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BFF 3632 – DESIGN OF JIGS & FIXTURES

ASSIGNMENT 4

NAME MATRIC NO

SYARIFAH NUR HASANAH BINTI FA16041


SYED KAMARUDIN

LYDIA A/P SANDANASAMY FA16079

SECTION: 01 P
LECTURER: DR. MUHAMMED NAFIS BIN OSMAN ZAHID
Start

Material Selection
And Dimension

Cutting Process

Design Of Jigs And


Fixtures

Assemble Locator
And Clamping Device

Jigs Is Fixed On
Workpiece

Finishing

End
PROCESS PLANNING FOR PRODUCT

1. Profile countouring
We do profile countouring to shape the body of the product by using end mill tool.

Tool End mill 10mm

Cutting Depth 0.5 mm

Tool path Zig zag

Spindle speed 1000rev/min

Figure 1 : Before process Figure 2: After process

2. Roughing
Roughing use after profile countering

Tool End mill 10mm

Cutting Depth 0.3 mm

Tool path Helical

Spindle speed 1000rev/min


Figure 3: Before Roughing process Figure 4: After Roughing process

3. Drilling

Tool End mill 10mm

Cutting Depth 1 mm

Tool path Drill

Spindle speed 1000rev/min

Figure 5: Before Drilling process Figure 6: After Dilling process


PROCESS PLANNING FOR JIGS

1. Jigs Body

Figure 7: Jigs body

2. Clamping Plate

Figure 8: Clamping plate


3. Clamping Screw

Figure 9: Clamping screw

PROCESS PLAN:
 First of all, we designed the product and decided the material for the product. Material
used is aluminium.
 Next, every part of the product is measured.
 The process was started with profile countering. The tool that is used was end mill tool
10mm to cut the edge as well as to make it easier to clamp.
 After that, roughing process is used to make another shape on the center of the
product. Tool end mill with 10 mm diameter is used to cut the product.
 After profile contouring and roughing has been done, the product is placed on the jigs
that has been designed and the product is clamped.
 Screw and clamping plate are attach to the jigs body.
 Drilling process is done on the both side. The diameter for both holes are 40mm.
 For the top hole, the product is placed in a horizontal position and is attached it to
clamping plate and drilling process is ready to be done.
Figure 10: Assembled product

Figure 11: Assembled jigs


DRAFTING FOR PRODUCT
DRAFTING FOR JIGS