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Design Checksheet

Nam

General Plastic Part Check Shee


e
Revision Block
Siz Dwg
e No. Rev CPP Code

Rev Description ECO Engineer Date Check

Design Engineer
SMTE Checked

1
2
3
Denotes a no change attribute.
NC
表示不允许更改的属性

APP Denotes an application specific attribute


表示根据实际应用赋予相应值的属性

RP Denotes a recommended practice


表示一个推荐使用的特征

Reference Information

Program Template Name

Program Checksheet General Plastic Part Check Sheet


Size Dwg No.
Engineer Manager Chief Director Expert Template Number CPP Code Revision
0 N/A 0
Date Date Date Date Date

A. Nominal Wall Stock壁厚 Reason / Description原因/描述 Reason / Description原因/描述 Attribute Target Actual Evaluation

Wall Stock: Consistent wall


stock helps with setting process 壁厚:均匀的壁厚有利于设置工
parameters, cycle times, 艺参数,注塑的周期次数,外形
aesthetics, and dimensional 的美观和零件尺寸的稳定性。当 RP1-A Constant
RP1-A 然零件壁厚局部的加厚和减薄也
stability. Local thickening and
是允许的,请参考PR2-A。
thinning are permissible. See
RP2-A.
RP2-A RP3- Maximum wall stock: Thicker
A 最大的壁厚:厚壁零件会增加过
parts increase process cycle 程周期和零件收缩,导致较大零 RP1-A < 3.5mm
time and shrink more, resulting 件尺寸变化。
in more dimensional variability.
Wall thickness change from
RP3-A
nominal: Maximum localized
wall thickness increases or 壁厚变化:最大程度的局部壁厚
RP2-A
decreases from nominal wall to 加厚或减薄可以帮助减小缩痕。 <0.5 mm or 30%
RP2-A
help manage sink. Consult with 和模具工程师协商是否需要局部 wall stock
tooling engineer on whether 的加厚或减薄处理。
local thickening or local thinning
Wall thickness change
is preferred.
transition: Localized wall
Option 1: Local thickening may cause thickness increases must be
gloss level variation. May require a Option 2: Local thinning may transitioned back to the nominal 壁厚变化的过渡:局部加厚部分
flow channel if feature is far from the cause read through and shear wall to help avoid gloss 必须过渡回正常壁厚部分,以避
gate. splay.
variation and sink. Transitions 免表面的光泽不均匀和出现缩痕 RP3-A 30 mm
选项1:局部的加厚可能导致表面光泽的 选项2:局部减薄可能导致零件减 。过渡的距离应该有30mm。由过
变化。如果此结构距离浇口远,可能需 薄处被看透和剪切应力开裂。 distance should be 30 mm. 程工程师来识别具体位置。
要一个流道 Identify location to process
engineer.
Consult with tooling engineer on which option is Comments:
preferred
和模具工程师协商哪个选择是首选的。

B. Radiused / Filleted Corners圆角 Reason / Description原因/描述 Reason / Description原因/描述 Attribute Target Actual Evaluation

NC1- Part Wall Inside Radius:


RP1-
B min Expressed as a percent of wall
B
25%*W.S. stock thickness. Traveling great 零件内壁的圆角: 以壁厚百分 RP1-B > 50%
50%*W.S. preferred 比表示。由于材料在尖角处流动
Wall Stock distances around sharp corners 特性,会引起应力开裂或斑纹。 NC1-B 25% min
can cause splay and color
streaking.
NC2-B
Part Wall Outside Radius:
RP2-B Expressed as a percent of wall 零件壁的外部圆角:以壁厚百分 NC2-B 75% Min
75%*W.S. min stock thickness. BASF 比表示,参考BASF指导。 RP2-B > 150%
150%*W.S. preferred guideline.
preferred Comments:
W.S. = Wall Stock
C. Plastic Ribs筋 Reason / Description原因/描述 Reason / Description原因/描述 Attribute Target Actual Evaluation

RP2-C Rib Tip Dimension

塑料筋:筋会增加注塑的周期和 Minimize rib


模具的成本,如果不是必须的情 APP1-C
Wall Plastic Ribs: Ribs will increase 形就不要加筋。 usage
dimension NC2-C RP3-C cycle time and tooling costs,
0.3 mm Radius and should not be added unless
necessary.

Rib dimension at base


RP1-C
Maximum Rib To Wall Ratio
(Rib thickness at the base /
Rib to Semi-Crystalline Amorphous wall stock): Follow this Max
Wall (PP, POM) (ABS, PC, etc.) 筋和壁厚最大比率关系(在壁 RP1-C
guideline to avoid sink, voids See Chart
Ratios Visible Hidden Visible Hidden 上的筋的厚度):遵守这个规则
and aesthetic concerns. These
可以避免缩痕,避免缩孔和美学
percentages allow for a 0.3 mm 的问题。依此比率设计的筋允许
NC1-C radius to be added. Ribs 应用0.3毫米的圆角。筋的设计
Maximum
45% 90% 55% 90% should be designed to follow RP Max See Chart
应该遵守RP原则来使缩痕最小化
rule to minimize sink. Ribs can 。如果需要的话,筋能依据NC原 and AME /
be designed up to the NC rule if 则设计,但是这些一定通过 Tooling Eng
AME/TOOLING 工程师的认可。 NC1-C
the part design requires it, but Approval
RP1-C 35-40% 90% 35-50% 90% these must be approved by the
AME/tooling engineer.

APP2-C
Slide or Lifter
Thicker Ribs: To allow thicker
ribs, tooling action can be used 加厚的筋:如果筋需要加厚,在
模具上采取措施以保证筋厚与壁 APP2-C
to maintain desired rib to wall 厚的比率。
RP1-C ratio.
Rib tip minimum thickness:
Rib Tip Minimum Thickness To aid in filling the rib during
processing. If ribs become too 筋的顶端最小的厚度:为了注
PP ABS 塑过程中把筋注满,如果筋变得 Max
PC thin they will not completely fill RP2-C
Material MFPP GF Nylon 太薄,不增加压力是不能把他们 See Chart
PC/ABS without increasing fill pressure. 完全填满的。由于排气和抛光模
TPO GF Noryl
RP2-C 0.8 mm rib tip thickness 具,0.8毫米的顶部厚度的筋模
requires a split insert for venting 具上需要镶嵌块,这需要增加成
Tip Thicknes and polishing the tool. This 本。
1.00 1.00 1.25 adds cost.
Radius at base of features: All
0.8 mm will require a split insert which increases cost ribs need to have radius at the 筋根部的圆角:所有的筋的根部
base 0.3mm is preferred. This RP3-C R 0.3mm
应有0.3的圆角,以避免应力集
is to avoid stress 中。 NC2-C R 0.25 Min
concentrations.

Rib spacing: 2.5X Wallstock


RP4-C min. to aid in ejection due to 筋的间距:由于零件的附着(从
模具中顶出时),两筋间距最好
part sticking. Closer spacing 2.5X
大于2.5倍的壁厚。如果需要, RP4-C
may be possible if needed. 更近的间距也是允许的。请和模 Wallstock
Rib Spacing Please review with tooling 具工程师REVIEW.
engineer.
Use effective diameter
to calculate rib to wall
ratio Rib Intersections: The rib to
NC3-C
wall ratio at the intersection of
ribs is calculated using the 筋的交叉:在相交处的筋对于壁
effective diameter at the base of 厚的比率是通过筋的根部有效直 Conformance to
径来计算的。这个有效的直径一 NC3-C
the ribs. The effective diameter 定要遵守相对于壁厚的最厚筋的 RP1-C / NC1-C
must comply with the Maximum 比率原则 RP1-C 和NC1-C.
Rib to Wall Thickness ratios per
RP1-C and NC1-C.
Standard ejector
sleeve diameter
RP5-C
Rib Intersections with Ejector
Sleeves: Design rib 使用推管的相交的筋:设计用
instersections with standard 于相交的筋的标准尺寸的推管可 RP5-C
sized ejector sleeves to improve 以提高筋和壁厚的比率,有助于
rib to wall ratios, and assist with 零件从模具中脱出。
part release from the tool.

Risk of sink
Tie ribs into wall: Allows better 连接于壁上的筋:允许较好的填
RP6-C Tied to wall
RP6-C filling, venting and structure. 充,排气和结构。

Gusset Height: Gussets can


be used to provide strength,
Not Good Good and to help maintian the 三角筋的高度:三角筋能用于提
供强度,帮助保持翻边尺寸的稳 < 95% of Return
dimensional stability of return RP7-C
定。三角筋高度不应该超过翻边 Flange Height
flanges. Gusset height should 高度的95%。
not exceed 95% of the Return
Flange Height (RFH).
RFH Gusset Length: Extra length
RP7-C increases fill and ejection issues 三角筋的长度:特别长的三角筋 30% < RP8 <
with minimal gain in strength. 增加填充和顶出问题,而强度增 RP8-C Gusset Height
加很小。 (RP7)

RP8-C Comments:
D. Draft脱模 Reason / Description原因/描述 Reason / Description原因/描述 Attribute Target Actual Evaluation
Internal External
Feature Feature
Non-grained part draft: For
non-grained parts / part areas, > "minimum"
see chart for "minimum" and 没有花纹的零件的脱模角:对 value on chart
于没有花纹的零件或区域,请参 NC1-D
"preferred" draft by material for material or
type. More draft is better if the 考表格中最小和首选的根据材料 Mfg approval
design allows. Internal features 类型的脱模角。如果设计允许,
越大的脱模角越好。内部特征需
require more draft to avoid the 要更大的脱模角以避免零件收缩
part from shrinking onto a 抱紧模具,例如塑料柱销。对短
feature such as a core pin. For 的结构较小的脱模角是可以的, > "prefer" value
RP1-D
short features, less draft may be 但是需要制造认可。 on chart for
possible, but requires material
manufaturing approval.
Parting Line

External Internal
Feature
minimum prefer Feature
minimum prefer
Draft on grained surfaces:
NC1-D RP1-D NC1-D RP1-D Draft on grained surfaces
should be greater than or equal 在花纹表面的拔模角:在花纹 > Minimum draft
PE/P 0.5 1.0 1.0 2.0 to the minimum draft target from 表面的拔模角应该大于或等于花 target from grain
the grain source. 纹要求最小脱模角 source, or
P
AB °1.5° °
2.0 °
2.0 °
4.0 没有设定目标下的通用规则: RP2-D conformance to
General Rules if no target 初始的脱模角根据材料类型要求 general rules if
S
PA 1.0 °1.5 °1.5 °3.0 exists: ,每0.025mm (0.001")花纹的深 no target
Initial draft by material type per 度加1度。 available.
PC ° °
1.5 °2.0 °2.0 °4.0 chart plus 1° for each 0.025mm
(0.001") of texture depth.
PB 1.0 °1.5 °1.5 °3.0
Die Draw: Is draw direction
T ° ° ° ° shown and labeled in CAD 脱模方向:是否在CAD模型中显 NC2-D Yes
model? 示和标识了脱模方向。
Draft Draft Analysis Plot: Show
脱模分析图:在零件上展示拔模
RP1-D NC2-D draft analysis on part to ensure 分析以确保足够的脱模角没有倒 RP3-D Pass
adequate draft and no die locks. 扣。保存分析在CAD数据中。
NC1-D Save analysis in CAD data.
Comments:

RP2-D

E. Shut off 密封 Reason / Description原因/描述 Reason / Description原因/描述 Attribute Target Actual Evaluation
RP2-E Shutoff angle - larger is better RP1-E > 10°
密封角度:对于模具越大愈好。
for tooling NC1-E 5° min
NC1-E Minimum flat at top of shutoff. 最小密封平面 RP2-E 3 mm
RP1-E Comments:

RP2-E
Preferred Minimum condition

F. Parting Line分模线 Reason / Description原因/描述 Reason / Description原因/描述 Attribute Target Actual Evaluation
Parting Line: Show parting
分模线:在CAD中显示分模线。 NC1-F Agreement
line on the CAD model

NC2-F
Parting Line Review: Review 分模线评审:和模具工程师、过
parting line with tooling and 程工程师评审分模线,如果分模
线位于A表面上,和客户评审分 NC2-F Agreement
process engineer. Review /
obtain customer approval if 模线 ,并获得认可。
parting line is on the A-surface.

Comments:
G. Texture, Grain, and Gloss (Drawing only)花纹和光泽(图纸要求)
Reason
Grain / Description原因
Specification /描述 Reason / Description原因/描述 Attribute
Defined Target Actual Evaluation
on Drawing for A-surface 在图纸上定义零件的A表面花纹 NC1-G OEM Spec
parts 规格。
Are the grained and polished
NC2- 是否在图纸上定义花纹和抛光 NC2-G Yes
grain areas and depth percent 区域和深度比。
grain G defined on the drawing?
P/L
Gloss Level Requirements on
Defined on Drawing for A- 在图纸上定义零件的A表面的光
Surface Parts: See hyperlink 泽度要求:请看OEM光泽度要求 Define Gloss
for OEM gloss level spec 参考的链接。 Spec in "Actual"
reference. Column

Spec on
NC3-G drawing?

Achievable and maintainable.


RP1-G Green = 可实现并保持
Achievable and Maintainable
Achievable with MicroMatte and Gloss Levels: Ability to 可实现并保持的光泽度等级: RP1-G
additional tool processing. achieve and maintain gloss 可获得的和保持的光泽度等级由
RP2-G Yellow = 通过使用其它工艺处理能够实现 level is determined by resin 树脂的类型、模具的表面处理和 Gloss can be 光泽度能
type, tool finish and processing. 过程来决定。看链接在下面的光 achieved. 够实现
Not achievable or maintainable in a See Gloss Reference Chart link 泽参考表。
production environment.
NC4- Red = 在生产环境下不可能实现或保持
below. RP2-G Gloss level may 光泽度等
G be able to be 级能够达
achieved. 到。
Requires Mfg. 需要制造
工程师确
approval. 认。
Gloss cannot be 光泽度无
NC4-G achieved 法实现
Comments:

H. Gates浇口 Reason / Description原因/描述 Reason / Description原因/描述 Attribute Target Actual Evaluation


Gate Strategy Defined:
Review the gating strategy with
浇口的方案定义:与模具工程师
tooling and process engineer. 和过程工程师评审浇口的方案。 Agreement with
Consider type of gate, location, 考虑浇口的类型,位置,溶接线 NC1-H tool / process
knit lines, dimensional stability, ,尺寸稳定性,工艺性,流动和 engr
processing, flow, and 美观。
aesthetics.
Is gate location shown on the
CAD model and/or drawing? 是否浇口的位置在CAD模型或
Include on the model only if 图纸中显示?模型应中包含特殊
there is a designed in vestige or NC2-H
要求的浇口残留或对与周边零件
critical fit to adjacent 关键配合有影响的浇口残留,
components.
Determine acceptable gate
决定可接受的浇口残留 NC3-H Yes
vestige
Comments:

I. Lifter Clearance & Steel Conditions斜顶空间 & 模具条件Reason / Description原因/描述 Reason / Description原因/描述 Attribute Target Actual Evaluation

A Provide Draft and Clearance


for all Tool Action (lifters and 为模具动作(包括斜顶和滑块
slides): For small parts, )提供脱模角度及运动空间。
clearance = A + B + 6.2 mm. 对于小的零件,间隙= A + B +
RP1-I For large parts, lay in lifter 6.2 mm;对于大的零件,在模具
里的斜顶外形,当零件从模具中 NC1-I Agreement
NC4-I geometry in model - allow 6.25
移出时,在零件和斜顶之间允许
mm clearance between part and 6.25 mm的间隙。与模具工程师
lifter when part is removed from 评审所有的脱模角和间隙。
tool. Review all draft and
clearances with tool engineer.
Steel Conditions Approved:
Avoid designs that require 钢铁的情况认可:避免模具没有
unsupported steel in the tool. 支撑的钢件的设计。和模具工程 NC2-I Agreement
Review with tool and process 师和过程工程师REVIEW
engineer
Lifter and Slide Directions:
B Identify the lifter and slide
斜顶和滑块的方向:在CAD模型 NC3-I Yes
中是否确定斜顶和滑块的方向?
directions in the CAD model?

clearance Minimum draft on lifter - 1.5


斜顶最小的脱模角:斜顶各面的 RP1-I >3.0°
degrees per side from lifter 脱模角最小1.5度。 NC4-I 1.5°
NC1-I draw angle

For Small Parts Comments:

J. Tooling Approval模具批准 Reason / Description原因/描述 Reason / Description原因/描述 Attribute Target Actual Evaluation

Has design been reviewed by 模具发放前设计是否通过生产


production tooling source or 模具供应商评审或AME的可行 NC1-J Yes
AME to confirm feasibility 性认可?
before each tool release?
Comments:
K. Part / Material Requirements零件/材料要求 Reason / Description原因/描述 Reason / Description原因/描述 Attribute Target Actual Evaluation
Material approved by JCI and
OEM (ID material with OEM 材料通过OEM的认可:(有
specification, not material OEM的规格的材料ID,不是材料
grade). Reference Resin 的等级)参看树脂选择矩阵。
Selection Matrix. NC1-K Approval
Regrind Use: Determine
maximum amount of regrind 材料再利用:确定允许使用回收
allowed. Include maximum 料的最大数量,包括在DV/PV零
percentage in DV/PV parts. 件时的最大比例。和材料的
Check with Materials SMTE for SMTE核准推荐的界限。
recommended limits NC2-K Yes
Non-show Parts: Consider
reprocessed resin or 100%
regrind for non-show parts.
ABS and PC/ABS are the only 非外观零件:考虑再处理的或
100%的回填材料用于不外露的零
reprocessed resins currently 件。ABS和PC/ABS是唯一当前可
available so confirm with 获得的可再处理的树脂,与采购
purchasing material availability. 确认可获得再处理材料。对于材
Reference the Resin Selection 料的属性,参考树脂选择矩阵。
Matrix for material properties. 作为一个最晚的期限,材料选择
At a minimum, the chosen 必须在PV阶段被验证。
material must be validated
during PV. NC3-K Yes
Chemical blowing agents
(CBA): Consider adding CBA to
non-show parts. Wallstock can
be reduced 20-25% and rib-to-
化学发泡剂:考虑在非外观件
wall ratios to 64% or greater. 中增加CBA。零件的壁厚可以减
This allows for cost and weight 薄20-25%,筋和壁厚的比例可以
reduction. Developed for ABS 降到64%或更多。这可以实现降
and PC/ABS so far. See 成本和减重。目前ABS和PC/ABS
Controlled document 1876124 可实现以上更改。发泡制剂也用
in EPIC for a report summary. 于PP减少缩痕。
Also has been used with PP for
sink reduction. Check with
materials SMTE. NC4--K Yes

材料兼容性:考虑外部固定点和
内部固定点。OEM的零件或紧固
件可能存在污染物。非结晶材料
(ABS, PC/ABS, and PC)对于
ESC(环境应力破坏)比半结晶
材料更容易化学腐蚀。链接到材
料兼容矩阵。
Material is
Material compatability: Consider external attachment points as NC5-K
well as internal. Contaminants could be on OEM parts or fas
compatable
BSR Avoidance: Amorphous
material (ABS, PC/ABS, and
避免噪音:非结晶材料(ABS,
PC) may squeak when in PC/ABS, and PC) 当和同种材料
contact with same material. No 接触时可能放出噪音。没有ABS No similar
ABS to ABS or ABS to Vinyl 对ABS或ABS对乙烯基的接触面。 amorphous
interfaces. RP1-K materials
RP2-K Class "A" surface approved
A 表面被OEM认可。
by OEM NC6-K Approval
NC7- Homologation: If applicable,
K part must comply to ECE R 17
(Seating) and ECE R 21 Seatback
RP3-K (Interiors). On contactable (Area1)
seating surfaces, a 2.5 mm 批准:如果适用,零件应遵守 RP2-K 3.0 mm
NC8- minimum radius in Area 1, a 5.0 ECE R 17(座椅)和ECE R21 ( NC7-K 2.5 mm
K mm minimum radius in Area 2, 内饰)。在可接触的座椅表面,
and a 3.2 mm minimum radius 最小2.5mm圆角在区域1,最小 Seatback
in Area 3 is required to meet the 5mm圆角在区域2,最小3.2mm (Area 2)
ECE R 17 static requirement. 圆角在区域3被要求以满足ECE RP3-K 5.5 mm
See ECE R 17 specification R 17 静态要求。ECE R17中有 NC8-K 5.0 mm
RP4-K for more detail and Area 更多的细节和区域定义。在可接
definition. On contactable 触的内饰的表面要求3.2mm的最 Seatback
NC9- interiors surfaces, a 3.2 mm 小圆角以满足ECE R 21。 (Area 3)
K mimimum radius is required to or
meet ECE R 21. Interiors
RP4-K 3.5 mm
NC9-K 3.2 mm
Flammability: If applicable,
可燃性:如适用,GB8410-2006
GB8410-2006. Note: to be on 注意:在图纸上作为CC项识别
the drawing and identified as a 出。
CC (critical characteristic). NC10-K compliance
Manufacturing" (DFM) been
considered in the component
design? (I.e.: Design, Process 在零件设计中是否考虑“制造
and Materials selected will 设计”(即设计,过程和材料选
minimize risk and cost, Poka- 择将最小化风险和成本,误操作
yoked, Locators engage first in 。装配时定位先进入,消除尖锐
assembly, sharp edges 的边角减少操作问题等等)
eliminated to reduce handling
issues, etc.) NC11-K DFM
Comments:
L. Plastic Part Tolerance塑料件公差 Reason / Description原因/描述 Reason / Description原因/描述 Attribute Target Actual Evaluation

Plastic part tolerances determined by material type. Select Preferred Molding


hyperlink for the appropriate material type to view tolerance Tolerances: Allows molding Compliance to
首选的成型公差:允许模具过程 RP1-L
chart. process to be optimized for 优化,减低成本 Chart
塑料产品的公差由材料类型决定 cost.
根据材料类型查询相应的工程表格(见下列连接)

Achievable Molding Compliance to


可获得的不需特别措施的成型
Tolerances
Tolerance Chart for ABS, Glass-filled PA6, Glass-filled PA66, PBT without
with filler, PC, Special
and PC/ABS 公差:可能成本高于“首选的成 RP2-L Chart and AME
Measures. May cost more than 型公差” Approval
"Preferred Molding Tolerances".

Tolerance Chart for Polypropylene+EPDM (TPE) Nylon PA6, Nylon PA66, PBTMolding
Achievable (no Filler), and Polypropylene
Tolerance with filler.
可获得的需要特别措施的成型
with Special Measures: Compliance to
公差:需要额外的模具和过程成 Chart, and AME
Additional tooling and process 本。需要一个计划来阐明公差是 RP3-L
costs will be required. A plan is 如何被满足(模具调整和/或过程 approved Risk
needed to demonstrate how 控制) Action Plan
Tolerance Chart for Polypropylene and Polyethylene.
tolerances will be met (tool
tuning and/or process control).
Precision Molding
Tolerances: Precision
tolerances are to be avoided 精密成型公差; 精密的公差应避
Tolerance Chart for POM and may not be acheivable. 免,并且可能无法获得的。这些 NC1-L
公差将需要更长的冷却时间和模
These tolerances will require 具调整,而增加成本。
longer cool times and tool
tuning which increases cost.
Have tolerance stack-ups
been completed? This
confirms that the tolerances 是否公差累积被完成?公差累
chosen enable the assembly to 积可以确认公差选择能够保证装 NC2-L Yes
meet the fit and function 配满足外观和功能要求。
requirements.
Are appropriate attachments
是否合适的固定点和定位结构
and locating feature datums 基准被识别?定位的结构应是居
identified? Locating features NC3-L Yes
中的,以减少由于收缩带来的变
should be centered to minimize 化。
variation due to shrink.
Material CC: A Critical
Characteristic symbol (CC)
should be added to the material 材料CC: 当材料失败会可能会导
call-out on the drawing when a 致不符合安全要求,关键特性符 CC symbol on
NC4-L
material failure would result in a 号CC应该被加到零件图纸材料 drawing
说明中。
noncompliance to a safety
requirement.
Material SC: A Significant
Characteristic symbol (SC)
should be added to the material 材料SC: 当材料的失败可能会导
致不满足功能要求,重要的特性 SC symbol on
call-out on the drawing when a NC5-L
符号 SC应该被加到图纸材料说 drawing
material failure would result in a 明中。
noncompliance to a functional
requirement.
Minimum wall thickness
最小的壁厚公差 RP4-L +/- 0.10 mm
tolerance
Is mold flow required? This 是否需要摸流分析?应该被
should be decided by SMTE SMTE和/或AME决定。
and/or AME. APP1-L Agreement
NC6-L
Warp: Part must meet warp
requirements. Steps must be 翘曲:零件必须满足翘曲要求。
Design Factors that contribute to warp are: 台阶应该被采用来确保可预料的
1. Flat geometry taken to ensure that predicted NC6-L < Max Allowed
翘曲是可接受的。如翘曲是关注
2. Semi-crystalline materials (PP, TPO, PA-nylon) warp is acceptable. If warp is a 问题,应进行模流分析。
3. Uneven cooling. Glass-filled materials are highly concern a mold-flow analysis
suceptable to warp. The different in shrinkage between should be performed.
flow direction and perpendicular to flow direction can Comments:
cause significant warp. Ability to provide cooling in a tool
is a direct result of the geometry and features in a part.
Gating, lifters, and ejection all restrict cooling line
locations.
4. Tool design: Gate location and part cooling has a
significant impact on warp. A mold flow analysis can be
done to predict warp with different gate locations and
cooling. Volumetric shrinkage (result of mold flow) can be
inputted into a "Meanshift and Warp" template as an
attempt to predict mean shift and warp.
5. Molding Parameters. This should not be the primary
countermeasure for managing warp. Previous programs 设计中导致翘曲的因素有:
have not been successful in reducing warp by varying 1 平坦的形状
molding parameters, even with increased cycle time. 2 半结晶材料(PP, TPO, PA-nylon)
Managing Warp: 3 不均匀的冷却。玻纤添加的材料是非常容易翘曲的。在流动方向和垂直方向不同的收缩可能导致严重的翘曲。在模具中提供
1. Design in features that straighten warp. For example: 冷却的能力直接决定于零件的形状和特征 ,浇口,斜顶和顶杆都限制模具冷却管的位置。
design in locating ribs to hold part in relation to eachother. 4 模具设计:浇口的位置和零件冷却对翘曲有重要影响。可做模流分析来预测由于不同位置的浇口和冷却导致的翘曲。体积收
2. Use fastener to draw parts into position. 缩(模流分析的结果)能被输入平均位移和翘曲模板,作为一种尝试来预测平均位移和翘曲。
3. Use assembly equipment to straighten out parts during 5 成型参数:这对于处理翘曲不应该是首选的对策。以前项目通过改变模具参数,甚至增加循环的时间的方法来减少翘曲而没
有取得成功。
assembly. 解决翘曲:
1 设计结构来拉直翘曲。例如,设计定为筋来控制零件的彼此位置。
2用紧固件拉零件到准确地位置。
3 用装配设备在装配的过程中校直零件翘曲。
Materials Compatibility of Synthetic Lubricant Base Oils
G = good F= fair P= poor
PAO Polyglycol Ester Silicone PFPE PPE
Plastics
Acetal G G G G G G
ABS G P P G G P
Phenolic G G G G G G
Polyamide-imide G G G G G G
Polyamide (nylon) G G G G G G
Polycarbonate G P P G G P
Polyester G P P G G P
Polyetherimide G G G G G G
Polyethylene F F F G G F
Polyimide G G G G G G
Polyphenylene oxid G P P G G P
Polystyrene F G P G G P
Polysulfone G P P G G P
PTFE G G G G G G
Polyvinyl Chloride F P P G G P
Terephthalate G G G G G G

Elastomers
Buna S P P P G G P
Butyl P P P G G P
EPDM, EPR P G F G G F
Fluoroelastomer G G G G G G
Natural Rubber P P P G G P
Neoprene G P P G G P
Nitrile G F F G G F
Silicone F G F P G F

Polyphenyl Ethers (PPE)


Go back to Checksheet
For Materials: ABS, Glass-Filled PA6, Glass-Filled PA66, PBT with filler, PC, & PC
Nomina

Tolerance values Code 0 1 3 6 10 15 22 30


in chart are +/- letter
1) <1 3.00 6 10 15 22 30 40

Preferred Molding A 0.18 0.19 0.2 0.21 0.23 0.25 0.27 0.3
RP1-L
Tolerance
B 0.08 0.09 0.1 0.11 0.13 0.15 0.17 0.2

Achievable Molding A 0.16 0.17 0.18 0.19 0.2 0.21 0.23 0.25
RP2-L Tolerance without
special measures
B 0.06 0.07 0.08 0.09 0.1 0.11 0.13 0.15

Achievable Molding A 0.09 0.1 0.11 0.12 0.13 0.14 0.15 0.16
RP3-L Tolerance with
special measures
B 0.04 0.05 0.06 0.07 0.08 0.09 0.1 0.11

Precision Molding A 0.05 0.06 0.07 0.08 0.1 0.11 0.12 0.13
NC1-L
Tolerance
B 0.025 0.03 0.035 0.04 0.05 0.06 0.07 0.08

Go back to Checksheet
1) A: for non-mold-related dimensions: dimensions across parting line or dependent on
B: for mold-related dimensions

A: Non-mold-related dimensions: dependant on tool action or across parting


line
with filler, PC, & PC / ABS
Nominal Dimension Range (mm)

40 53 70 90 120 160 200 250 315 400 500 630

53 70 90 120 160 200 250 315 400 500 630 800

0.34 0.38 0.44 0.51 0.6 0.7 0.9 1.1 1.3 1.6 2 2.5

0.24 0.28 0.34 0.41 0.5 0.6 0.8 1 1.2 1.5 1.9 2.4

0.27 0.3 0.34 0.39 0.45 0.53 0.62 0.75 0.9 1.1 1.3 1.6

0.17 0.2 0.24 0.29 0.35 0.43 0.52 0.65 0.8 1 1.2 1.5

0.18 0.2 0.22 0.25 0.29 0.34 0.4 0.48 0.58 0.7 0.85 1.05

0.13 0.15 0.17 0.2 0.24 0.29 0.35 0.43 0.53 0.65 0.8 1

0.14 0.155 0.175 0.2 0.25

0.09 0.105 0.125 0.15 0.2

ing line or dependent on tool action

B: Mold-related dimensions - dimensions cut into the tool


800

1000

2.9

1.9

1.3

1.25
For Materials: Polypropylene+EPDM (TPE), Nylon PA6, Nylon PA66, PBT (no fille
Nominal Dimension Range (mm)

Tolerance values Code 0 160 200 250 315 400 500 630
in chart are +/- letter
1) 1 200 250 315 400 500 630 800

Preferred Molding A 0.20 1.05 1.25 1.55 1.9 2.3 2.9 3.6
RP1-L
Tolerance
B 0.10 0.95 1.15 1.45 1.8 2.2 2.8 3.5

Achievable Molding A 0.18 0.7 0.9 1.1 1.3 1.6 2 2.5


RP2-L Tolerance without
special measures
B 0.08 0.6 0.8 1 1.2 1.5 1.9 2.4

Achievable Molding A 0.16 0.53 0.62 0.75 0.9 1.1 1.3 1.6
RP3-L Tolerance with
special measures 1) A: for non-
B
mold-related 0.06 0.43 0.52 0.65 0.8 1 1.2 1.5
dimensions:
Precision Molding dimensions
A 0.05
NC1-L across parting
Tolerance
lineBor 0.025
dependent on
tool action
B: for mold-
Go back to Checksheet related
dimensions

A: Non-mold-related dimensions: B: Mold-related dimensions -


dependant on tool action or across dimensions cut into the tool
parting line
PA66, PBT (no filler), Polypropylene with filler

800

1000

4.5

4.4

2.9

1.9
For Materials: Polyethylene and Polypropylene
Nominal Dimension Range (mm)

Tolerance values Code 90 120 160 200 250 315 400 500
in chart are +/- letter
1) 120 160 200 250 315 400 500 630
1) A:
Preferred Molding for A 0.97 1.2 1.5 1.8 2.2 2.8 3.4 4.3
RP1-L
Tolerance non-
B
mold- 0.87 1.1 1.4 1.7 2.1 2.7 3.3 4.2
related
Achievable Molding dimens
A 0.7 0.85 1.05 1.25 1.55 1.9 2.3 2.9
RP2-L Tolerance without ions:
special measures dimens
B 0.6 0.75 0.95 1.15 1.45 1.8 2.2 2.8
ions
Achievable Molding across
A 0.51 0.6 0.7 0.9 1.1 1.3 1.6 2
RP3-L Tolerance with parting
special measures line or
B
depend 0.41 0.5 0.6 0.8 1 1.2 1.5 1.9
ent on
Precision Molding toolA 0.2 0.25
NC1-L action
Tolerance
B:
B 0.15 0.2
for
mold-
related
Go back to Checksheet dimens
ions

B: Mold-related dimensions - dimensions cut into the tool


A: Non-mold-related
dimensions: dependant
on tool action or across
parting line
m)

630 800

800 1000

5.3 6.6

5.2 6.5

3.6 4.5

3.5 4.4

2.5 3

2.4 2.9

cut into the tool


Material: POM
Nominal Di

0 1 3 6 10 15 22 30
Tolerance values
in chart are +/- Code
letter
1) 1 3 6 10 15 22 30 40

Preferred Molding A 0.20 0.21 0.22 0.24 0.27 0.3 0.34 0.38
RP1-L
Tolerance
B 0.10 0.11 0.12 0.14 0.17 0.2 0.24 0.28
Achievable
Molding Tolerance A 0.18 0.19 0.2 0.21 0.23 0.25 0.27 0.3
RP2-L
without special
measures B 0.08 0.09 0.1 0.11 0.13 0.15 0.17 0.2
Achievable
Molding Tolerance A 0.16 0.17 0.18 0.19 0.2 0.21 0.23 0.25
RP3-L
with special
measures B 0.06 0.07 0.08 0.09 0.1 0.11 0.13 0.15

Precision Molding A 0.05 0.06 0.07 0.08 0.1 0.11 0.12 0.13
NC1-L
Tolerance
B 0.025 0.03 0.035 0.04 0.05 0.06 0.07 0.08

Go back to Checksheet
1) A: for non-mold-related dimensions: dimensions across parting line or dependent on too
B: for mold-related dimensions

A: Non-mold-related dimensions: dependant on tool action or across parting


line
Nominal Dimension Range (mm)

40 53 70 90 120 160 200 250 315 400 500 630

53 70 90 120 160 200 250 315 400 500 630 800

0.43 0.5 0.6 0.7 0.85 1.5 1.8 2.2 2.8 3.4 4.3 5.3

0.33 0.4 0.5 0.6 0.75 1.4 1.7 2.1 2.7 3.3 4.2 5.2

0.34 0.38 0.44 0.51 0.6 1.05 1.25 1.55 1.9 2.3 2.9 3.6

0.24 0.28 0.34 0.41 0.5 0.95 1.15 1.45 1.8 2.2 2.8 3.5

0.27 0.3 0.34 0.39 0.45 0.7 0.9 1.1 1.3 1.6 2 2.5

0.17 0.2 0.24 0.29 0.35 0.6 0.8 1 1.2 1.5 1.9 2.4

0.14 0.155 0.175 0.2 0.25

0.09 0.105 0.125 0.15 0.2

ing line or dependent on tool action

B: Mold-related dimensions - dimensions cut into the tool


800

1000

6.6

6.5

4.5

4.4

2.9
DIN Chart
Code
letter 1) 0 1 3 6 10 15 22
1 3 6 10 15 22 30
160 A 0.28 0.3 0.33 0.37 0.42 0.49 0.57
B 0.18 0.2 0.23 0.27 0.32 0.39 0.47
150 A 0.23 0.25 0.27 0.3 0.34 0.38 0.43
B 0.13 0.15 0.17 0.2 0.24 0.28 0.33
140 A 0.2 0.21 0.22 0.24 0.27 0.3 0.34
B 0.1 0.11 0.12 0.14 0.17 0.2 0.24
130 A 0.18 0.19 0.2 0.21 0.23 0.25 0.27
B 0.08 0.09 0.1 0.11 0.13 0.15 0.17
120 A 0.16 0.17 0.18 0.19 0.2 0.21 0.23
B 0.06 0.07 0.08 0.09 0.1 0.11 0.13
110 A 0.09 0.1 0.11 0.12 0.13 0.14 0.15
B 0.04 0.05 0.06 0.07 0.08 0.09 0.1
Precision Molding A 0.05 0.06 0.07 0.08 0.1 0.11 0.12
B 0.025 0.03 0.035 0.04 0.05 0.06 0.07
Nominal Dimension Range

30 40 53 70 90 120 160 200 250 315


40 53 70 90 120 160 200 250 315 400
0.66 0.78 0.94 1.15 1.4 1.8 2.2 2.7 3.3 4.1
0.56 0.68 0.84 1.05 1.3 1.7 2.1 2.6 3.2 4
0.49 0.57 0.68 0.81 0.97 1.2 1.5 1.8 2.2 2.8
0.39 0.47 0.58 0.71 0.87 1.1 1.4 1.7 2.1 2.7
0.38 0.43 0.5 0.6 0.7 0.85 1.05 1.25 1.55 1.9
0.28 0.33 0.4 0.5 0.6 0.75 0.95 1.15 1.45 1.8
0.3 0.34 0.38 0.44 0.51 0.6 0.7 0.9 1.1 1.3
0.2 0.24 0.28 0.34 0.41 0.5 0.6 0.8 1 1.2
0.25 0.27 0.3 0.34 0.39 0.45 0.53 0.62 0.75 0.9
0.15 0.17 0.2 0.24 0.29 0.35 0.43 0.52 0.65 0.8
0.16 0.18 0.2 0.22 0.25 0.29 0.34 0.4 0.48 0.58
0.11 0.13 0.15 0.17 0.2 0.24 0.29 0.35 0.43 0.53
0.13 0.14 0.155 0.175 0.2 0.25
0.08 0.09 0.105 0.125 0.15 0.2
400 500 630 800
500 630 800 1000
5.1 6.3 7.9 10
5 6.2 7.8 9.9
3.4 4.3 5.3 6.6
3.3 4.2 5.2 6.5
2.3 2.9 3.6 4.5
2.2 2.8 3.5 4.4
1.6 2 2.5 3
1.5 1.9 2.4 2.9
1.1 1.3 1.6 2
1 1.2 1.5 1.9
0.7 0.85 1.05 1.3
0.65 0.8 1 1.25