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DOI: 10.15598/aeee.v15i5.2342
Abstract. In this paper, a simulation of dynamical 8 times the nominal motor current, but at some indus-
start-up behaviour of induction motor with direct online trial applications with a hard start-up can be higher
connection to the network has been carried out using [6]. The value of the starting current depends on the
COMSOL Multiphysics software. The simulated model motor design and size. The starting torque is also high,
of the motor mainly consists of a basic FEM model, e.g. at the standard motors, it is about 2 to 3.5 times
an electrical model with stator and rotor circuits and the motor nominal torque and depends on the motor
a mechanical model. The chosen motor parameters design and size [7].
both electrical and mechanical have been studied and
their results presented in this paper. An experimental The direct online start-up has advantages of the sim-
measurement of the start-up transient of the no-loaded ple equipment, low costs, high starting torque and
motor was carried out and some its results have been eventually fast start. The limitation of this starting
compared to the results from the simulated motor model method is the high starting current causing a voltage
and analysed. drop in the power line, which can affect the operation
of other devices connected to the mains [1], [2] and [3].
For this reason, there are limits for permissible powers
of motors connected directly to the mains. However,
Keywords they can vary in various types of the mains. High start-
ing current also has negative impacts on the induction
COMSOL, induction motor, model, simulation, motor (forces acting on coil end and machine overheat-
start-up. ing due to often starting, reversing and braking). The
starting torque, often higher than the driven machines
need, can result in mechanical stresses in couplings and
driven machines. To avoid the negative impacts of the
1. Introduction direct online start-up, the motors of the rated power
below 4–5 kW can be connected directly to the mains.
The direct on line start-up of the three-phase squirrel Nevertheless, it can be higher if the motor rated power
cage induction motor is the common starting method is low in comparison to the power of the mains, the
in the industrial applications [1], [2] and [3]. Starting starting torque does not affect the operation of driven
induction motor is a transient process from the mo- machine or the driven machine does not need to speed
tor standstill to its operating speed, during which the up gradually. Otherwise, other starting methods are
motor speed, currents in stator and rotor and torque used described e.g. in [8] and [9].
change. At the moment of the motor connection to
the mains, it behaves like a transformer with short- Starting time is a function of motor torque, moment
circuited secondary winding. The impedance of the of inertia and load torque. Too long start-up can cause
motor at the standstill when the slip is equal to 1 is con- non-permissible temperature rise in the motor [10],
siderably lower than at the rotating rotor. Thus, the [11] and [12], because the temperature depends on the
starting current is high. But it is less than the short- product of the time and the square of the current, but
circuit current of a transformer due to higher stray of also on the motor cooling condition. For this reason,
the induction motor [4] and [5]. The drawn starting the starting time must not exceed the time specified in
current, e.g. at standard motors, is usually about 5 to the documentation of the manufacturer.
c 2017 ADVANCES IN ELECTRICAL AND ELECTRONIC ENGINEERING 754
modules
condition
manufact
2. Experimental Measurement of precision
POWER ENGINEERING AND ELECTRICAL ENGINEERING
Motor Start-Up
VOLUME: 15 | NUMBER: 5 | 2017 | DECEMBER
The m
loaded m
To simulate start-up behaviour of the induction mo- The circuittorque
currents, diagram andforspeed
the measurement
were recorded of motor
by thestart-up
sec- the mome
tor directly connected to the mains the COMSOL Mul- is shown in Fig. 1. The tested induction
ond board. The isolation modules DAQP-HV-B were motor, with of the cu
tiphysics has been used [13]. This software is based catalogue parameters shown in Tab. 1, has
used for signal conditioning of the first board and iso-been fed by the source is
on the Finite Element Method (FEM), which is used programmable power source Pacific
lation modules DAQP-LV-BNC were used for signal 3120AMX enabling and the s
to find solutions to various scientific and engineering an adjustmentof of
conditioning thethe motor
second nominal
board. frequencymod-
All isolation and fast when
problems. Thus, it is widely used to design and study nominal voltage being almost purely
ules, manufactured by Dewetron, are equipped with harmonic with total negative
electrical machines; it also means induction motors harmonic
high precisiondistortion
signalTHD U equal to amplifiers.
conditioning 0.14 %. An external electrome
[14], [15] and [16]. feedback was connected to the source to compensate the the start-u
The measurement
voltage drop in the cable hasfrom
beenthecarried
sourceout with
to the the no-
motor. from a sim
The aim of this paper is to simulate motor param- loaded motor in the drive assembly as seen in Fig. 1
2
eters during the motor start-up at various conditions with the
Tab.1: Themoment of inertia
selected parameters equal
of the motor.to 0.05 kg·m . The
and a comparison of chosen parameters such as speed, waveform of the currents drawn by the no-loaded mo-
currents and torque to their values from an experimen- tor fromParameter
the source isValueshown in Fig. Parameter
2, the mechanicalValue
tal measurement. torque in power
Rated Fig. 3 and the 4 kWspeed in Fig.
Nom. power4. As seen,
factor the
0.83
start-up transient is fast when the steady-state speed
Nominal voltage 400 V Nominal speed 1440 rpm
is reached in c. 0.2 s. The negative values in the torque
Nominalare
waveform current
caused by 8.4 the
A electromechanical
Nominal torque 27 N·m
coupling
2. Experimental Measurement
andStarting current ratio
a response 6
of the motor Starting
on torque ratio These
the start-up. 2.7re-
of Motor Start-Up sults will be compared
Nominal frequency to
50 Hz the results from a
Nominal efficiency simulation
83.1
model of the induction motor.
The circuit diagram for the measurement of motor
start-up is shown in Fig. 1. The tested induction mo-
3
tor, with catalogue parameters shown in Tab. 1, has
been fed by the programmable power source Pacific
3 3PEN~50 Hz, 400 V
c 2017 ADVANCES IN ELECTRICAL AND ELECTRONIC ENGINEERING 755
POWER ENGINEERING AND ELECTRICAL ENGINEERING VOLUME: 15 | NUMBER: 5 | 2017 | DECEMBER
A
20
where N is the number of turns of the stator coil, I is
10 the stator phase current in (A), A is the total cross-
section area of the stator coil domain in (m2 ), e is the
0 vector field representing the direction of the wires in
-10
the stator slot.
The rotor slots are defined using single-turn coil do-
-20
0 0.1 0.2 0.3 0.4 0.5 mains, where the externally generated current density
time (s) for the time-dependent study is formulated as:
c 2017 ADVANCES IN ELECTRICAL AND ELECTRONIC ENGINEERING 756
Fig. 4: Waveform of speed during start-up.
di
v = RSend i + LSend + vemf , (13)
dt
V Vemf
RSend LSend (FEM)
~
Fig. 7:
Fig. 7: Magnetic
Magneticflux density
flux and equipotential
density lines of magnetic
and equipotential lines of vector
mag- potential.
Fig. 5: External stator electrical circuit for one phase. netic vector potential.
Fig. 5: External stator electrical circuit for one phase.
RRend IN LELECTRICAL
c 2017 ADVANCES Rend RAND LRend
Rend ELECTRONIC ENGINEERING 757
speed (rpm)
ating speed.
1000
300 4000
3000
200
2000
bar current (A)
torque (Nm)
100
1000
0 0
-1000
-100
-2000
-200 -3000
0 0.05 0.1 0.15 0.2 0.25 0 0.05 0.1 0.15 0.2 0.25
time (s) time (s)
Fig. 9: Waveform of inner torque (no-loaded motor, Fig. 11: Waveform of bar current (no-loaded motor,
J = 0.05 kg·m2 ). J = 0.05 kg·m2 ).
c 2017 ADVANCES IN ELECTRICAL AND ELECTRONIC ENGINEERING 758
POWER ENGINEERING AND ELECTRICAL ENGINEERING VOLUME: 15 | NUMBER: 5 | 2017 | DECEMBER
speed (rpm)
4000 1000
2000
ring current (A)
500
0
-2000 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35
time (s)
-4000
Fig. 14: Waveform of speed (no-loaded motor,
J = 0.012 kg·m2 ).
-6000
0 0.05 0.1 0.15 0.2 0.25
time (s)
In the last case, the simulation of the motor start-up
Fig. 12: Waveform of ring current (no-loaded motor, has been carried out for the nominal torque equal to
J = 0.05 kg·m2 ).
100
In the case when the motor is unassigned into the
drive assembly, only its moment of inertia equal to
0.012 kg·m2 was adjusted into COMSOL. The motor
inner torque during its starting is in Fig. 13 and motor 50
stator currents (A)
200
200
150
150
100
100
torque (Nm)
50
torque (Nm)
50
0
0
-50
-50
-100
-100
-150
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 -150
time (s) 0 0.1 0.2 0.3 0.4
time (s)
Fig. 13: Waveform of inner torque (no-loaded motor,
J = 0.012 kg·m2 ). Fig. 16: Waveform of inner torque (nominal load).
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POWER ENGINEERING AND ELECTRICAL ENGINEERING VOLUME: 15 | NUMBER: 5 | 2017 | DECEMBER
Stator
Torque Speed
current
1500 Motor
8.4 A 27 N·m 1440 rpm
catalogue
Simulation 8.6 A 27.6 N·m 1437.5 rpm
1000
Tab. 3: Comparison of the chosen motor steady-state parame-
speed (rpm)
5. Conclusion
-500
0 0.1 0.2 0.3 0.4 As can be seen from Tab. 2 and Tab. 3, the chosen
time (s)
simulated motor parameters match the ones from the
Fig. 17: Waveform of speed (nominal load). measurement, or the nameplate ones respectively, very
well. The starting current ratio from the motor cata-
logue is equal to 6, which conforms to the starting cur-
rent of 50.4 A. As detected from the measured phase
3000
currents, the average value of three-phase currents just
after starting is equal to c. 60 A, whereas the one from
2000
the simulation is equal to c. 56 A. A comparison of
the torque during motor start-up is limited due to the
1000
bar current (A)
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POWER ENGINEERING AND ELECTRICAL ENGINEERING VOLUME: 15 | NUMBER: 5 | 2017 | DECEMBER
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POWER ENGINEERING AND ELECTRICAL ENGINEERING VOLUME: 15 | NUMBER: 5 | 2017 | DECEMBER
c 2017 ADVANCES IN ELECTRICAL AND ELECTRONIC ENGINEERING 762