tester with automatic RCD testing MFT1552 Multifunction tester with automatic Bluetooth downloading MFT1553 Accessories included with MFT1501 User guide on CD 6172-831 3 wire test lead Crocodile clips (red. 100 mA.Combined measuring equipment The Bluetooth word mark and logo are owned by the Bluetooth SIG.MFT1500 Series Combined Insulation. EMC In accordance with IEC 61326 including amendment No. and 1500 V d. 300 V phase to earth.270 V 45Hz to 65Hz Ranges: 1000 mA. I . 1 Item (Qty) Order No. Additional accessories with MFT1502/MFT1552/MFT1553 As MFT1501/2 plus: Illuminated switched probe Instrument/document carry case Optional accessories for MFT1500 Series PowerSuite On-site (MFT1553 only) 6111-777 Replacement 3 wire test lead set 6220-796 Fused prod and clip set 6180-405 Standard switched probe 6220-836 Illuminated switched probe 6311-089 Test lead with Schuko plug 6231-593 Test lead with UK mains plug 6220-740 Test lead with USA mains plug 6220-643 Earth bond test lead set 6231-586 Instrument/document carry case 6420-143 Illuminated probe tip set 6121-562 . 300 V phase to earth.General requirements Part 2.) Weight:1440 gms (3lb) EN61557: Complies with the following parts of 61557. 10 mA Type: 1/2I .5 in. probe no rating Physical Dimensions:150 mm high x 85 mm wide x 235 mm deep (6 in. Current accuracy: No trip (1/2I) -8% to -2% Trip (I) and 5I +2% to +8% Trip time accuracy: ±1% ±1 ms Touch (Fault) voltage: 0 V to 100 V error ±5% to +15% ±0.c.Continuity Part 6. measuring or monitoring of protective measures:Part 1. DC sensitive . Loop & RCD Tester RCD ranges (to EN-61557-6) Supply: 100 V . black and green) Mains plug (BS1363) test lead Item (Qty) Order No.Five times I RCD rated current.5 V Alkaline cells type LR6 Battery life: 2600 insulation tests with a duty cycle of 5 seconds on and 25 seconds off at 500 k .1/2 times the selected RCD rated current. x 3.One times selected RCD rated current. 500 V phase to phase. RAMP .5 in. In addition Probe designed to meet IEC 61010-031-2002. Inc.A DC test current at 1/2I. I and 5I.Equipment for testing.c. Double insulated to Installation Category III.Residual current devices (RCD) Part 10.Loop resistance Part 4. 5I . 300 mA. 30 mA. 500 V phase to phase. Installation Category III. and any use of such marks by Megger is under licence.Insulation resistance Part 3.A ramp test that displays actual trip current .5 V Selection: 25 V or 50 V Power supply 8 x 1. Fuses Replaceable 500 mA (F) HBC 10 kA 500 V Non-replaceable 7 A (SIBA 70-065-63) x 2 Non-replaceable 1 A Remote probe: MFT1502/2.

Item 1C .

0 W . In graphics mode. Real time output of: oscillograms.99 0. power. In logging mode.6% .0 V auto ranging 0 Wh ~ 999 999 kWh (resp VAh &VARh) 1. power consumption and maximum power demand.0 ~ 100. Long acquisitions at high frequencies. active.10.00 . the single-phase and three-phase diagram.5% + 5 dgt 0. The sampling frequency and the start/stop cues can be programmed.000 . ASCII format) supplied as standard System software for curve charts and numeric results on PC.1 / fundamental component Peak current – THD . the clamp stores information in its memory.0 ~ 100. reactive. or as a logging instrument.5% + 5 dgt 1% + 20dgt 5% + 30 dgt 2% . OTHER FEATURES Opening of clamping jaws: 55mm Dimensions/Weight: 270 x 100 x 45mm Weight 800g Supplied with probes and a carry case Products Guarantee 2 years . total distortion.1 % harmonic no.0% Harmonics of AC current Order 1 ~ 20th : 0.180° ~ +180° ACCURACY 0. balanced three-phase and single-phase power.0 ~ 1000.00 . cosj.0 ~ 100.04 0.0 % Harmonics of AC voltage Order 1 ~ 20th : 0.Network mains analysis clamp Total effective current – THD Harmonic current no. settings and harmonics Switches off automatically if not used Optoisolated RS232 INTERFACE (8 bits.100. the form of the U and I signals. it displays and quantifies the first 50 harmonics of the signal (simultaneously as a percentage of the fundamental component and in volts.1000. active apparent power cos ϕ consumption ref.VA .0 ~ 100.10% 0.1° 2% 4% 2% 4% (as per range) 1000.0% in V and in % Order 20th ~ 50th : 0. are possible by using an RS232 output to a PC and special software. The clamp measures the true RMS voltage and current.99.0% in V and in % Order 20th ~ 50th : 0. peak factor. response in amperes).VAR Energy Wh kWh Crest factor CF Power factor cosϕ phase angle RANGES 4.0 ~ 1500. with several simultaneous quantities.0% Capture of transient events (32000) IAC and VAC transients OTHER FUNCTIONS Measurement of the maximum demand in kW and kVA Programmable threshold for transient capture (128 events) 32 to 256 points/cycle can be saved on the internal memory Memory size: 50.Harmonic spectrum Oscillogram U and I Phase angle ϕ Reactive.000 logs can be programmed based on a period of between 1 and 6000s.0 ~ 600.1.0kW 1% + 20 dgt Total harmonic distortion 0.000 . apparent. VA6200 Three-phase diagram V1 V2 V3 I1 I2 I3 ϕ The screen on this clamp can be used either as a numeric display or as a graphical screen like an oscilloscope. FUNCTIONS IAC RMS VAC RMS W .0 A auto ranging 4.000 .

Item 1D .

. set via the Setup menu. . download MIT40X 10 V to 100 V in 1 V steps ■ Analogue arc . industrial.Polarisation Index (PI) and Dielectric Absorption Ratio (DAR) functions 200 G . MIT410 50 V 100 V 250 V 500 V and 1000 V + PI.MIT400 CAT IV Industrial Insulation Testers MIT400 CAT IV Industrial Insulation Testers ■ ■ ■ CAT IV 600 V applications TRMS & DC Voltage measurement Insulation testing up to 1000 V and 200 G Continuity testing at 200 mA or 20 mA down to 0.Lead resistance compensation (NULL) operates up to 9 of resistance. The wide range of features also makes the MIT400 series ideal for the maintenance and service/repair engineer.Locks insulation test on continuously. Buzzer limit . Insulation buzzer .The display also features an analogue arc to replicate the response of a moving coil display. PI and DAR . . . . greater application range and increased safety. Lead null . Buzzer . given greater functionality with simplified operation. .prevents testing if voltages in excess of 50 V are detected when making insulation tests.The actual test voltage is displayed on the smaller digital readout.250 V to 1000 V or 50 V to 1000 V insulation test voltages available Test Lock . 200mA or 20mA . ■ INSULATION TESTING ■ Test voltages . ■ ■ CONTINUITY TESTING ■ Auto-test .Continuity buzzer limit alarm provides adjustment of the maximum resistance the continuity buzzer sounds.Either 200 mA or 20 mA continuity test currents are available.The buzzer can be set to buzz if the insulation resistance is above a preset limit.Insulation testing from 20 G 200 G (MIT420 and MIT430). MIT420 50 V 100 V 250 V 500 V & 1000 V + PI. 20 mA test current will considerably increase battery life. commercial and domestic electricians. The range The range consists of five instruments: MIT400 250 V 500 V and 1000 V .High quality flexible silicone test leads are comfortable to use and prevent measurement errors on higher G ranges. DAR and . Test inhibit . ■ ■ ■ ■ ■ .Auto test on circuit contact enables real two handed operation without the need to press the test button. They replace the well-established BM400 insulation tester range. Test voltage display . This is adjustable from 1 to 20 in 5 steps. with the insulation result on the larger digital display.ON-OFF selected by simple push button. result storage MIT430 50 V 100 V 250 V 500 V & 1000 V + Bluetooth . (MIT400) to ■ ■ ■ Silicone leads . DAR .01 Pass/Fail limit alarms Combined Analogue and dual digital display PI/DAR and Timer function Test result storage (MIT420) Bluetooth® wireless data transfer (MIT430) ■ ■ ■ ■ ■ ■ DESCRIPTION The new Megger MIT400 series insulation and continuity testers has been designed for electrical testing by the utilities.

Suitable for use on CAT IV applications and supply voltages to 600 V .VARIABLE INSULATION VOLTAGE TESTER. A simple storage structure allows for a test number and screen results to be recalled individually. DAR or TI (Timed mode). Default display of live circuit voltage on all ranges. Functions such as PI and DAR. DISPLAY The display offers a combination of analogue arc and a dual digital readout: Analogue arc: ■ ■ SAFETY Designed to be exceptionally safe to use.MIT400 Series Industrial Insulation Testers ■ k range extends resistance measurement to 1 M . ■ Dual digital display: ■ ■ Large main digital readout for good visibility of all main measurement results Second digital display for additional data such as: Insulation test voltage. ■ ■ Meet the international requirements of IEC1010-2 and EN61557. Single pointer “needle” response is similar to a moving coil meter. Typical industries include: Electrical supply companies Large and small scale electrical installation Periodic inspection and testing Cable testing (B) Service. selectable in the “Set-Up” menu. Typical applications include: ■ ■ ■ ■ ■ ■ APPLICATIONS (A) Electrical installations testing: The MIT400 includes all the features required for electricians and engineers working in a range of industries. Available features are selected to make testing easy and fast in a range of situations. Live circuit detection inhibits insulation testing on circuits above 50 V . Detection and inhibit functions even if the protection fuse has failed. marine and air communications Manufacturing/production line goods Electrostatic measurement Component testing Battery powered traction and lifting equipment STORAGE & DOWNLOADING RESULTS MIT420 The MIT420 is capable of saving test results for recall to the screen. Insulation leakage current. Logarithmic display for better low insulation value measurements. PI. all instruments: ■ Full display width analogue arc. transmitter being enabled when the Download mode is selected on the instrument. Test results can be stored in the instrument and subsequently downloaded to a computer with the Megger download manager software. Patented arc display shows essential charge and discharge characteristics not visible on a digital display. ■ ■ ■ ■ 600 V CAT IV All MIT400 instruments are designed to meet the safety requirements for use on CAT IV 600 V . Test mode eg. MIT430 The MIT430 supports both test result storage and downloading. fast detecting circuitry prevents damage to the instruments if accidentally connected to live circuits or across phases. capacitance measurement and higher insulation range increase the suitability for applications such as: Manufacturing/production testing Panel building Railway and other transportation Motor testing Cable inspection/quality control Street lighting maintenance Avionics ground testing and maintenance Military applications Commercial avionics Military land. Specifically. Live circuit detection and test inhibit on continuity measurements. Data transfer is by Bluetooth. The MIT40X has a variable insulation test voltage from 10 V to 100 V in 1 V steps. The MIT40X provides a unique solution for awkward insulation voltage measurement applications. Once selected this can only be changed by re-configuring in the Setup menu. Supply frequency (when measuring volts). repair and maintenance: The MIT410 and MIT420 add additional features required for engineers working on more demanding applications. MIT40X . with the MIT485 Bluetooth . Class II (10m) is acceptable. NOTE: The receiving PC needs to have Bluetooth capability or a USB port fitted a Bluetooth receiver.

0% ±2 digits Accuracy: Open circuit voltage: Short circuit current: ±3% ±2 digits 5 V ±1 V 20 µA ± 5 µA Voltage range 0 to 600 V d.10 mV (40 to 400 Hz) For non-sinusoidal waveforms additional specification apply: ±3% ±2 digits 101 mV to 600 V TRMS and ±8% ±2 digits 10 mV to 100 mV TRMS Default Voltmeter: Operates at >25 V a. HD384 and IEC364. (2) Above specifications only apply when high quality silicone leads are being used.) Weight Instrument only: 590 gms. .c. EN61557 Operating range: Leakage Current: Voltage display: 0.c. Insulation Nominal test voltages MIT400 250 V 500 V 1000 V . .0 to 99.430 50 V 100 V 250 V 500 V 1000 V . ±3% ±2 digits ±0.9 (0 to 100 on analogue scale) ±3% ±2 digits (0 to 100 ) 5 V ±1 V 200 mA (–0 mA +20 mA) (0. MIT430 Short Circuit Current: Terminal voltage: Test Current on load: 1 mA at min. 430 200 G MIT40X 200 G Range Full Scale Accuracy 1000 volts ±3% ±2 digits ±0.00 M Power Supply: 5 x 1.10 typical Up to 9. HP7. Battery life: 2200 insulation tests with duty cycle of 5 sec ON /55 sec OFF @ 1000 V into 1 M Dimensions Instrument: upwards. Safety Protection The instruments meet EN 61010-1 (1995) to 600 V phase to earth.97 in. Resistance Measurement: 0. x 3.0% per G 10 volts ±3% ±2 digits ±2.c.5 V cells type IEC LR6 (AA.01 to 9. ±3% ±2 digits ±4.01 to 99. x 1.99 ) 20mA (±1 mA ) (10.22 oz. Zero offset at probe tips: Lead resistance zeroing: Buzzer: . Continuity Measurement: Accuracy: Open circuit voltage: Test current: 220 x 92 x 50 mm (8. Glass fuses MUST NOT be fitted. ±3% ±2 digits ±2.2 . (27. MIT430 Arithmetic conversion from capacitance measurement on Default capacitance measurement: 50nF/m Capacitance range: 40 nF/m to 60 nF/m 10% ±3 digits 3% ±3 digits ±0.10 M to 1. pass value of insulation specified in BS7671.9 ) 0.73 oz.00 G Distance by capacitance: MIT420.) 0.) Instrument plus case: 1.5% of rated voltage 10 min / 1minute ratio Result storage Capacity: Download: Bluetooth Class: Range: >1000 test results Bluetooth wireless Class II up to 10 m Polarisation Index (PI): Dielectric Absorption Ratio (DAR): 60 sec / 30 sec ratio Notes: (1) All ranges measure from 0.0% per 100 M Analogue range: 1G full scale 2 mA +0% -50% -0% +20% ±1 V Measurement range: Accuracy: 100 pF to 10 µF ± 5. .2% per G 500 volts.99. ±3% ±2 digits ±0.MIT400 Series Industrial Insulation Testers SPECIFICATION All quoted accuracies are at +20°C. 2 mA max. MIT410.9 Hz) ±0.4% per G 250 volts.63 in. .01 k to 1000 k (0 to 1 M on analogue scale) . . x 7 in.5% ±1 digit (100 Hz to 450 Hz) Frequency: Capacitance measurement MIT420.5 in.86 lb) Fuse Use only a 500 mA (FF) 1000 V 32 x 6 mm ceramic fuse of high breaking capacity HBC 50 kA minimum. 20 Instrument + case: 456 x 178 x 89 mm (18 in. or d.75kg (3.8% per G 100 volts.00 Variable limit 1 10 .0% per G 50 volts. on any range except OFF 40-450 Hz (40 Hz . MIT40X 10 V to 100 V variable (1 V increments) Insulation resistance range MIT400 20 G MIT410 100 G MIT420.66 in. Category IV Refer to safety warnings supplied. ±2% ±2 digits 10 mV to 600 V TRMS sinusoidal (40 to 400 Hz) ±2% ±2 digits 0 to 1000 V on Analogue scale Unspecified input level 0 . 775 gms with boot (20. MN1500.5 . 420. x 3. AM3 R6HP) Alkaline NiMH rechargeable cells may be used.

PI and DAR MIT410-EN As MIT410 + result storage and recall MIT420-EN Bluetooth downloading version of MIT420 MIT430-EN Special selectable voltage 10-100 V MIT40X-EN Included accessories Test leads: 2 wire lead set to CAT IV 600 V. In accordance with IEC 61326 including amendment No.1 Temperature effects Temperature coefficient: <0.25m complete with probe 1 x Black lead 1. 1 x Red croc clip 1 x Black croc clip 1 x instrument rubber boot 1 x Calibration certificate (not included with MIT40X) 1 x Switched probe (not included with MIT400) Owners information CD Optional accessories Replacement lead set 6220-813 SP5 remote switch probe 6220-812 Rubber boot with stand 6231-802 Hard case 5410-420 . and any use of such marks by Megger is under license. Storage temperature range: -25 to +70°C Calibration Temperature: +20°C Maximum altitude: 2000 m Dust and water protection: IP54 Protected against dust and splashing water The Bluetooth word mark and logo are owned by the Bluetooth SIG.1% per °C up to 1 G Environmental Operating range: -10 to +55°C Operating humidity: 90% RH at 40°C max. ORDERING INFORMATION Item (Qty) Order No.25m complete with probe Item (Qty) Order No. Inc. Basic CATIV 600 V with 250 V/500 V/1000 V insulation MIT400-EN As MIT400 + 50 V.C.M. consisting of : 1 x Red lead 1. 100 V.MIT400 CATIV Industrial Insulation Testers E.

Item 1E .

MIT520/2 and MIT1020/2 5 kV and 10 kV Insulation Resistance Testers MIT520/2 and MIT1020/2 5 kV and 10 kV Insulation Resistance Testers I I I CAT IV 600 V Mains or battery powered Variable test voltage from 50 to 5000 or 10. DAR. SV and DD tests Measures to 15 T (10 kV) I I Ω (5 kV) and 35 TΩ I RS232 and USB download of results to Megger Download Manager On board memory for results storage I DESCRIPTION The new 5 and 10 kV insulation resistance testers from Megger are designed specifically to assist you with the testing and maintenance of high voltage electrical equipment.000 V Automatic IR. SV and DD profiles. The MIT520/2 and MIT1020/2 are equally suited to routine testing and diagnostic regimes being pre-programmed with IR. These IR instruments are designed to meet the highest safety standards and meet the requirements of EN61010. The case is incredibly rugged and easy to carry. The instruments have a large easy to read backlit LCD display making it equally suitable for use in both bright sunlight and poorly lit environments. The instrument is fitted with a guard terminal to enhance accuracy. . voltage. The controls of the instrument are clear and unambiguous and a "quick start" guide is included in the lid of the instrument removing the need to carry bulky manuals under site conditions. In addition. PI. battery status and time constant. the model number is marked on both sides of the case for ease of identification in stores or vehicles. capacitance. The instrument can test when being powered by the mains or its internal rechargeable battery. To further enhance the flexibility of the instruments both have the facility to set the test voltage in steps from 50 V to the maximum output voltage avoiding the expense of several insulation resistance testers to meet your application needs. PI. In addition. the elapsed time of the test is displayed constantly. leakage current. Adjustable timers and limit alarms are included. DAR. At the end of the test the instrument will automatically discharge the energy transferred to the equipment during the test phase. In addition. The guard test lead is included as standard with the instrument. being made of tough polypropylene and achieving an ingress protection rating of IP65. removing the need for separate timers. Information displayed includes resistance. the instrument measures the voltage at the terminals and if this is above 50 V then the instrument will display the high voltage warning and inhibit testing. IEEE 43-2000 recommends the use of 10 kV for motor windings rated above 12 kV and the Megger MIT1020/2 facilitates this. a great benefit when site conditions are unknown or long term testing is required.

MIT520/2 and MIT1020/2 5 kV and 10 kV Insulation Resistance Testers SPECIFICATION Voltage input range 85-265 V rms. resistance. 1 kV to 10 kV in 25 V steps MIT520/2 accuracy (23°C. -0%. SV and DD. 60 VA MIT520/2 battery life Typical capacity is 6 hours continuous testing at 5 kV with a 100 M load MIT1020/2 battery life Typical capacity is 4 hours continuous testing at 10 kV with a 100 M load Real time output Serial. DD.7 x 6 x 14. 5 kV) ±5% to 1 T ±20% to 10 T Ω Ω Ω Ω MIT1020/2 accuracy (23ºC. once per second of test voltage. leakage current. 10 kV) ±5% to 2 T ±20% to 20 T Ω leakage with 100 MΩ load Display range Digital display (3 digits) 10 kΩ to 15 TΩ (MIT520/2) to 35 TΩ (MIT1020/2) Analogue display 100 kΩ to 1 TΩ Guard 2% error guarding 500 k Short circuit/charge current 3 mA @ 5 kV (MIT520/2) or 10 kV (MIT1020/2) Capacitor charge time <3 seconds per µF at 3mA to 5 kV (MIT520/2) <5 seconds per µF at 3mA to 10 kV (MIT1020/2) Capacitor discharge time <120ms per µF to discharge from 5000 V to 50 V (MIT520/2) <250ms per µF to discharge from 10000 V to 50 V (MIT1020/2) Capacitance measurement (above 500 V) 10 nF to 50 µF (dependent on measurement voltage) Capacitance measurement accuracy (23°C) ±5% ±5 nF Voltage output accuracy (0°C to 30°C) +4%. test time. Interface RS232 and USB Data store Voltage. current and resistance Ω Operating temperature -20°C to 50°C Storage temperature -25°C to 65°C Ingress protection (lid closed) IP65 Humidity 90% RH non-condensing at 40°C Safety Meets the requirements of EN61010-1:2001 CATIV 600 V EMC Meets the requirements of EN61326-1:2006 for use in heavy industrial areas. ±10 V of nominal test voltage at 1 G Current measurement range 0. 1 kV to 5 kV in 25 V steps MIT1020/2 test voltages 50 V to 1 kV in 10 V steps.1 kg (16lb) approx.2 inches) Weight 7. DAR. 50/60Hz. Dimensions 305 x 194 x 360 mm (12. capacitance and time constant Ω load . Ω MIT520/2 test voltages 50 V to 1 kV in 10 V steps.01 nA to 5 mA Current measurement accuracy (23°C) ±5% ±0. PI. PI.2 nA at all voltages Interference rejection MIT520/2 1 mA per 250 V up to a maximum of 2 mA MIT1020/2 1 mA per 600 V up a maximum of 2 mA Timer range Up to 99 minutes and 59 seconds from start of test 15 second minimum setting for test voltage ≥1000 V 30 second minimum setting for test voltage <1000 V Memory capacity 32kB Test regimes Auto IR. DAR.

no. 5 kV screened un-insulated small clips 1 x 3 m. Q 09250 Registered to ISO 14001-1996 Cert.MIT520/2 and MIT1020/2 5 kV and 10 kV Insulation Resistance Testers ORDERING INFORMATION Item (Qty) 5 kV insulation resistance tester 10 kV insulation resistance tester Included Accessories 3 m lead set insulated clips User guide on CD-ROM RS232 cable USB cable 6220-820 2000-213 25955-025 25970-041 Screened HV test leads 1 x 3 m. small insulated clips 6220-822 Order Code 3 x 3 m lead set insulated clips (MIT1020/2 only) 6220-811 Optional Accessories HV test lead sets 3 x 3 m un-insulated small clips 3 x 8 m un-insulated small clips 3 x 15 un-insulated small clips 3 x 10 m medium insulated clips 3 x 15 m medium insulated clips 3 x 3 m large insulated clips 3 x 10 m large insulated clips 3 x 15 m large insulated clips Registered to ISO 9001:2000 Cert. 5 kV screended un-insulated small clips 1 x 15 m. 10 kV screened un-insulated small clips 6220-835 6311-080 6220-834 6220-861 6220-833 Order Code MIT520/2 MIT1020/2 Item (Qty) Control circuit test lead sets 2 x 3 m control circuit. no. 10 kV screened un-insulated small clips 8101-181 8101-182 8101-183 1000-441 1000-442 6220-811 1000-443 1000-432 1 x 15 m. EMS 61597 . 10 kV screended un-insulated small clips 1 x 10 m.

2.Winding Resistance Testing .

Item 2A .

This dual reading characteristic. Any inadvertent disconnection of a test lead or loss of power to the instrument will safely discharge the energy stored in the test sample. such as loose connections To check the “make-before-break” operation of on-load tap-changers ■ A regular maintenance program that includes winding resistance measurements is the most effective way to use this instrument. also help to speed up the measurements when used to test windings on three-phase transformers. contacts and control circuits. breaker contacts.or three-phase transformer simultaneously. subsequent test results can be compared to determine if changes are occurring in the transformers and associated control wiring. and all types of connections (bolted.MTO210 Transformer Ohmmeter MTO210 Transformer Ohmmeter ■ ■ ■ ■ ■ ■ Direct 2-channel digital reading Patented “Quick Test” measurement technique 0. the dual set of potential inputs measures the resistance of the primary and secondary windings of a single. User-selectable maximum current range ensures protection of small transformers.25% measurement accuracy Integrated demagnetization feature Tests operation of on-load tap-changers Auto safety discharge circuit provided DESCRIPTION The MTO210 Transformer Ohmmeter is a line-operated. soldered. Users are protected by the auto-shutdown safety feature. generators. field-portable instrument designed specifically to measure the dc resistance of all types of magnetic windings safely and accurately. Once a benchmark is established. or as a standalone feature. The Transformer Ohmmeter is extremely useful when testing the windings and contact resistance of tap-changers with “make-before-break” contacts and voltage regulators. which stabilizes the measurement current in the shortest time possible in order to significantly reduce test times. The MTO210 employs a patented “Quick Test” measurement technique. ■ ■ To verify factory test readings As part of a regular maintenance program ■ . voltage regulators. along with the bi-directional current output capability.). etc. Bi-directional current output capability allows the unit to take advantage of any existing magnetization of the transformer core to help stabilize test currents quicker in order to reduce test times. It can test rotating machine windings and perform low-current resistance measurements on connections. Also. FEATURES AND BENEFITS ■ Direct 2-channel digital reading allows for testing twowindings at a time without the need for time-consuming bridge balancing. crimped. This action will check for pitted or misaligned contacts as the instrument will give an indication if either condition occurs. motors. Tap-changers are mechanical devices and the most vulnerable part of a transformer. either before or upon completion of resistance testing. ■ Patented “Quick Test” measurement technique minimizes test time. Built-in demagnetization circuitry allows the operator to de-magnetize the transformer core. APPLICATIONS The MTO210 Transformer Ohmmeter is used: ■ ■ ■ To help locate the presence of defects in transformers. reliable operation. Tap-changers result in more failures and outages than any other component and so require frequent testing and attention to ensure proper.

LCDs One 0. printer interface cable) 120 V. Output RS232 serial port is provided for optional printing of results.5 H x 21. Beacon drive circuit is provided for use with optional beacon strobe light. if lead accidentally disconnects or if power is lost. AC power cord (IEC60320-C13 to Schuko CEE 7/7) 17032-13 Registered to ISO 9001:2000 Cert. Ruggedized Kelvin clamps. 6 character. For those users who choose to create an external interlock safety fence. 7-segment.71” high. No.25% full scale (when current has stabilized) Resolution: Up to 6 digits Environmental Operating: 14° F to 122° F (-10° C to 50° C) Storage: 5° F to 158° F (-15° C to +70° C) Relative Humidity: 0-90% non-condensing Displays Two 1” high. with 4 inch (100 mm) jaws. Built-in discharge circuit safely discharges the specimen when test is completed. printing.01 . 15 ft (4. ±0. SPECIFICATIONS Input 120/240 V. Compatible with PowerDB software package. MTO210 Item (Qty) Optional Accessories Potential leads. Field upgradeable firmware. Ideal for use in shop or substation environments because of its light weight and portability.MTO210 Transformer Ohmmeter ■ The MTO210 allows for test of transformers with onload tap-changers and provides a “break-before-make” indicator.7 kg) Printer Print to optional 4 inch strip thermal paper printer ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ORDERING INFORMATION Item (Qty) Transformer Ohmmeter 120/240 volt. 66 ft (20m) [2pr] Current leads. 6 character. for later recall. Internal flash memory allows for mass storage of dataset records. 9.5 W x 13 D in (216 H x 546 W x 330 D mm) Weight Net 28 lb (12. 66 ft (20 m) [2 pr] Beacon strobe light Printer (includes battery/line powered serial thermal printer. in the event of any discontinuity. 60 Hz 230 V. and analysis. Remote trigger switch is provided for testing transformers with tap-changers. 720 VA Output Current Range: Up to 10 A (dc) Open-Circuit Test Voltage: up to 50 V dc Resistance measurement/display Resistance: 1 µΩ to 2000 Ω Accuracy: ±0. 10006. Wide resistance range allows heat-run testing of many transformer types. 33 ft (10 m) [1 pr] Shorting lead. 50/60 Hz.6 m) [1] AC power cord (IEC60320-C13 to US standard) Interlock connector In-lid quick start guide Canvas carrying bag (for leadset) Instruction manual PowerDB LITE software 37173 37174 37175 4702-7 17032 37177 37178 30915-211 ATVMMTO210 DB0001 Cat. 50/60 Hz input Included Accessories Potential leads. a safety interlock circuit is provided. no.25% reading. 33 ft (10 m) [2 pr] Current leads. 7-segment. 50 Hz Foam-lined transit case Remote trigger switch PowerDB (full version) software 35312-1 35312-2 37182 30915-220 DB1007 37179 37180 37181 Cat.9 ft (3 m) [1] Ground lead. No. are provided eliminating the need for bushing adapters. LCD Dimensions 8.

Item 2B .

c.2 m (4 ft) leads. thereby enabling simple go-no-go testing. to measure resistance from 0. Continuous and Inductive mode are available on both the DLRO 10 and the DLRO 10X. Light enough to be worn around the neck. Up to 700 sets of results may be stored within DLRO 10X complete with notes containing up to 200 characters which may be added using the on board keypad. and the presence of current flow while a load is discharging. Auto. a fast charge mode allows the battery to be 90% charged within 2 1/2 hours from a 12 volt battery or from a standard 120/230 V AC supply via the supplied charger. To assist operator safety and ease of use. as well as any notes relevant to the test. The battery packs are interchange-able so that an exhausted battery may be recharged using the external charger supplied while testing continues using a spare pack. At the end of a test DLRO10X will store the test results. Normally. DLRO 10X uses a menu system controlled by a two-axis paddle to allow the user to manually select the maximum test current. The battery pack contains its own battery state indicator.1 µΩ to 2000 Ω. lightweight case that is equally at home in the field or in the laboratory. . on one of seven ranges.2%.0 firmware. Both instruments are built into a strong. Although full charging will take 4 hours. selecting the most suitable test current up to 10A d. both instruments are supplied complete with a pair of duplex handspikes with 1. even without being connected to the instrument. which duplicate indicators on the instrument display indicating that all four contacts have been made. they are small enough to be taken into areas that were previously too small to access. clamps and Kelvin clips. DLRO 10 and DLRO 10X are fully automatic instruments. MEASUREMENT MODES: A variety of measurement modes are available. These results can also be downloaded to a PC. The average value is then displayed within 3 seconds. DLRO 10X displays both forward and reverse measurements as well as the average of the two. Normal. bright 4 1/2 -digit LED display while DLRO 10X has a large. DLRO 10X allows the user to set high and low pass limits. backlit LCD display. which allows the charge-state to be monitored. Since the introduction of V2. One of the probes is fitted with LED’s. A full range of test leads is available with probes. DLRO 10 uses a large. the presence of a high voltage across the load. measurements are made with forward and reverse currents to cancel the effects of any standing voltages across the test sample. to a basic accuracy of 0.DLRO 10 AND DLRO10X Digital Microhmmeter DLRO 10 and DLRO 10X Digital Microhmmeter ■ Auto current reversal cancels standing emfs Protected to 600 V Automatically detects continuity in potential and current connections Multiple operating modes including fully automatic Alpha-numeric keypad for entering test notes (DLRO 10X) User selectable high and low limits (DLRO 10X) Printer output and memory (DLRO 10X) ■ ■ ■ ■ ■ ■ DESCRIPTION DLRO 10 and DLRO 10X set the standards for low resistance measurement. DLRO 10X is fitted with RS232 communications that will allow results to be downloaded in real time or stored for later retrieval. For users who desire more control over the measurement process. Nickel Metal Hydride (NiMH) batteries power the instruments. DLRO 10X also adds real time download of results and on board storage for later download to a PC.

lightweight and portable . This mode is ideal when working with the supplied handspikes. Test starts automatically when probes are connected. while DLRO 10X displays both individual measurements and the average. Automatically applies forward and reverse currents which cancel out any standing voltages across the sample under test. preventing erroneously high reading to be taken due to high resistance contact. They are also small enough to be taken into areas which were previously too cramped for easy testing. Normal mode initiates a test by pressing the Test button on the instrument front panel after connecting the test leads.DLRO 10 AND DLRO 10X Digital Microhmmeter DLRO 10 will display the average of the measurements achieved using forward and reverse current. The operator decides when the result is stable and presses the Test button to terminate the test. RS232 connector on the DLRO 10X allows downloading of results in real time or stored for later retrieval. Unidirectional mode. forward and reverse currents are applied. Four terminal resistance method shows the true resistance of the item under test. resistance measurements of: ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Switch and contact breaker resistance Busbar and cable joints Aircraft frame bonds and static control circuits Integrity of welded joints Inter-cell connections on battery systems up to 600 V peak Quality control of resistive components Transformer and motor winding resistance Rail and pipe bonds Metal alloys. Bright LED (DLRO 10) and LCD (DLRO 10X) displays are easily visible under all lighting conditions and reduce human error. Checks for undue noise during measurement. making d. FEATURES AND BENEFITS ■ Small.c. Each time the probes are removed and reconnected to the load another test will be performed without the need to press the test button on the instrument. . which will gradually decrease to the true value as the voltage stabilises further. Inductive mode is intended for use when measuring inductive loads.can be used in tight places. ■ ■ ■ ■ ■ ■ ■ APPLICATIONS The needs for accurate low resistance measurement are well known and very diverse. on DLRO 10X only. Simply connect the test leads and press the test button. Continuity of all four connections is checked. applies a current in one direction only. Typical applications include. This means that the measurement could take a few seconds or several minutes. The test leads are firmly connected to the item to be measured and the Test button is pressed. Battery module has a battery condition indicator allowing the user to check the state of spare batteries without connecting to the instrument. but are not limited to. The instrument will pass a current through the sample and wait for the voltage to stabilise. This does not enable any standing emfs to be negated but speeds up the measurement process. This procedure will be repeated until the voltage detected falls into the range 15 mV to 200 mV The instrument will . reduces the need for extra long leads and two person operation. The measurement is updated every 3 seconds until the circuit is broken. Auto mode allows forward and reverse current measurements to be made and the average displayed simply by making contact with all four probes. reducing the possibility of recording the incorrect result. then continue to take readings. welds and fuse resistance Graphite electrodes and other composites Wire and cable resistance Transmitter aerial and lightning conductor bonding The DLROs are light enough to be worn around the neck. When measuring inductive loads it is necessary to wait for the voltage to stabilise. Continuous mode allows repeated measurements to be made on the same sample. Measurement is made with forward current only. If possible the current will be increased. Automatically detects continuity in P and C circuits. They range through Goods Receiving inspection of components to ground bonding and welded joints.

6 kg (5 3/4 lb.2 Ω Resistive 20 mV 20 mV 20 mV 20 mV 20 mV 20 mV 200 mV Inductive n/a 20 mV 200 mV 200 mV 200 mV 200 mV 200 mV Resistive 10 A 1A 100 mA 10 mA 1 mA 100 µA 100 µA Test Current Inductive n/a 1A 1A 100 mA 10 mA 1 mA 100 µA DLRO 10 Measurement: Mode: Control: Speed: Display: Test Method: Test Current: Accuracy: Stability: Maximum Lead Resistance: Voltmeter input impedance: Hum rejection: Data: Transfer: Storage: Memo Field Battery: Capacity: Life: Recharge: Charging Rate: Temperature: Standard: Operation: Storage: Calibration: Co-efficient: Slow charging: Fast charging: Humidity (max): Altitude (max): Safety: EMC: Dimensions: Weight: 7 Ah NiMH rechargeable Typically 1000 x 10 A tests before recharge Via External 90V . Unidirectional Fully Automatic/Manual <3s for forward & reverse current and to display average Single cycle reversing d.6 x 4 x 9.9 Ω Resolution 0.5 in) 2. on the potential leads.01% per ºC from 5ºC to 40ºC (<0.DLRO 10 AND DLRO 10X Digital Microhmmeter Full Scale Volts Full Scale 1.5 hours to 90% capacity.9999 mΩ 19.01% per ºC over range 5ºC to 40ºC <0. 4 hrs for full charge +5ºC to +45ºC (41ºF to 113ºF) at full specification -10ºC to +50ºC (14ºF to 122ºF) at reduced accuracy -30ºC to +70ºC (-22ºF to 158ºF)20ºC (68ºF) <0.9999 Ω 19.1 µΩ 1 µΩ 10 µΩ 100 µΩ 1 mΩ 10 mΩ 100 mΩ Accuracy ±0. Less than 1% ±20 digits additional error with 100 mV peak 50/60 Hz.99 Ω 1999.260V 50/60 Hz charger or from 12 to 15V d. Measurement: Range and Safety: Manual.2µΩ ±0.999 Ω 199.c.2 mΩ ±0.2% ±20 mΩ ±0. Auto. > 200 kΩ Large backlit LCD DLRO 10X Manual.) including battery module.2% ±0.99 mΩ 1. Real Time or from storage via RS232 700 tests Up to 256 characters per test via integral alphanumeric keypad .2% ±20 µΩ ±0.006% per oF from 41ºF to 104ºF) 0ºC to +45ºC (32ºF to 113ºF) +10ºC to +45ºC (50ºF to 113ºF) 90% RH @ 40ºC (104ºF) non-condensing 2000m (6500 ft) to full safety specifications In accordance with EN61010-1 600V Category III The instrument meets EN50081-1 and EN50082-1 (1992) 220 x 100 x 237 mm (8.2% ±2 µΩ ±0. High Power Fully Automatic 41/2 digit seven segment LED LED indication ±10% <10 ppm per second 100 mΩ total for 10A operation irrespective of battery condition. Continuous.2% ±0. High Power. ratiometric measurement -average result display. Auto. Warning will show if hum or noise exceeds this level.2% ±0. Continuous.999 mΩ 199.2% ±2 mΩ ±0.c. supply 2.

249003 Certificate of Calibration for Shunts. DH4 Duplex handspikes (2). current rating 10 mA. 18313 Calibration Shunt.DLRO 10 AND DLRO 10X Digital Microhmmeter ORDERING INFORMATION Item (Qty) DLRO 10 Digital Low Resistance Ohmmeter DLRO10X Digital Low Resistance Ohmmeter Complete with 7 Ah NiMH battery module. 100 mΩ current rating 1A.5m/18ft 9m/30ft 242002-7 242002-18 242002-30 242004-7 242004-18 242004-30 242003-7 241005-7 242005-7 242006-7 242006-18 242006-30 and all standard accessories.5m/18ft 9m/30ft 242021-7 242021-18 242021-30 242041-7 242041-18 242041-30 Current clip (1) for current connections. (2) Item (Qty) Straight Duplex Handspikes (2) Heavy Duty with fixed contacts. 1. current rating 1 mA. systems. 2m/7ft 5. Needle point Serrated end Optional Test Leads at extra cost Duplex Leads DH5 straight duplex handspikes (2).5m/18ft 6m/20ft 9m/30ft 25940-012 25940-014 Duplex handspikes with replaceable Needle Points 2m/7ft Duplex 1. 249000 Calibration Shunt. 2m/7ft 5. User guide. 10 mΩ current rating 10 A. Warranty book.5m/8ft Duplex Handspikes (2) with spring loaded helical contacts. One has indicator lights. Cigar lighter adapter for battery charging. Order No. 6380-138 Carrying case for optional lead sets. 1 Ω. DH5 and DH6 handspikes.5m/8ft 5.5m/18ft 9m/30ft 6111-517 6111-518 242011-7 6111-022 242011-18 6111-023 242011-30 . (2) gold plated 2m/7ft silver plated 2m/7ft Duplex 3.27 cm (1/2 ") Kelvin Clips. NIST CERT-NIST Replacement tips for DH4.5m/8ft DH6 Duplex handspikes (2) suitable for working on 600 V. 249002 Calibration Shunt. one with indicator lights.2m / 4 ft Battery charger for operation from 115/230 V 50/60Hz supply. 2m/7ft 5. 6111-428 6111-429 6340-101 6111-503 .8 cm (11/2") Kelvin Clips.5m/18ft 9m/30ft 2m/7ft 5. 6280-333 6280-332 6172-473 6170-618 Duplex Heavy Duty 5cm (2") C-Clamps. 2. 2m/7ft 2.5m/18ft 9m/30ft Single Leads Single handspike (1) for potential measurement. Optional Accessories at extra cost Carrying case for DLRO10/10X Order No.10 Ω. 249001 Calibration Shunt. (2) 2m/7ft 5. 2.

Item 2C .

R8228-5 - IMPULSE WINDING TESTER
Function: Verification of the quality on electrical windings with control of the absence of short-circuits Application: On any kind of winding with a minimum of 10 microHenry inductance Use: Laboratory or small productions Features: Low energy test without damaging the coil 4 kind of waveform comparison methodes Up to 20 MSPS sampling rate Multi-trigger mode programmable Direct display of comparison results Technical specifications Output impulse voltage : 500-5000V +/-3% +/-5V Voltage control mode Normal : Voltage programmable on terminals when terminals are open Contant : mantains voltage selected across the winding indipendent of changes of the winding impedance Sampling rate : 20MSPS/50nsec - 10MSPS/100nsec Sampling rate : 5MSPS/200nsec - 2.5MSPS/400nsec Sampling rate : 1.25MSPS/800nsec - 625kSPS/1600nsec Sampling rate : 312kSPS/3200nsec - 156kSPS/6400nsec Resolution : 8 bits Sampling points : 960 bytes Input impedance : 10Mohm (resistive voltage divider) Waveform measurement : Voltage, time, frequency Area size comparison Differential area comparison Corona discharge Differential phase comparison Area size repetition accuracy : +/- 1% Differential area repetition accuracy : +/- 1% Detection output : PASS/FAIL display, Alarm 60 groups of standard waveforms can be stored in internal non-volatile memory 800 groups in the USB flash memory (optional) Interfaces: RS232-C, Handler, IEEE488, Scanner

3.Transformer Turn Ratio Testing

Item 3A

Our leads are specially designed to provide the necessary flexibility needed in cold weather. The TTR300 Series also measure the phase deviation of the transformer primary versus secondary. highest accuracy (0. This allows the operator to test transformers with LTCs very quickly. The TTR300 Series are ideal for use by power transformer manufacturers. via RS-232. TTR320 or TTR330 without compromise to calibration Built-in capability for storing test results into internal memory in an open XML data format via PowerDB LITE Quickly download test results via RS-232 serial port ■ ■ TTR300 — remote controlled “black box” unit . phase deviation and exciting current ■ Field upgradeable without compromise to calibration ■ Built-in capability for storing and downloading test results in an XML format. This test also includes a pass/fail limit of individual ratios. TTR320 or TTR330. Each unit comes equipped with a remote-control switch for single person testing. This measurement is also useful in verifying phase errors in all types of PTs and CTs.1%) TTR330 shown ■ Displays % error vs. A rugged and robust design makes these instruments well suited for use in a variety of harsh environments. Ethernet or USB ports (depending on model) ■ Works in the presence of high interference/ high voltage ■ Highest ratio measurement (45.TTR®300 Series Three-Phase Transformer Turns Ratio Test Sets TTR®300 Series 3-Phase Transformer Turns Ratio Test Sets ■ ■ Stand-alone or remote-control operation Accurately measures ratio. Some of the features of the TTR300 are: ■ Field upgradeable to a model TTR310.000:1). and distribution transformers in a substation or manufacturing environment. This quickly indicates problems in the transformer such as partial shorted turns and core faults. Their unique testing procedures and storage capability allows an operator to set up and test difficult three-phase transformers (with multiple tap changers and bushing CTs) in a fraction of the time than it used to take with other TTRs. The TTR300 is field upgradeable to the TTR310. instrument. The Series consists of four instruments: TTR300 The TTR300 is designed to be completely remote controlled via a PC running PowerDB LITE (included) or PowerDB (full version) PC software applications. name plate with pass/fail limits DESCRIPTION The TTR300 Series of three-phase transformer turns ratio test sets are designed to measure the turns ratio of power.

and/or trending). The USB “host” ports can be used for connecting directly to an optional printer (to print full size 8.7” full VGA color display can be seen in direct sunlight. One of the primary benefits of this interface is that it displays the actual test form on the screen.7” VGA bright color display ■ ■ TTR310 — text-based LCD interface unit TTR310 ■ This unit features an easy-to-read. Communications ports are provided in the form of RS-232. and without the use of an external computer Built-in capability for storing test results into internal memory in an open data format for direct input into Excel® or XML format via PowerDB LITE ■ ■ ■ TTR320 The TTR320 features a high contrast bright 5.TTR®300 Series Three-Phase Transformer Turns Ratio Test Sets Also.5” x 11” completed test forms) and for data storage to a USB memory device (for later printing. Other primary features of the TTR330 include three communications ports (two USB.4” VGA bright-color screen. while in the field. storage. to either internal memory or to an external USB storage device Built-in RS-232 port and optional thermal spool-paper printer allows for printing of test results. An advanced feature of the TTR330 allows the user to customize these test forms via optional full-version PowerDB. in an open XML format. upload results to a PC (via RS232 serial port). The unit comes complete with the software application. USB and Ethernet ports for easy on-board printing. PowerDB LITE. TTR330 shown testing a pad mount three-phase transformer TTR330 The TTR330 offers a new user interface which allows the operator to interact with the PowerDB ONBOARD software system via full QWERTY and navigation keypads as displayed on an 8. The TTR310 has the ability to store test results. The TTR320 includes the following features: ■ Fully automatic operation (stand-alone or remotecontrol) Field upgradeable to a model TTR330 without compromise to calibration Graphical User Interface allows for automated setup and control through easy-to-read ICON based screens Built-in capability for storing test results. TTR320 — graphical ICON based user interface unit . one Ethernet). high-contrast LCD which can be seen in bright sunlight and provides the user interface for instrument set-up and test operation. and without the use of an external computer 5. without the use of an external computer. with a simple interface to PowerDB LITE PC software application (included). analysis. The Ethernet port allows the TTR330 to interface (on a bidirectional basis) directly to a PC. The instrument employs a full QWERTY keyboard for entering nameplate-type information. and/or print them in the field via optional thermal paper printer. while in the field. archiving. the user can perform data analysis and trending of results. Some of the features of the TTR310 consist of: ■ ■ ■ Fully automatic operation (either stand-alone or remote-control) Field upgradeable to a TTR330 or TTR320 without compromise to calibration Built-in RS-232 port and optional thermal spool-paper printer allows for printing of test results. and downloading of test results.

The system software allows entry of the transformer alphanumeric serial number. Once testing is complete on all of the instruments. compared. analysis and/or printing. TTR320: stores up to 100. or the data can later be downloaded to a PC for archiving. Quickly download results to the PC for completing a transformer test report. results are easily downloaded to the external PC in an “open” XML data format. analysis. PC based software application. The ONBOARD software also maintains a historical data file so that. for a transformer. and/or printing. Identification of individual test readings is also easily done. Testing on the TTRs can be performed in a remote control manner. analysis. and/or printing. save it under the transformer ID number. Built-in Memory The TTRs come equipped with sufficient internal memory to store test results. in advance. test data sheets. and deficiency summaries. Test results can be printed on an optional printer (using thermal spool paper) whenever a hard copy is desired. Easily recall transformer setups from a custom settings menu. to either internal memory or to an external USB storage device Full 8. An 8. current and past results can be archived.000 data sets in the field for later retrieval. ■ ■ PowerDB™ (full version) Acceptance & Maintenance Test Data Management Software As an enhancement over the PowerDB LITE software (described above). Test results can be printed on an optional in-lid printer (using 8. Multiple data files (from multiple instruments) can automatically be fed to PowerDB in order to generate comprehensive asset analysis in the form of Reports containing table of contents. trending. This powerful feature provides the TTR330 with a common “User Interface” to minimize operator training and provides a seamless interface to the full PowerDB (PC version) application. . Electrical utilities who have invested in sophisticated Computerized Maintenance Management Systems (CMMS) can easily link with the PowerDB software because it works with a number of systems. displayed in trend charts. at no extra charge. PowerDB LITE and the internal architecture of the TTR Series has a seamless interface to the full version PowerDB. ■ ■ PowerDB LITE™ Acceptance & Maintenance Test Data Management Software All four units in the TTR300 Series come complete. Problems such as PASS/FAIL are flagged visually using a RED highlight. compared. or the data can later be downloaded to a PC for archiving. Easy-to-read on-screen test forms provide the user interface for instrument set-up and test operation. transformer type and tap information for each test performed. Control of the TTRs in this remote-control manner offers the following benefits: ■ ■ Easy to use interface between operator and instrument. via PowerDB LITE. The system software allows entry of the transformer alphanumeric serial number. while in the field. The outcome of the results are based on the model: TTR310: stores up to 200 three-phase data sets in the field for later retrieval. Test results can be printed on an optional printer (using thermal spool paper) whenever a hard copy is desired. transformer type and tap information for each test performed. and without the use of an external computer.5” x 11” test form can also be printed in the field via an optional USB printer. TTR330: stores up to 100. commentary.000 data sets in the field for later retrieval. with PowerDB LITE (a new powerful PC Windows® based software program).5”x 11” test forms printing without the use of a laptop Built-in capability for storing test results. trending. Results are displayed against pass/fail nameplate limits and can be stored (either internally or to a USB storage device) in an open XML data format. and displayed in trend charts without the need of an external computer. a powerful “full version” PowerDB software is also available on the TTR300 Series as an option. current and past results can be analyzed. or the data can be downloaded to a PC for archiving. transformer type and tap information for each test performed.4” VGA color display ■ ■ PowerDB™ ONBOARD Acceptance & Maintenance Test Data Management Software (Model TTR330 only) The “PowerDB ONBOARD” logo means PowerDB software is running on a computer embedded within the TTR330. in an open XML format. The system software allows entry of the transformer alphanumeric serial number. and then recall it in the future as required. through interface to PowerDB LITE. analyzed. Identification of individual test readings is also easily done. and compiled into Test Reports. PowerDB LITE allows the operator to completely program a test routine.TTR®300 Series Three-Phase Transformer Turns Ratio Test Sets The TTR330 offers the following: ■ Fully automatic operation (stand-alone or remotecontrol) with user interface via on-screen customizable test forms Integrated PowerDB ONBOARD allows for data analysis and trending while in the field without the use of an external computer Built-in USB port and optional USB printer allows for 8. The instruments’ internal memory also maintains historical datafiles so that.5” x 11” thermal paper) whenever a hard copy is desired.

. together with ratio error.TTR®300 Series Three-Phase Transformer Turns Ratio Test Sets APPLICATIONS The TTR300 Series applies voltage to the high-voltage winding of a transformer and accurately measures the resulting voltage from the low voltage winding.35% (10.70-1978 CEI/IEC 76-1:1993 and Publication 616:1978 AS-2374. optional) TTR330: PowerDB ONBOARD Transformer Winding Phase Relationship ANSI C57. test forms on-screen view. The TTR300 Series automatically applies the multiplier in a form which allows the operator a direct comparison to the nameplate (or expected) ratio.15% (2001 to 4000) ±0. If there is deterioration or damage in the transformer core. full QWERTY keypad and navigational pushbuttons Internal Data Storage TTR310: up to 200 data sets TTR320 and TTR330: up to 100.2 D mm) Weight Instrument only. Exciting Current The TTR provides accurate measurement of exciting current (to 0. 3 digit resolution. 50/60 ±2 Hz 100 VA Battery Operation (Optional) Inverter 12 V dc to 120 V/230 V ac for operation from vehicle battery Excitation Voltage 8.25% (2001 to 4000) ±0. without the need for a computer. graphical icon on-screen view. single phase.5 W x 13 D in.15% (2001 to 4000) ±0.000) ±0.1% (0.90 Dimensions 8. full-color VGA.and low-voltage windings and percent ratio error. (216 H x 546.8 to 2000) ±0. not including leads TTR300: 20 lbs (9. full-color VGA. Phase Angle Deviation and its Application The phase angle deviation.000) 80 V ac: ±0. CE and ASTM D999.000) Resolution: 5 digit for all ratios Printer Interface TTR300: Not applicable TTR310: RS-232 port TTR320: RS-232 port TTR330: USB Computer Interface TTR300 and TTR310: RS-232 port TTR320 and TTR330: Ethernet User Interface TTR300: Not applicable TTR310: 5. text on-screen view.1% (0..25% (4001 to 10. 40.1% (0. can be used as a low-cost method of verifying accuracy class of all types of PTs and CTs at “zero burden.1 W x 330. ±(2% of reading + 1 digit) Phase Deviation Range and Accuracy ±90 degrees. however.35% (4001 to 8000) 40 V ac: ±0. Complexity in the measured ratio versus nameplate ratio occurs with most three-phase power transformers because multipliers such as √3 are required to match the measured ratio to the nameplate ratio.8 to 2000) ±0. The built-in calculator displays the % error versus nameplate for each tap and each winding. numeric keypad TTR320: 5.4 in. The phase deviation.30% (10.000) ±0. or 80 V rms.75 Temperature Range Operating: 23° F to 122° F (-5° C to 50° C) Storage: -58° F to 140° F (-50° C to 60° C) Relative Humidity 0 to 90% noncondensing Measuring Time 8 to 20 seconds depending on mode of operation and type of transformer Measurement Method ANSI/IEEE C57.” The phase deviation between the high and low side of a transformer is generally very small.001 to 25.7 in.. Unwanted circulating currents or unintentional core grounds can increase the exciting current and indicate a problem.1 minutes (equal to 1/600 of a degree).001 to 45.3 kg) TTR330: 25 lbs (11. which is necessary to detect problems.3% (4001 to 10.5 H x 21.7 in. Part 4-1982 (Australian Standard) Safety/EMC/Vibration Meets the requirements of IEC-1010-1. The three-phase TTR can measure this phase relationship with the resolution of 0.3 kg) .12. full QWERTY keypad and navigational pushbuttons TTR330: 8. Transformer Turns Ratio Transformer turns ratio is the ratio of the number of turns in the high-voltage winding to that in the low-voltage winding. the phase deviation can change significantly. is the phase relationship between the voltage signal applied to the high-voltage winding and the voltage signal extracted from the low-voltage winding. 1 decimal point for the minutes display. SPECIFICATIONS Input Power 120/230 V ac ±10%. B&W display.000 data sets Communication/Control Software PowerDB LITE and PowerDB (full version. phase angle deviation between the high. the units measure excitation current.12. displayed in either degrees (minutes) or radians. automatically or manually selected Excitation Current Range and Accuracy 0 to 500 mA.1 kg) TTR310: 23 lbs (10.4 kg) TTR320: 25 lbs (11. or for the centi-radian display Accuracy: ±3 minutes Turns Ratio Range and Accuracy 8 V ac: ±0. In addition to turns ratio.8 to 2000) ±0.1 mA) which can help provide information about the condition of a transformer’s core. 2 decimal points for the degree display.

TTR®300 Series Three-Phase Transformer Turns Ratio Test Sets FEATURES AND BENEFITS GUIDE TTR300 Field upgradeable/interchangeable to any other TTR in the Series without compromising calibration (patent pending) Remote controllable Works in the presence of high interference/high voltage Displays % error vs.7” B&W Text Numeric RS-232 100.000:1) and provides the highest accuracy (0. name plate with pass/fail limits Measures the widest turns ratio range in the industry (45. Meets IEC 1010 and other standards such as CSA and UL “Quick Test” mode provides a fast determination of turns ratio for single. Useful in verifying phase errors in PTs and CTs Rugged.4” color VGA Graphical icons QWERTY Test forms QWERTY .000 USB Ethernet 5. IEC. and Australian.and three-phase transformers Units can be operated while in transit case Leads can stay connected while in transit case Printing of test results without the use of a computer Software PowerDB LITE “PowerDB ONBOARD” allows for operation of the unit through on-screen customizable test forms (patent pending) Full version PowerDB Communications port Printer interface Internal data storage (data sets) External storage device Computer interface User interface Display type On-screen view Keypad N/A N/A N/A RS-232 N/A N/A N/A Optional TTR310 ■ ■ ■ ■ ■ ■ TTR320 TTR330 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ N/A 4” thermal spool paper ■ 4” thermal spool paper ■ 8. allowing the operator to test transformers with “LTCs” very quickly Measures phase deviation of the transformer primary versus secondary.7” color VGA 8.1%) Enables operator to enter the ratio of transformer and all of its taps letting operator know immediately when a tap is outside acceptable limits so problem can be flagged Equipped with “Remote TEST” switch for single person testing.000 USB Ethernet USB 100.5” x 11” thermal paper ■ ■ ■ Optional Optional Optional RS-232 200 N/A RS-232 5. lightweight design ideal for a harsh field and substation environment User selectable standards: ANSI. quickly indicates problems in the transformer such as partial shorted turns and core faults.

60 Hz 12 V dc to 230 V ac.1 m) Inverter with 3 ft (0. USB dongle Calibration device (for TTR verification) 3-ø lead set adapter to allow use of Megger TTR C/N 550503 lead set (30915-xxx) 3-ø shielded test lead set. Please specify catalog number for lead length/configuration when ordering. TTR310. soft key PowerDB.TTR®300 Series Three-Phase Transformer Turns Ratio Test Sets OPTIONAL ACCESSORY LEADS Our heavy duty leads feature right angle connectors for a more streamlined look and feel. 8 ft (2. Included Accessories Canvas carrying bag for test leads Power supply cord. X and H winding. Note: 120 V 50/60-Hz operation standard. No. X and H winding. 50 Hz TTR printer package for TTR300. For 230 V. 15 ft (4. TTR320 120 V. 1st machine license. 1st machine license.6 m) PowerDB LITE RS232 cable for connecting to a PC for use with TTR300 and TTR310 Ethernet cable for connecting to a PC for use with TTR320 and TTR330 Bushing clips (6) Transformer Vector Voltage Diagram Set (for ANSI. 30 ft (9. 50 Hz 12 V dc to 230 V ac. The larger clips are useful when clamping onto large transformer bushings. ORDERING INFORMATION Item (Qty) Three-Phase TTR. IEC. X and H winding. leads and accessories) Field Upgrade Kits TTR330 interface panel TTR320 interface panel TTR310 interface panel TTR300 interface panel 37089-1 37089-2 37089-3 37089-4 35271-1 35271-3 35271-2 35271-4 35755-3 35755-4 36493 36809-1 36809-2 37077 37009 DB1001 DB1001S 550555 37087 37093 37094 37095 Cat. 50/60-Hz operation Add -47 to Cat. and AS Standards) for TTR310 Instruction manuals for TTR300 for TTR310 for TTR320 For TTR330 Hand-held TEST switch assy for remote operation 30915-220 . stand alone or remote controlled Three-Phase TTR.5” x 11”) for P/N 36493 Thermal paper (A4) for P/N 36493 Replacement/spare battery pack for P/N 36493 Transit case (for instrument. 60 Hz 12 V dc to 120 V ac. 50 ft (15 m) 1-ø shielded test lead set. No.91 m) cigarette adapter cord 12 V dc to 120 V ac.5 m) Ground lead.1 m) 30915-211 17032-4 4702-7 DB0001 35248 36798 MC7144 35314 AVTMTTR300 AVTMTTR310 AVTMTTR320 AVTMTTR330 3-ø shielded test lead set. 60 Hz 230 V. remote controlled Three-Phase TTR. 30 ft (9. TTR300 TTR310 TTR320 TTR330 Item (Qty) Optional Accessories PowerDB software. graphical user interface Three-Phase TTR with PowerDB ONBOARD Cat. 50 Hz USB portable thermal printer for TTR330 Thermal paper (8. No.

No. Three-Phase TTR 230 V ac ±10%. 550503-47: 230 V ac ±10%.1% (0. 60 Hz 230 V. 10 ft (3.000) ±0.35% (4001 to 8000) 40 V ac: ±0. Q 09250 Registered to ISO 14001 Reg no. 1-ø clip ends.001 to 45. 10 ft (3.1% (0.8 to 2000) ±0.25% (4001 to 10. Part 4-1982 (Australian Standard) Safety/EMC/Vibration Meets the requirements of IEC-1010-1. 50 ±2 Hz or 60 ±2 Hz. 1 decimal point for the minutes display. 3-ø clip ends. X winding.75 Temperature Range Operating: 23° F to 122° F (-5° C to 50° C) Storage: -58° F to 140° F (-50° C to 60° C) Relative Humidity 0 to 90% noncondensing Measuring Time 8 to 20 seconds depending on mode of operation and type of transformer. 256 x 128 dots (42 characters by 16 lines) Test Result Storage Internal. 50 or 60 Hz. 550503: 120 V ac ±10%. 3 digit resolution.25% (2001 to 4000) ±0. H winding. exciting current. single phase. 60 Hz 12 V dc to 120 V ac. 33 ft (10 m) Hand-held switch assy for remote operation ComLink software RS232 cable for connecting to a PC Bushing clips (6) Transformer Vector Voltage Diagram Set (For ANSI. Includes Battery/line-powered serial thermal printer. 50 Hz Transit case (for instrument leads and accessories) 35271-1 35271-3 35271-2 35271-4 35313 550555 ISO STATEMENT Registered to ISO 9001:1994 Reg no. 10 ft (3.15% (2001 to 4000) ±0. 15 ft (4.35% (10. 60 Hz 12 V dc to 230 V ac.15% (2001 to 4000) ±0. 9-pin 9600 baud Display LCD module. No. 100 VA Cat. H winding.5 lbs (7. 50 ±2 Hz or 60 ±2 Hz. 50 or 60 Hz.12. printer interface cable.Three-Phase TTR® Transformer Turns Ratio Test Set SPECIFICATIONS Input Power Cat. IEC. 1-ø clip ends.001 to 25. instrument only.1 m) 3-ø shielded test leads.X winding. 100 VA Battery Operation (Optional) Inverter 12 V dc to 120 V/230 V ac for operation from vehicle battery.1 m) 30915-506 Test leads.8 to 2000) ±0. and shelf for mounting printer Calibration Standard (for TTR verification) Inverter with 3 ft (0. automatically or manually selected Excitation Current Range and Accuracy 0 to 500 mA.7 H x 444.12.X winding. 33 ft (10 m) Shielded extensions. Excitation Voltage 8. phase. report printout and download of data to a PC. single phase. Transformer Winding Phase Relationship ANSI C57. 8 ft (2. plus serial number and transformer type.000) Resolution: 5 digit for all ratios PC/Printer Interface RS232C port. 550503 550503-47 Item (Qty) Optional Accessories Test leads. not including leads ORDERING INFORMATION Item (Qty) 120 V ac ±10%. Three-Phase TTR Included Accessories Canvas carrying bag for test leads Power supply cord.30% (10.1 m) Shielded extensions. No. or 80 V rms. 20 ft (6. nonvolatile memory for storing up to 200 sets of threephase measured and calculated ratio.3 D mm) Weight Approx.2 m) 30915-524 Cat.9 D in. or for the centi-radian display Accuracy: ±3 minutes Turns Ratio Range and Accuracy 8 V ac: ±0. 50 Hz 12 V dc to 230 V ac. and AS Standards) Instruction manual 30915-211 17032-4 4702-7 30915-505 30915-504 30915-503 30915-502 30915-220 35794-2 35248 MC7144 35314 AVTM550503 Cat. Communication/Control Software — ComLink Included ComLink software for data storage.5 kg).5 H x 17. ratio error.6 m) 3-ø shielded test leads.5 W x 175. CE and ASTM D999. 10 ft (3. 50 Hz 35312-1 35312-2 30915-507 Test leads. Measurement Method ANSI/IEEE C57.1% (0.1 m) TTR Printer Package 120 V.000) ±0. ±(2% of reading + 1 digit) Phase Deviation Range and Accuracy ±90 degrees. H winding.70-1978 CEI/IEC 76-1:1993 and Publication 616:1978 AS-2374.000) 80 V ac: ±0. EMS 61597 THREE_PHASE_TTR_DS_en_V12 .3% (4001 to 10.8 to 2000) ±0.5 W x 6. 2 decimal points for the degree display.5 m) Ground lead. 40. H winding. and control of the TTR via PC. (266. No. 16.91 m) cigarette adapter cord 12 V dc to 120 V ac.90 Dimensions 10.

Item 3B .

Data stored in the database can be retrieved at a later date and test reports can be printed to assist in the preparation of management and/or analysis reports.and three-phase distribution transformers (tested phase by phase). Its rugged and robust design makes this instrument well suited for use in a variety of harsh environments. The TTR100 features special software capabilities.1% or better and with the lowest excitation voltage. It effectively eliminates the user from having the kneel or bend over to operate the instrument and speeds up testing time. Another excellent feature of this TTR is the ability to accurately measure phase deviation (in minutes or centiradians) of the transformer primary versus secondary. fast. or alpha-numerical) for each test performed. robust. This measurement is also useful in verifying phase errors in PTs and CTs. Realizing the extreme environments in which the TTR100 must operate. dc resistance and polarity of windings in single. easy-to-use. yet incredibly lightweight (3. excitation current. excitation current. . battery operated transformer turns ratio test set used to measure the turns ratio. shock resistant case. as well as 100 user-defined transformer settings. handheld. The TTR100 comes with a Windows® based software program that permits download of test data from the instrument to a PC database.3 lb). It weights less than any other commercially available instrument on the market. Identification of individual test readings is also easily done. phase displacement. This unit measures the highest turns ratio in the industry with an accuracy of 0. No other instrument’s performance is comparable that is commercially available today. vector group. The TTR100 is particularly suited for testing in substations and transformer-manufacturing environments where testing single and three-phase transformers can be performed. These reports are easily transmitted via email. alphabetical. helping the user in determining the condition of the transformer under test. phase displacement. winding resistance and polarity Alphanumeric keyboard RS232 for data transfer and printing Stores 200 test results and 100 userdefined transformer test settings Six user-selectable languages ■ ■ ■ ■ ■ ■ DESCRIPTION The Megger TTR100 is an automatic single-phase handheld. and tapped transformers. or the data can be downloaded to a PC. Deviations in the mentioned measurements will quickly indicate problems in transformer windings or in the magnetic core circuits. with a high impact. The unique design of the TTR100 allows the user to operate the test set while holding it in one hand. The TTR100 comes equipped with specially designed leads which provide the necessary flexibility needed in all weather conditions. lightweight Battery powered with power-saving and shutdown function Tests turns ratio.TTR™100 Single-Phase Handheld TTR TTR™100 Single-Phase Handheld TTR ■ Fully automatic. The system software allows entry of the transformer alphanumeric serial number. potential & current transformers. The TTR100 provides reliable results. It features a high contrast LCD screen which can be seen in bright or ambient light. Test results can be printed on an optional serial printer whenever a hard copy is desired. It comes equipped with sufficient onboard memory to store up to 200 test results (including test report header information) in the field for later retrieval. special attention has been paid to making it extra rugged. No other transformer test set offers this capability. transformer type and tap information (numerical.

8 to 2000) at a low excitation voltage. The Megger TTR100 will identify subtractive and additive polarity of the single-phase distribution transformers.000:1) with the highest accuracy (±0. phase angle deviation. Its unique testing procedures and storage capability allows an operator to set up and test single and three-phase transformers (with multiple tap changers and bushing CTs) in minimal time.12. Transformer Turns Ratio Transformer Turns Ratio is the ratio of the number of turns in the high voltage winding to that in the low voltage winding. provides up to fifteen hours of field operation. A Transformer Turns Ratio Test Set such as the TTR100 can directly measure the ratio of single phase. C57. This measurement is also useful in verifying phase errors in all types of PTs and CTs. degrees or centiradians) of the transformer primary versus secondary. it may not operate reliably. Winding Resistance Measuring the DC resistance of transformer windings will aid in identifying problems such as shorted or open windings. the phase deviation can change significantly if there is deterioration or damage in the transformer core. If a transformer ratio deviates more than 0. ■ Measures the phase deviation (in minutes. Excitation Current The TTR100 is capable of measuring exciting current by applying voltage to one of the transformers windings. ■ A “Quick Test” mode provides a fast determination of the turns ratio. or by contacting Megger’s technical support group.5 percent from the rated voltage ratio. Unwanted circulating currents or unintentional grounds can affect the exciting current and indicate a problem. transformers are tested to verify that their electrical properties have not changed from design specifications. This reduces the need for additional test equipment and improves set-up time. excitation current. ■ Measures the widest turns ratio range in the industry (20. To ensure continued proper operation. In addition to turns ratio. This quickly indicates problems in the transformer such as partial shorted turns and core faults. The TTR100 applies voltage. ■ ■ Powered by rechargeable battery. percent ratio error. To measure small ratio changes such as this. Phase Angle Deviation The phase angle deviation is the relationship between the voltage signal applied to the high voltage winding and the voltage signal extracted from the low voltage winding. A TTR is an extremely useful instrument for testing transformer windings because it can locate several types of problems within a single. . easier handheld operation.TTR™100 Single-Phase Handheld TTR APPLICATIONS The proper operation of a transformer relies almost entirely on the electrical properties of its windings. ■ Displays all measured and calculated values for each test including ratio. substation name. It also can be used to determine the need to further test potentially faulty CTs and PTs.1% nameplate. as well as loose connections. An accurate measurement of exciting current can provide information about the condition of a transformer’s core. However. FEATURES AND BENEFITS Faster. ■ Records ratio errors for bushing CTs to an accuracy of ±0. It can determine the no-load accuracy of CTs and PTs and also determine the need to further test faulty CTs and PTs.and three-phase transformers and CTs. winding resistance and polarity thus providing comprehensive and conclusive data ■ Automatic self-calibration for each test. transformer vector group. Additional information about a transformer’s electrical properties can be found in the IEEE Standard Test Code for Transformers. the unit measures excitation current. and winding resistance in single.or a three-phase transformer. 0. to the high-voltage winding of a transformer and accurately measures the resulting voltage from the low voltage winding. transformer manufacturer. transformer ratio. contamination and shipping damage. phase angle deviation between the high and low voltage windings. User no longer has to kneel or bend down to operate the instrument. Transformer Polarity Polarity of a distribution transformer becomes of interest in order to determine its proper connection within a power network.1%. deteriorated insulation. ■ The TTR100 is ideal for use by transformer manufacturers. ■ Report header information such as company name. with voltage ratio being directly proportional to turns ratio. phase angle deviation. polarity is provided for CTs and single-phase transformers. temperature and %RH can be entered and saved via the alphanumeric keypad. This allows the operator to know immediately when a tap is outside the acceptable limits so that problem taps can be easily identified. ■ Enables the operator to enter the ratio of the transformer and all of its taps. as well as three phase transformers. The Megger TTR100 can measure the DC resistance of both single phase and three phase transformer windings. including physical damage from faults. Transformer ratio can change due to several factors. ratio error. In addition. the TTR100 can be used for inspection purposes by using it to determine the no-load accuracy of most CTs and PTs. dc winding resistance and polarity. It is also ideal to use for testing in meter shops for the inspection of CTs and PTs. The phase deviation between the high and low side of a transformer is generally very small. operator. The TTR100 can measure this phase relationship with the resolution necessary to detect a problem. the accuracy of a Megger TTR100 is needed. ■ Perfect for meter shops. excitation current.90.

phase.20% (4001 to 10.875 D in. ■ Winding Resistance Accuracy ±(10% of reading + 1 digit) for 10 Ω to 2000 Ω range ±(10% ±1 mΩ) for 10 mΩ to 9. plus header information (company. 2 decimal points for the degree display. without leads Protective Instrument Carrying Case Neoprene case with carrying strap and attachable pouch for universal charger and 6 ft.000.000) . Six user selectable languages: English. relative humidity.0 to 2200. Italian. 57. or 8 V ac RMS for testing CTs.90 Dimensions 9. nonvolatile memory for storing up to 200 sets of singlephase measured and calculated ratio. instrument only.12.5 V ac RMS. Charging time is approximately three hours Optional charger source Optional inverter 12 V dc to 115 V ac for powering a charger from vehicle battery (non CE marked) Excitation Voltage 8 V rms for testing distribution or power transformers. 1 decimal point for the minutes display.2 Kbaud for the printer) Display full graphics LCD module.1% (0. CE and ASTM D999.70-1978 CEI/IEC 76-1:1993 and Publication 616:1978 AS-2374. Portuguese and Spanish.25% (10. transformer rating. 5 digit resolution (for transformers and PT testing) 1.3 lbs (1. 4-digit resolution Turns Ratio Range 8 V ac: 0. 9-pin. 3.000) ±0. 50/60 Hz ±2 Hz Unit can be operated while charging.75 Temperature Range Oper atin g: -4º F to 131º F (-20º C to 55º C) Stor age: -58º F to 140º F (-50º C to 60º C) Relative humidity Oper atin g: 0 to 90% noncondensing Stor age: 0 to 95% noncondensing Protective Devices High voltage side shorting relays.15% (2001 to 4000) ±0. (1.8 to 20. and Australian. exciting current.5 V ac: 5. ratio error. German. lightweight design ideally suited for a harsh field and substation environment. (241 H x 115 W x 48 D mm) Weight Approx.5 H x 4. data storage to database and report printout. vector group. Part 4-1982 (Australian Standard) Safety/EMC/Vibration Meets the requirements of IEC-1010-1. polarity. 128 x 64 dots (21 characters by 8 lines) Test Result Storage Internal.TTR™100 Single-Phase Handheld TTR ■ Rugged.99 Ω range ±(10% ±0. Also meets IEC1010 as well as CE.5 W x 1. 6 ft (1. transient voltage suppressors and gas surge voltage protectors Measuring Time 8 to 20 seconds for a single-phase distribution transformer Measurement Method ANSI/IEEE C57. instrument serial number.5 mΩ) for 0. and PTs. SPECIFICATIONS Type of Power Rechargeable NIMH battery pack. single-phase connection (two leads for the H winding and three leads for the secondary winding with tap). The excitation voltage is switched automatically if excitation current exceeds a preset value. substation. temperature. 5 digit resolution (for CT testing) Phase Deviation Range ±90º. up to 100 user-defined transformer settings can be stored.12. 1. IEC. winding resistance.8 m) test leads.8 to 2000) ±0. and operator name) In addition. ■ Three user selectable standards: ANSI. Test Frequency 55 Hz internally generated providing a universal 50/60 Hz test set Excitation Current Range 0 to 100 mA. transformer manufacturer.001 to 20. Computer Software Included software for downloading of data to a PC.6 Kbaud (19.1 mΩ to 9. Test Leads Supplied with one complete set of single-phase leads.5 kg). 3800 mAh Battery Life 15 hours of field operation Charger input voltage 100-250 V ac.99 mΩ range PC/Printer Interface RS232C port.6 V dc.8 m) in length Transformer Winding Phase Relationship ANSI C57. or for the centiradian display Winding Resistance Range 0 to 2000 Ω. 3. French. wide temperature range. 4 digit resolution Transformer Vector Group 1PH0 or 1PH6 Transformer Polarity Additive or Subtractive Current (rms) accuracy ±(2% of reading + 1 digit) Phase Deviation Accuracy ±3 minutes Turns Ratio Accuracy ±0.

TTR™100 Single-Phase Handheld TTR
OPTIONAL ACCESSORIES Power Inverter It may be necessary to have a portable power source in the field. A power inverter using a vehicle’s battery can provide the energy to the battery charger in order to power up the TTR100. The optional inverter can be connected to the vehicle’s cigarette lighter. The inverter’s output provides a true sine wave rated to deliver 60 watts of ac power continuously or 75 watts of power for 5 minutes. It is also protected with features that will automatically shut off in case of under-voltage, overvoltage, and over-temperature. (Non CE marked.) Test Leads A set of 12 ft (3.6 m) test leads is available for testing larger transformers (two leads for the H winding and three leads for the secondary winding with tap).
MEGGER 1-ph. TRANSFORMER TURN RATIO TESTER Catalog No. TTR100 TRANSFORMER TEST REPORT COMPANY: SOUTHWEST ENERGY SUBSTATION: HARDWOOD MANUFACTURER: DELTA-STAR, IL TRANSFORMER RATING: 375 KVA AMBIENT TEMPERATURE: 78 F RELATIVE HUMIDITY: 83% TTR S/N: 200308001 OPERATOR(S): MIKE BRIGHT COMMENTS/NOTES: TEST DATE (M/D/Y): 04/15/03 09:27 TEST NO: 033 TRANSFORMER ID: 3AG-872B/AD39AM H VOLTAGE, V: 13800 X VOLTAGE, V: 240 CALCULATED TURNS RATIO: 57.500 TEST VOLTAGE: 8 V TRANSFORMER POLARITY: SUBTRACTIVE TRANSFORMER VECTOR GROUP: 1PH0 RATIO: N1 57.536 PHASE N1 (min): -1.5 RATIO N2: 56.978 PHASE N2 (min): 0.7 Exc. I (mA): 0.12 DEV. N1:0.06% Rx12 (Ohm): 0.127 DEV. N2: -0.04% Rx32 (Ohm): 0.119 RH (Ohm): 191.6

Figure 1: Sample Single-phase three-wire series connection transformer test report

Printer Test results, including transformer vector group, can be documented using an optional thermal printer which is easily attached to the TTR. A sample test report is shown in Figure 1.

Battery Pack (not shown) A NIMH battery pack for use when additional testing time is required. The battery pack can be charged in the TTR100 while it is in use or not. Rated at 3.6 V dc, 3800 mAh Transit Case (not shown) Rugged semi-hard padded case for storing/shipping the instrument, all leads and other accessories.

TTR™100 Single-Phase Handheld TTR ORDERING INFORMATION
Order a TTR100 configured to your specific application. To determine the catalog number, fill in the blanks below with the corresponding number from the detailed information boxes. Ordering Example: To order a TTR100 for North American application, without a deluxe kit, and instruction manual in the English language, request catalog number TTR100-NA0-ENG To order a TTR100 for North American application, with a deluxe kit, and instruction manual in the English language, request catalog number TTR100-NA1-ENG Fill in these blanks with the corresponding letter or number. TTR100 — X Country NA = North America UK = United Kingdom EU = European Union (Determines power cord requirement) Deluxe Kit Option 0 = No Kit 1 = Deluxe Kit, 120 V, 60 Hz printer package 2 = Deluxe Kit, 230 V, 50 Hz printer package (Kit consists of TTR100, included accessories as well as all optional accessories, excluding Inverter P/N 35973) Instruction Manual ENG = English FRN = French SPN = Spanish X X — X X X TTR100 — N A 0 — E N G TTR100 — N A 1 — E N G

Item (Qty) Included Accessories Test Leads "X" winding, 6 ft (1.8 m) "H" winding, 6 ft (1.8 m) PC interface cable Battery pack Universal battery charger Power cable for battery charger Protective neoprene carrying case and accessory pouch Software for uploading test results to a PC Quickstart guide Instruction manual Optional Accessories Test Leads "X" winding, 12 ft (3.6 m) "H" winding, 12 ft (3.6 m) Semi-hard fabric transport case Additional battery pack Inverter cigarette adapter with power cable, 12 V dc to 115 V ac, 60 Hz, non CE marked Printer package, including battery/line power serial thermal printer with paper, battery pack, battery charger, printer interface cable, 120 V, 60 Hz Printer package, including battery/line power serial thermal printer with paper, battery pack, battery charger, printer interface cable, 230 V, 50 Hz Additional printer paper (1 roll) Optional Accessories are ordered separately or with Deluxe Kit

Cat. No.

35502-511 35502-521 33147-18 35753 35757 Determined by Country 55-20008 35794-2 55-20013 AVTMTTR100-XXX (XXX = language code)

35502-510 35502-520 35788 35753 35973 35755-1 35755-2 27705-1

Item 3C

The excellent repeatability of the TTR25 helps the users to determine the condition of transformers under test.5 percent from the rated voltage ratio. Transformer Turns Ratio A Transformer Turns Ratio Test Set such as the TTR25 can directly measure the turns ratio of single-phase transformers as well as three-phase transformers. fast. APPLICATIONS The proper operation of a transformer relies almost entirely on the electrical properties of its windings. In addition. one button operation with the measured results displayed directly on the easy to read LCD or printed to the optional printer. A TTR is an extremely useful instrument for testing transformer windings because it can help locate several types of problems within single. excitation current. easy-to-use. and tapped transformers. transformer-manufacturing environments. To measure small ratio changes such as this. deteriorated insulation. Its design makes this instrument well suited for use in a variety of harsh environments. robust. It effectively eliminates the user from having to kneel or bend down to operate the instrument and speeds up testing time. backlit LCD screen which can be seen in bright or ambient light. shock resistant case. The unique design of the TTR25 allows the user to operate the test set while holding it in one hand.and three-phase transformer testing Fully automatic. with a high impact. The TTR25 applies voltage to the high-voltage winding of a transformer and accurately measures the resulting voltage from the low voltage winding. It is designed for simple. the unit measures excitation current and polarity. If a transformer ratio deviates more than 0. Transformer Polarity Polarity of a distribution transformer becomes of interest in order to determine its proper connection within a power network. The Megger TTR25 will identify normal (in phase) and reverse polarity of the single-phase transformers. . excitation current and polarity of windings in single. It features a high-contrast.TTR™25 Handheld TTR TTR™25 Handheld TTR ■ Single. Transformer ratio can change due to several factors. transformers are tested to verify that their electrical properties have not changed from design specifications. it may not operate reliably. potential & current transformers.9 lbs). the accuracy of a Megger TTR25 is needed. Deviations in these measurements will quickly indicate problems in transformer windings and in the magnetic core circuits. The ratio of voltages is directly proportional to turns ratio.000:1 accurately with the lowest excitation voltage.and three-phase transformers. Realizing the extreme environments in which the TTR25 must operate. yet incredibly lightweight at a mere 870 g (1. special attention has been paid to making it extra rugged. To ensure continued proper operation. one-button operation Quick-start guide on front panel Operator-selectable languages ■ ■ ■ ■ ■ ■ DESCRIPTION The Megger TTR25 is an automatic hand-held battery operated transformer turns ratio test set. It it used to determine the no-load accuracy of CTs and PTs and also determine the need to further test faulty CTs and PTs. and meter shops. and polarity Simple. It is used to measure the turns ratio. This unit measures a high turns ratio of 20.and three-phase distribution and power transformers (tested phase by phase). including physical damage from faults. lightweight Battery powered Tests turns ratio. The TTR25 is particularly suited for testing in substations. contamination and shipping damage. The TTR25 needs no additional software and comes ready to use complete out of the box.

Measures turns ratio range of 20. 0.8 lb). 5 digit resolution Transformer Polarity Normal or reversed Current (rms) accuracy (2% of reading + 1 digit) Turns Ratio Accuracy 0. It also can be used to determine the need to test potentially faulty CTs and PTs. Perfect for meter shops.70-1978 CEI/IEC 76-1:1993 and Publication 616:1978 AS-2374. 4-digit resolution Turns Ratio Range 0.25% (4001 to 20. 230V. printer interface cable. 60Hz Printer package including battery/line power serial thermal printer with paper. adjustable back-lighting. The excitation voltage is switched automatically if excitation current exceeds a preset value. This reduces the need for additional test equipment and improves set-up time.8 m (6 ft) Instruction manual Electronic documents Optional Accessories Combined test leads. Automatic self-calibration for each test.15% (2001 to 4000) 0.12. battery pack and charger. “X/H” winding. 6 m (20 ft) Printer package including battery/line power serial thermal printer with paper. 1.6 m (12 ft) Combined test leads. easy hand-held operation.75 Temperature Range Operating: -20º C to 55º C (-5º F to 130º F) Storage: -50º C to 60º C (-55º F to 140º F) Relative humidity Operating: 0 to 90% noncondensing Storage: 0 to 95% noncondensing Protective Devices High voltage side shorting relay.9 D in. Spanish. German. French and Portguese. French. 120V. no charger needed. printer interface cable.8 to 20. the TTR25 can be used for inspection purposes to determine the no-load accuracy of most CTs and PTs. "X/H" winding. User selectable languages: English. battery pack and charger.5. 0.1% (0. German and Portuguese 35942 36013 35938 AVTMTTR25 AVTDTTR25 Cat. wide temperature range.000:1. Test Frequency 55 Hz internally generated providing a universal 50/60 Hz test set Excitation Current Range 0 to 100 mA. "X/H" winding. No.1%.000. 50Hz Semi-hard fabric transport case Quick-guide overlay in Spanish. Records ratio errors for bushing CTs to an accuracy of ±0. or 8 V ac rms for testing CTs.) Weight Approximately 1.000) ORDERING INFORMATION Item (Qty) Hand-held TTR25 Included Accessories Combined test leads.12.5 H x 4. Provides up to 12 hours of field operation. CE and ASTM D999. including leads Powered by six standard “AA” alkaline batteries.5 W x 1.5. 1. transient voltage suppressors and gas surge voltage protectors Measuring Time Less than 5 seconds Measurement Method ANSI/IEEE C57. ■ ■ ■ ■ ■ SPECIFICATIONS Type of Power Six standard “AA” (IEC LR-6) alkaline batteries Battery Life 12 hours of field operation Excitation Voltage 8 V rms for testing distribution or power transformers and PTs.8 to 2000) at a low excitation voltage.1% nameplate.3 kg (2. 3. with a high accuracy (±0.8 to 2000) 0. No need to kneel or bend down to operate the instrument. 128 x 64 dots (21 characters by 8 lines) Transformer Winding Phase Relationship ANSI C57. TTR25 35755-1 35755-2 35788 35945 .TTR™25 Handheld TTR FEATURES AND BENEFITS ■ Fast. ■ Display full graphics LCD module. Part 4-1982 (Australian Standard) Safety/EMC/Vibration Meets the requirements of IEC-1010-1.90 Dimensions 240 H x 115 W x 50 D mm (9.

Item 3D .

The TTR set operates on the principle that the voltage ratio of the transformer at no load is practically equal to the true turns ratio.1%. An optional auxilary transformer extends the ratio range to 329. Rack-mounted model is suitable for routine production testing by transformer manufacturers or repair shops.99:1 with accuracy of (0. potential and current transformers. the accuracy is well within 0.99:1.99:1. the turns ratio of a transformer can be determined accurately. Deviations in turns ratio readings indicate problems in one or both windings or the magnetic core circuit.1%. The TTR test set aids in identifying: ■ ■ ■ ■ APPLICATIONS The single phase models are primarily used for testing singlephase power and distribution transformers. these units provide unmatched accuracy ((0. Shorted coils Open circuits Incorrect connections Internal faults or tap-changer defects in step regulators as well as in transformers. An optional auxiliary transformer extends this ratio range to 329.1%) in a portable design. When measuring the turns ratio of distribution and power transformers. This unit is line-operated. By employing a design that meets both of these conditions along with the use of a null balance system.99:1.SINGLE-PHASE TTR® TRANSFORMER TURNS RATIO TEST SET SINGLE-PHASE TTR® Transformer Turns Ratio Test Set ■ Used for testing single phase power and distribution transformers Design based on precision bridge measuring technique Available in hand-cranked or line-operated models Unmatched accuracy ((0. They also can be used to test three-phase transformers by connecting and testing each phase separately. for low-ratio readings up to 129. which is kept to a minimum by excitation at a fraction of rated voltage.99:1.1%) in a portable design ■ ■ ■ DESCRIPTION The Single Phase TTRº Transformer Turns Ratio Test Set measures the turns ratio and exciting current of windings in power. ■ . ■ Line-operated model for shop or field testing is packaged in a rugged. ■ The single phase model is available in either hand-cranked or line-operated versions and measures highly sensitive turns ratios of up to 129. metal case.99:1 with an auxiliary transformer. ■ Measures highly sensitive turn ratios up to 129. FEATURES AND BENEFITS Available in hand-cranked or line-operated models. or up to 329. The major source of error in a transformer is a primary impedance drop due to magnetizing current.

999 Range Exciting Current 0 to 1 A** Dimensions Accuracy H x W xD 7. line. (203 H x 330 W x 254 D mm) Weight: 13 lb (5. No. No.3 kg) 26 lb (11. ** Divide by 5 switch for increased resolution OPTIONAL ACCESSORIES Auxiliary Transformer An auxiliary transformer extends the ratio range of single-phase models to 329. A Calibration Certificate of Turn Ratio Accuracy traceable to the NIST is furnished with each calibration reference transformer. 240 Vac. 189 H x 353 W x 302 D mm (0.and three-phase test sets. 50/60 Hz. They provide a reference standard for periodic calibration checks to document proof of calibration. providing accuracies of (0. 300 H x 300 W x 756 D mm 10 H x 10. 50/60 Hz Line operated. add –47 to Cat. Turns ratio is 100:1 and 200:1.5 W x 19 D in. Dimensions 8 H x 14 W x 10 D in.5 H x 14 W x 12 D in. NO. 50/60 Hz Cat.05%. Metering Four decade dials Power Source Hand-cranked Line* Single-phase rack mounted Line* 0. 10 ft (3 m) [2] With spring clips for H (high-voltage) winding. 50/60 Hz.0 kg) ORDERING INFORMATION Item (Qty) Single-phase TTR Hand-cranked Line operated. No. 240 Vac.SINGLE-PHASE TTR® TRANSFORMER TURNS RATIO TEST SET SPECIFICATIONS Output 8 V. 50/60 Hz Rack-mounted. 50/60 Hz. 50/60 Hz Rack-mounted.9 kg) Calibration Reference Transformer Calibration reference transformers are available for both single. 203 H x 356 W x 254 D mm Weight: 11 lb (5.99:1.001 to 129. The auxiliary transformer includes all the necessary cables for connection to the TTR set and the transformer under test. line. 550005 550027 550022 Model Turn Ratio Single-phase field sets 0 to 5 A** * 120 Va c. 13 ft (4 m) [2] All cables are permanently connected to the test set. Line-operated models supply up to 5 A for testing specialty power transformers having a high ratio and a low secondary voltage. Instruction manual AVTM55JD Optional Accessories Auxiliary transformer Calibration reference transformer 550030 550050 . To order 240 Va c. 120 Vac. Included Accessories Cable assembly 19494 With C-clamps for X (low-voltage) winding. 550005 550027 550027-47 550022 550022-47 Item (Qty) Cat.1% 12 H x 12 W x 30 D in. Dimensions 8 H x 13 W x 10 D in. 255 H x 267 W x 483 D mm 16 lb (7. and is accurate to within (0.8 kg) 22 lb (10 kg) Weight CAT. 120 Vac.1%.

Item 3E .

Essential Tools and other Accessories can be provided on request. Ovens. DC and Impulse Testing can be provided on request. High Voltage Lab for AC. 13 13A 13B 14 15 . Transformer Electrical Workshop A complete transformer repair workshop including Winding / Rewinding Coil Winding Machines. Transformer Fault Indicator (Online Monitoring) Transformer monitoring unit type Hydrocal1002 complete with Hydrosoft software for data transfer and data administration Transformer monitoring unit type Hydrocal1003 as Hydrocal 1002 but with additional Water in oil/ moisture measurement.(2008/2009) Item 12B Description Dissolved Gas Analysis with Automatic Degassing unit According to IEC567 /ASTM 3612 type Top Toga GC.

Capacitance + Dissipation Factor (Tan Delta) Test Sets .4.

Item 4A .

FEATURES AND BENEFITS Fully automatic operation eliminates operator error and reduces testing time. A small printer mounting can be installed inside the unit’s lid in lieu of the standard printer that is included. current. The operator has the option of correcting the current and loss readings to their 2. lightning arresters and rotating machinery. Information stored on the data key can be easily retrieved on a PC using the provided software program and interface box. with or without a guard circuit. Built-in interface to the optional Resonating Inductor (Cat. ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ . 1000 pF) with 2% dissipation factor. such as transformers. The Priority Access program provides specific guaranteed support to assure full utilization of the Megger DELTA-2000. printing and downloading test results Rugged. Interlock switches provide operator safety. and a 10 nF TTR capacitor Optional Priority Access package offering exclusive services/support ■ ■ ■ ■ ■ DESCRIPTION The DELTA-2000 is a fully automatic 10 kV insulation power factor test set designed for condition assessment of electrical insulation in high voltage apparatus. The built-in tracking automatic interference suppression circuit ensures accurate and reliable test results under severe electrostatic and electromagnetic interference conditions. the DELTA-2000 can be used for measuring the excitation current of transformer windings. and results are displayed on a large graphical LCD. 670600) to extend the capacitance measuring range to 1µF at 10 kV. cables. Measured quantities include voltage. Two-piece design reduces size and weight of the system and provides easier transportation. Measurements are performed automatically by the DELTA-2000. bushings. power (loss). The operator has the option of measuring either the power factor or dissipation factor (tan ∂). Utilizing the automatic suppression circuitry achieves high accuracy measurement under severe electrostatic and electromagnetic interference conditions. circuit breakers. This set has been designed to provide a comprehensive AC insulation diagnostic test. No. portable design for field/shop shop use with automated control via the PowerDB™ software package Optional HV reference capacitors (100 pF. The data key has storage capacity for 127 sets of test results. or download directly to a PC or the included thermal printer. This feature allows the performance of test measurements in energized switchyards of up to 765 kV.DELTA-2000 10 kV Automated Insulation Power Factor Test Set DELTA-2000 10 kV Automated Insulation Power Factor Test Set ■ Extremely easy to use. Performs all standard ungrounded-specimen tests (UST) and grounded-specimen tests (GST). An optional 10 nF TTR capacitor in addition to two HV reference capacitors are also available. In addition to performing insulation power factor tests. power factor and capacitance. The purchase of the program entitles the user free services for one year from receipt of the unit. Open-ground detector ensures proper grounding before test. Built-in self diagnostic and calibration check. The operator has the option of storing the test results on the provided data key. without any extensive hardware or software setup Designed to work in high interference switchyards of up to 765 kV Built-in capability for storing.5 kV or 10 kV equivalents. Simplified operation procedure eliminates the need for extensive software or hardware setups.

Accuracy Voltage (RMS) ±(1% of reading + 1 digit) Current (RMS) ±(1% of reading + 1 digit) Capacitance ±(0. Capacitance 1 pF to 1. 60 Hz. continuously adjustable. 1440 VA Output 0 to 12 kV. 0. No Grounding UST: Ungrounded Specimen Testing GST: Grounded Specimen Testing Test Frequency Same as line frequency Interference Suppression Available Suppression Methods 1. (381 H x 559 W x 406 D mm) Weight Control Unit: 74 lb (33kg) High Voltage unit: 63 lb (29 kg) Cables: 35 lb (16 kg) ■ ■ ■ ■ ■ ■ ■ ■ ■ SPECIFICATIONS Input 120 V ±10%. Data Keys with PC interface box and standard thermal printer .5 kV or 10 kV equivalents. Measure to both Red and Blue GST: No Guard GST: Guard Blue. actual power. Environment Temperature Operating: 32 to 122° F ( 0 to 50° C). Optional TTR capacitor (10 nF) in addition to two HV reference capacitors (100 pF and 1000 pF) with a 2% dissipation factor. 1µA maximum resolution. RS-232 serial interface for downloading the test results to a PC. maximum 200 mA (15 minutes on. and can be selected by the operator: UST: Ground Red.5 kV or 10 kV equivalents. The measurement can be corrected to either 2. Watt-loss 0 to 2 kW. Ground Blue GST: Guard Red. 0. Stored results can be easily transferred to a PC using the provided interface box. Measure Red UST: No Ground. Current 0 to 5 Amps. 0. The measurement can be corrected to either 2. Optional Calibration Standard verifies proper operation and accuracy of the test results. 10 V resolution. Ground Red GST: Guard Red. Measure Blue UST: Ground Blue.1 µF. 2. and Blue. catalog number 670600. Safety Qualifications The test set meets the requirements of both the IEC-1010 and the CE mark specifications. Includes a battery/line operated printer for a hard copy of the test results which are date and time stamped. Storage: -58 to +140° F (-50 to +60° C) Relative Humidity Operating: 0 to 90% non-condensing Storage: 0 to 95% non-condensing Dimensions Control Unit 15 H x 22 W x 16 D in. Operator selectable automatic forward/reverse measurement averaging. maximum 8 tests). 15 minutes off.75 standard.DELTA-2000 10 kV Automated Insulation Power Factor Test Set ■ Data key stores 127 sets of test results for retrieval and analysis. Power Factor 0 to 90%. 100 mA continuous. The power supply capacity can be expanded to 4 Amps using the optional Resonating Inductor. Optional Priority Access package with exclusive services.05%) Watt-loss ±(2% of reading + 1mW) Measurement The following seven test modes are available. Optional printer mounting inside unit’s lid instead of standard thermal printer.5% of reading + 2 pF) in UST mode ±(0. Operator selectable automatic tracking interference cancellation.1 mW maximum resolution.01% max. 0 to 100 kW when corrected to 10 kV equivalent. Optional bar code wand and PC software for recording an alphanumeric test identification in the field. Power Factor ±(2% of reading + 0. (381 H x 559 W x 406 D mm) High Voltage Unit 15 H x 22 W x 16 D in. The test set also meets the shock and vibration requirements of the ASTM D999. Interfaces with a PowerDB™ software package that performs extensive information processing. resolution. data trending and report generation.5% of reading + 6 pF) in GST mode Measuring Ranges Voltage 250 V to 12 kV. using the blue and red measuring leads. 1 .01 pF maximum resolution. Minimum recommended voltage is 500 V. Optional Oil Test Cell for testing insulating fluids up to 10 kV.

temperature/humidity meter. Also shown are 2 connectors (right) that will work with the capacitors and are supplied with the DELTA-2000 unit. 1” bushing tap connector. The optional accessory kit. TTR capacitor (left). “J” probe bushing tap connector. C/N 670501 includes mini bushing tap connectors. . 3-ft non-insulating shorting leads. 6-ft non-insulating shorting leads The optional Calibration Standard traceable to the NIST for quick operating or calibration checks of test set bridges calibrated in watts loss or in dissipation factor The optional Oil Test Cell is used for testing insulating fluids up to 10 kV Optional printer mounted in lid Optional bar code wand for recording an alphanumeric test identification .75” bushing tap connector. hot collar straps.DELTA-2000 10 kV Automated Insulation Power Factor Test Set OPTIONAL ACCESSORIES The optional Resonating Inductor expands the capacitance range of the DELTA-2000 Optional capacitor kit includes carry case. and 2 reference capacitors (center).

and invoice information. sales contact. 120 volt Data key interface box.4 m). 50 Hz 240 Vac. temperature/humidity meter [1]. Job/Device Productivity Reports aid in bidding future jobs as well as personnel evaluation. 240 volt Data key download software Instruction and application manual 35582 33842 33841-2 33841-3 30603 30606 30606-1 35227 AVTM672001A Accessory kit: mini bushing tap connectors [2]. Opening a specific record shows detailed information such as type of service. foam padded. shielded Color-coded Red Color-coded Blue Ground lead: 15 ft (4. 27979 Foam transit case: two. No. a powerful software package providing data management for acceptance and maintenance testing jobs. “J” probe bushing tap connector [1].5 m) Safety hand switch. foam-padded) Transit cases for calibration standard (heavy-duty. 50 Hz Included Accessories High voltage lead: 70 ft (21. 10006. foam-padded) Bar code wand and software RS-232 cable High voltage lead. . 6-ft non-insulating shorting lead [3] 670501 Priority Access package D2K-P-ACCESS ISO STATEMENT Registered to ISO 9001:2000 Cert. The package also provides test documentation and trending. 25 ft (7. 10 kV) Carry case for capacitors Capacitor kit (TTR cap. carry case) Resonating inductor Calibration standard Oil test cell Hot collar belts [3] Bushing tap connectors [2] Transit cases for cables (heavy-duty. Interconnect cables: For connecting the control and high voltage units.75” bushing tap connector [1].5 m) 240 volt Power cord: [1] 8 ft (2. two 5 ft (1.DELTA-2000 10 kV Automated Insulation Power Factor Test Set PowerDB™ Acceptance & Maintenance Test Data Management Software The DELTA-2000 is controlled and automated by the PowerDB management system. 60 Hz 240 Vac. Job information can be transferred between field-use databases and a master database.6 m) 120 volt Power cord: [1] 8 ft (2.01 DELTA2000_DS_en_V13 Megger is a registered trademark . order date. Electrical utilities who have invested in sophisticated Computerized Maintenance Management Systems (CMMS) can easily link with the PowerDB software because it works with a number of systems.4 m).5 m) 25572-1 25572-2 4702-7 17032-4 17032-2 34460-021 34460-020 30012-5 672001 672001-44 672001-45 672001-47 Cat. heavy-duty cases for control and high voltage unit Programmed battery/line power serial thermal printer AC 120 V adapter AC 230 V adapter Data keys [2] Data key interface box. double shielded. 2 ref caps. 1” bushing tap connector [1]. 3-ft non-insulating shorting lead [3]. interchangeable hook or clip termination Low voltage leads: 70 ft (21.5 m) 27978. No. report generation and a number of other optional add-ons that are described in the Megger PowerDB data sheet Data entry and automated control of Megger DELTA-2000 ORDERING INFORMATION Item [Qty] DELTA-2000. hot collar straps [3]. no. 10 kV) HV reference capacitor (1000 pF. 10 kV) HV reference capacitor (100 pF. Interlock #1: 70 ft (21. 10 kV Automated Insulation Test Set 120 Vac.6 m) Add -39 36610 36610-1 36610-2 36610-CC 36610-KIT 670600 670500-1 670511 670505 670506 218744 670635 34705 34675-1 30012-8 Cat.4 m) Safety hand switch. Item [Qty] Optional Accessories Printer mounted in lid (in lieu of std. Interlock #2: 8 ft (2. printer) HV TTR capacitor (10 nF. 60 Hz 120 Vac. Customer/contract information is quickly sorted and searched.

Item 4B .

portable unit for field/shop use and designed to work in high interference switchyards of up to 765 kV Built-in capability for storing. The test set is designed to provide a comprehensive AC insulation diagnostic test. Its integrated PowerDB software package allows the user easy accessibility to the field without having to carry a laptop. 1000 pF) with 2% dissipation factor. The unit’s intuitive and easy-to-use interface allows the user to configure test sheets and pop-up test procedures. circuit breakers. A QWERTY keyboard makes it simple for entering all nameplate and location information. The built-in tracking automatic interference suppression circuit ensures accurate and reliable test results under severe electrostatic and electromagnetic interference conditions. power factor and capacitance. If a user also has a full license of PowerDB. cables. without any extensive hardware or software setup Rugged. data sheets. The operator has the option of correcting the current and loss readings to their 2. deficiency and comments reports. Measured quantities include voltage. and results are displayed on a large graphical LCD. . This allows the user to view the previous year’s test sheet or to trend specific test points. such as transformers. test sheets can be modified and downloaded to the instrument to customize the instrument’s personality and procedures in order to meet customer needs. current. Measurements are performed automatically by the DELTA-3000. USB drive support is also included in the unit with two exposed USB ports. lightning arresters and rotating machinery. Information can be downloaded directly to a PC or printer. the DELTA-3000 can be used for measuring the excitation current of transformer windings. The purchase of the program entitles the user free services for one year from receipt of the unit. This feature allows the performance of test measurements in energized switchyards of up to 765 kV. power (loss).5 kV or 10 kV equivalents. The DELTA-3000 allows for direct data feed into PowerDB for automatically generating test reports such as table of contents. printing and downloading test results Optional HV reference capacitors (100 pF. The Priority Access program provides specific guaranteed support to assure full utilization of the Megger DELTA-3000. and a 10 nF TTR capacitor Optional Priority Access package offering exclusive services/support ■ ■ ■ ■ ■ DESCRIPTION The DELTA-3000 is a fully automatic 10 kV insulation power factor test set designed for condition assessment of electrical insulation in high voltage apparatus.DELTA-3000 10 kV Automated Insulation Power Factor Test Set DELTA-3000 10 kV Automated Insulation Power Factor Test Set with “PowerDB OnBoard” ■ Integrated PowerDB software package allows for automated control without the use of a laptop Extremely easy to use. bushings. In addition to performing insulation power factor tests. All data can be saved in an XML file with all historical data. An optional 10 nF TTR capacitor in addition to two HV reference capacitors are also available.

No. Simplified operation procedure eliminates the need for extensive software or hardware setups. Interlock switches provide operator safety. Optional Priority Access package with exclusive services. Optional USB bar code scanner to record and alphanumeric test identification in the field. Utilizing the automatic suppression circuitry achieves high accuracy measurement under severe electrostatic and electromagnetic interference conditions. Optional Calibration Standard verifies proper operation and accuracy of the test results. ■ ■ ■ ■ The operator has the option of measuring either the power factor or dissipation factor (tan ∂). Two-piece design reduces size and weight of the system and provides easier transportation. 670600) to extend the capacitance measuring range to 1µF at 10 kV. with or without a guard circuit. USB drive support for data download. Optional Oil Test Cell for testing insulating fluids up to 10 kV. Fully automatic operation eliminates operator error and reduces testing time. available in either 120 or 240 V ac/50 or 60 Hz. includes the Control Unit (top) and High Voltage Unit (bottom) . Built-in self diagnostic and calibration check. Performs all standard ungrounded-specimen tests (UST) and grounded-specimen tests (GST). ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Close-up of DELTA-3000 panel The DELTA-3000. report generation) in an XML file with all historical data.DELTA-3000 10 kV Automated Insulation Power Factor Test Set FEATURES AND BENEFITS ■ “PowerDB OnBoard” software allows for automated control and the option of saving data (information processing. ■ QWERTY keyboard for quick information input. Built-in interface to the optional Resonating Inductor (Cat. Optional TTR capacitor (10 nF) in addition to two HV reference capacitors (100 pF and 1000 pF) with a 2% dissipation factor. Open-ground detector ensures proper grounding before test. data trending.

The power supply capacity can be expanded to 4 Amps using the optional Resonating Inductor.01 pF maximum resolution. Current 0 to 5 Amps.1 mW maximum resolution. The measurement can be corrected to either 2.DELTA-3000 10 kV Automated Insulation Power Factor Test Set SPECIFICATIONS Input 120 V ±10%.01% max. 10 V resolution. 2. No Grounding UST: Ungrounded Specimen Testing GST: Grounded Specimen Testing Test Frequency Same as line frequency Interference Suppression Available Suppression Methods 1.5% of reading + 6 pF) in GST mode Measuring Ranges Voltage 250 V to 12 kV. Operator selectable automatic tracking interference cancellation.75 standard. Environment Temperature Operating: 32 to 122° F ( 0 to 50° C). 0. Capacitance 1 pF to 1. actual power. 15 minutes off. Ground Blue GST: Guard Red. 1440 VA Output 0 to 12 kV. Minimum recommended voltage is 500 V. 100 mA continuous. (406 H x 559 W x 406 D mm) High Voltage Unit 16 H x 22 W x 16 D in.5 kV or 10 kV equivalents. 0. (406 H x 559 W x 406 D mm) Weight Control Unit: 74 lb (33kg) High Voltage unit: 63 lb (29 kg) Cables: 35 lb (16 kg) .5 kV or 10 kV equivalents. resolution. and can be selected by the operator: UST: Ground Red. Measure Blue UST: Ground Blue. maximum 200 mA (15 minutes on. Storage: -58 to +140° F (-50 to +60° C) Relative Humidity Operating: 0 to 90% non-condensing Storage: 0 to 95% non-condensing Dimensions Control Unit 16 H x 22 W x 16 D in. 0 to 100 kW when corrected to 10 kV equivalent.1 µF. 0. Operator selectable automatic forward/reverse measurement averaging.05%) Watt-loss ±(2% of reading + 1mW) Measurement The following seven test modes are available. using the blue and red measuring leads. Accuracy Voltage (RMS) ±(1% of reading + 1 digit) Current (RMS) ±(1% of reading + 1 digit) Capacitance ±(0. Measure Red UST: No Ground. Power Factor ±(2% of reading + 0. maximum 8 tests). Power Factor 0 to 90%. continuously adjustable. Watt-loss 0 to 2 kW. The test set also meets the shock and vibration requirements of the ASTM D999. 1 . Ground Red GST: Guard Red. 60 Hz. and Blue. 1µA maximum resolution. Measure to both Red and Blue GST: No Guard GST: Guard Blue.5% of reading + 2 pF) in UST mode ±(0. The measurement can be corrected to either 2. Safety Qualifications The test set meets the requirements of both the IEC-1010 and the CE mark specifications. catalog number 670600.

DELTA-3000 10 kV Automated Insulation Power Factor Test Set OPTIONAL ACCESSORIES Optional capacitor kit includes carry case. 1” bushing tap connector.75” bushing tap connector. C/N 670511. temperature/humidity meter. is used for testing insulating fluids up to 10 kV The optional Calibration Standard traceable to the NIST for quick operating or calibration checks of test set bridges calibrated in watts loss or in dissipation factor . . and 2 reference capacitors (center). 6-ft non-insulating shorting leads The optional Oil Test Cell. hot collar straps. Also shown are 2 connectors (right) that will work with the capacitors and are supplied with the DELTA-3000 unit The optional Resonating Inductor expands the capacitance range of the DELTA-3000 The optional accessory kit. 3-ft non-insulating shorting leads. “J” probe bushing tap connector. TTR capacitor (left). C/N 670501 includes mini bushing tap connectors.

test configuration and annotation. location information. Multiple data files can automatically be fed to a full version of PowerDB in order to generate documentation with a table of contents. The package also provides a number of other optional add-ons that are described in the PowerDB data sheet available on the Megger website www. Opening a specific record shows detailed information such as type of service. This gives the interface for new Megger instruments a common “look and feel. sales contact. These files can be opened on a PC with PowerDB Lite to view or print the test results. Data entry and automated control of Megger DELTA-3000 .com.” The instrument has a full QWERTY keyboard for entering nameplate. comment and deficiency summaries. a powerful software package providing data management for acceptance and maintenance testing jobs. (What you see is what you get.megger. and invoice information. Data is stored in an open format XML data file. Electrical utilities who have invested in sophisticated Computerized Maintenance Management Systems (CMMS) can easily link with the PowerDB software because it works with a number of systems. The user interface is intuitive and the printed results match the format of these screens. Job/Device Productivity Reports aid in bidding future jobs as well as personnel evaluation. PowerDB can also be used to customize the test sheets and configuration screens used by the instruments.) The software maintains a history of results for each piece of equipment tests so past results can be displayed in trend charts. Customer/contract information is quickly sorted and searched.DELTA-3000 10 kV Automated Insulation Power Factor Test Set PowerDB™ Acceptance & Maintenance Test Data Management Software The “PowerDB OnBoard” logo means PowerDB software is running on a computer embedded within the instrument. Job information can be transferred between field-use databases and a master database. order date. The DELTA-3000 is controlled and automated by the PowerDB management system. test data sheets.

temperature/humidity meter [1].5 m) 27978. shielded Color-coded Red Color-coded Blue Ground lead: 15 ft (4. 1” bushing tap connector [1]. 10 kV) Carry case for capacitors Capacitor kit (TTR cap. 60 Hz 120 Vac. foam-padded) Transit cases for calibration standard (heavy-duty.75” bushing tap connector [1]. 10 kV Automated Insulation Power Factor Test Set with “Power DB Onboard” 120 Vac.5 m) Safety hand switch. 27979 Foam transit case: two.6 m) 120 volt Power cord: [1] 8 ft (2.4 m).4 m). 10 kV) HV reference capacitor (100 pF. Interlock #1: 70 ft (21.4 m) Safety hand switch. 50 Hz 240 Vac. “J” probe bushing tap connector [1]. No. Interconnect cables: For connecting the control and high voltage units. 10006. foam padded.DELTA-3000 10 kV Automated Insulation Power Factor Test Set ORDERING INFORMATION Item [Qty] DELTA-3000.5 m) 25572-1 25572-2 4702-7 17032-4 17032-2 34460-021 34460-020 30012-5 673001 673001-44 673001-45 673001-47 Cat. heavy-duty cases for control and high voltage unit AC 120 V adapter AC 230 V adapter Instruction and application manual 35582 33841-2 33841-3 AVTM673001 Accessory kit: mini bushing tap connectors [2]. two 5 ft (1.01 . foam-padded) Bar code scanner High voltage lead. . hot collar straps [3]. 60 Hz 240 Vac. No. 6-ft non-insulating shorting lead [3] 670501 Priority Access package D2K-P-ACCESS Registered to ISO 9001:2000 Cert. 50 Hz Included Accessories High voltage lead: 70 ft (21. 2 ref caps.5 m) 240 volt Power cord: [1] 8 ft (2. Interlock #2: 8 ft (2. interchangeable hook or clip termination Low voltage leads: 70 ft (21. no.6 m) 36610 36610-1 36610-2 36610-CC 36610-KIT 670600 670500-1 670511 670505 670506 218744 670635 36528 30012-8 Cat. carry case) Resonating inductor Calibration standard Oil test cell Hot collar belts [3] Bushing tap connectors [2] Transit cases for cables (heavy-duty. Item [Qty] Optional Accessories HV TTR capacitor (10 nF. 3-ft non-insulating shorting lead [3]. 25 ft (7. 10 kV) HV reference capacitor (1000 pF. double shielded.

CT / PT & Meter Testing .5.

Item 5A .

This provides the user wth the ability to measure the CT ratio without the heavy and large equipment needed to test a CT ratio using the current method. a large increase in current will be detected for a small increase in voltage. A low range of 40 volts is provided for CTs that saturate at low voltages. This minimizes the possibility of energizing the CT test with a sudden high voltage. Saturation and ratio tests are critical to ensure proper electrical system reliability. oil circuit breakers or switchgear. if 120 volts were applied to the secondary of a 600/5 current transformer (120:1 ratio). A zero-start interlock is incorporated in the unit. ■ ■ . The unit provides a high range of 1000 volts. while under test. Saturation tests are performed on CT’s to make sure that when a fault occurs the proper secondary current signals are delivered to the protective devices. ■ MCTT-10 provides a variable voltage output and digital instrumentation for measuring the excitation voltage and excitation current. This permits the user to freeze all the MCTT-10 meters for simultaneous readings. Model MCTT-10 provides a variable voltage output and precision instrumentation for testing single and multi-ratio CTs. 1 volt will be present on the primary winding. Current transformers can be tested in their equipment configuration. FEATURES AND BENEFITS ■ The MCTT-10 utilizes the voltage comparison method. More specifically. it is probable that the protection scheme will not operate correctly. the voltage present on the primary winding will be 1 volt.8 kg). It is necessary for the equipment to be totally isolated from the electrical system prior to testing. For example. such as being mounted in transformers. if 1 volt per turn is applied to the secondary winding. This allows the MCTT-10 to test nearly all protection CT’s with high saturation knee points. The MCTT-10 is only 37 lbs (16. All tests. APPLICATIONS Saturation Test Ratio Test The ratio test is performed by comparing a voltage applied to the secondary winding to the resulting voltage produced on the primary winding. in relation to the primary current. A low voltage output range permits the MCTT-10 to test low saturation CT’s with the appropriate resolution. A CT ratio test is performed to ensure that the secondary current signals are proportional and correct. As the CT under test begins to saturate.MCTT-10 Current Transformer Tester MCTT-10 Current Transformer Tester ■ Performs saturation and ratio tests on CTs using the voltage-comparison method Tests bushing CTs mounted inside transformers or switchgear Eliminates the need for large Primary Injection Test Systems to test CT saturation and ratio Saturation and ratio tests performed without changing test lead connections Overload and short-circuit protection ■ ■ ■ ■ DESCRIPTION The MCTT-10 test set is a portable unit for performing saturation and ratio tests on current transformers using the voltage-comparison method. ■ A RUN/HOLD switch freezes readings on instruments when switched to the HOLD position. that results as the voltage applied to the CT under test is increased. If a CT does not deliver proper secondary current signals to a protective device because of core saturation. saturation and ratio – can be performed without changing any leads. Many of the devices using the current-comparison method exceed 100 lbs (45 kg).

Red.0000 to 1. ±1 digit Enclosure The unit is housed in a high-strength. ±1% of reading ±1 digit for 0.5 A max 0 to 150 V at 1.9 D in.25% of reading. molded suitcase-type enclosure with carrying handle and removable cover. (251 H x 357 W x 287 D mm) Weight 37 lbs (16.9 H x 14.0 A max (5 min on.MCTT-10 Current Transformer Tester SPECIFICATIONS Input 115 V +10/-5%.99/1000 V Accuracy: ±0. Storage space is provided for test leads. MCTT-10-115 MCTT-10-230 .9999 A Accuracy: ±0. 50/60 Hz OR 230 V +10/-5%. Red. ±1 digit for 1 to 1000 V.1 W x 11. CATIII (2 qty) Alligator Clip. Black.5 A max 0 to 1000 V at 1. 200cm CATIII (2 qty) Alligator Clip. 50/60 Hz Output Continuously variable in four ranges: 0 to 40 V at 1.8 kg) X1-X5 X VOLTS BUSHING CT'S MAIN CB H1 ! H2 RUN DISPLAY HOLD MCTT-10 CURRENT TRANSFORMER TESTER X1 X2 H VOLTS THERMAL O/I OUTPUT RANGE 150 600 40 1000 100 OFF 0 FINE VOLTAGE CONTROL ON OFF POWER 0 X AMPERES MAIN VOLTAGE CONTROL 100 Connections for performing saturation.5 A max 0 to 600 V at 1.2 to 1 V Ammeter One 41/2 digit Solid-state Instrument Range: 0. CATIII (2 qty) Line Cord (1 qty) Model MCTT-10-115 Line Cord (1 qty) Model MCTT-10-230 Instruction Manual 684022 684023 684006 684007 6828 15065 710019 Cat. ratio and polarity tests ORDERING INFORMATION Item (Qty) Model MCTT-10 115 volt input 50/60 Hz 230 volt input 50/60 Hz Included Accessories Test Leads Lead. No. 200cm CAT III (2 qty) Lead.85% of reading. 15 min off) Instrumentation Voltmeters Two 4 1/2 digit. 1 .9999/19. auto ranging Solid-state Instruments Ranges: 0. Dimensions 9.0000 to 1. 1 .999/199. Black.

...55 /1A 3% of reading 3% of reading (0. H) Weight Power mains Measuring cables For Current Transformers For voltage transformers 20m (2 pcs...and N-Side Electronic current transformers Nominal voltage of the CT to be tested (X) Nominal Current of the standard CT (N)v Working range Frequency Uncertainty of ratio measurement Uncertainty of phase measurement Inherent burden N-Side Inherent burden X-Side Electronic voltage transformers Nominal voltage of the standard PT (N) Nominal voltage of the PT to be tested (X) Working range Frequency Uncertainty of ratio measurement Uncertainty of phase measurement Inherent burden N-Side Inherent burden X-Side Reference conditions temperature humidity altitude (pressure) Rated range of use according IEC 359 temperature humidity... 75% 101. 1/3. 200% of nominal current 50 and 60 Hz 200 ppm 200 rad 0. non condensing altitude (pressure) Dimensions (W. ½. D...3 kPa 100 V 1 . 1/3.4 VA/ at 100V) . 40° C 20 .. 95% 70 .1 1M 3% of reading 3% of reading 40 ... 200% of nominal current 50 and 60 Hz 100 ppm 100 rad 0.Technical Specifications Current transformers Nominal currents of the CT to be tested (X) Nominal Current of the standard CT (N)v Working range Frequency Uncertainty of ratio measurement Uncertainty of phase measurement Inherent burden N-Side Inherent burden X-Side Potential transformers Nominal voltage of the PT to be tested (X) Nominal voltage of the standard PT (N) Working range Frequency Uncertainty of ratio measurement Uncertainty of phase measurement Inherent burden of X.. ½... 106 kPa 500 x 360 x 192 mm 15 kg 230V/50 Hz 50 VA 23° C ± 2° 45 . 4 V 5A 1 ..1 50m /5A .4 VA/ at 100V) 5 A and 1 A 5A 1 .. 1/ 3 1 .. twisted) 5° C . 1/ 3 100 V 1 .. 200% of nominal voltage 50 und 60 Hz 200 ppm 200 rad 25 k 1M 3% of reading 3% of reading 400 mV ... 0. 8V with factors 1. 140 V with factors 1.. 200% of nominal voltage 50 and 60 Hz ± 100 ppm ± 3% of reading ± 100 mrad ± 3% of reading 25 k (0..) 20m (2 pcs.

Item 5B .

CT Ratio. demagnetizing tests and insulation tests on current transformers. Ratio and Polarity Test Set I One button automated test: Demagnetization. Polarity and Phase Deviation Test Displays multiple instantaneous Saturation Curves with Knee Point Integrated 1 kV DC insulation test system Color daylight viewable graphical display “Save & Print Later” with USB stick Fast data entry using full QWERTY keyboard 1600 VAC Saturation Test Voltage Automatic or manual testing selectable CT’s include a multi-ratio secondary. For example.1. Saturation. Current transformers can be tested in their equipment configuration. The MCT1600 will calulate the rated knee point in compliance with IEEE C57. robust. permitting the user to easily read all pertinent data while the test is being performed and providing the ability to view the current transformer’s saturation curve. The MCT1600 performs a CT saturation test and calculates the rated knee point. The MCT will plot the CT saturation curve on the large graphical display and automatically provide the user with the rated knee point per the desired IEEE or IEC standard. Knee Point. The MCT1600 possesses microprocessor controlled output voltage with precision instrumentation and storage. ratio and polarity – can be performed with the push of a button and without changing leads. oil circuit breakers or switchgear. ratio. Ratio and Polarity Test Set MCT1600 Current Transformer Saturation.MCT1600 Current Transformer Saturation. polarity. The saturation test is performed at mains rated frequency of 50 or 60 Hz as required by IEC regulations. Many substation . While the saturation test is being performed. APPLICATIONS Saturation Test Ratio testing is performed by comparing a voltage applied to the secondary winding to the resulting voltage produced on the primary winding.13. The MCT1600 has a large display. All three tests – saturation. Ratio Test I I I I I I I DESCRIPTION The Megger MCT1600 test set is a lightweight. It is necessary for the equipment to be completely isolated from the electrical system prior to testing. such as being mounted in transformers. the voltage With the single push of a button. if 1 volt per turn is applied to the secondary winding. The MCT provides a microprocessor controlled variable voltage output and precision instrumentation for automatically testing single and multi-ratio CTs. reducing testing time and increasing productivity. IEC 60044-1 or IEC 60044-6. portable unit used to automatically or manually perform saturation. therefore the MCT1600 has the ability to plot and simultaneously display up to 10 CT saturation curves.

This test is performed automatically during a CT saturation test or manually with the output control knob and metering display.MCT1600 Current Transformer Saturation. This upgrade capability permits the MCT1600 system to improve as new testing needs are developed.1. providing hard copy of test reports immediately upon CT test completion. The MCT1600 will also provide the operator with a direct reading ratio.1. The operator also has the option to print any catalogued test results immediately using an optional printer. permitting easy access to quick construction of reports such as saturation curve with knee point. Onboard memory allows complete test results and data to be stored in one complete file.13. 1 volt would be present on the primary winding.13. More specifically. PowerDB Lite also has the ability to operate the MCT1600 with no operator intervention. thus the data is available to any application that will accept an XML format. if 120 volts were applied to the secondary of a 600/5 current transformer (120:1 ratio). Prior to testing demagnification is recommended per ANSI C57. but also catalogues and stores test results within the instrument for simple retrieval by software at a later date. Polarity Test Polarity of the current transformer under test is indicated to the operator by a simple “Correct” or “Incorrect” indication on the display accompanied by the measured phase angle. Upgradeability The MCT1600 includes the ability to upgrade the user interface and testing capability using updates supplied on a USB memory device and a simple “upgrade” command. thus removing the need to calculate CT ratio manually. . The MCT1600 has the ability to automatically demagnetize the CT under test. thus providing a completely computer controlled automated test system. the MCT1600 system includes a 500/1000V insulation resistance test system. This automatic demagnetization routine is useful to ensure that the CT Saturation test yield correct results. Note: Disconnect all electronic loads before performing this test. Demagnetization Normal operating conditions and typical winding resistance measurements can cause a CT to become magnetized. Ratio and Polarity Test Set Data Storage and Printing The Megger MCT1600 is easily field transportable along with an accompanying heavy duty carry bag for leads and cords. Insulation Resistance Test Complete report generation with PowerDb Lite In order to ensure that the CT secondary wiring is properly insulated. All catalogued test results can be uploaded to Megger’s PowerDBTM Lite for report generation and saturation curve plotting on a computer. present on the primary winding would be 1 volt. The MCT1600 test system not only permits accurate and automated CT testing. This test ensures that the CT secondary winding and secondary wiring is properly insulated per ANSI C57. The MCT1600 test file is saved in a Microsoft XML format.

repeatable test results.The MCT1600 includes a 500/1000V insulation test system to verify the CT secondary winding and secondary wiring. Insulation Test . easy to read test results including a plot of the CT saturation curve. Ratio and Polarity Test Set With a manual voltage output control knob. All test results can be catalogued and stored in the MCT1600. To ensure the safety of the user. complete.The MCT1600 can produce a high voltage output. High Voltage Warning Indication .The MCT1600 system provides a complete CT saturation. CT Demagnetization . Manual Operation . or printing test results using the optional external printer. Download test results to a USB device. and reduces test time. assisting in diagnosis of a faulty CT. versatile format that permits upload to PowerDB Lite. Manual testing screen.The MCT1600 offers storage of complete test files in an easy-to-use. These options provide a simple. This insures that the secondary insulation has not degraded and will continue to perform its function during high current faults. Saturation Curve and all test results displayed at a glance. Eliminating the need for multiple pieces of test equipment to perform a CT test. All test are performed in compliance with IEEE C57. This allows the user to ensure that test results are correct. This permits the user to perform any test required manually if only a spot check is required. Automated testing is accomplished directly on the MCT1600 or via the included MS Excel macro.1 test guidelines. Full QWERTY Keyboard . a high voltage warning is issued via both the MCT1600 and the PowerDB Lite interface prior to the presence of any output test voltage.The MCT1600 is also supplied with a manual voltage output control knob. the user is able to perform any test required manually if only a spot check is required.During operation and routine DC winding resistance testing. This display also provides the user with simple.The field ruggedized full QWERTY keyboard simplifies nameplate data input. The MCT1600 includes an automated CT Demagnetization function.MCT1600 Current Transformer Saturation.13. FEATURES AND BENEFITS I Large Display . it is possible for a CT to become magnetized. Complete CT Testing .The large graphical display provides the user with immediate. easy way to store over 200 test results and saturation curves. I I Test Result Report . which allows determination of accurate Knee Point as well as stable. I CT Saturation. ratio and polarity test. This automated testing simplifies CT testing and reduces testing time. Ratio and Polarity Automated Testing The microprocessor-controlled output fully automates testing of CT’s. easy to read test results for Ratio and Polarity Test. I I I I I .

4.0 A max (1 minute on 15 minute off) 0 to 800 V at 1. No.4% typical ±0.0000A/5.99/1.9/600 V Accuracy 2 V Range: ±0.5” H X 19.6 kg) ORDERING INFORMATION Item (Qty) MCT1600 Current Transformer Saturation.6 lb (21. 15 A max. red. 20 ft. ±2 digits up to 10MΩ ±5%. 15 min off) 0 to 1600 V at 1. green with yellow. up to 100MΩ ±30% up to full scale Communication Interfaces USB Ethernet Environment Operating: -10º C to 40º C Storage: -30º C to 70º C Enclosure The unit is housed in a rugged enclosure suitable for use in outdoor substations. 40 ft.5% of reading and ±0. (1 ea) Test lead. X red. (1 ea) Large test clip. (1 ea) Ground lead. Ratio and Polarity Test Set Included Accessories Line cord. MCT1600 Item (Qty) Alligator clip. battery operated. 1ø. (1 ea) Test lead.0000 to 1.99/1999. No. pass values of insulation (as specified in BS7671. Output Continuously variable in six ranges: 0 to 40 V at 2. red. HD 384 and IEC 364) Accuracy: ±3%.0 A max (1 minute on 15 minute off) 0 to 160 V at 2.25% range 600 V Range: ±0.5mA nominal Test Current on Load: 1mA at min.5% of reading. (1 ea) Soft side lead case USB memory stick Ethernet crossover cable (1 ea) Instruction book PowerDB Lite Optional Accessories Printer USB.8% maximum Insulation Test Test Voltage: 1000 VDC.1 mm.0000 to 1.5% of reading and ±0. 1 copy with USB key st Cat. black. (1 ea) Alligator clip. 40mm opening. X black.5% range Ammeter 41⁄2 digit Range: 0. (1 ea) 620000 15065 620148 620149 620150 620151 640266 640267 Cat.0 A max (3 min on.25” W X 15” D (190 H X 489 W X 940 D mm) Weight 47.5% range typical ±1% of reading and ±1 V maximum Input 41⁄2 digit. International color coded wire (1 ea) Test lead. Ratio and Polarity Test Set SPECIFICATIONS Input 100 to 265 V. with large ground clip.999/199.000 Accuracy: ±0. (1 ea) Large test clip. H1 & H2. auto-ranging Ranges: 0 to 2/600 Resolution: 0.85% of reading and ±1 LSD Phase Angle 3 digits Range: 0 to 360 degrees Accuracy: ±1 degree Ratio Range 0. 50 or 60 Hz.0000 to 1. auto ranging Resolution: 0. 15 min off) Instrumentation Voltmeters Output 41⁄2 digit. 4.MCT1600 Current Transformer Saturation. 500 VDC Measuring Range: 10kΩ – 999MΩ Short Circuit Current: 1. 684006 684007 684035 830029 620094 750025 544342 830030 DB1001S .1mm. 20 ft.9999/19.2 CE Dimensions 7. black. and ±. 40mm opening. (1 ea) PowerDB. North American (1 ea) Line cord. 20 ft.8 to 5000 Accuracy ±0. Standards IEC 61010 CSA 22.5 A max (3 min on.9 Ranges: 0 to 40/160/800/1600 V Accuracy: ±0.9999/1.

Item 5C .

resistance of fuses and junctions. • Small dimensions and light in weight • Serial interface for data transfer (RS 232) Advantages • Burden measurements of current instrument transformer (CT) and voltage instrument transformer (PT) inclusive input of wiring parameters e. cable lengths. • Current instrument transformer ratio measurements based on a simultaneous primary and secondary current measurement • Data memory for 680 complete data sets Applications • On-site ratio test of current instrument transformer • On-site burden test of current instrument transformer • On-site burden test of voltage instrument transformer Options • CALSOFT I read out software for transfer and presentation of data • Printer DATAMEGA . cable diameter.1 Portable Instrument Transformer Tester The PTT 2.g.1 is an easy and light in weight test instrument for testing instrument transformer using the existing load of the installation.PTT 2. in case that the measurement is not carried out directly on the CT terminals.

5 %.5 %: Tolerance related to measurement range final value (Full Scale. 20 mV … ≤ 100 mV.3 ° IN1: U U (300V) Accuracy Ecos of burden factor cos Ecos (∆ϕ. CT ratio: Accuracy E(%) of ratio error Ei.3 ° (1) 0.20 .8 % CT 100A 10 mA … ≤ 50 mA (0.5 % = 1 %. +40° C 0.5 % / 1.7 % / 0.8 % 1.7 % / 0..0 % Current.2)% / 2.5 ° > 50 mA … ≤ 500 mA 0.5 % + ECT / --- ECT --- > 50 A … 1000 A > 5 A … ≤ 50 A 0. 300 V (Max.5 % + ECT / --: Accuracy specification of CT manufacturer : No specification for phase shift U U (300V) (IN1) 20 mV … ≤ 100 mV 0.3 ° 0. U = 50 mV.5)% / 0.7 % / 0.3° ±(0.. Et / Phase shift ∆ϕ(° of phase displacement ϕp.3 ° > 5 A … ≤ 50 A 0.15 ° 0.3 ° 0...6° 2.6 ° 1.6 ° (0.7 % / 0.5 % / 0.15 ° 300 A … 3000 A 30 A … 300 A 0. ∆ϕ(° and Ecos are based on the specification of the used voltage and current ranges of used inputs IN1.25 ° 0.2 % / 0.5 % / 0.4 % ±(0. 0.5 % / 1.7 % / 0.5 … 0.2005 ..5 + 0.5 % / 0.6 ° ∆ϕ 0.5 ° 3 A … 30 A 0.8) 0. 66 Hz EN 61010-1 IP-55 .9 % > 10 mA … ≤ 12 A 0.Technical Data PTT 2.7 % / 1.8 … 1) 0.9 % > 50 mA … ≤ 500 mA 0.x %. e.6° 0.6 ° 1 % / 1.5 % / 2.5 % / 0.4 ° 0. IN2) 10 mA … ≤ 50 mA 0.5 % 8.1 % 4. PT burden: Accuracy E(%) of operating burden Sb / Phase shift ∆ϕ(° of burden phase angle β ) IN2: I IN1: U CT burden U (300V) I (12A) > 10 mA … ≤ 12 A 20 mV … ≤ 100 mV (0.1 Auxiliary supply: 46 V .5)% / 0.5)% / 1.5 mT Safety requirements CE.U ) I I (12 A) (IN2) 1 mA … ≤ 10 mA 0.4 % / 0..7 % / 0.5 ° > 500 mA … 100 A 0.2 % / 0.certified Isolation protection: Degree of protection: Storage temperature: Relative humidity: Relative humidity for 30 days/year spread: Power consumption: Housing: Dimensions: Weight: Operation temperature: Temperature coefficient: Frequency range: ≤ 10 VA Hard plastic W 125 x H 236 x D 41 mm ca. cos) IN2: I PT burden >30 V … 300 V I (12A) 1 mA … ≤ 10 mA (0.3 ° 0.4 % / 0. voltage: Accuracy E(%) / Phase shift ∆ϕ(° of I.5 % + ECT / --0.6 ° 2.15 ° CT 100A (IN1.7 % + ECT / --- 0. +50° C 45 ..15 ° CT 1000A (IN1) LEMflex 3000A (IN1) AmpLiteWire 2000A (IN1) 1A…≤5A 0.4 % / 0.3 ° 0.4 ° > 50 A … 1000 A 3 A … 3000 A 0. Voltage without destruction: 480 V / t ≤ 30s) Influence of external magnetic fields: ≤ 0.g.5 % + ECT / --> 2 A … 2000 A 0. + 60° C ≤ 85% at Ta ≤ 21° C ≤ 95% at Ta ≤ 25° C Measurement accuracy Tolerance = ± ≤ indicated value of accuracy E(%) / phase shift ∆ϕ(° Ecos ). 650 g -10 ° ..7 % + ECT / --- CT.5 + 0.25 % / 0. FS). IN2. Tolerance depends from measurement value (M): E(%) = FS / M *x.2)% / 0.05 % / K -10 .5 ° > 10 mA … ≤ 12 A 0.02 % / K +0 .3 ° CT 100A > 50 mA … ≤ 500 mA > 500 mA … 100 A (0. Formulas for accuracy specification of ratio and burden measurement E(%). E(%) = 100mV / 50mV*0.2 + 0.6° 3.2 % / 0. ϕs ) IN2: Is IN1: Ip CT ratio CT 100A CT 1000A LEMflex 3000A > 500 mA … 100 A > 10 mA … ≤ 12 A CT 100A > 500 mA … 100 A (1) Second CT 100A necessary (option) I (12A) 0..15 ° > 100 mV … ≤ 30 V 0.. +50 ° C C 0.. ) Accuracy E(%) for ratio / burden E (ratio) = E(IN1 : Ip) + E(IN2 : Is) E (burden) = E(IN1 : U) + E(IN2 : I) Phase shift ∆ϕ(° for ratio / burden ) ∆ϕ (ratio) = ∆ϕ(IN1 : Ip) + ∆ϕ(IN2 : Is) ∆ϕ (burden) = ∆ϕ(IN1 : U) + ∆ϕ(IN2 : I) Accuracy Ecos of burden factor Edition 05.2 % / 0.2 + 0.2 + 0..15 ° >30 V … 300 V 0.3 ° > 100 mV … ≤ 30 V 0.

Item 5D .

circuits with integrated error calculator Impulse output for energy (galvanic isolated) Registration of active.3 PLUS. with integrated instrument transformer test functions. The unit can be used either with a direct connection in the range of 1 mA . used for testing single and three-phase electricity meters on site.3 PLUS allows checking of all meter installation parameters and associated circuits. reactive and apparent energy measurement for single-phase and three-phase.1 or 0.3 PLUS Three-phase Portable Working Standard for Testing Electricity Meters and Instrument Transformers The PWS 2. 12 A..3 PLUS Portable Working Standard is a threephase portable electronic meter test unit. The PWS 2.PWS 2. or by using a set of 3 active 100A error compensated clamp-on CT’s (included in the standard accessories set) in the range 10 mA …100 A. 3.2. Functions • • • • • • • • • • • • • • • • • • Active. reactive and apparent energy for register testing Active.or 4-wire. VoltLiteWire 1-phase adapter for AmpLiteWire. is available in accuracy classes 0.. It is therefore possible to easily and accurately measure both CT and direct connected meters. VoltLiteWire Primary current sensor AmpLiteWire 2000A Primary voltage sensor VoltLiteWire 40kV . reactive and apparent power measurements Current and voltage measurements Power factor measurements Frequency measurements Burden measurement of Current Transformer (CT) and Potential Transformer (PT) Ratio testing of Current Transformer (CT) Ratio testing of Potential Transformer (PT) (option) Advantages • • • • • • • • Precision test equipment for AC values in the 45 Hz to 66 Hz frequency range Wide measuring range with auto ranging Display of vector diagram for analysis of mains conditions and meter connections Measurements of wave forms and harmonics with display Easy detection of circuit connection faults Data memory for test results and customer data Small dimensions and light in weight Serial interface for data transfer (RS 232) Options Software CALSOFT Set of 3 clamp-on CT 10A (active error compensated) Set of 3 clamp-on CT 1000A Set of 3 flexible current probes LEMflex 30/300/3000A 3-phase adapter for AmpLiteWire. The PWS2. The unit can be powered either from the measuring circuit or from an auxiliary single-phase supply.

Meter data Customer data Harmonics analyses Vector diagram Other checks data Error measurement Register tests Administrative data set (ADS) Meter testing and measurements PT Burden measurements Ratio measurements Clamps up to 1000 A Clamps up to 100 A CT Burden measurements Clamps up to 3000 A LiteWire Sensors Instrument transformer testing Several optionally current clamps .

0.2 + EM / - 0. I2.01 Hz Phase Angle (ϕ) ϕ 0.4 0. +60 ° C C ≤ 85% at Ta ≤ 21° C ≤ 95% at Ta ≤ 25° 30 days / year spread C.2 kg (incl.1 + EM 0.1 0.g. ϕs.3 0.1 Cl. +60° C Edition 04.4 0. +60 ° C C -20 ° . I2.4 1.3 1.010 0.2 + 0. N) Cl.5 Measuring Quantity Range Cl..1 + EM 0.1 = 0.1 0. 0.2 + EM Notes 1 x.012 0.2 + 1. Et.2+0.2 Measurement Accuracy Voltage / Current ≤ ± E [%] 1 2 4 6 kV … 40 kV 500 V … 6 kV 46 V 46 V … 300 V … 300 V 0.x. U3.2 + EM 123 Pulse Input Input level: Input frequency: Input supply: Suitable for scanning head type SH 2003 4 … 12 VDC (24 VDC) max. 0.1 Cl. I3 0.x :Related to the measuring value x. 0. Reactive.1 0.2 0.2 Pulse Output Output level: Pulse length: Meter constant Active.000 … +1..2 Safety Isolation protection: Measurement Category: Degree of protection: Clamp-on CT 100A 100 mA … 100 A 100 mA … 100 A 10 mA … 12 A 1 mA … 10 mA 0. SΣ) fmax = 40’000’000 / (10 * 3’600’000) * 3 * 10 * 300 = 10’000 [imp/s] Temperature coefficient (TC): Range 0° C .and 4-wire networks 4 EM: Accuracy specified by manufacturer of clamp-on CT or sensor 5 E[%]: Accuracy of operating burden Sn [VA] 6 E[%]: Accuracy of ratio Ei.2 0.. Voltage VoltLiteWire 40kV 6 kV … 40 kV 500 V … 6 kV 0.Input / Range IS (I1. 200 kHz 12 VDC (I < 60 mA) Power / Energy Voltage: 46 V… 300 V (U .2 Current clamp-on CT 1000A 10 A …1000 A 0.2 Clamp-on CT100A 100 mA … 100 A 10 mA … 100 mA 0. Active (P).2 + EM / 0.1 + 0.2+0. I2.5 mT 3 fields (45 Hz … 66 Hz): Output frequency: 3 ≤ ± TC [%/° C] Cl.002 Current clamp-on CT 100A 100 mA … 100 A 0. 0. 0.x (e.5 0. N (CT Burden) Current 1 mA … 12 A I1.3 / 0. P.2 Current direct (I1.12 1.1+0. I3) Direct I1. I2.1 Cl. 2.3 0. 0.07 % / 0. I3) Cl.5 %) 2 Fundamental frequency in the range 45 … 66 Hz 3 S: x.5 0.2 + EM Burden Voltage (U1.1 Cl.3 / 0.2 / - Clamp-on CT 1000A Measurement Range Measuring Quantity Range Input / Sensor 10 A 1A …1000 A … 10 A 10 mA … 12 A 10 mA … 12 A 0.2 10 mA … 12 A 20 mV … 100 mV 0..5 1. 0.99° … 0. 0.2 Frequency / Phase Angle / Power Factor Voltage (U1.1 0.0 Reactive (Q) Power / Energy Internal current ranges In [A] 10 mA … 12 A 1 mA … 10 mA 0.025 0.1 / - 0.N) ≤ ± E [%] Measuring quantity / Input I Range Cl.2 Cl.1 0.Q: x.2+EM/ - Measuring Quantity Range Cl. 0. 0.4 + EM / 0. N LEMflex 3000A 20 mV … 5V U1.0 1.2 0.1 ° Current clamp-on CT 10A 10 mA … 10 A 0.2 1. N) ≤±E 46 V 3V … 300 V … 46 V 0. 0.2 Frequency (f) 40 Hz … 70 Hz 0. rubber protection) -10 ° .0.1 + EM 0.2006 .2 12 Clamp-on CT 100A 100 mA … 100 A 10 mA … 100 mA 0. I3) 10 mA … 12 A 1 mA … 10 mA 0.2 + EM 0.000 0.neutral) 3V … 300 V U1.2 + 0. U3. 0.1 at FS =10 mA.Technical Data PWS 2. E(M) = FS/M * x. Apparent (S) Power / Energy Direct (I1. I2.2 Current LEMflex 3000A 300 A 30 A 3A …3000 A … 300 A … 30 A 0.2 / - Voltage (phase . 300 V / 47 … 63 Hz max.00 ° 359.0 Current AmpLiteWire 2000A 300 A 30 A …2000 A … 300 A 0.0 / - 0.1+EM/ .2 + 0.2+EM/ - 3A …3000 A LEMflex 3000A Primary voltage 500 V … 40 kV VoltLiteWire 40kV PT Ratio ≤ ± E [%] / ∆ϕ [° 1 2 6 ] Primary current 30 A …2000 A AmpLiteWire 2000A UP (VoltLiteWire) US (U1.015 0.1 + 0. 25 VA Hard Plastic W 290 x H 216 x D 81 mm (inclusive rubber protection) approx.4 1...2 Power Factor (PF) -1. 0.1 + EM 0.1 + EM 0.1 Cl. 3.4 Direct (I1.2 0.2 10 mA … 12 A 46 V … 300 V 0.x / PF (related to apparent power).3 PLUS General Auxiliary supply: Power may be taken from the auxiliary supply or the measuring circuit at 46 V .1 0..kVAh)] 5V ≥ 10µs C = 40’000’000 / In The meter constant depends on the highest selected internal current range (In). I3) 10 mA … 12 A 1 mA … 10 mA 0.0 125 Power consumption: Housing: Dimensions: Weight: Operation temperature: Storage temperature: Relative humidity: PT Burden ≤ ± E [%] I (Current direct I1) U (U1 .4 1 mA … 10 mA 46 V … 300 V 0.1 1 10 100 Example: Clamp-on CT 100A (In = 10 A) C = 40’000’000 / 10 = 4’000’000 [imp/kWh] C’ = C / 3’600’000 [imp/Ws(vars.0 Clamp-on CT 100A Influence of external magnetic ≤ 0. U2. E(2mA) = 10/2 * 0.4 + EM / 0.0.2 + EM / - 1 mA … 10 A Clamp-on CT 10A AmpLiteWire 2000A 10 mA … 100 A Clamp-on CT 100A 100 mA …1000 A Clamp-on CT 1000A 300 A 30 A …2000 A … 300 A 10 mA … 12 A 10 mA … 12 A 0.4 / 0..x :Related to the measuring range final value (full scale.1 Cl.1 0. U2.6 1. Vas)] fo = C’ *PΣ(QΣ. N) 100 mV … 5 V 20 mV … 100 mV 0.1 Cl. ∆ϕ[° Phase shift of phase displacement ]: ϕp..2 + EM / 0. 0.4 / 0. 0. Apparent [imp/kWh(kvarh.2 0. I2.2 126 CT Ratio ≤ ± E [%] / ∆ϕ [° ] IP . FS). 0.1+0.2 0.. CE certified IEC 61010-1:2002 300V CAT III IP-40 CT Burden ≤ ± E [%] 125 I (current direct I1) U (U1 . U2.N) Cl. U3.015 0.2 + EM 0.1+EM/ .2 10 mA … 12 A 100 mV … 5V 0.N) Cl. +40° C -10° C . I3 300 A 30 A 3A …3000 A … 300 A … 30 A 10 mA … 12 A 0.

6.Computerised Power Transformer Test Set .

Item 6A .

coming soon) Maintenance contracts and help on-line CE marked ETP SYSTEM. Diagnostic systems are based on the periodic realization of tests that try to determine when a problem can occur. Evaluation of Power Transformers Condition Based Maintenance (CBM) Introduction ETP System is a complete predictive maintenance instrument for transformers. ETP System are based on electrical test that can determine: Liquid and solid condition Electric circuit condition Magnetic Core condition Winding displacement The advantage provided by ETP System is to allow a predictive maintenance philosophy. transport and non-planned downtime.ETP System ETP: Basic features Predictive Maintenance Less maintenance costs Faults detection and confirmation capability Each part of the transformer is checked Easy to use Guided operation Automatic reports generation Diagnostic and trending software (optional. This kind of maintenance is being introduced in all companies with big electrical machines. The normal operation of a transformer can be altered by several factors. The ETP System introduction produces a maintenance costs reduction. allowing us to detect the problems before its unexpected appearance and to remove the high costs of urgent maintenance actions. Evaluation and diagnostic systems can be electrical or physicalchemical. where corrective actions can be programmed with enough time and in a more efficient manner. ETP System makes several measurements with the capacity of detect and confirm possible problems in each transformer's part: Core Windings Integrity Liquid and solid insulation system Internal windings position Regulator 1/13 ETP . These problems can affect from an abnormal way to some or several of transformer components.

making easier the decision process. Description A variety of stresses occur during the lifetime of transformers. being a perfect start point to monitoring the transformer ageing.ETP System ETP System is applicable to any kinds of transformers : Power transformers Distribution transformer Autotransformers Measurement transformer (only voltage) Single or three-phase. arising from mechanical. Of among these. Repeating the test regularly for routine maintenance yearly may be appropriate if it is essential to keep the apparatus in operation at all times. Testing at one to four years intervals may be sufficient for other 2/13 ETP . as numeric values and graphics are automatically stored. Anyway the first ETP test that you perform will give you a complete information about the transformer state and therefor e the actions that you might carry out on it. you can keep track of the condition of the transformer as it deteriorates over time. electrical. In addition to the easy friendly use and guided test. all results generated by ETP System. Quality of Service (QoS). a full report can be printed or saved so that it can be treated by two methods of evaluation: Direct diagnostic. Short circuit impedance. The recommended time between test will depend on the machine status: a very old or damaged machine must be tested in shorter periods than a new or very good status one. if you test routinely and keep records of the results generated by ETP System. it is necessary to highlight the following ones: Opening and closing of breakers Short circuit Earth connection Continuous overloads Transie nt overloads These lead to a number of different failure modes with perhaps catastrophic results. Trend analysis to follow the evolution of the parameters to determine if we are on a risky zone. with the parameters obtained at the finish of each test. Each problem that can be detected in the transformers will come in many situations indicated at least by two measurements. The ideal situation would be to do the first test soon after the machine installation but the most of times it is impossible. After this first test. as much the materials variety as the manufacturing process mediating on the complexity of transformers. When a test is finished. Recovery voltage test/Insulation Resistance test/Polarization Index. Besides. contamination effects and lightning discharges in thunderstorms. ETP System carries out the following measurements: Automatic three-phase turns ratio. economical and technical. Automatic three-phase winding resistance test with temperature correction.

Graphic and numeric data visualization Modular equipment easy to carry. ETP System is very simple to use.ETP System applications. You should also test the transformer before and after a repair has been performed on the equipment before it is re-energized. The ETP technique takes all measurements under Windows T M based PC control. All ETP measuring units are running in the same way. High Reliability. the individual and compound values are displayed at the same time corrected in temperature. This involves less time. Higher availability. ETP Method It’s very important in order to make predictive maintenance that all tests will be comparative in time. a major Costs of unexpected failure. The manage to make this. user. Eliminate human error. Computer aided test control through RS232 line and specific software. including repair and transportation of almost any kind of transformer easily justify ETP inversion. In addition. in which user hasn’t got any possibility of chance and the measured values are standardised automatically in external factors like temperature. not only in test time so information processing and inform generating as well. Two measures for detection and confirmation of each problem. User friendly environment and guided operation. over ten years using results from testing over 10000 transformers. European utility. Ten years maturity. and environme nts factors. Several utilities and services companies have adopted ETP System all around the world. Advantages of ETP System Predictive maintenance. is using automatic measure systems and closed tests. The best feature of this system comes in three-phase transformer with regulator due to measuring test spe ed. guiding the user in all testing and analysing process. Field experience and economics ETP System and its diagnostic criteria is based on a theoretical principles and a great field testing experience. Speed measures without machine danger. Values and data are saved and organized automatically. Maintenance costs reduction. removing all the mistakes caused by measuring instrument. which prompts the user during test process including the correct connections to the transformer under test. 3/13 ETP . ETP System was developed in collaboration with Iberdrola. A lot of measuring instruments failed in it’s own difficulty. so the testing is easy to carry out.

. Winding hot points Short circuit among turns.. . FAILURE CORE CONNECTION These parameters are based in theoretical principles and experienced by qualified engineers for 10 years of testing and trending in more than 10000 transformers. DETECTED DAMAGE General Regulator breakdown Connection slackening Windings displacement Winding open loop.The problem could not be detected by way of this unit. 4/13 ETP .The problems of this type could be detected .ETP System Information obtained The ETP System measures several parameters that allow us to characterize a transformer.The problems of this type could be detected if they acquire certain significance.. Table 1: Equipment and detected damage. The anomalies in these parameters or in their evolution could be symptom of a failure. The following table shows how ETP System detects and confirms each possible damage on a transformer. It is very important to perform a stage of tests during the life of each transformer that indicates us its evolution. Winding partial short circuit Degradation of solid dielectric UM1B UM2B UM3B UM5B ☺ ☺ ☺ ☺ ☺ ☺ ☺ ☺ ☺ ☺ WINDINGS INTEGRITY ☺ ☺ ☺ ☺ LIQUID AND Degradation of liquid dielectric SOLID INSULATION Contamination of the insulation Anomalous aging. ☺ ☺ ☺ ☺ ☺ .

ETP System ETP Equipment 5/13 ETP .

UM2B and UM3B that make DC test. As voltage used is far from the transformer nominal voltage. There are two equipments that make test with AC current to the frequency of the UM1B: Transformer Turns Ratio Meter The UM1B is a unit to measure the turns ratio of power and distribution transformers or autotransformers both mono-phase and three-phase. mains (50 or 60 Hz): UM1B and UM5B. V2 and I1. Regulator defect. Problem in magnetic core. this test is totally non-destructive for the machine. For measuring the turns ratio. in function of the testing signal. the unit applies the voltage test to the high voltage winding of the transformer and measures the voltage induced in the low voltage winding. Cut winding. Testing with ETP System. The equipment also measures the excitation current and phase angle deviation between the different magnitudes: V1. On the other hand. With the turns ratio measurement it is possible to detect problems in the transformer like: Partial shorted turns. The following graphs illustrate the main features of UM1B equipment. 6/13 ETP .ETP System ETP System units can be classified in two groups.

Turns ratio table. 7/13 ETP . Turns ratio graph.ETP System Current and voltage graphs.

This test is totally non-destructive for the machine and allows us to detect problems in the transformer like: Degradation of solid dielectric Degradation of liquid dielectric Contamination of the insulation Recovery Voltage Graph. Recovery Voltage and Time Constant that allows us to predict an anomalous ageing in the machine. For the calculation of those parameters.C.ETP System UM2B: Recovery Voltage Meter UM2B equipment is an automatic unit to take the following measurements in power and distribution transformers or autotransformers. taking values in an automatic way at specified times. 8/13 ETP . Insulation Resistance Graph. that give us an overview of insulation condition. voltage levels through a programmable source. UM2B equipment applies different D. Insulation Resistance and Polarization Index.

ETP System UM3B: Transformer Windings Resistance Tester UM3B is a low resistance ohmmeter specially designed for the resistance measurement of transformers windings and single and/or three-phase autotransformers of any variety. Calculations of individual and compound resistance values ( or Y). Immunity against temperature changes. 9/13 ETP . The measurement technique used is the metric ratio resistance method (measured on four wires). Immunity against variations in test current. Winding Resistance Graph and Table. Furthermore. However this equipment is also suitable to pure ohmic resistance and windings resistance of rotating machine measurements. to calculate the results. as such results are provided at the reference temperature specified by the operator. UM3B provides the simple and compound resistance value for each winding: both high and low voltage and tertiary. such as: Immunity against the variations in the values of the measuring circuit components. the system takes into account the transformer connection group. In a single test. This technique presents a series of advantages. Resistance values corrected in temperature. The UM3B unit permits to do the following measurements automatically: Winding resistance on the three phases. and the temperature at which the test is carried out.

ETP System
UM5B: Short Circuit Impedance Meter UM5B measures the short circuit impedance of power and distribution transformers or autotransformers applying a voltage test to the high voltage winding of the transformer and measuring the voltage excitation, the current excitation and phase angle deviation between them: V1 and I1. It’s carried out with the transformer LV winding in short circuit. With the short circuit impedance measurement it is possible to detect problems in the transformer like: Displacements between windings Open winding Partial shorted turns. The main features of UM5B equipment are the following: Automatic per-cent deviation calculation between nameplate and measurement short circuit voltage (Vcc). Resistive and inductive components calculation of short circuit impedance. Signal graphic visualization for voltage and current on high voltage winding. Optional 75ºC measurement compensation.

Current and Voltage Graph. Current and Voltage Graph.

Short Circuit Parameters Results Table.

10/13
ETP

ETP System

ETP System: Testing Procedure
One of the advantages of the system is the application software that facilitates the complete evaluation of the transformer in a short time and with reliable and traceable results. Main Menu Thanks to main menu, it is possible to access to the desired application to carry out a test, as well as to the diagnostic and trends tools.

Main Menu.

Test's organization The applications of every equipment use a common test data storage system. When a test is started, some registers must be filled in order to guarantee a correct storage and following identification.

Machine Identification.

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ETP

ETP System
If the machine has just been tested sometime, only the serial number would be needed to restore all identification and technical data, and to store the new test in the same folder, making automatically the machine’s historic log. In order to find and observe the results, ETP System carries out a search based on transformer's serial number and test date. Technical machine data scre en ETP System stores all data in relation to the machine under test. This information is shared for all units and only has to be filled at the first made test. Application software will interpret these data in order to guide the user in the connection of the device under test. Guided Menu Software shows the operator a logical flow of steps both in test and analysis ETP System carries out an automatic measurement of different parameters and displays the results clearly on the PC screen. Also, it generates a report of the equipment tested. All technical data for the current and previous tests (perhaps over a period of years) are presented in a structured manner. The clear presentation of these reports makes interpretation of the results straightforward and facilitates predictive maintenance techniques process. Each application guides the worker and assures that the test is always made in the same way independently of the worker. Software shows during all process the connections, precautions that the worker has to take and the actual state (measuring, printing, etc), being very interactive with the worker.

Test Search.

Technical data.

12/13
ETP

This application recovers the file generated after the test applying automatically the diagnostic criteria giving both the problem and its gravity. The trend of a parameter to change gives us information that something is wrong in the machine. 13/13 ETP . with more than 10.ETP System Optional Tools ETP DiagHelp In order to make diagnostic easier. ETP Trends ETP Trends tool has been developed to follow the evolution of the tested machines by ETP System. In these cases. ETP DiagHelp makes a complete evaluation of transformers using the diagnostic criteria with the parameters and measurements made by ETP System. ETP Trends shows the results both in graphical and tabular format in order to easier evaluation.000 rehearsals in power transformers. The diagnostic criteria are based on theoretical principles and in the experience acquired by personnel of Iberdrola and Unitronics during the la st 10 years. it will be necessary to make more frequently test and correlate them with ETP DiagHelp.

7. Transformer Frequency Response Analyzer .

Item 7A .

Major utilities and service companies have used the FRA method for more than a decade. The measurement is compared to a reference “fingerprint” and gives a direct answer if the mechanical parts of the transformer are unchanged or not. However. It is important to avoid these failures and make testing and diagnostics reliable and efficient. such as faults and lightning. Winding deformations and displacements Shorted turns and open windings Loosened clamping structures Broken clamping structures Core connection problems Partial winding collapse Faulty core grounds Core movements Hoop buckling APPLICATION Power transformers are specified to withstand mechanical forces from both transportation and in-service events. A relatively quick test where the fingerprint response is compared to a post event response allows for a reliable decision on whether the transformer safely can be put back into service or if further diagnostics is required. Deviations indicate geometrical and/or electrical changes within the transformer.FRAX 101 Sweep Frequency Response Analyzer FRAX 101 Sweep Frequency Response Analyzer ■ Smallest and most rugged FRA instrument in the industry Highest possible repeatability by using reliable cable practice and high-performance instrumentation Fulfills all international standards for SFRA measurements Highest dynamic range and accuracy in the industry Wireless communication and battery operated Advanced analysis and decision support built into the software Imports data from other FRA test sets ■ ■ ■ ■ ■ ■ DESCRIPTION Power transformers are some of the most vital components in today’s transmission and distribution infrastructure. mechanical forces may exceed specified limits during severe incidents or when the insulation’s mechanical strength has weakened due to aging. The measurement is easy to perform and will capture a unique “fingerprint” of the transformer. The FRAX 101 Sweep Frequency Response Analyzer (SFRA) detects potential mechanical and electrical problems that other methods are unable to detect. FRAX 101 detects problems such as: ■ ■ ■ ■ ■ ■ ■ ■ ■ Collecting fingerprint data using Frequency Response Analysis (FRA) is an easy way to detect electro-mechanical problems in power transformers and an investment that will save time and money. Transformer failures cost enormous amounts of money in unexpected outages and unscheduled maintenance. .

One SFRA test consists of multiple sweeps and reveals if the transformer’s mechanical or electrical integrity has been jeopardized. the test result provides valuable information that can be used as decision support when determining further action. Movements in the winding will consequently affect capacitances and change the shape of the curve. a valuable investment as it will allow for an easier and more reliable analysis. Capacitance is affected by the distance between conductors. 2) after severe through faults 3) before and after overhaul and 4) as diagnostic test if you suspect potential problems. shorted turns. Frequency view. Practical Application In its standard application. The most reliable method is the time based comparison where curves are compared over time on measurements from the same transformer. . inductances and resistors. These comparative tests can be performed 1) before and after transportation. Analysis and Software As a general guideline.FRAX 101 Sweep Frequency Response Analyzer Method Basics A transformer consists of multiple capacitances. An example of low. The SFRA method is based on comparisons between measured curves where variations are detected. This potential problem clearly showed up at frequencies between 1 kHz and 10 kHz and a noticeable change is also visible in the 10 kHz . by mistake. One SFRA test can detect winding problems that requires multiple tests with different kinds of test equipment or problems that cannot be detected with other techniques at all. therefore. These curves can later be used as reference during maintenance tests or when there is reason to suspect a problem. Medium frequencies represent axial or radial movements in the windings and high frequencies indicate problems involving the cables from the windings. medium and high frequencies The FRAX Software provides numerous features to allow for efficient data analysis. a very complex circuit that generates a unique fingerprint or signature when test signals are injected at discrete frequencies and responses are plotted as a curve. Having a reference measurement on a mission critical transformer when an incident has occurred is. Lastly. be used when comparing measurements between windings in the same transformer. a “finger print” reference curve for each winding is captured when the transformer is new or when it is in a known good condition. and after the core ground was properly connected (green). Unlimited tests can be open at the same time and the user has full control on which sweeps to compare. Another method utilizes type based comparisons between “sister transformers” with the same design. under certain conditions. The SFRA test presents a quick and cost effective way to assess if damages have occurred or if the transformer can safely be energized again. Frequency and/or Phase vs. a construction based comparison can. the core ground never got connected (red). The response can be viewed in traditional Magnitude vs. Frequency view for powerful analysis on certain transformer types.200 kHz range. magnetization and other problems related to the core alter the shape of the curve in the lowest frequencies. If there is a problem. The user can also choose to present the data in an Impedance or Admittance vs. The figure above shows a single phase transformer after a service overhaul where. to bushings and tap changers.

FRAX 101 Sweep Frequency Response Analyzer Test Object Browser — Unlimited number of tests and sweeps. change color. Dynamic Zoom — Zoom in and move your focus to any part of the curve. Quick Graph Buttons — Programmable graph setting lets you change views quickly and easily. Automated analysis compares two curves using an algorithm that compare amplitude as well as frequency shift and lets you know if the difference is severe. Quick Select Tabs — Quickly change presentation view for different perspectives and analysis tools. thickness and position. Operation Buttons — All essential functions at your fingertips. select with mouse. obvious. Built-in-decision support is provided by using a built-in analysis tool based on the international standard DL/T 911-2004. . or light. Sweep/Curve Settings — Every sweep can be individually turned on or off. Full user control. function keys or touch screen.

Class 1 Bluetooth® has up to 100 m range and is designed for industrial applications. Optimized Sweep Setting The software offers the user an unmatched feature that allows for fast and efficient testing. This results in as many test points between 20Hz and 200Hz as between 200KHz and 2MHz and a relatively long measurement time. IMPORT AND EXPORT The FRAX software can import data files from other FRA instruments making it possible to compare data obtained using another FRA unit. Traditional ground connections techniques have issues when it comes to providing repeatable conditions. The result is a much faster sweep with greater detail where it is needed. FTB 101 Field Test Box . The frequency response from the transformer contains a few resonances in the low frequency range but a lot of resonances at higher frequencies. FRAX offers all the necessary tools to ensure that the measured curve represents the internal condition of the transformer. The Power of Wireless FRAX 101 uses class 1 Bluetooth® wireless communication. FRAX can import and export data according to the international XFRA standard format as well as standard CSV and TXT formats. FTB 101 Several international FRA guides recommends to verify the integrity of cables and instrument before and after a test using a test circuit with a known FRA response supplied by the equipment manufacturer. FRAX comes with a field test box FTB101 as a standard accessory and allows the user to perform this important validation in the field at any time and secure measurement quality. This creates near identical conditions every time you connect to a bushing whether it is tall or short. This causes unwanted variations in the measured response for the highest frequencies that makes analysis difficult. FRAX standard voltage is 10 V peak-to-peak but FRAX also allows the user to adjust the applied voltage to match the voltage used in a different test. Traditional SFRA systems use a logarithmic spacing of measurement points. The laptop can be operated by touch screen and the communication is wireless via Bluetooth. A standard USB interface (galvanically isolated) is included for users who prefer a direct connection to their PC. Some FRA instruments do not use the 10 V peak-to-peak used by major manufacturers and this may complicate comparisons between tests. Variable Voltage The applied test voltage may affect the response at lower frequencies. The FRAX braid drops down from the connection clamp next to the insulating discs to the ground connection at the base of the bushing. FRAX allows the user to specify less measurement points at lower frequencies and high measurement point density at higher frequencies.FRAX 101 Sweep Frequency Response Analyzer Considerations When Performing SFRA Measurements SFRA measurements are compared over time or between different test objects. Contacts made with the C-clamp guarantee good connections Shortest Braid Concept The connection from the cable shield to ground has to be the same for every measurement on a given transformer. Shorter and more light-weight cables can be used when the user is liberated from cable communication and power supply cables. Measurement ground braids connect close to the connection clamps and run next to the bushing to the flange connection to avoid cable loops that otherwise affect the measurement. This accentuates the need to perform the test with the highest repeatability and eliminates the influence from external parameters such as cables. Good Connections Bad connections can compromise the test results which is why FRAX offers a rugged test clamp that ensures good connection to the bushings and solid connections to the instrument. An optional internal battery pack is available for full wireless flexibility. connections and instrument performance.

Highest dynamic range and accuracy in the industry allowing even the most subtle electro-mechanical changes within the transformer to be detected.2 MHz) Points Spacing: Log.1 lbs 15 kg/33 lbs 250 x 169 x 52 mm 9. It is rugged. FRAX 101 dynamic range or noise floor is shown in red below with a normal transformer measurement in black. 47-63 Hz -20°C to +50°C / -4°F to +122°F < 90% non-condensing -20°C to 70°C / -4°F to +158°F < 90% non-condensing IEC61010 (LVD) EN61326 (EMC) An example of FRAX 101’s dynamic limit (red) and transformer measurement (black) FEATURES AND BENEFITS ■ Smallest and most rugged FRA instrument in the industry.1 x 8. Advanced analysis and support software tools allows for sound decision making with regard to further diagnostics analysis and/or transformer disposition. allows for accurate measurements in every transformer. FRA on winding deformation of power transformers. fast setting.65 x 2. test leads. 2008 Mechanical condition assessment of transformer windings using FRA and Chinese standard DL/T 911-2004. 37 s (20 Hz .84 x 6. as well as other international standards and recommendations Analog Output Channels: 1 Compliance Voltage: 0.1 Hz . User selectable up to 32.20 V peak-to-peak Measurement Voltage at 50 Ω: 0.3 dB down to -105 dB (10 Hz . linear or both Dynamic Range/Noise Floor: >130dB Accuracy: ±0. and test set up. low noise floor.10 MHz) IF Bandwidth/Integration Time: User selectable (10% default) Software: FRAX for Windows 2000/ XP/Vista PC Communication: Bluetooth and USB (galvanically isolated) Calibration Interval: Max 3 years Standards/guides: Fulfill requirements in Cigré Brochure 342. ■ Guaranteed repeatability by using superior cabling technology. Fulfills all international standards for Sweep Frequency Response Analysis (SFRA) measurements. A wide dynamic range. thus avoiding the introduction of error due to cable connection and positioning (which is common in other FRA manufacturers’ equipment). user selectable Default 1046.FRAX 101 Sweep Frequency Response Analyzer DYNAMIC RANGE Making accurate measurements in a wide frequency range with high dynamics puts great demands on test equipment.264V ac.135 V ac and 170 . 11 .7 in.1 .5 x 18. Battery input capability allows for easy operation without the need for mains voltage supply.25 MHz.4 kg/3. Wireless communication allows easy operation without the inconvenience of cable hook up to a PC.10 V peak-to-peak Output Impedance: 50 Ω Protection: Short-circuit protected Analog Input Channels: Sampling: Input Impedance: Sampling Rate: Physical Instrument Weight: Case and Accessories Weight: Dimensions: Dimensions with Case: Input Voltage: Environmental Operating Ambient Temp: Operating Relative Humidity: Storage Ambient Temp: Storage Relative Humidity: CE Standards: PC Requirements (PC not included) Operating System: Processor: Memory: Hard Drive: Interface: 2 Simultaneously 50 Ω 100 MS/s 1. A margin of about 20 dB from the lowest response to the instruments noise floor must be maintained to obtain ±1 dB accuracy.2 .. FRAX 101 is designed with these requirements in mind.05 in 520 x 460 x 220 mm 20. able to filter induced interference and has the highest dynamic range and accuracy in the industry. SPECIFICATIONS General FRA Method: Frequency Range: Number of Points: Sweep frequency (SFRA) 0.16 V dc or 90 . ■ ■ ■ ■ ■ Windows 2000/ XP / Vista Pentium 500 MHz 256 Mb RAM or more Minimum 30 Mb free Wireless or USB (client) .000 Measurement time: Default 64 s.

incl. no. No. battery. 2xBNC. measure cable 18 m (59 ft). ground cable 5 m (16 ft). 18 m (59 ft) FRAX Measure cable. 10006. 2 x C-clamp. accurate and easy measurements to ground. manual AC-19091 Registered to ISO 9001:2000 Cert. Bluetooth adapter. Bluetooth adapter. ■ The Active Impedance Probe AIP 101 should be used when measuring grounded connections such as to the transformer tank or a bushing connected to the transformer tank. field test box. No. 4 x 3 m including clamps FRAX Generator cable. 2xBNC. Windows software. and clamp for solid connections to the test object. 2 x C-clamp. 2xBNC. FRAX 101 complete with: ac/dc adapter. 1xBNC. transport case. FRAX cable set consists of double shielded high quality cables. 4 x 3 m (10 ft) ground braid set. USB cable. Windows software.8 Ah Calibration set Active impedance probe AIP 101 Active voltage probe AVP 101 FRAX Demo box FDB 101 Field Demo Box FTB 101 Ground braid set. 9 m (30 ft) FRAX Generator cable. 18 m (59 ft) FRAX C-clamp FRAX for Windows AC-90010 AC-90020 AC-90030 AC-90040 AC-90050 AC-90060 GC-30031 GC-30040 GC-30042 GC-30050 GC-30052 GC-80010 SA-AC101 Cat. complete with: ac/dc adapter. 9 m (30 ft) FRAX Measure cable. Item (Qty) Optional Accessories Battery option. AVP 101 can be used for measurements where up to 1 MΩ input impedance is required. ground cable 5 m (16 ft). braid for easy and reliable ground connection.01 FRAX101_DS_en_V01 . ■ ORDERING INFORMATION Item (Qty) Cat. 4. manual AC-19090 FRAX 101. generator cable 18 m (59 ft). generator cable 18 m (59 ft). USB cable. AIP 101 ensures safe. battery pack. The Active Voltage Probe AVP 101 is designed for measurements when higher input impedance is needed. transport case. 4 x 3 m (10 ft) ground braid set. mains cable. field test box. measure cable 18 m (59 ft).FRAX 101 Sweep Frequency Response Analyzer OPTIONAL ACCESSORIES ■ The built-in battery pack offers flexibility when performing tests on or off the transformer. mains cable.

Item 7B .

bushings. The IDA/IDAX instrument and measurement principle has been used and verified around the world over the last ten years. Plotting the results as a curve makes it possible to assess the condition of the oil and solid insulation. Decisions on maintenance and/or replacement should be based on knowing the condition of the insulation and the expected loading of the unit. The test can be made at any temperature and takes less than 18 minutes.IDAX 300 Insulation Diagnostic Analyzer IDAX 300 Insulation Diagnostic Analyzer ■ Fast and accurate moisture assessment in power transformers Well proven technology. APPLICATION With an aging power transformer population. cables and generators ■ ■ ■ ■ ■ DESCRIPTION IDAX 300 provides an accurate and reliable condition assessment of insulation in transformers. Transformers have become one of the most mission critical components in the electrical grid. resulting in catastrophic failures. generator or cable by optimizing the working condition based on reliable diagnostic data means substantial cost savings for the equipment owner. Moisture can cause bubbles between windings. assess the moisture level in the solid insulation and other potential insulation problems. Adding just a few operational years to the expected end-of-life for a transformer. One of the most important applications for IDAX is to determine the moisture content in transformer insulation. The state-of-the-art software makes testing both easier and faster. generators and cables. also known as FDS (Frequency Domain Spectroscopy). The FDS technology can also be used to assess the condition and aging of the insulation in bushings. CTs and circuit breakers. It maintains the same accuracy and ability to provide reliable data using true DFR (Dielectric Frequency Response). The need for reliable monitoring and diagnostic methods drives the world’s leading experts to evaluate new technologies that improve reliability and optimize the use of every grid component [1]. The IDAX 300 system maximizes the outcome of maintenance activities allowing for load and service life optimization. lighter and faster than its predecessor IDAX 206. IDAX is a revolutionary insulation diagnostic instrument based on DFR (Dielectric Frequency Response). IDAX provides reliable moisture assessments in one test. without compromises. IDA/IDAX units have been in field use for more than 10 years Reliable results at any temperature Automated analysis of moisture content and oil conductivity — decisions at your finger tip True frequency domain measurement for highest noise immunity Performs non-intrusive insulation testing of transformers. Moisture in the insulation significantly accelerates the aging process. This analysis technique has been used in laboratories for decades and IDA/IDAX was the first instrument designed for field use (1997). bushings. Numerous ongoing research projects at institutes and universities around the world is adding experience and value to users of IDAX. IDAX 300 measures the capacitance and tan delta/power factor of the insulation between power transformer windings at multiple frequencies. IDAX 300 is smaller. allowing transformer moisture assessment in less than 18 minutes. . also known as FDS (Frequency Domain Spectroscopy). The test can be performed at any temperature. today’s electrical utility industry faces a tough challenge as transformer failures and consequent repair and revenue loss costs millions of dollars.

What Controls the Curve? Figure 2: Power factor curve presented as capacitance and loss The general rule is that moisture is visible in the highest and in lowest frequencies. The final results are presented as a percent of moisture in paper and a separate value for oil conductivity (Fig 4 and 5). Figure 1: Water in oil vs. Figure 1 shows how the significant and potentially critical difference of 0. paper correlation is unreliable at low temperature The Test Dielectric loss or power factor is frequency and temperature dependent.IDAX 300 Insulation Diagnostic Analyzer Water in Oil vs. The solid part consists of barriers and spacers to create an oil duct for cooling purposes (Fig 3). The Model The insulation between the windings in a transformer consists of a solid and a liquid part. The model also applies Arrhenius equation to compensate for temperature dependence in the material [3]. The oil temperature is recorded to be used in the model analysis described below. Unfortunately. Oil conductivity is dominant in the medium frequency and the temperature shifts the curve to the right and to the left respectively (Fig 6). a curve is created (Fig 2). Figure 3: Typical insulation design Figure 4: Before matching — green-model.5% respectively 3. so by injecting test signals at discrete frequency steps typically between 1 kHz and 1-2 mHz while recording results at each point. An oil sample has to be taken at relatively high temperature and when the transformer is in equilibrium.0% moisture in paper. this is a rare state for transformers thus resulting in unreliable assessments. The model formula varies all insulation parameters to simulate every possible geometrical design. red-measurement Figure 5: After matching — result: 0. This profile represent the properties of the insulation material in the transformer and will be used in further analysis as described below.4% at 20oC . The IDAX software creates new model curves and compares them to the measured curve until the best possible match is reached. Paper Assessing reliable moisture content in transformer insulation based on oil sample tests is unreliable as the water migrates between the solid insulation and oil as temperature changes. correlates to the insignificant difference of 1 respectively 4 Parts Per Million (PPM) in an oil sample obtained at 20oC (68oF) [2].

Christie: “Comparison of Water Equilibrium in Silicone and Mineral Oil Transformers”. 1988 [3] U. It also reduces instrument downtime and transport cost as the calibration box is the only part that needs to be sent in for calibration. However. D. L. IDAX 300. Gäfvert. Griffin. P. Figure 7 show that a single power factor value cannot provide conclusive information about the potential problem. J. which means that the transformer has to be off-line and preferably disconnected. Red — wet with good oil IDAX is a well-proven system for determining moisture content in transformer insulation. Minutes of the Fifty-Fifty Annual Conference of Doble Clients. At best it can provide information that a problem exists. J. the IDAX 300 can be equipped with an additional current measurement channel that allows for two completely independent measurements at the same time. A. References Figure 8: Example of connections to a three-winding transformer [1] S. Neumann. M. Conclusion Figure 6: Oil conductivity and moisture influence Figure 7: Blue — dry with bad oil. K. L. Gubanski. As an option. L. In this example. Blennow. C. Color markings on clamps makes it easy to connect according to the built in instructions. Tenbohlen. 2000 . The IDAX method provides accurate and conclusive information in one test. thus minimizing test time. two transformers have the same power factor value at 60 Hz. is equipped with an input circuitry capable of measuring multiple test modes without having to change cable connections on the transformer. H. P. S. Bruce and J.1.IDAX 300 Insulation Diagnostic Analyzer One Point Is Not Enough Traditional tan delta/power factor testing provides one value at mains frequency 50/60 Hz. Moscicka-Grzesiak. Tatarski “Reliable Diagnostics of HV Transformer Insulation for Safety Assurance of Power Transmission System” Cigre Paris Aug 2006 [2] From. China. Feser. The instrument and method including the modeling software has been tested and verified with numerous customers. Test Procedure The test preparation and procedure is similar to a standard tan delta/power factor test. Jönsson. Of the 6th ICPADM.6%) and should be considered for a dry-out while the oil in the other unit should be replaced or refurbished.M. This is where the IDAX method makes the difference. one of them is wet (3. Xi’an. Ghasemi. M. Karlsson. in the standard version. Filipowski. 10-9. C. Sec. Adeen. The new design allows calibration in any local certified calibration facility to avoid long shipment turn-around times and transport costs. The IDAX software operates on Windows XP and Vista and utilizes standard USB communication. “Dielectric Spectroscopy in Time and Frequency Domain Applied to Diagnostics of Power Transformers”. Error messages on the screen inform the user if there are any problems with connections or cables. Tapper. The test can be started as soon as the test cables are connected. Proc. The calibration set enables simple and reliable calibration of the IDAX system. The software guides the user through a test template where all connections are illustrated in Figure 8. B.

red AG-19092 Measuring cable. soft case for cable Cat.transport case.0005.3 x 16.7 in.5 x 17 x 8.100 Hz. 50/60 Hz 250 VA USB 2. soft case for cable IDAX 300.1 kHz. otherwise higher) >1% +0. blue Generator cable. 5 m (16 ft) Generator cable.50 mA peak Frequency Range: 0. 0°C to +50°C /-32°F to +122°F -40°C to 70°C / -40°F to +158°F <95% RH. 100 Hz . measure cable 18 m (59 ft) blue. 200 V: 0 . UST1+GST-Guard-2. 2 x 18 m (59 ft).265 V ac. No. With 2-ch measurement option additionally UST-1+UST-2.7 x 6. measure cable 18 m red (59 ft).0003.5 kg/18 lbs (soft bag) 335 x 300 x 99 mm 17. 1 mHz . USB cable. C > 1 nF Max 500 µA at 50 Hz/60 Hz UST-1. C > 1 nf >2% +0. 2 x 9 m (30 ft).0 and LAN 4. GST. measure cable 18 m (59 ft) blue. non-condensing IEC61010 (LVD) EN61326 (EMC) Windows 2000/ XP / Vista Pentium 500 MHz/512 Mb or better USB 2. 2 x 9 m (30 ft). ground 10 pF .10 Vpeak 0 . UST-2+GST-Guard1. UST-1+2+GST Calibration set allows field calibration. USB cable. UST-1+2. GST-Guard-1.50 mA peak Voltage/current ranges.100 µF 0.5% + 1 pF 0 .0 Noise Level: Test Modes. generator cable 18 m (59 ft). GST-Guard-2. no. 18 m (59 ft) Measuring cable. 2 x 18 m (59 ft). 2 Channels: Environmental Operating Temperature: Storage Temperature: Humidity: CE Standards: PC Requirements Operating System: CPU/RAM: Interface: Calibration: ORDERING INFORMATION Item (Qty) IDAX 300 complete with: mains cable. recommended interval 2 years 90 . 10 V: 0 . Windows software. ground cable 5 m (16 ft). Registered to ISO 9001:2000 Cert. blue IDAX for Windows AG-90010 AG-90020 AG-90200 GC-30060 GC-30310 GC-30320 GC-30330 GC-30312 GC-30322 GC-30332 SA-AG101 Cat.9 kg/11 lbs 9. complete with: mains cable. 2 channels. No.1 in 520 x 430 x 220 mm 20. measure cable 18 m (59 ft) red. 9 m (30 ft) Measuring cable. generator cable 18 m (59 ft).01 IDAX300_DS_en_V01 . manual. 10006. UST-2. ground cable 5 m (16 ft).200 Vpeak 0 .IDAX 300 Insulation Diagnostic Analyzer General Mains Input (nominal): Power Consumption (max): Communication Ports: Physical Instrument Weight: Case and Instrument Weight: Accessories Weight: Dimensions: Dimensions with Case: SPECIFICATIONS Output Voltage/current ranges. red Measuring cable. channel 2.10 (with retained accuracy of capacitance.10 kHz Measurements Inputs: Capacitance Range: Accuracy: Dissipation Factor Range: Accuracy: Channel 1. manual. GST-Guard-1+2. transport case. Item (Qty) Optional Accessories Calibration set for IDAX 300 IDAX demo box IDB 300 2nd channel option for IDAX 300 AG-19090 Ground cable.9 kg/22 lbs 8. Windows software.1 mHz .

PD Measurement for MV and HV. (Applicable to latest measurement on Switchgear & Transformer) .8.

Item 8A .

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Item 8B .

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5060Hz. Supplied with Full Instruction Manual. The equipment is designed to operate on ac mains supply systems from 110V to 240V. 50/60Hz Power Cycle PD data. Capacitive Couplers (TEV sensors). PD Reader© Data Analysis and Reportage Software This ‘reads’ the PDGold© files collected and automatically analyses the data collected using the ‘Event Recogniser’ Software Module.Partial Discharge Online Testing Technology Scope of supply: Item 1 3 Phase PD Spot Tester . A PC software version is also provided to allow post-analysis of the PD Data on any PC .Type: OSM-Longshot© WR Xi (new Waverunner Xi model) Hardware Description: Digital PD Detector comprising of a fully calibrated wideband. all of which run under the WindowsTM operating system. Optical Mouse and 1x 40GB USB Hard Drive and a set of 4x 20m BNC test cables and 4x 50Hz Filters. as follows: PD Gold© Data Capture and Measurement Software For collecting synchronous. The input impedance to the unit is 50 Ohms allowing for connection of High Frequency Current Transformers (HFCT’s) Ferrite & Rogowski). The unit is supplied with a soft carry case for ease of transportation. 4-channel digitizing oscilloscope module. The OSM-Longshot© Waverunner Xi Unit is supplied with a 36 month Warranty (in normal use) Software Description: The Unit is supplied pre-programmed with 4x Integrated PD Software Packages. transformers and other HV Plant. cables / switchgear. This allows for 3-phase testing/monitoring of HV Plant including: motors / generators. Mini Keyboard. Acoustic/Ultrasonic Sensors for on-line PD testing and blocking capacitors etc for off-line testing. with automatic collection of individual PD Pulses. The software allows for standard PD Test Reports to be automatically generated. The software contains a dedicated ‘Machines’ Module dedicated to the measurement of PD Data in Rotating HV Motors and Generators. Supplied with internal 2 GHz pentium PC. frequency range DC to 400MHz.

Page 2 of 6 June 2007 . PDGOLD© PD ACQUISITION SOFTWARE - MAIN PAGE The PDGold© software collects the PD data in 200x ‘slots’ across the 50Hz (or 60Hz) power cycle. followed by a processing stage of a few seconds.ScopeControl© PD Pulse Capture Software This allows the user to collect individual PD pulses from up to 4 channels simultaneously enabling the user to carry out time-of-flight measurements of PD pulse arrival on a number of PD sensors at once. Free upgrades on the above software packages are provided for 12-months from the date of purchase. For the standard PDGold© measurement this would be left to run typically for 3 to 5 minutes with around 100 to 200 individual power cycles usually saved. The software thus allows the user to observe this 360o plot of the PD behaviour showing both the individual 20ms ‘shots’ and the cumulative measurements of all those taken up to that point. in ‘real-time’. ScopeControlReader© PD Pulse Analysis and Reportage Software This reads the individual PD pulses collected by the ScopeControl© software from up to 4 channels simultaneously enabling the user to carry out post-test analysis of the PD data collected in the field. PDGold© The PDGold© program (Main Page shown below) contains all the functions that allow control of the OSM-Longshot instrument. one cycle at a time. followed by the acquisition and processing of a second cycle and so on. A PC version of this software is also provided to allow post-analysis of the PD Data on any PC owned by the customer. Each signal acquired is synchronised by the AC mains voltage waveform supply (or other volatge signal). to acquire and visualise the PD dataset in order to get an immediate diagnostic response. Software support packages are available beyond this 12-month period on request. to set the correct values of the acquisition parameters.

T. 3 x Capacitive Probe Coupler Type HVSL TEV Magnetic Capacitive Probe for the measurement of PD signals emanating from inside Metalclad HV plant. Suitable for HV Motor/Generator Testing with high supply currents as the Rogowski Coil Sensors do not Saturate with high currents passing through them. Air Acoustic probe and Conditioning Amplifier with power unit. Provides four selectable outputs.AA-b40 Acoustic kit comprising of a Magnetic Airborne Acoustic probe. Low Voltage PD Calibrator Type HVS 998/0011 Battery operated PD Calibrator for injecting a known PD signal across the test circuit. Split Split-Core RF Current Transducer Type HVS 994C. IPEC/HVSL strongly recommend that the customer purchases a dedicated training course in order that they get the maximum performance out of the OSM technology. Page 3 of 6 June 2007 . Suitable for HV cable and switchgear testing where higher sensitivity to PD activity is required (when compared with Motor Testing).for users of OSM-Longshot© PD Spot Testers Due to the technical nature of the OSM PD test technology. with 95mm internal diameter for connection around the core of HV supply cables to the test circuits. 4x 50HZ Filter-Decoupler Units 8 x 10m BNC Data Cables + 6 x Through Connectors (to make 4x 10m. 1x Acoustic Probe kit Type HVSL . 4x 20m or 2 x 40m BNC data cables for PD testing ) 1x IP67 Rated Equipment Case for above items The above sensors are supplied in a waterproof equipment case fitted with foam inserts and compartments.T. Customer Training Packages .Item 2 PD Sensors and Accessories 1x External. 100pC. particularly metalclad switchgear etc.000pC 3 x Rogowski Coil Type HVS 994C. One transducer is required per circuit to be monitored. Split-Core RF Current Transducer Type CAE 140/100 Split with 100mm internal diameter for connection around the earth screen of HV supply cables to the test circuits. 10pC.1000pC and 10. One transducer is required per circuit to be monitored. 3 x Ferrite HFCT Type: CAE 140/100 Split High Sensitivity. One transducer is required per switchgear panel to be monitored.

There are also switchgear related parts to this.0 OSM-Longshot© PD Spot Testers unit is not sold primarily as a monitoring device (it’s primary use being PD ‘Spot Testing’. The PDGold© Longshot system can be considered as the most versatile (and best) PD spot testing device on the market. Switchgear. and the peak signal is then detected for each slot.0 OSM-Longshot© PD Spot Testers OSM PD Spot Testers listed contain the Standard PDGold© Software which has used been used in the IPEC PD Spot Testers for the past 5 years. A machine page is available for testing high voltage rotating machines (motors/generators) • Full print preview page for outputting results to printers or adobe pdf files The spot tester is designed for a wide variety of use including on-line PD Testing of the insulation in HV Cables. Hence there are cable related parts to the event recogniser analysis. and at all detectable distances down the cable. The applications for on-line testing tend to be plant specific.1. other options are available for the permanent monitoring application. can be compared in magnitude. Transformers. and the system is offered with a variety of sensors for this type of work. • A new event recogniser system is incorporated into the analysis software Keeps segments of the PD waveforms Classifies these PD pulses into three types: Cable PD. The 1. This can often eliminate the need for background noise reduction. PD levels are given in mV and dB as standard and also in pC for cable testing when used with calibrated HFCT’s. Motors/Generators and other HV Plant. Switchgear PD and Noise. The system is also capable of accurate laboratory measurements. It is generally regarded that PD monitoring should be carried out by permanently installed PD Monitors with web/remote access (for information on long-term PD Monitoring Technologies contact your supplier). where the results can be expressed in dB to relate back to the traditional way switchgear PD results were displayed. • The PD Gold© Software’s functionality includes: Capture of signals synchronously across the 50Hz (or 60Hz) power cycle Provides a PD (partial discharge) threshold level for recording the number of pulses (count) per cycle • Noise waveforms using a second channel can be used for ‘gating’ external pulsed interference The software divides the power period into slots. It is not unusual to run the system for several hours up to a week. Here the results can be expressed in pC so that discharges on all cable types. It is very able to measure on-line PD activity. These spot testers are not specifically designed to be permanently installed and driven remotely. and whilst this is entirely feasible. with continuous data monitoring. The time for which measurements can be recorded is only limited by the internal RAM of the PC. where synchronous voltage measurements and PD calibrations are needed. allowing the user to observe familiar phase-related patterns of discharge. Page 4 of 6 June 2007 .

9. Transformer Oil Dielectric Test Set .

Item 9A .

load it with the sample oil. . 100AF/2. shows the progress of each test and gives the results of the test sequence. Italian. VCM100 Automatic Oil Test Sets OTS60PB. 100AF/2. Each test can be selected with either magnetic stirring. The test voltage is electronically controlled to the maximum of 60 kV Designed for on site . Results can be printed on the internal dot matrix printer or transferred via the RS232 interface to an external printer or PC. The meter will enable the . spare electrodes and a spacing gauge are located in an attached compartment. Standard stirring with the OTSAF/2 is achieved by a magnetic stirrer bar. Spanish and Portuguese. is supplied with the instrument. 80AF/2. The OTSAF/2 range are laboratory instruments with many advanced features. An internal rechargeable battery gives a large number of tests before recharging. such as the battery charger. VCM100 Automatic Oil Test Sets ■ Microprocessor controlled fully automatic oil test sets ■ Wide choice of vessels and accessories ■ Portable and laboratory units DESCRIPTION The Megger range of automatic oil testers offer fully automatic testing with many advanced features. the instrument is supplied in a rugged carrying case with a handle for ease of transportation. including one suitable for testing to the ASTM D1816 specification. Three versions are available with maximum test voltages of 60 kV 80 kV and 100 kV They . Withstand or proof testing can also be selected. propeller stirring or no stirring. The dot matrix liquid crystal display can also be set to read in one of six languages. 60AF/2. A clear display shows a menu of test options and guides the operator through the set up programme. Additional vessels are available optionally. spare vessels. place it in the chamber and initiate the test sequence. portable oil test set. the series of tests as specified in a large number of oil testing specifications. The test set then carries out. testing. set up screens and results. A large. German. backlit. Stirring is carried out by a motor driven paddle stirrer. The resolution of the high voltage output is displayed to 0. This test subjects the oil to a preselected voltage for 1 minute to check for a breakdown.1 kV . The OTS60PB is a fully automatic. The VCM100 is a calibration meter suitable for verifying the calibration of oil test sets. 80AF/2. rate of voltage rise and number of tests resulting in a calculation of the average value of the oil breakdown strength. liquid crystal display shows test menus. illustrates the correct test electrodes and gap to use. The display can be set to read in English. French. battery powered. An oil test vessel.OTS60PB. offer fully automatic operation plus the benefit of a built in printer to produce a hard copy of the test results and the ability to program up to five user defined tests for individual applications. These define the sequence of tests including the stand and stir times. The withstand test can be set to operate at any test voltage and with an initial stand time. An optional printer kit enables hard copies of results to be produced. Accessories. 60AF/2. Printouts are automatically time and date stamped. The result can be set to give either a numerical average (with standard deviation where specified) or a pass/fail message. This calls for stirring to be carried out by a motor driven impeller. configured to suit the IEC156 test specification. The design allows the operator to simply prepare an oil test vessel.

100AF/2. AS1767. The calibration meter fits in the oil test set chamber in place of a standard vessel. CE1344. SABS555. 5min test IEC156 etc ASTM D877 ASTM D1816 UNE21 Withstand A Withstand B BS5730a B A. BS5874. 3 6 5 5 6 0-99 min 55s ** 2 kV/s 0-99 min 55s ** 2 kV/s A. 20min. 9min. STAS286 and UNE21 omit the first breakdown value from the average calculation. 30s 18min. pausing at each 10 kV point for 10 seconds to allow the calibration to be checked.OTS60PB. includes BS148. Other versions of Megger oil test sets (such as the OTSAF. 7s 23 min. (option 2) 1 min. 5min. Custom (1-5)* - 0-99 min 55s * 0. 40s 40 min. OTS80AF/2 and OTS100AF/2) Test Spec. The meter is supplied in a protective bag.100 kV in 2 kV divisions Accuracy ±3% of full scale Temperature Range Operational 0°C to 40°C (32 to 104°F) Storage -30°C to +70°C (-22 to 158°F) Humidity Range Operational 80% RH at 40°C (104°F) Storage 93% RH at 40°C (104°F) OTS/VCM100 ■ ■ ■ Allows a quick check of high voltage output to be made` Tests up to 100 kV with accuracy of 3% Easy to read mirror arc display with tolerance bands OPERATION The OTSAF/2 series are programmed with a test sequence suitable for using the VCM100 called ‘CHECK CALIBRATION’.4 kg (5.B C A A. 19min. Later versions of the OTSAF also have the ‘CHECK CALIBRATION’ procedure.8 x 9. both must pass if sample is OK. The VCM100 allows the actual applied voltage to be quickly and easily checked against the displayed value giving immediate confidence in the calibration of the oil test set. traceable to national standards. STAS286 has a 2 minute intermediate stand time. VCM100 Automatic Oil Test Sets high voltage output to be checked. VDE 0370.B B B 1 min. OTS60 auto and OTS75 auto) can be used in manual mode or with a low rate of voltage rise to allow checking Safety The meter is only approved for use with Megger oil test sets. 30 s 2 min. If breakdown occurs another two tests are carried out. 1 min. 80AF/2. Selected Electrode Initial Shape Stand Rate of rise of Test Voltage 2kV/s 2kV/s 3 kV/s 0. OCT 6581. 17min. and is suitable for all recent laboratory models of Megger oil dielectric strength test sets such as the OTSAF series and the OTS auto and semi automatic series.3 lbs) OTS VCM100 Scale Plate Parameters of test specifications (programmed in OTS60PB. 40 kV (depending on equipment category and electrode gap) for 60 s. 10min. 4 min. SPECIFICATION Panel meter scaling 0 . The design ensures that the load to the transformer is similar to the load during an oil dielectric strength test. 20 s 3 min. 20s 39 min. STA8286 and IP295. 60AF/2. . 8min. 33s 20 min. Oil test sets will display the individual breakdown voltage and their average value. with the VCM100. NFC27. 30 s 2 min. 8min.0 kV/s* 0-99 min 55s* 0-99 min 55s* 1-99 IEC156 etc. * User Schedule ** OTSAF/2 only.5 kV/s 2 kV/s Intermediate Intermediate Number Stir Time Stand Time Of Tests Maximum Duration of Selected test sequence OTS60B OTS80AF/2 OTS100AF/2 OTS60AF/2 4min. 2 min. The scale also shows pass tolerance bands to enable a quick assessment of the accuracy to be made. This sequence causes the output of the oil test set to ramp up from 0 kV to the maximum voltage value. OTS60AF/2. 1 min.B - Ramps to preselected value of 1 minute or breakdown As above and continues to breakdown or maximum value of test set 2 kV/s 1 min. 30s 5min.25 x 4 inches) Weight 2. Withstand test at 22 kV 30 kV or . NFC 27. 5 min.5-5. (option 1) Continuous 1 min. 38 min. Dimensions 198 mm x 235 mm x 102 mm (7. The voltage indication is viewed on an analogue display marked from 0 to 100 kV with 2 kV divisions. The OTS60PB is also programmed with BS5730-LEPLC which is similar to BS5730a but ramps to breakdown after a successful test.

HBC for 220/240 V T4 A. 2 x F6.0 . rechargeable 12 V 12 Ah battery .2 W x 9. IEC127/5. OTS80AF/2 AND OTS100AF/2 Automatic laboratory set (see table opposite) Built in printer and RS232 output ■ Custom test facility OTS60AF/2:60 kV maximum (30 kV .5 to 5 kV/s rate of voltage rise 0 to 99 min.0 .40 kV) Power supply Internal. 20 mm x 5 mm. HBC for 110/120 V Operation: 0°C to 40°C Storage: -40°C to +70°C Operation: 80% RH at 40°C Storage: 93% RH at 40°C. (giving typically 12 hours continuous use) Charger supply 85 to 265 V 50/60 Hz . IEC127/5.3 H x 19.7 W x 12.1 kV 464 H x 502 W x 319 D mm 18. 95% RH at 25°C Meets the requirements of IEC1010-1 (1991) Safety interlock to BS5304 (1988) ‘Guarding of Machinery’ standard. 20 mm x 5 mm. Safety interlock to BS5304 (1988) ‘Guarding of Machinery’ standard. Optional 12 V supply lead enables operation from vehicle cigarette lighter socket 110 V 120 V 220 V 240 V ±10% . 19 kg (42 lb) without accessories 2 x F6. 20 mm x 5 mm.0 . . VCM100 Automatic Oil Test Sets OTS60PB Features Powered by internal.50 kV) Test voltage 60 kV maximum (30 kV .8 Hz OTS100AF/2:100 kV maximum (50 kV . 1 to 99 tests 0.3 A. Weight Fuses Temperature Operation: 0°C to 40°C Range Humidity Range Safety Storage: -30°C to +65°C Operation: 80% RH at 40°C Storage: 93% RH at 40°C. 95% RH at 25°C cyclic Designed to incorporate where appropriate IEC1010-1. approx.6 H x 10.3 A. rechargeable battery Fully automatic operation (see table opposite) ■ Pass/fail limit setting ■ ■ ■ ■ OTS60AF/2. 60AF/2.5 D in. HBC 0. 20 mm x 5 mm. 100AF/2.8 D in.OTS60PB. HBC T2 A.30 kV) OTS80AF/2:80 kV maximum (40 kV . 50/60 Hz Four pre-selectable values Display Resolution Dimensions Dot matrix LCD giving alphanumeric information and kV test voltage 1 kV 373 H x 259 W x 247 D mm(without accessories) 14. 80AF/2. approx. .30 kV) @ 61. IEC127/1.0 . safety class I. Other RS232 output plus optional printer kit Includes battery charger and four test vessels Option to set pass/fail breakdown values RS232C 5 pin DIN socket Five custom tests allowing. 59 s stir and stand times Averaging start from first to last test . IEC127/1. 41 kg (90 lb) approx.

shape A Oil test vessel fitted with cylindrical electrodes. VCM100 Automatic Oil Test Sets PRINTER INFORMATION The OTS60PB Printer Kit includes a 24 column impact printer with integral rechargeable batteries and a mains adaptor which operates from 85 V to 265 V a. 1 in. 1. OTS 60PB to 25 way ‘D’ Spare fuse User Guide Optional Accessories for OTS60PB Close fitting test vessel lid Pack of 10 reuseable/disposable oil test vessels Lead for connection to a vehicle battery via the cigar/cigarette lighter socket Pair of cylindrical electrodes with 0.7 mm (0. shape C Oil test vessel with motorised stirrer suitable for testing to ASTM D1816.4 mm) dia.50 mm dia.5mm and 4mm spacing Battery charger unit Printer lead.4 in. (25.5 mm edge radius Printer kit Paper roll .. ERC-09 (IRC 160) Download lead Order Code OTS60PB 6420-102 6220-484 6220-580 6220-483 5250-211 6331-659 6340-091 25413-285 6171-585 Included Accessories Mains power supply lead 25424-860 Oil test vessel fitted with spherical electrodes.4 mm) dia. 0. 2.c. 2 mushroom electrodes 1. (50/60 Hz). 15 m long.5 and 4 mm spacing Protective cover 5340-334 Operating instruction book 6172-064 Optional Accessories for OTS AF’s Oil test vessel fitted with mushroom electrodes.7 mm) dia. 36 mm dia. 2. electrode spacing gauge.OTS60PB. 2. 80AF/2.57. (25. 100AF/2.4 mm (1 in) Cylindrical Electrodes with 0.. Electrode Shape A 36mm Mushroom Electrodes Electrode Shape C 25.5 in) Spherical Electrodes Electrode Shape D 25. 60AF/2. shape B 6231-445 Oil test set preparation kit 6121-486 comprising. Ribbon . (12.5 in.Epson part no. electrodes shape A Transportation trolley 0-100 kV Voltage calibration check meter complete with case 6231-447 6231-446 6111-146 6111-147 6410-810 6121-402 6220-487 6231-509 6220-538 6220-568 25995-001 25995-002 6340-105 . 2 magnetic stirrers. 2 cylindrical electrodes 1 in. The printer is 105 mm x 195 mm x 90 mm and weighs 625 g.4 mm (1 in) Cylindrical Electrodes Electrode Shape B 12.5 mm wide. (36 mm) dia.5mm edge radius ORDERING INFORMATION Item (Qty) Laboratory Oil Test Set 60 kV 80 kV 100 kV Order Code OTS60AF/2 OTS80AF/2 OTS100AF/2 Item (Qty) Portable oil test set (60 kV) Included Accessories Padded protective carrying case with handle and shoulder strap 4 x 600 ml capacity oil test vessels without lid Pair of spherical electrodes (fitted) Pair of mushroom electrodes Pair of cylindrical electrodes Electrode spacing gauge for 2mm.

Transformer Oil Moisture Test Set .10.

Item 10A .

4. plus insulating oils with an SG of 0.40 and also permits the use of different sample sizes.6 & 1. The KF-LAB unit is designed specifically for lab use is mains powered only and does not include a built-in battery or carrying case.875. % and micrograms.60 to 1. ppm). mg/kg. KF-LAB Unit The KF-LAB analyzes materials with an SG between 0. completely portable KF-UNI offers greater flexibility.4.875. For extra flexibility. The KF875 and KF-UNI are highly portable instruments. APPLICATION Optimized for testing insulating oils with a specific gravity of 0. the results may be calculated based on the weight of the sample or based on the volume and specific gravity of the sample. The printer may be disabled if not required and results can be calculated in ppm. KF-UNI and KF-LAB Coulometric Karl Fischer Test Sets designed to determine moisture in oil. also completely portable KF-LAB analyzes materials with an SG between 0. This means it can be used to measure water content in a variety of different materials but is also easy to set up for transformer insulating oils. to provide highly accurate results on-site. KF-UNI and KF-LAB Karl Fischer Moisture in Oil Test Sets ■ Coulometric Karl Fischer titrimetry KF875 optimized for insulating oil and tests to 0. the Megger KF875 simply requires the operator to press one button and inject a 1ml sample into the test cell. but also has a default setting optimized for analyzing insulating oils with an SG of 0. KF-UNI and KF-LAB Karl Fischer Moisture in Oil Test Sets KF875. versatility and sample data input than the KF875. . complete with integral printer and carrying case.6 and 1.875. Results are presented on the instrument display and on the integral printer in both micrograms of water and in milligrams per kilogram (parts per million. The KF-UNI allows the titration of samples with a range of specific gravities from 0.KF875.875 Suitable for use with any Coulometric Karl Fischer reagent KF875 Unit ■ ■ ■ ■ KF-UNI Unit DESCRIPTION Over 20 years experience has led to the development of the Megger KF875. The simple ‘one touch’ operation makes the KF875 so easy to use that it requires no specialist knowledge or training to use it effectively. are easy to use and provide highly accurate results.

ppm Volume/density Preset values Preset method Statistics Start delay time Min.5% 10 programmable methods User programmable µg. selectable English. % Weight/weight Weight/dilution ratio Volume/volume Volume/density User programmable Upto 99 runs User programmable 0-30 mins. selectable 0-30 mins. ppm µg + mg/kg. ppm. mg/kg. Francais. Magyar Weight/weight User programmable Volume/density User selectable Single method Not available mg/kg. titration speed Max. selectable Not available English Microprocessor controlled Analysis time & date print out Non tactile membrane/display prompted menu 40 character alphanumeric backlit display 42 character high speed thermal printer Preset Optional 90-264VAC. Portugues. 47-63Hz 12V DC car adapter/internal battery 8 hours running time Display & print out indication 250 x 245 x 120 mm 3 kg (without carry case) .1 µg 2 mg per minute 400 ma Automatically controlled KF 875 1 ppm – 100 ppm 10-100µg ± 3µg. ppm. titration time Language Stirrer speed Calendar / clock Keypad/User controls Display Printer Carry case Power supply Battery life Battery low Dimensions Weight Preset up to 99 runs 0-20 mins. above 1 mg ± 0. sensitivity Max. 100µg .1 mg ± 5µg. current Drift compensation Precision Method storage Sample ID number Display format Print format Calculation modes KF UNI Coulometric Karl Fischer Titration Patented “ACE” control system AC polarisation Visual display / print out / acoustic beep 1 µg – 10 mg water 1 ppm – 100 % 0.KF875. % µg + mg/kg. 47-63Hz Not available Not available Standard 90-264VAC. KF-UNI and KF-LAB Karl Fischer Moisture in Oil Test Sets KF LAB Titration method Electrolysis control End point detection End point indication Measuring range Moisture range Max. Deutsch. Espanol.

which requires frequent checking of the titrator efficiency by analyzing known water content standards. eliminating any time deterioration of the oil sample. The KF875. KF-UNI and the KF-LAB remove this need by using the patent pending ACE (Automatically Compensated Errors) Control System. This guarantees that the electrolysis current produced and the count rate displayed are always correctly synchronized. ■ ■ Each unit uses Karl Fischer coulometric titrimetry the industry standard method for determining moisture content (ASTM D1533. ■ Each unit eliminates inaccuracies with ACE Control System . regardless of changes to the electrolysis cell resistance thus eliminating the need to calibrate the reagent. KF875 [6111-636] KF-UNI [6111-637] KF-LAB [6111-638] Supplied Accessories (also available as spare items) for the KF875 and KF-UNI ONLY Titration Vessel Detector electrode Generator electrode Drying tube Carrying Case Power Pack Car adapter 6121-527 6121-528 6121-529 6121-530 6121-537 6121-538 6121-539 Supplied Accessories (also available as spare items) for the KF875. ■ ORDERING INFORMATION Item (Qty) KF875 Coulometric Karl Fischer Test Set for insulating oils KF-UNI Coulometric Karl Fischer Test Set for liquids KF-LAB Laboratory Coulometric Karl Fischer Test Set Cat.allows accurate on-site measurements to be made on oil samples freshly obtained. providing standardization. BS EN 60814:1998. from the internal rechargeable battery or via a 12V car adapter. No.KF875.both units can be powered from the mains supply. This further adds to the instruments’ remarkable userfriendliness and ease of use.both units are supplied as standard with a printer. The KF875 and the KF-UNI include a rechargeable battery power . IEC 60814:1997). low drift cell and rugged carry case. KF-UNI and KF-LAB Karl Fischer Moisture in Oil Test Sets FEATURES AND BENEFITS ■ The KF875 and KF-UNI are highly portable and designed specifically for outdoor use .some Coulometric Karl Fischer sets are susceptible to inaccuracies due to changes in electrolysis cell resistance. KF-UNI and KF-LAB Injection septa (10) Glass syringe (1 ml) Luer needle Bottle of Molecular sieve Stirrer bar Funnel Supplied Accessories (also available as spare items) for the KF-LAB ONLY Complete Glassware pack (single port) Titration vessel (single port) Detector electrode Generator electrode Drying tube Teflon sleeves (pack 5 each) Instruction manual EV6121-587 EV6121-571 EV6121-572 EV6121-573 EV6121-574 EV6121-575 EV6172-878 6121-531 6121-532 6121-533 6121-534 6121-535 6121-536 . Portability is further enhanced with flexible power options . The KF875 and the KF-UNI may be powered by internal rechargeable batteries or from the supply allows field-testing and laboratory testing with the same equipment.

Transformer Oil Treatment Plant .11.

Item 11A .

The above figures are reached with oils having a 10-2 mbar distillation curve at a temperature of 80° C. In order to act as an insulant.1% by volume*.1 0. THV plants have been specially designed to treat oil on a storage tank or a collapsible supple tank and to fill up transformers. This restores the oil dielectric strength to a value in excess of 75 kV after treatment. Equipment reliability. which in service may be affected. Reliable and easy to use. Working on the principles of filtration. dielec tric fluids must have some basic properties. SUMMARY: Page Principle of operation Main characteristics Components of the plant Description of the plant Flow diagram Options 2 2 2 3 4 5 Oil treatment The plants type THV have been designed to treat dielectric oils having a 50 ppm moisture content and a dissolved gas content of approx. 10% by volume before being treated. treat ment quality and price competitiveness remain the main key-points of our equipments. Starting from 20 ppm. the oil treatment plants type THV complete the range of standard equipments. they are particularly recommended for treating oil while commissioning new transformers. circuit breakers and other types of electrical equipments depends upon some of their basic charac teristics. and especially a high dielectric strength. Once the optimal treatment conditions have been reached. moisture content will go down to 3 ppm* after 1 pass.I–BETH49GB_0 TYPE THV 3000 page 1/5 OIL TREATMENT TECHNICAL DESCRIPTION OF THE VACUUM OIL TREATMENT PLANT TYPE THV 3000 PREAMBLE The efficient and reliable use of dielectric fluids in transformers. a coolant and an e xtinguishing medium. resulting in reduced operating efficiency of the electrical equipments. dehydration and vacuum degasification. or for treating oil tanks in workshops . the clean treated oil goes out after 1 pass at a maximum temperature of 70°C with a moisture content below 5 ppm* and a dissolved gas content of approximately 0. Evolution of the moisture content and of the dielectric strength 80 PPM of wate 100 60 40 20 0 Moisture content Dielectric strength Comparison between vapor and liquid phases of moisture and dielectric oil 1000 100 10 1 0.01 0 WATER Li id t Liquid oil Vapor water V il mbars OIL 20 40 60 80 100 20 15 10 5 0 T °C * : Theoretical values depending on the measuring device accuracy and ranging from 2 to 5 ppm KV 120 .

and regulating apparatus control panel set of pipes. Power supply 400 Volts 3 phases 50 Hz and auxiliary supply 220 Volts by transformer. alarming.I–BETH49GB_0 page 2/5 OIL TREATMENT TYPE THV 3000 Principle of operation Options : Low speed trailer Road trailer The dielectric fluid enters the plant through an inlet strainer. valves and accessories lifting rings placed on the plant Options : Remote control The plant is installed on a section iron plate with retention tray and small rubber wheels. where it is heated by immersion heaters.08 0. Main characteristics Nominal flow* during treatment in l/hr Heating power in kW Total power in kW Options : Transformer insulation High level detection system Filtration** by cartridges in nominal µm Limit vacuum against closed suction in mbars Vacuum during treatment in mbars 3000 48 56 1 0. Finally. the dielectric fluid is sprayed into a vacuum chamber on a basket of degasifying rings. and is then sucked by vacuum* into an oil heater. Options : Plant with tarpaulin Plant with metallic cover *Oil suction must take place in a tank at atmospheric pressure. Options : Voltmeter / ammeter Components of the plant 1 1 1 1 1 1 1 1 1 3 inlet coarse filter direct electrical heater with 2 heating steps dehydration tank outlet oil motor-pump cartridge filter single-staged vacuum motor-pump set measuring. . Then. controlling. ** : Consumable cartridges with filtration expressed in nominal µm. the treated fluid flows through the outlet oil pump and then passes through a filter composed of fine filtration cartridges.5 to 2 * : Approximate values. Tropicalized electrical equipments are standard equipments on all of our plants.

. a filter. The upper part of the cell is equipped with an inlet oil connection. an insulation valve and a symmetrical connection (like French fire system). Oil degasifying under vacuum 3) Dehydration tank The vacuum oil treatment plants type THV are equipped with a cylindrical dehydration cell made of steel that contains a spraying blockhead and a basket of dehydration rings. Flow in m3 /hr Limit vacuum in mbar Motor power in kW Rotation speed in rpm Oil capacity in litre Vacuum measure Auxiliary vacuum connection in mm 170 0. Maximum flow of the pump in l/hr Pump type Height of discharge in mCE Motor power in kW Rotation speed in rpm Pump building Connection diameter in mm 7000 Centrifuge 40 3 1500 Cast iron/bronze 40 Oil outlet and fine filtration system 5) Outlet oil motor pump The outlet discharge of the vacuum oil treatment plants type THV is equipped with an outlet oil motor-pump. an insulation valve and an oil complement valve also serving as a heater drain. a temperature regulation probe PT100 and a manometer -1 / +5 bars.08 4 1450 5 Manometer 50 4) Vacuum motor-pump The vacuum oil treatment plants type THV are equipped with a single-staged group composed of an oil sealed rotary vane type pump with filter. The lower part is equipped with a flow regulation tube and a draining valve. The heater has 2 heating steps. a Manometer vacuum and an exhaust electro-valve of the group. at the inlet. with a symmetrical connection (like French fire system). a sampling cock. a low tension window with projector to look at the lower part of the cell and a foam regulation system. Number of cartridges Filter building Clogging control 6 Cast iron/steel Pressostat 6) Fine filtration system The vacuum oil treatment plants type THV are equipped with a consumable cartridge filter with 1 µm nominal filtration. a connection to the vacuum pump. an anti-return valve. an overheating safety thermostat. a vacuum indicator 1000 to 0 mbar and a vacuum regulation valve. an insulating valve. anti-return valve and air ballast. including a clogging control device. fitted with flanged thermodippers. The collar is equipped with a level sensor.I–BETH49GB_0 page 3/5 OIL TREATMENT TYPE THV 3000 Description of the plant Oil heating and filtering Maximum suction distance in m Maximum depression in mbar Connection diameter in mm 10 -1000 40 1) Oil inlet The vacuum oil treatment plants type THV are equipped. The heater outlet is equipped with a safety valve adjusted at 4 bars.8 2) Heater The vacuum oil treatment plants type THV are equipped with a heater with pipe stub heating casing. Total heating power in kW Number of thermodippers Power of an element in kW 48 6 7. a strainer filter. The group is connected to the dehydration cell by a pipe equipped with a safety valve.

connectors and wires necessary for the equipment operation. 8) Finishing painting The oil treatment plants type THV are painted in white (RAL9002) for the system and in blue (RAL 5012) for the platform. relays. fuses. 9) Dimensions Length in Width in Height in Weight in mm mm mm kg Plant on platform Plant on skid Plant on low speed trailer Plant on low speed trailer with tarpaulin Plant on low speed trailer with metallic cover Plant on road trailer with tarpaulin Plant on road trailer with metallic cover 2200 2200 2200** 2200** 2200** 2150** 2150** 1620 1620 1620 1620 1620 1700 1700 2090 2890 2320 2570 2570 2790 2790 1500 1500 2050 2150 2650 2500* 3000* * : the weight will not be higher than the mentioned value ** : the value does not include the length of the draw bar Characteristics may be modified without any prior notice. .I–BETH49GB_0 page 4/5 OIL TREATMENT TYPE THV 3000 7) Control panel The oil treatment plants type THV are equipped with an industrial waterproof type cabinet in painted steel that contains the contactors. On the door stand the buttons and warning lights of the different equipment components.

5) CONNECTION FEATURES AND ACCESSORIES 6) SPRAYING Telecontrol TELECONTROL standard or GSM . The pump is installed parallel to the first one to increase the pumping capacity of the plant. 4) VOLTMETER / AMMETER This option enables to visualize the power supply of the plant as well as the developed intensity in order to protect the network and the equipment. 5) RECORDER This option enables to record the physical dimensions characterizing the degasifying process. Transformers drying (Oil heating and transfer) 1) TRANSFER PUMP This option enables to increase the length of the flexible hoses between the plant and the transformer. This reinforces safety and avoids the transfer of the condensates in the vacuum pump.I–BETH49GB_0 page 5/5 OIL TREATMENT TYPE THV 3000 Options Process controls 1) INSULATING SYSTEM This option enables. like temperature and vacuum. Transformers drying (Vacuum technology) 1) TRANSFORMER DRYING This option enables to create a vacuum in the transformer in order to dry the active parts while the oil is being treated. In case of a higher ratio. 2) DOUBLE-STAGED PUMPING GROUP In this case. 4) CONDENSER AND COOLING GROUP This option enables an optimal protection of the pump group in case of high water content treatment. we recommend to increase the heating power of the plant. The tarpaulin can be opened on the four sides in order to enable the access to every plant components. 3) AUTOMATIC DRAINING OF THE VALVE This option enables an optimal protection of the vacuum network of the plant. close per key and are maintained thanks to gas jacks. 4) METALLIC COVER PROTECTION The plant can be equipped with a metallic cover type protect ion which protects it from bad weather. Presentations 1) LOW SPEED TRAILER The oil treatment can be installed on a low speed trailer with full tyres (maximum speed : 20 km/hr). 2) ROAD TRAILER The oil treatment plant can be installed on a road trailer. 3) TARPAULIN PROTECTION The plant can be equipped with a tarpaulin type protection which protects it from bad weather. The whole installation is commissioned by the French government vehicle testing service in order to be allowed to be driven in France and in the European countries. 2) HIGHER HEATING POWER The standard heating power of the oil treatment plants has been calculated for a weight ratio between oil and transformer about 4. 3) AUXILIARY VACUUM CONNECTION This option enables to have an additional vacuum connection on the plant. in case of incident or of any sudden treatment failure (power cut). 2) HIGH LEVEL DETECTION SYSTEM This option enables the automatic stop of the plant when the valve which protects the vacuum pump is full. The side panels open horizontally. The cover is made of aluminium and the frame is made of iron steel. 6) QUALITY CONTROL OF OILS Different type of laboratory or portable equipment enable you to measure the main dielectric oil characteristics. The panels enable the access to the components of the plant. The trailer has rear lighting to meet the latest European traffic regulations requirements. to insulate the plant from the electric appliance to be treated and thus prevents oil from flowing into the oil treatment plant. the primary vacuum pump mounted on the plant is completed with a second pump stage composed of a roots.

Gases and Transformer Oil (Portable GC for detection of 11 Gases) .12.

Item 12A .

CH4. the released gas is transferred to the GC by means of an injection syringe For detection of 11 fault gases: - H2. C2H4. .2 capillary columns for determination of hydrocarbons C1-C3 with complete heating up to 300°C.Automatic.2 ml dosing capillary.degassing is carried out by means of a gas extraction syringe according to DIN / IEC 60567/567 . . Ready for operation. The valve is suitable for high pressure applications. C3H8 The scope of delivery includes the following components: Calibration gas Peakmaster 1 gas extraction syringe 1 seal assembly for the gas extraction syringe 2 three-way valves 1 two-way valve .internal carrier and burning gas supply (argon/hydrogen for approximately 80 operating hours) . N. integrated in basic device. CO2. separate heating for each column . Ar. CO2) with complete heating up to 300°C . O2. C2H6. 2. N2. CO. The sample is pumped with an internal diaphragm pump (time controlled by software).Mobile Gas Chromatograph for Dissolved gas Analysis Version 2 ( According to DIN / IEC 60567/567 ) Scope of delivery . controlled 6-port-valve. column for determination of permanent gases ( H2. integrated in basic device.thermal-conductivity detector (TCD) and flame ionization detector (FID). O.Automatic. C3H6. CO. Methanizer .furnace cassette with separating column and temperature-programmed column heating system. controlled gas sample valve with exchangeable 0.basic device with Windows control software for evaluating documentation and customer-specific settings . The valve is suitable for packed as well as for capillary columns. C2H2.

- 2 connectors 1 tube connecting oil reservoir and syringe 1 injection syringe 1 Septen assembly (including 5 Septen) 1 unit of leakage detector gas 1 package of cleaning pads following options are available: Option: laptop as control computer: Pentium 133 MMX 1.200 operating hours hydrogen supply. 200 bar for approximately 1.200 operating hours equipment case for mobile GC The scope of delivery includes the following components: 1 gas extraction syringe 1 seal assembly for the gas extraction syringe 2 three-way valves 1 two-way valve 2 connectors 1 tube connecting oil reservoir and syringe 1 injection syringe 1 unit of calibration gas M 218 1 unit of calibration gas M 216 2 injection syringes with cannulas 1 Septen?? assembly (including 5 Septen) 1 unit of leakage detector gas 1 package of cleaning pads Option: Option: Option: Option: - Multi-Tek International 103-105 Freston Road. cylinder with 2 litres of argon.1 inch DSTN colour LCD display with touch pad The customer has to provide for Win 95 and Windows for Workgroups connection to external gas supply: cylinder adapter.London W11 4BD England Tel: +44-20-73133190 Fax: +44-20-73133191 E-Mail: mti@multitekintl. inert pressure pipe needle valve for setting cylinder pressure security pressure relief valve.com . filter high-quality steel connector to the mobile GC carrier gas supply. 200 bar for approximately 1. cylinder with 2 litres.4 GB hard disk/16 MB RAM 12.

Item 12B .

Top Toga GC .TOP TOGA GC Dissolved Gas Analysis with automatic degassing unit According to IEC 567/ASTM 3612 Features and Benefits: » Fully automatic procedure » One touch operation » Multi-periodic vacuum degassing » Full TOGA analysis (11 gases) » Automatic transfer of gas sample Dose the oil-sample. Degassing of the oil sample through vacuum extraction (according to IEC 567/ASTM3612 ) 2. Dissolved gas analysis TCD (thermal conductivity detector) . Description The analysis is done in 2 steps with high selectivity and accuracy fully compliable with laboratory procedure. Wait for the result. Push ONE button. FID ( Flame Ionization detector) and Methanizer. 1. Both steps are synchronized by a micro-controller which guarantees a fast and reliable measurement routine.

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separate heating for each column Sample valve: Automatic. integrated in basic device.and mercury-free Vacuum connections » DN 16 KF Vacuum Pump » diaphragm pump » chemically resistant tree-stage » compact modular design » pumping speed: 2. Dimensions: approx. 115 V.Technical Specifications Degassing Unit Type » vacuum degassing procedure. 600 x 500 x 550 mm Weight: 49 Kg (comptele system) 2 – 3 mbar 2 – 200 mbar 0. Methanizer Columns: 2 capillary columns. Carboxen and Molesiev Column Heating: furnace cassette with separating column and temperature programmed column heating system.0 m3/h Vacuum sensor » measuring range: 0. oil.1 mbar 50-100 ml < 5 min Typical degassing time: < 2 min 230 V.1 – 200 mbar » read-out: 5 per sec » independent of gas type » accuracy/hysteresis: +/.at | lenzgrafik. 50/60 Hz.1 digit Starting vacuum: Degassing range: Resolution: Sample volume: Preconditioning time: Power supply: Gas Chromatograph Basic unit: basic device with Windows control software for evaluating documentation and customer-specific settings Detectors: Thermal Conductivity Detector (TCD) and Flame Ionisation Detector (FID). 50/60 Hz agkommunikation. controlled gas sample valve with exchangeable 0.com .2 ml – dosing capillary.

Transformer Fault Indicator (Online Monitoring) .13.

Item 13A .

lightweight and easy-to-mount solution without any oil extraction from the transformer Installation on the operational transformer without any supply interruption Sophisticated software showing gas contents as a bar graph. hydrogen (H2) and carbon monoxide (CO). integrated GSM.HYDROCAL 1002 Transformer Online Monitoring System Analysis of the gases dissolved in power transformer oil is recognized as the most useful tool for early detection and diagnosis of incipient faults in transformers. By online monitoring of the key fault gases an additional potential of cost reductions and safety improvements can be achieved. trend analysis. Besides regular gas chromatographic analysis of the isolation oil of power transformers online monitoring and control systems gain more and more importance worldwide. The HYDROCAL 1002 is a preventive maintenance device that is permanently mounted on the transformer. alarm setting directly on the transformer and via remote communication on a central PC system Easy installation on the transformer tank or any valve on the transformer (connection to DIN ISO 228: G 1½) Maintenance-free system Various communication interfaces (RS 232. Additionally it serves for recording the fault gas contents. Key Advantages Individual analysis of the dissolved gas contents hydrogen (H2) and carbon monoxide (CO) Simple. It measures continuously the most important fault gases in a power transformer. MODBUS.and analog modem) . allows alarm levels to be set for each fault gas and offers output interfaces (4-20mA) individually for H2 and CO content. RS 485.

Transformer monitoring functions Voltages and Currents (via voltage and current transformers / transducer) Temperature Monitoring Bottom and oil temperature (via additional temperatures sensors) Oil humidity (via additional humidity sensor) Free configuration Analogue inputs can be free allocated to any additional sensor Further Calculations: Hot-Spot joint development Loss-of-Life.g. g. via current transducer Remote Communication RS 485 • Bus-Operation or point-to-point operation • MODBUS. with PAUWELS Ageing Rate Belgium Cooling Stage / Tap Changer Position e. e.000m • Communication with up to 31 units HYDROCAL 1002 • Configuration via internal software GSM modem communication • Integrated on-board modem • Magnetic antenna to place on Top of HYDROCAL 1002 Analogue modem communication • Integrated on-board modem Direct communication • Via integrated RS 232 interface (accessible without opening of HYDROCAL 1002 cover) • On-site. by notebook Sensor mounting Transformer without cooling system Mounting of the HYDROCAL 1002 sensor on a valve on the transformer tank. Intrinsic oil circulation is assuring accomplishment of the oil in the sensor cell Transformer with cooling system and forced oil flow The HYDROCAL 1002 sensor is mounted on a T-tube valve on the return flow from the cooling system .or proprietary protocol • Bus length up to 1.

Sensor firmware main menu User menu • Transformer administrator data • Customer / Site administrator data External menu • Voltage and current measurement • Bottom and top oil measurement • Oil humidity measurement Alarm menu • Report table • Alarm acknowledgement Configuration menu • Alarm level setting • Communication setting • Transformer settings / configauration Alarm menu Communication menu Gas-in-Oil menu • Chart diagram H2 and CO • Result table H2 and CO Transformer menu • Aging rate • Hot pot temperature • Loss-of-life Gas-in-Oil menu Individual chart diagram for both hydrogen H2 and carbon monoxide CO Display of alarm list. Details of each alarm and individual settings Transmission speed adjustment for the RS 232 / RS 485 connection Different adjustments / settings for the modem communication PC-Software Transformer administration data • All administration data of a transformer can be entered • Network of different power plants and transformer banks can be configured • Selective contact to each transformer in the network • Obtaining information of total transformer situation .

... gas temperature) RS 232 (external connection.000 ppm 0 ppm . 50/60 Hz approx.. W 215 x H 215 x D 215 mm approx.. 8 kg .000 ppm Measuring accuracy H ± 15 % of the measuring value ± 25 ppm ± 20 % of the measuring value ± 25 ppm Measurement interval: Operation Temperature: Oil Pressure: Functions: Outputs: Inputs: Gas in oil concentration Monitor: Communication: Protection class: Power supply: Dimensions: Weight: Connections 20 min. 20 mA / 0 ... no vacuum allowed Individual gas level measurement H2 and CO Gas trend analysis (chart / bar diagram) Different alarm level configuration RS 232/RS 485 communication and modem communication (GSM..4 kBit / analog 56 kBit) IP 55 110 V / 230 V ± 20 %... MODBUS or proprietary protocol) Internal on-board modem (GSM 14. 60 W 8 x opto-coupler outputs st H2 alarm (H) (1 level alarm) nd H2 alarm (HH) (2 level alarm) CO alarm (H) CO alarm (HH) 4 x analogue inputs: 0/4 . 2.. 220 V AC. 2 A. 350 VA. 20 mA 4 x analogue inputs: 0/4 . 10 V (configurable by jumpers) 4 x internal gas sensors (redundant system) 2 x H2.Technical data HYDROCAL 1002 Measuring Quantities Hydrogen H2: Carbon Monoxide CO: (related to oil temperature of +55° C) Measuring range 0 ppm . +55°C (below -10°C display function locked) C Temperature Coefficient: 1 % / K 0 . +90°C C Ambient temperature: -50° ... Oil Temperature: -20° .800 kpa. 2 x CO 2 x internal temperature sensors (oil temperature. 20 mA (free configurable) 12 x digital outputs: 4 x 12 V relay outputs Maximum switching values: 220 V DC. 20 mA (H2 concentration) 0/4 . no unmounting of protective cover required) RS 485 (bus-operation or point-to-point operation.... Modem) to central PC Windows© software 2 x analogue outputs: 0/4 ... 20 mA (CO concentration) 2 x analogue outputs: 0/4 .. 2. max..

Item 13B .

By online monitoring of the key fault gases hydrogen (H2) and carbon monoxide (CO) and moisture an additional potential of cost reductions and safety improvements can be achieved.HYDROCAL 1003 Transformer Online Monitoring System with Gas-in-Oil and Moisture-in-Oil Measurement Analysis of the gases dissolved in power transformer oil is recognized as the most useful tool for early detection and diagnosis of incipient faults in transformers. RS 485. integrated GSM. Key Advantages Individual analysis of the dissolved gas contents hydrogen (H2) and carbon monoxide (CO) Analysis of moisture (H2O) dissolved in transformer oil (both relative humidity in % and absolute humidity in ppm) Simple. This is in particular when the water content reaches the saturation point of the oil and free water is formed. lightweight and easy-to-mount solution on any valve on the transformer (connection to DIN or NPT valves as well as via flange connection) Installation on the operational transformer without any supply interruption Sophisticated graphical-oriented software (on the device and via PC) Various communication interfaces (RS 232. MODBUS.and analog modem) Maintenance-free system . In addition water contamination deteriorates the performance of the oil as a high moisture content increases the risk of corrosion and overheating. Besides regular gas chromatographic analysis and off-line moisture analysis of the isolation oil of power transformers online monitoring systems gain more and more importance worldwide.

e. by notebook • Sensor mounting Transformer without cooling system Mounting of the HYDROCAL 1003 sensor on a valve on the transformer tank.Transformer monitoring functions Voltages and Currents (via voltage and current transformers / transducer) Temperature Monitoring Bottom and oil temperature (via additional temperatures sensors) Oil humidity (via additional humidity sensor) Free configuration Analogue inputs can be free allocated to any additional sensor Further Calculations: Hot-Spot joint development Loss-of-Life with PAUWELS Ageing Rate Belgium Cooling Stage / Tap Changer Position (e. Intrinsic oil circulation is assuring accomplishment of the oil in the sensor cell Transformer with cooling system and forced oil flow The HYDROCAL 1003 sensor is mounted on a T-tube valve on the return flow from the cooling system .g.g.or proprietary protocol Bus length up to 1000 m Communication with up to 255 units HYDROCAL 1003 Configuration via internal software or PC software HYDROSOFT Integrated on-board modem Magnetic antenna to place on top of HYDROCAL 1003 Integrated on-board modem GPS/GPRS modem communication Analogue modem communication Direct communication Via integrated RS 232 interface (accessible without opening of HYDROCAL 1003 cover) On-site. via current transducer) Remote Communication RS 485 • • • • • • • • • Bus-Operation or point-to-point operation MODBUS.

carbon monoxide CO and moisture-in-oil (H2O in ppm and %) Display of alarm list. Details of each alarm and individual settings Transmission speed adjustment for the RS 232 connection Different adjustments / settings for the modem communication PC-Software Transformer administration data • • • • All administration data of a transformer can be entered Network of different power plants and transformer banks can be configured Selective contact to each transformer in the network Obtaining information of total transformer situation .Sensor firmware main menu User menu • External menu • • • Transformer administrator data Customer / Site administrator data • Voltage and current measurement Bottom and top oil measurement Oil humidity measurement Gas-in-Oil menu • Alarm menu • Report table • Alarm acknowledgement • Transformer menu • • Aging rate Hot spot temperature Loss-of-Live Chart diagram H2 and CO Result table H2 and CO Configuration menu • • • • Alarm level setting Communication setting Transformer setting Installation Gas-in-Oil menu Alarm menu Communication menu Individual chart diagram for hydrogen H2.

. +90° C C Ambient temperature: -50° .4 kBit / analog 56 kBit) IP 55 110 V / 230 V ± 20 %. 20 mA 4 x analogue inputs: 0/4 .. 10 V (configurable by jumpers) 3 x internal gas sensors (redundant system) 2 x H2.. 2A... 1 x CO 1 x internal moisture sensor 2 x internal temperature sensors (oil temperature. 20 mA / 0 ... 50/60 Hz approx. W 215 x H 215 x D 215 mm approx.. +55° (below -10°C display function locked) C C Temperature Coefficient: 1%/K 0 . 20 mA (CO concentration) 4 … 20 mA (H2O concentration) 1 x analoge outputs: 4 ... 20 mA (free configurable) 12 x digital outputs: 4 x 12 V relay outputs (220VDC/VAC.. no unmounting of protective cover required) RS 485 (bus-operation or point-to-point operation. analog) to central PC Windows© software HYDROSOFT 3 x analog outputs: 4 . 2.800 kpa. 2.... 20 mA (H2 concentration) 4 . 350 VA.. max.000 ppm ± 20 % of the measuring value ± 25 ppm relative 0 % … 100% ± 3 % of the measuring value ± 3 ppm absolute 0 ppm … 100ppm 20 min.. Oil Temperature: -20° . no vacuum allowed Individual gas level measurement H2 and CO Moisture-in-oil measurement H2O in both % and ppm Gas/Moisture trend analysis (chart / bar diagram) Different alarm level configuration RS 232/RS 485 communication and modem communication (GSM.2008 .. MODBUS or proprietary protocol) Internal on-board modem (GSM 14.000 ppm ± 15 % of the measuring value ± 25 ppm 0 ppm . 8 kg Connections Edition 01... gas temperature) RS 232 (external connection. 60W) 8 x opto-coupler outputs st (1 level alarm) H2/CO/H2O alarm (H) nd (2 level alarm) H2/CO/H2O alarm (HH) 4 x analogue inputs: 0/4 ..Technical data HYDROCAL 1003 Measuring Quantities Hydrogen H2: Carbon Monoxide CO: Moisture-in-Oil H2O: Measurement interval: Operation Temperature: Measuring range Measuring accuracy (related to ambient temperature +20° and oil temperature +55° C C) Oil Pressure: Functions: Outputs: Inputs: Gas-in-oil Monitor/ Moisture-in-oil Monitor: Communication: Protection class: Power supply: Dimensions: Weight: 0 ppm .

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