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October, 2010

TM
ArilSystem

Specifications

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Table of content

Subject Page

One head ArilSystemTM 3–4


Two heads ArilSystemTM – 20 fruits per minute 5
Two heads ArilSystemTM – 28 fruits per minute 6
Four heads ArilSystemTM - 56 fruits per minute 7
Big Basic Mini Juicer 10
Peripheral equipment 11 - 20
Technical Descriptions 21 - 24
Positioning Options 25 - 33
Remarks 34

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

One head ArilSystemTM


Processing rate: 10-15 pomegranates per minute,
depend on the worker speed
Extractions rate: about 180 kg. Arils per hour depend on
the pomegranates size

One-head Arils extraction system unit and Water


separation unit components

• Extracting machine
• Lamellas and shell separation system
• Electrical control board

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Two heads ArilSystemTM


20 fruits per minute

Processing rate: up to 20 pomegranates per minute per


extractor.
Extractions rate: about 240 kg. Arils per hour depend on
the pomegranates size.

Tow-head Arils extraction system unit and Water


separation unit

• Manual feeding unit


• The extracting machine
• Air/Water separation unit
• Lamellas (membrane) separation unit
• Electrical control board

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Two heads ArilSystemTM


28 fruits per minute

Processing rate: up to 28 pomegranates per minute per


extractor.
Extractions rate: about 330 kg. Arils per hour depend on
the pomegranates size.

Tow-head Arils extraction system unit and Water


separation unit

• Manual feeding unit


• The extracting machine
• Air/Water separation unit
• Lamellas (membrane) separation unit
• Electrical control board

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Four heads ArilSystemTM


56 fruits per minute

Processing rate: up to 56 pomegranates per minute per


extractor.
Extractions rate: about 670 kg. Arils per hour depend on
the pomegranates size.

Four-head Arils extraction system unit and Water


separation unit

• The extracting machine


• Air/Water separation unit
• Lamellas (membrane) separation unit
• Electrical control board

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Big Basic Mini Juicer


Processing rate: up to 28 pomegranates per minute
The machine is for private use- restaurants/hotels.

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Peripheral Equipment
The receiving/feeding of pomegranates
• Receiving unit.
• Washing unit.
• Electrical control board.

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010
Arils outlet systems
• Arils de-watering conveyors
• Arils evacuation belt conveyor
• Electrical control board

Peels evacuation belt, secondary separating conveyor, Outlet


conveyor with dryers (for Fresh-Cut lines):

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Peels evacuation belt, secondary separating conveyor,


outlet conveyor without dryers (for juice lines):

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Arils outlet conveyor with vacuum nozzeles

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010
Weighing and Packing system
• Semiautomatic weighing machine with rate of 16
units per minute.
• Feeding conveyor.
• 1 Manual feeding MAP packaging machine.
[Map machine with dry nitrogen].
• Outlet conveyor.

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Automatic Packing: Up to 30 trays/m

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Juice System
• Mash pump
• Single-belt press
• Centrifuge with self-cleaning bowl
• Pasteurizer gas
• Table for Bag-in-Box Filling Unit

Please note that capacity is according to the purchaser


specific requirements

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Technical Descriptions

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

TECHNICAL DESCRIPTION
Pomegranates Arils Separation System

Initial data
Product: Pomegranates Arils Separation System 1 / 2 / 4 heads
respectivly
Capacity: Up to 15 /20 / 28 / 56 fruits per minute per extractor
respectivly

Application
This system is used as a standalone Pomegranates Arils Separation
System to extract the arils out of the fruit shell and separate the
membranes, reduces product damage and save man work capacity.

Functional description
The concept of the extractor is to open the fruit with minimal
damage to the arils, create enough gentle air flow at high rate
through the product flow, to separate the arils from the shell.

The Receiving line also serves as disinfection unit, using per acetic
acid, brushes and hot water

The Extractor gently scratches the fruit skin, open it and separate
the arils from the shell and membranes using air and water.

The Conveyors System takes the shell and membranes to its bin
while gently convey the arils to the end stage dry it with unique
fans.

The system can be sprayed through for daily cleaning outside and
inside. The electric motors, PLC and control panels must stay dry.

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Technical specifications- One head


• Space: Minimum 10 square meters (NET for Juran extractor)
• Air compressor Capacity - 80 CFM; Pressure 7 Bar at the (per
extractor) at the machine, oil free dry air, in accordance with
the FDA regulations.
• Fresh water supply pressure: 3 to 4 atmospheres
• Water-drain inlet capacity: 4500 liters per hour
• Electrical supply: 5 KW for the line, 15 KW for the compressor
(per extractor)
• Minimum of 1 operator at all time per extractor.

Technical specifications- Two heads


• Space: Minimum 30 square meters (NET for Juran extractor)
• Air compressor Capacity - 180 CFM; Pressure 7 Bar (per
extractor) at the machine, oil free dry air, in accordance with
the FDA regulations.
• Fresh water supply pressure: 3 to 4 atmospheres
• Water-drain inlet capacity: 4.5 cubes per hour per machine
(Circulation, Cleaning, Disinfection and cooling –
Optional)
• Electrical supply: 16 KW for the line, 40 KW for the
compressor (per extractor) – 3 phases.
• Minimum of 1 operator at all time per extractor.

Technical specifications- Four heads


• Space: Minimum 50 square meters (NET for Juran extractor)
• Air compressor Capacity - 260 CFM; Pressure 7 Bar (per
extractor) at the machine, oil free dry air, in accordance with
the FDA regulations.
• Fresh water supply pressure: 3 to 4 atmospheres
• Water-drain inlet capacity: 5000 liters per hour
• Electrical supply: 16 KW for the line, 60 KW for the
compressor (per extractor) – 3 phases.
• Minimum of 2 operators at all time per extractor.

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010
Technical specifications- Big Basic Mini Juicer

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Positioning Options

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

One head system with dryer:

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010
Tow heads system full line:

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

One receiving line with 1 or 2 extracting system and dryers:

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

2 machines Two heads full system combination:

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010
2 extracting systems and 1 juice line:

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010
2 extracting systems and 2 packing machine:

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Combination of 1 juice line and 1 packing machine:

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010
Combination of 1 juice line and 2 packing machines:

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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October, 2010

Remarks
Our machines are modular and you can combine a few machines
together as the project goes fine.

All system frames and needed parts made of Stainless Steel,


hygienic design – Extractor SS316, rest SS304.

Two of our technicians will be available for you to supervise and


control the installation process.

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel
Tel: 972-3-9640377 Fax: 972-3-9640451
Email: avner@juran.co.il Web: www.juran.co.il
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