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PWM Inverter with Output LC Filter

Janne Salomäki and Jorma Luomi

Abstract — This paper introduces a control method for an in- II. THEORY

duction motor that is supplied by a PWM voltage source inverter

The principle of the control system is shown in Fig. 1. The

through an LC filter. A full-order observer is used to estimate the

system states, and no additional voltage or current measurements inverter output voltage u A is filtered by an LC filter, and the

are needed for the vector control of the motor. Simulation and induction motor (IM) is fed by the filtered voltage u s . The

experimental results are presented confirming the functionality of inverter current i A , the electrical angular speed ωm of the

the proposed control method. rotor, and the dc link voltage u dc are the only measured

quantities, whereas the stator voltage u s and current i s of the

Index Terms — Vector control, induction motor, LC filter, ob- motor are estimated by an observer (the estimated quantities

server.

being marked by ‘^’). The system is controlled by nested con-

I. INTRODUCTION trol loops in the rotor flux reference frame.

A. Filter and Motor Models

T HE voltage generated by a PWM frequency converter con-

sists of sharp-edged voltage pulses. Sudden alteration of

the voltage causes unwanted effects such as bearing currents

In a reference frame rotating at angular speed ω s , the equa-

tions for the LC filter are

and high voltage stresses in motor insulations. The oscillation

di A R Lf 1

at the switching frequency causes additional losses and acous- = − jω s i A − iA + (u − u s ) (1)

tic noise. These phenomena can be eliminated by adding an dt Lf Lf A

LC filter to the output of the PWM inverter. In addition, the

du s 1

EMI shielding of the motor cable may be avoided if the output = − jω s u s + (i − i ) (2)

voltage of the inverter is nearly sinusoidal. dt Cf A s

The control of an induction motor becomes more difficult if

an LC filter is used. Usually, a very simple scalar control where L f is the inductance and RLf the series resistance of

method (volts-per-hertz control) is chosen. Although better the inductor, and C f is the capacitance of the filter.

control performance is needed in many cases, only few publi- The motor control is based on the inverse-Γ model of the

cations deal with the vector control of an induction motor fed induction motor in the rotor flux reference frame. The stator

via an LC filter. A deadbeat controller has been used to control and rotor voltage equations in this reference frame are

the inductor current and the capacitor voltage [1], the high- dψ

pass filtered stator voltage has been used to correct the voltage u s = Rs i s + s

+ jω sψ (3)

dt s

reference [2], and a multi-loop feedback controller has been

proposed [3]. In these methods, extra current or voltage meas- dψ

urements are needed in addition to the phase current and dc 0 = RR i R + R

+ j (ω s − ω m )ψ (4)

dt R

voltage measurements usual in a frequency converter. A chal-

lenge for the motor drive control design is to keep the number

u dc Lf is

of measurements low in order to obtain cost savings and reli-

ability improvements. IM

In this paper, a method is presented for the vector control of ωm

an induction motor fed by an inverter with an output LC filter. iA

us Cf

A cascade control method is used to control the inverter cur-

rent, the stator voltage, the stator current and the rotor speed. u A,ref

Observer

The system states are estimated by a full-order observer.

û s iˆ s

− + − + − + − +

PI P PI PI

i A,ref u s ,ref i s ,ref ωm,ref

The authors are with Helsinki University of Technology, Power

Electronics Laboratory, P.O. Box 3000, FIN-02015 HUT, Finland (e-mail:

janne.salomaki@hut.fi). Fig. 1. Principle of the control system.

030 2

ψˆ R iˆ s û s

ψ R,ref + isd ,ref i A,ref

+ u s ,ref + + + + + u A,ref

+ +

ωm,ref + + + +

isq ,ref jL′s jC f jL f

ωm iˆ s ω̂s û s iA

respectively, where ψ and ψ are the stator and rotor flux means of a PI controller, and the stator voltage u s is governed

s R

linkages, respectively, Rs and RR are the stator and rotor by a P-type controller in the next control loop. In both control

resistances, respectively, i R is the rotor current, and ω m is the loops, decoupling terms are used to compensate the cross-cou-

electrical angular speed of the rotor. The stator and rotor flux plings caused by the rotating reference frame.

linkages are The motor control is based on vector control and forms two

outermost loops of the cascade control. The stator current is

ψ s = ( Ls′ + LM ) i s + LM i R (5)

controlled by a PI-type controller with cross-coupling compen-

sation, and the rotor speed is governed by a PI-controller. In

ψ R = LM (i s + i R ) (6)

addition, a PI-type rotor flux controller is used.

respectively, where Ls′ denotes the stator transient inductance C. Observability

and LM is the magnetizing inductance. Based on (1)-(6), the The observability of the system can be investigated using

state-space representation of the system can be written as the observability matrix

shown in (7) and (8) at the bottom of this page. The state vec-

tor is x = [i A u s i s ψ R ]T , and the two time constants are M o = [C C A C A 2 C A 3 ]T (9)

defined as τ σ′ = Ls′ /( Rs + RR ) and τ r = LM / RR .

The system is observable if the rank of the observability matrix

B. Cascade Control is equal to the number of states [4]. The observability was

Figure 2 illustrates the proposed cascade control of the sys- checked for various angular speeds of the rotor and the refer-

tem in the rotor flux reference frame. In the LC filter control, ence frame, indicating that the system is observable.

the innermost control loop governs the inverter current i A by

⎡ Rlf 1 ⎤

⎢− − jω s − 0 0 ⎥

⎢ Lf Lf ⎥ ⎡ 1 ⎤

⎢ 1 1 ⎥ ⎢L ⎥

⎢ − jω s − 0 ⎥

Cf Cf ⎢ f ⎥

x = ⎢ ⎥ x + ⎢ 0 ⎥u A (7)

⎢ 1 1 1 ⎛ 1 ⎞ ⎥ ⎢ 0 ⎥

⎢ 0 − − jω s ⎜⎜ − jω m ⎟⎟ ⎥ ⎢ ⎥

⎢ L ′ τ ′

σ L ′

s⎝ r τ ⎠ ⎥

s ⎢⎣ 0 ⎥⎦

⎢ 1 ⎥

⎢ 0 0 RR − − j(ω s − ω m )⎥ B

⎣ τ

r

⎦

A

i A = [1 0 0 0]x (8)

C

030 3

15 0.2

D. Full-Order Observer

10

The most essential part of the control is a full-order ob- 0.1

server, which is implemented in the estimated rotor flux refer- 5

ence frame, i.e., in a reference frame where ψˆ = ψˆ R + j 0 . 0 0

R

The observer is defined as −5

−0.1

xˆ = A xˆ + Bu A + K (i A − iˆ A ) (10) −10

−15 −0.2

where estimated states are marked by the symbol ‘^’ and −15 −10 −5 0 5 10 15 −0.2 −0.1 0 0.1 0.2

Real Axis (p.u) Real Axis (p.u)

K = [k 1 k 2 k 3 k 4 ]T is the observer gain vector.

The digital implementation of the full-order observer based (a) (b)

on the conventional forward Euler discretization causes insta- Fig. 3. Observer poles obtained by pole placement as rotor speed changes

bility at higher speeds. Other alternatives, such as the back- from –1 to 1 p.u. and slip frequency changes from –0.05 to 0.05 p.u.: (a) pole

plot and (b) its magnification in the neighborhood of the origin.

ward Euler method or the bilinear transformation, hold the

stability but are more complicated to implement. A simple

symmetric Euler method has been found to be an effective and

reliable discretization method in electromechanical simulations 15 0.2

Imaginary Axis (p.u)

0.1

cretization of the full-order observer (10) is given in the Ap- 5

pendix.

0 0

The observer gain vector K can be selected in many ways.

The selection can be based on the pole placement method, or a −5

−0.1

simple constant gain can be used, as will be presented in the −10

following. −15 −0.2

1) Pole placement: The dynamics of the estimation error −15 −10 −5 0 5 10 15 −0.2 −0.1 0 0.1 0.2

Real Axis (p.u) Real Axis (p.u)

~

x = x − xˆ are given by

(a) (b)

x = ( A − KC)~

~ x (11) Fig. 4. Observer poles obtained by constant gain as rotor speed changes from

–1 to 1 p.u. and slip frequency changes from –0.05 to 0.05 p.u.: (a) pole plot

In the pole placement method, the poles of the estimation error and (b) its magnification in the neighborhood of the origin.

dynamics are placed to desired locations.

Because the system model is time variant, the pole place- where the last approximation holds if k1 >> R Lf L f + jω s .

ment should be carried out at every calculation step. However, Thus the gain k1 is approximately the bandwidth of the in-

this would increase the computing time of the processor dra- verter current estimator, and it can be selected so that the esti-

matically. A practical solution is to use gain scheduling: the mator is at least twice as fast as the controller of the inverter

observer gain vector is calculated in advance as a function of current. Figure 4 illustrates the observer poles as the speed and

the angular speed of the rotor, and interpolation between the slip of the motor are varied. All poles stay in the left half-

tabulated values is used during the operation. The poles also plane, indicating that the observer is stable.

depend on the angular slip frequency ωr = ω s − ω m as the

estimated rotor flux reference frame is used. If the gains ob- III. SIMULATION RESULTS

tained for no-load operation are used, the slip frequency af- The behavior of the system was investigated by means of

fects only the imaginary parts of the observer poles, as illus- computer simulations with Matlab/Simulink software. The data

trated in Fig. 3 for the example values used in the next sec- of a 2.2-kW four-pole induction motor (400 V, 50 Hz), given

tions. Therefore, the assumption of ωr = 0 in the pole place- in Table I, were used for the simulations. The sampling fre-

ment method does not cause stability problems. quency of 5 kHz was equal to the switching frequency. The LC

2) Simple constant gain: The observer becomes relatively filter was designed to have a cutoff frequency of 566 Hz in or-

simple when the real-valued gain K = [k1 0 0 0]T is se- der to meet a rule of thumb that the cutoff frequency should be

lected. By assuming that the estimated inverter current does about one decade below the switching frequency and one dec-

not interact with the estimated stator voltage, the transfer ade above the nominal fundamental frequency [7]. The funda-

function from the inverter current to its estimate can be written mental-frequency voltage drop in the filter inductance was

as chosen to be less than 5 % of the nominal voltage in the nomi-

iˆ A ( s) k1 k nal operating point [8]. The filter parameters are also given in

= ≈ 1 , (12) Table I. The bandwidths of the controllers were 500 Hz for the

i A (s) s + R Lf L f + jω s + k1 s + k1

inverter current, 250 Hz for the stator voltage, 150 Hz for the

030 4

TABLE I 1

ω (p.u.)

PARAMETERS OF THE MOTOR AND THE LC FILTER

0.5

Motor Parameters

m

Stator resistance Rs 3.67 Ω 0

Rotor resistance R R 1.65 Ω 0 2 4 6 8 10

Stator transient inductance Ls′ 0.0209 H

2

Magnetizing inductance LM 0.264 H

Total moment of inertia J 0.0155 kgm 2

T/TN

1

Rated speed nN 1430 r/min

Rated current I N 5.0 A 0

Rated torque TN 14.6 Nm 0 2 4 6 8 10

1

LC Filter Parameters

ψ (p.u.)

Inductance L f 8.0 mH 0.5

Capacitance C f 9.9 µF

R

Series Resistance RLf 0.1 Ω

0

0 2 4 6 8 10

t (s)

stator current, 15 Hz for the rotor speed, and 3 Hz for the rotor

flux. The poles of the observer were set to (–7.1 ± 11.8) p.u., Fig. 5. Simulation results showing a sequence with speed and load changes.

The first subplot shows the rotor speed (solid) and its reference (dashed). The

−2.7 p.u. and –0.02 p.u., the base value of the angular fre- second subplot shows the electromagnetic torque (solid) and its reference

quency being 2π ⋅ 50 rad/s . The reference value of the inverter (dashed) normalized by the rated torque TN . The third subplot shows the

voltage u A, ref was used in the observer and control instead of rotor flux linkage (solid) and its estimate (dashed).

uA .

Figure 5 shows an example of simulated sequences, con- 500

Voltage (V)

speeds, and a deceleration ramp to standstill. The results show 0

that the operation of the system is successful. The rotor speed

is in accordance with its reference, and the torque behaves as -500

expected. The rotor flux linkage is reduced by 15 % at the 4.6 4.61 4.62 4.63 4.64 4.65 4.66 4.67 4.68

current waveforms are illustrated in detail in Fig. 6. The stator 5

Current (A)

0

4.6 4.61 4.62 4.63 4.64 4.65 4.66 4.67 4.68

four-pole induction motor was fed by a frequency converter Time (s)

controlled by a dSPACE DS1103 PPC/DSP board. The pa- Fig. 6. Voltage and current waveforms from the simulation shown in Fig. 5.

rameters of the experimental setup correspond to those given The first subplot shows the inverter output voltage (phase-to-phase) and the

in Table I. Three 3.3-µF filter capacitors were used in delta stator voltage (phase-to-phase). The second subplot shows the inverter current

and the stator current.

connection, giving the per-phase capacitance value of 9.9 µF.

The measured rotor speed was used as a feedback signal for

the control. The shaft torque was measured using a HBM

Freq. PM Freq.

T10F torque flange for monitoring purposes. A permanent LC filter IM

servo

converter converter

magnet servo motor was used to provide load torque.

Figure 8 presents experimental results corresponding to the Speed

Torque

simulations shown in Fig. 5. Constant motor parameters were

used in the observer and control. The measured performance

corresponds to the simulation results rather well. The total

moment of inertia of the setup was 2.2 times the inertia of the

dSPACE

induction motor, which explains a large part of the difference

between the measured shaft torque and the electromagnetic Fig. 7. Experimental setup. Control of induction motor (IM) is investigated,

torque reference during the accelerations. However, the elec- and permanent magnet (PM) servo motor is used as loading machine. Meas-

ured shaft torque is used only for monitoring.

tromagnetic torque reference is far too high in no-load opera-

tion at the highest speed, at which the main flux saturation has

ing experimental results are shown in Fig. 9, and the measured

decreased because of the field weakening. Therefore, the

voltage and current waveforms are illustrated in detail in Fig.

measured saturation characteristic of the magnetizing induc-

10. The results are in good agreement with the simulation re-

tance was added to the observer and control. The correspond-

sults when the main flux saturation is taken into account.

030 5

1 500

ω (p.u.)

Voltage (V)

0.5

0

m

0

0 2 4 6 8 10

-500

2 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08

T/TN

1 10

Current (A)

0

0 2 4 6 8 10 0

1

-5

ψ (p.u.)

0.5 -10

0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08

R

Time (s)

0

0 2 4 6 8 10 Fig. 10. Experimental result showing voltage and current waveforms as the

t (s) rotation speed is 25 Hz and the load torque is 14.6 Nm. The first subplot

shows the inverter output voltage (phase-to-phase) and the stator voltage

Fig. 8. Experimental results showing a sequence with speed and load changes

(phase-to-phase). The second subplot shows the inverter current and the stator

as observer gain is obtained by pole placement and constant motor parameters

current.

are used in observer and control. The first subplot shows the rotor speed

(solid) and its reference (dashed). The second subplot shows the measured

shaft torque (solid) and the electromagnetic torque reference (dashed). The

third subplot shows the rotor flux reference (solid) and the estimated rotor 1

ω (p.u.)

flux (dashed).

0.5

m

0

1 0 2 4 6 8 10

ω (p.u.)

0.5 2

m

T/TN

0 1

0 2 4 6 8 10

0

2 0 2 4 6 8 10

1

T/TN

1

ψ (p.u.)

0 0.5

R

0 2 4 6 8 10

1 0

0 2 4 6 8 10

ψ (p.u.)

t (s)

0.5

R

Fig. 11. Experimental results showing a sequence with speed and load

0 changes as the observer gain is constant. The explanations of the curves are as

0 2 4 6 8 10 in Fig. 8.

t (s)

Fig. 9. Experimental results showing a sequence with speed and load changes experimental results show that the proposed control method

as observer gain is obtained by pole placement and main flux saturation is operates correctly. The observer gain can be selected by means

taken into account. The explanations of the curves are as in Fig. 8.

of pole placement, or a constant gain can be used.

Experiments were also carried out using an observer with a REFERENCES

constant gain k1 = 2π ⋅ 1000 s −1 . The main flux saturation was

[1] M. Kojima, K. Hirabayashi, Y. Kawabata, E.C. Ejiogu, and T.

taken into account in the observer and control. The results are Kawabata, “Novel vector control system using deadbeat controlled

shown in Fig. 11. The performance is nearly equal to that of PWM inverter with output LC filter,” in Conf. Rec. IEEE/IAS Annu.

the more complicated observer. Meeting, vol. 3, Pittsburgh, PA, Oct. 2002, pp. 2102-2109.

[2] A. Nabae, H. Nakano, and Y. Okamura, “A novel control strategy of the

inverter with sinusoidal voltage and current outputs,” in Proc. IEEE

V. CONCLUSIONS PESC’94, vol. 1, Taipei, Taiwan, June 1994, pp. 154-159.

[3] R. Seliga and W. Koczara, “Multiloop feedback control strategy in sine-

When the inverter output voltage is filtered by an LC-filter, wave voltage inverter for an adjustable speed cage induction motor

the vector control of an induction motor can be based on drive system”, in Proc. EPE 2001, Graz, Austria, Aug. 2001, CD-ROM.

nested control loops. The system states can be estimated by a [4] G.F. Franklin, J. D. Powell, and A. Emami-Naeini, Feedback Control of

full-order observer, requiring only the measurements of in- Dynamic Systems, 4th ed., Prentice Hall, Upper Saddle River, NJ, 2002.

[5] J. Niiranen, “Fast and accurate symmetric Euler algorithm for electro-

verter current, dc voltage, and rotor speed. Simulation and mechanical simulations,” in Proc. Electrimacs’99, Lisboa, Portugal,

Sept. 1999, pp. 71-78.

030 6

observers for induction motors,” IEEE Trans. Ind. Applicat. vol. 39,

DIGITAL IMPLEMENTATION

July/Aug. 2003, pp. 1127-1135

[7] J. Steinke, C. Stulz, and P. Pohjalainen, “Use of a LC filter to achieve a The full-order observer (10) is discretized using the sym-

motor friendly performance of the PWM voltage source inverter,” in

metric Euler method [5]. In contrast to the forward Euler

Proc. IEEE IEMDC’97, Milwaukee, WI, May 1997, pp. TA2/4.1-

TA2/4.3. method, the new state values are used when available. The

[8] C. Xiyou, Y. Bin, and G. Yu, “The engineering design and the optimiza- discretized observer is given below in (13), where the sample

tion of inverter output RLC filter in AC motor drive system,” in Proc. time is denoted by Ts .

IEEE IECON'02, vol. 1, Sevilla, Spain, Nov. 2002, pp. 175-180.

⎡ R Lf 1 1 ~ ~ ⎤

iˆAd (n + 1) = iˆAd ( n) + Ts ⎢− iˆAd (n) + ωˆ s (n)iˆAq (n) − uˆ sd ( n) + u Ad (n) + k1d iAd (n) − k1q iAq (n) ⎥ (13a)

⎢⎣ L f Lf Lf ⎥⎦

⎡ R Lf 1 1 ~ ~ ⎤

iˆAq (n + 1) = iˆAq (n) + T s ⎢ − iˆAq (n) − ωˆ s (n)iˆAd ( n + 1) − uˆ sq (n) + u Aq ( n) + k1q iAd (n) + k1d iAq ( n) ⎥ (13b)

⎢⎣ L f Lf Lf ⎥⎦

⎡ 1 1 ˆ ~ ~ ⎤

uˆ sd ( n + 1) = uˆ sd (n) + Ts ⎢ iˆAd (n + 1) + ωˆ s (n)uˆ sq ( n) − i sd (n ) + k 2 d i Ad ( n) − k 2 q i Aq ( n)⎥ (13c)

⎢⎣ C f Cf ⎥⎦

⎡ 1 1 ˆ ~ ~ ⎤

uˆ sq (n + 1) = uˆ sq (n) + Ts ⎢ iˆAq (n + 1) − ωˆ s ( n)uˆ sd (n + 1) − i sq (n) + k 2 q i Ad ( n) + k 2 d i Aq (n )⎥ (13d)

⎢⎣ C f Cf ⎥⎦

⎡ 1 1 ˆ 1 ~ ~ ⎤

iˆsd (n + 1) = iˆsd (n) + Ts ⎢ uˆ sd ( n + 1) − i sd (n) + ωˆ s (n)iˆsq ( n) + ψˆ R ( n) + k 3d iAd (n) − k 3q iAq ( n)⎥ (13e)

⎣ L s′ τ σ′ L s′ τ r ⎦

⎡ 1 1 ˆ ω ( n) ~ ~ ⎤

iˆsq (n + 1) = iˆsq (n) + Ts ⎢ uˆ sq (n + 1) − i sq (n) − ωˆ s ( n)iˆsd (n + 1) − m ψˆ R ( n) + k 3q i Ad (n) + k 3d i Aq (n)⎥ (13f)

⎣ s

L ′ τ ′

σ L ′

s ⎦

⎡ 1 ~ ~ ⎤

ψˆ R ( n + 1) = ψˆ R (n) + T s ⎢ R R iˆsd (n + 1) − ψˆ R (n) + k 4 d iAd ( n) − k 4 q iAq (n)⎥ (13g)

⎣ τr ⎦

~ ~

iˆsq (n + 1) R R + k 4 q i Ad ( n) + k 4 d i Aq (n)

ωˆ s (n + 1) = + ω m (n) (13h)

ψˆ R ( n + 1)

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