You are on page 1of 142

(Minor Change)

TRAINING MATERIAL

S K 1 6 0 L C – 6 E  YM03U0522 ~
ED190 – 6 E  YL03U0136 ~
S K 2 1 0 L C – 6 E  YQ08U0969 ~
SK250LC–6E LL09U0575 ~
SK290LC–6E LB04U0298 ~
SK330LC–6E  YC07U0623 ~

 ©   2002 KOBELCO CONSTRUCTION MACHINERY AMERICA LLC, Calhoun, Georgia / Stafford, Texas USA.  All rights reserved. Any use of 
editorial or pictorial content is s trictly prohibited without express written permission from KCMA LLC Calhoun, Georgia / Stafford, Texas
Texas USA. Printed in USA.
(11/02)
ISSUED: 11/02; REV.. 0
REV
KOBELCO CONSTRUCTION MACHINERY AMERICA LLC
MINOR CHANGE
TRAINING MANUAL

• LOCATION OF MACHINE’S SERIAL NUMBER • LOCATION OF ENGINE’S SERIAL NUMBER

Manufacturer: KOBELCO CONSTRUCTION


MACHINERY AMERICA LLC

Model:
Serial Number:
Manufacturing Year:

NOTE: The
NOTE:  The numbers in the illustrations are for explanation only and differ from actual numbers
KOBELCO/MMC WARRANTY STANDARD WARRANTY COVERAGE (ENGINE):
• One (1) year, unlimited hours.
• Two (2) years, two thousand (2,000) hours, whichever occurs first.
• Three (3) years, ten thousand (10,000) hours, whichever occurs first, for major components
(cylinder block, cylinder head, connecting rods, crankshaft, camshaft, and cam gear)

OWNER’S WARRANTY RESPONSIBILITIES:


• As the Kobelco excavator owner, you are responsible for the performance of the required
maintenance listed in this operator’s manual. Kobelco Construction Machinery America Inc.,
recommends that you retain all receipts covering maintenance on your excavator.
• As the Kobelco excavator owner, you should however be aware that Kobelco Construction
Machinery America LLC, may deny you warranty coverage if you r machine’s engine has failed
due to abuse, neglect, improper maintenance or unaproved modifications.
• Your
Your Kobelco excavator ’s engine is designed to operate on commercially
commerc ially available Diesel fuel
only.
• You are responsible for initiating the warranty process. The California Air Resources Board
suggests that you present your engine to an authorized Kobelco dealer as soon as a problem
exists. The warranty repairs should be completed by the dealer as expeditiously as possible,
not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should con-
tact Kobelco America Inc. at the office shown below:

Kobelco Construction Machinery America LLC


12755 South Kirkwood Rd
Stafford, Texas 77477

Tel: (281) 240-4800


Fax: (281) 240-5026
www.kobelcoamerica.com
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT

 YOUR WARRANTY
WARRANTY RIGHT AND OBLIGATIONS:
OBLIGATIONS:
The California Air Resources Board and Mitsubishi Motors Corporation (hereinafter referred to
as ARB and MMC) is pleased to explain the emission cont rol system warranty on your 1996 and
later heavy-duty off-road engines. In California, new heavy duty off-road engines must be de-
signed, built and equipped to meet the State’s stringent anti-smog standards. MMC must war-
rant the emission control system on your engine for the periods of time listed below, provided
there has been no abuse, neglect or improper maintenance of your engine.
 Your
 Y our emission
emission control system may include parts
parts such as the fuel
fuel injection system
system and the air 
induction system. Also included may be hoses, belts, connectors and other emission-related
assemblies.
Where a warrantable condition exists, MMC will repair your Kobelco excavator’s engine at no
cost to you including diagnosis, parts and labor.

MANUFACTURE’S
MANUFACTURE’S WARRANTY COVERAGE:
The 1996 and later heavy-duty off-road engines are warranted for a period of five years or 3,000
hours of operation, whichever occurs first on emission related components. In the absence of 
a device to measure hours of use, the engine
engi ne shall be warranted for a period
perio d of five years. If any
emission-related part on your engine is defective, the part will be repaired or replaced by MMC.

OWNER’S WARRANY RESPONSIBLITIES:


As the heavy-duty off road engine owner, you are responsible for the performance of the re-
quired maintenance listed in your owner’s manual. MMC recommends that you retain all re-
ceipts covering maintenance on your heavy-duty off-road engine.
As the heavy-duty off-road engine owner, you should however be aware that MMC may deny
you warranty coverage if your heavy-duty off-road engine or a part has failed due to abuse,
neglect, improper maintenance or unapproved modifications.
 Your
 Your engine is designed
designed to operate
operate on commercially
commercially availabl
available
e diesel fuel only.
only.
 You
 You are responsible for initiating the warranty process. The ARB suggests that you present
your heavy-dutty off-road engine to a MMC dealer as soon as a problem exists. The warranty
repairs should be completed by the dealer as expeditiously as possible, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should con-
tact at the office shown below.

Mitsubishi Engine North America, Inc.


1250 Greenbriar Drive, Suite E
Addison, Illinois 60101-1065 U.S.A.
Tel. No. : (708) 268-0750
Fax. No. : (708) 268-9293
or 

California Air Resource Board


9528 Telstar Avenue
El Monte, CA 91731
Tel. No. : (818) 575-6800
Fax. No. : (818) 575-6685
WARNING
READ, UNDERSTAND AND FOLLOW ALL SAFETY PRECAUTIONS AND PROCEDURES
PROCEDUR ES FOUND IN THIS MANUAL
BEFORE ATTEMPTING ANY OPERATION,
OPERATION, INSPECTION OR MAINTENANCE OF THIS MACHINE,
MACHI NE, ATT
ATTACHMENT
ACHMENT
OR SYSTEMS OPERAT
OPERATION.
ION. KOBELCO CANNOT ANTICIPATE
ANTICIPATE EVERY POSSIBLE CIRCUMST
CIRCUMSTANCE
ANCE THAT MIGHT
INVOLVE A POTENTIAL HAZARD. THE WARNINGS IN THIS PUBLICA
PUBLICATION
TION AND ON THE PRODUCT ARE THERE-
FORE NOT ALL INCLUSIVE. IF A TOOL, PROCEDURE, WORK METHOD OR OPERATING TECHNIQUE NOT
SPECIFICALLY RECOMMENDED BY KOBELCO IS USED, YOU MUST SATISFY YOURSELF THAT IT IS SAFE
FOR YOU AND OTHERS. YOU SHOULD ALSO ENSURE THAT THE PRODUCT WILL NOT BE DAMAGED OR
MADE UNSAFE BY THE OPERATION, LUBRICATION, MAINTENANCE AND/OR REPAIR PROCEDURES YOU
CHOOSE.
TABLE OF CONTENTS
Safety Precautions 1

Machine Familiarization 2

Mechatronics 3

Maintenance 4

Cycle Times 5

Hydraulic Motors 6

Pressure Adjustment 7

Schematics 8
Transportation 9
General Specifications 10
Optional Equipment 11
Special Procedures 12
Kobelco
Dynamic
 Acera 

Kobelco Construction Machinery America LLC


Service Support

Kobelco Construction
Machinery America LLC.

Dynamic Acera 06/02


Page 1-1
Kobelco Construction Mchinery America LLC.
12755
1275 5 S Kirk
Kirkwoo
woodd
Stafford, TX. 77477 U.S.A.
Phone: 281.240.4876 / 281.240.4800 / Fax: 281.240.5026

Service Support Staff-2002

Howard Schilling Brook See


NATIONAL SERVICE MANAGER ADMINISTRATIVE ASSISTANT
Stafford, TX (Ext. 220) Stafford, TX (Ext. 227)

Larry Stultz Donna England


ASSISTANT SERVICE MANAGER FILE / PHONE CLERK - Service
Stafford, TX (Ext. 300) Stafford, TX (Ext. 294)

Ernest Alvarado
SERVICE TECHNICIAN
Stafford, TX (Ext. 291)
Warranty 

Dan Collins Richard Cotten


WARRANTY MANAGER WARRANTY ANAL
AN ALYST
YST
Stafford, TX (Ext. 279) Stafford, TX (Ext. 218)

Kim Fowler Todd White


W hite
WARRANTY ADMINISTRA
ADMINISTR ATOR WARRANTY COORDINATOR
Stafford, TX (Ext. 226) Stafford, TX (Ext. 287)

Training Department 

Training Department 
Michael Watt Stephen Causby
TRAINING MANAGER – SERVICE ASSISTANT
ASSISTANT TRAINER - SERVICE
Stafford, TX (Ext. 276) Calhoun, GA 706.629.5572 (Ext.#179)

Publications 

Chris Lee John Kuhn


MANAGER - TECHNICAL PUBLICA- ASST.. MANAGER - TECHNICAL PUBLICA-
ASST
TIONS Stafford, TX (Ext.223) TIONS
Stafford, TX (Ext. 211)
Joan Morris
SERVICE-TECHNICAL PUBLICATIONS
Calhoun, GA 706.629.5572 (Ext.#162)

DYNAMIC  A CERA  06/02


Page 1-2
National Accounts 

S. Warren White Bill Barton


NATIONAL ACCOUN
ACCOUNTS TS MANAGER NATIONAL ACCOUNTS PARTS
Stafford, TX (Ext. 222) Stafford, TX (233)

Chris Donnelly Terry Ficken


SERVICE SUPPORT - NA NATIONAL
TIONAL AC- SERVICE SUPPORT – NATIONAL
COUNTS ACCOUNTS
Stafford, TX (Ext. 285) Stafford, TX. (Ext. 297)
FIELD SERVICE: 

Scott Emmans John Adams


SERVICE SUPPORT MANAGER SERVICE SUPPORT MANAGER
Gorham, ME Reynoldsburg, OH
PHONE:207.839.0437 PHONE: 614.864.5863
FAX: 207.839.0464 FAX: 614.86
614.864.7661
4.7661

John Duff Troy Hitchcoc


SERVICE SUPPORT MANAGER SERVICE SUPPORT MANAGER
Cape Coral, FL Stafford, TX. (Ext. 264)
PHONE: 941.772.5709
FAX
AX:: 941-772
941-772-7359
-7359
Butch Hurst Tayne Ivie
SERVICE SUPPORT MANAGER SERVICE SUPPORT MANAGER
Knoxville, TN Lehi, UT
PHONE: 865.980.9537 PHONE: 801.766.8593
FAX: 865.982.3087 FAX: 801.76
801.766.8594
6.8594
Rich Archibald George Limpkins
SERVICE SUPPORT MANAGER Technical Support Manager
Spokane, WA. Stafford, TX. (Ext. 255)
PHONE: 509.325.6363
FAX
AX:: 509.325
509.325.7171
.7171
Joel Escalante
MANAGER OF SALES &
PRODUCT SUPPORT - LATIN AMERICA
Stafford, TX. (Ext. 279)

Dynamic Acera 06/02


Page 1-3
DYNAMIC  A CERA  06/02
Page 1-4
MACHINE FAMILIARIZATION

Table of contents
conte nts
Page
2.1 FAMILIARIZA
FAMILIARIZATION
TION ........................
...................................
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.. 2-2
2.2 GENERAL MACHINE NOMENCLA
NOMENCLATURE TURE ........................
...................................
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............. 2-2
2.3
2.4
OPERATOR
OPERATOR CAB NOMENCLATURE
COMPONENT
NOMENCLATURE .......................
COMPONENT & CONTROLS
CONTROLS NOMENCLATURE
...................................
NOMENCLATURE............
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2-3
2-4
2
A. RIGHT HAND OPERATOR
OPERATOR CONSOLE AND MONITOR ................... .............................
....................
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........ 2-4
A1. Key Switch– FIGURE 2.4A ...................
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A2. Throttle Potentiometer– FIGURE 2.4B ...................
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..... 2-4
A3. Monitor – FIGURE 2.5A ...................
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......... 2-5
1. KPSS Mode Switch– FIGURE 2.5B ....................
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..... 2-5
2. Buzzer Stop Switch – FIGURE 2.5C ...................
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..... 2-6
3. Screen Change Switch – FIGURE 2.7A .................... ..............................
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....... 2-7
4. Wiper & Washer Switch– FIGURE 2.7B ................... .............................
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....... 2-7
5. Auto Accel Switch– FIGURE 2.7D ....................
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...... 2-7
6. Working Light Selector Switch — FIGURE 2.8A ................... .............................
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................ 2-8
7. Travel speed select switch – FIGURE 2.8B ................... .............................
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............. ... 2-8
8. L.C.D. Display– FIGURE 2.29 ....................
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..... 2-9
9. Preventive Maintenance Program – FIGURE 2.12A ................... ............................
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........ 2-12
10. Monitor Time Adjustment – FIGURE 2.13A .................... ..............................
...................
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......... 2-13
11. LCD Contrast Adjustment – FIGURE 2.13B .................... .............................
...................
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........ 2-13
12. Changing Warning Display Language – FIGURE 2.13C ................... .............................
....................
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..................
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........ 2-13
13. Operability fine adjustment function for Dynamic Acera minor change (SK160LC~SK330LC-6E) ................... .............................
................
...... 2-14
14. Draining Hydraulic System Pressure – FIGURE 2.15A .................... .............................
...................
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.......... 2-15
A4. Power Boost Switch – FIGURE 2.15D ....................
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........... .. 2-15
A5. 24 Volt
Volt Cigarette Lighter – FIGURE 2.16A ....................
..............................
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...... 2-16
A6. Location for Optional Switches – FIGURE 2-16B ................... .............................
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..... 2-16
A7. Cup Holder and Ashtray – FIGURE 2.16C .................... ..............................
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...... 2-16
A8. Radio – FIGURE 2.17A ...................
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......... 2-17
B. LEFT HAND OPERATOR
OPERATOR CONSOLE ....................
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..... 2-18
B1. Climate Control Air Conditioner – FIGURE 2.18A and 2.18B .................... ..............................
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.................. 2-18
I. Control Panel Description ...................
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............ 2-18
II. Fundamental Use – FIGURE 2.18B ....................
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.................. 2-18
III. Control Panel Functions ....................
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............ 2-19
B2. Horn switch – FIGURE 2.21C ....................
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........ 2-21
B3. Safety Lever – FIGURE 2.21D ....................
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........ 2-21
B4. Auto Warm Up Selector Switch – FIGURE 2.22A ................... .............................
....................
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...... 2-22
B5. Independent Travel Select Switch – FIGURE 2.23A ................... .............................
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............ 2-23
B6. Heavy Lift Switch – FIGURE 2.23B ...................
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.......... 2-23
B7. Swing Flasher Switch – FIGURE 2.23C ................................................
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............ 2-23
B8. Double Pump Flow Selector Switch– FIGURE 2.23D (Optional for SK290LC/SK330LC-6E) ................... .............................
....................
...................
..............
..... 2-23
C. REAR PANEL AND OTHERS ............... ................ ............... ................ ............... ................ .................. ................ ............... ................ ..... 2-24
C1. Swing Parking Brake Release Switch and Hydraulic Back Up System .................... .............................
...................
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...... 2-24
C2. 12 Volt Power Supply – FIGURE 2.25A ....................
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............ ... 2-25
C3. Fuse Box – FIGURE 2.25B ....................
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............ 2-25
C4. Hour Meter – FIGURE 2.25C ...................
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......... 2-25
D. OPERATING
OPERATING LEVERS AND CONTROLS ................................................
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............ 2-26
D1. Engine Emergency Stop Control – FIGURE 2.26A .................... .............................
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........... .. 2-26
D2. Left Hand Operator Control Lever – FIGURE 2.26B ................... .............................
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............ .. 2-26
D3. Right Hand Operator Control Lever – FIGURE 2.26C .................... ..............................
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........ 2-26
D4. Left and Right Travel Levers and Pedals –FIGURE 2.27A ................... .............................
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............ 2-27
D5. Removing the Travel Control Levers ...................
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.................. 2-27
E. OPERATOR CAB AND OPERATOR SEAT .............. ............... ............... ................ ............... ................ ................... ............... ............... ... 2-28
2.5. MACHINE ACCESS COMP
COMPARTMENTS AND DOORS .......................
...................................
.......................
.......................
........................
.......................
............. 2-34

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-1
MACHINE FAMILIARIZATION

2.1 FAMILIARIZATION 2.2 GENERAL MACHINE NOMENCLATURE


 All operators, service
service mechanics and personnel respon- The Nomenclature drawing below (FIGURE 2.2), points
sible for operation, inspection and maintenance of the out locations of major components of the KOBELCO Dy-
machine should become thoroughly familiar with the con- namic Acera Hydraulic Excavators.
trols and components and their functions before working Study these areas and locate these components on the
with or on this equipment. machine. Specific information regarding these compo-
Study the information in this section to become familiar  nents are explained on the following pages of this sec-
2 with the controls and components of this machine. tion.

ARM
ARM CYLINDER

BOOM

SWIVEL JOINT
BUCKET
SWING MOTOR
CYLINDER
BATTERIES
HANDRAIL
FUEL TANK
IDLER
MAIN CONTROL
LINK
VALVE
HYDRAULIC
OIL TANK
BUCKET BOOM CYLINDER
LINK
MITSUBISHI
  ENGINE
OPERATOR
CAB

BUCKET
PUMP ACCESS
DOOR

HYDRAULIC
TRACK SHOE ASSEMBLY PUMP
(800 mm STANDARD)

TRACK IDLER
(1 EACH SIDE) COUNTER
WEIGHT
TRACK SPRING
(1 EACH SIDE)
ENGINE
LOWER ROLLER RADIATOR
(8 EACH SIDE)
OIL COOLER
UPPER ROLLER
(2 EACH SIDE)
ENGINE COOLANT
TRACK GUIDE RESERVOIR
ENGINE AIR TRAVEL RADIATOR ACCESS
CLEANER MOTOR DOOR

LB102MachineComp

FIGURE 2.2

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-2
MACHINE FAMILIARIZATION
2.3 OPERATOR CAB NOMENCLATURE hydraulic excavators operator cab. Study these areas and
The operator cab nomenclature (FIGURE 2.3), points out locate these components on the machine. Specific infor-
locations of operator controls of the mation regarding these components are explained on the
KOBELCO DYNAMIC ACERA Minor Change following pages of this section.

LEFT TRAVEL LEVER RIGHT TR


TRAVEL LEVER 2
LEFT TRAVEL PEDAL RIGHT TRAVEL PEDAL

LEFT FOOT REST RIGHT FOOT REST


MONITOR

LEFT HAND OPERATOR RIGHT HAND


CONTROL LEVER OPERATOR CONTROL
(HORN SWITCH) LEVER
(POWER BOOST SWITCH)
SAFETY LOCK LEVER
(FOR HYDRAULICS)

24V CIGARETTE
LIGHTER

THROTTLE
HEAVY LIFT SWITCH
POTENTIOMETER
TWO PUMP FLOW
SELECTOR SWITCH KEY SWITCH

INDEPENDENT
TRAVEL SWITCH
CAB WORKING
LIGHTS (OPT.)
AIR-CONDITIONER       N
      A
      F

PANEL      P
OVER LOAD ALARM
SELECT SWITCH (OPT.)
     M
     E
     T

SWING FLASHER SWITCH


     F 
     /
     R
     E
     D
     O 
     M
     F
     E
     D
QUICK COUPLER
SELECT SWITCH
(OPT.)
WARM-UP SWITCH

RADIO (FM/AM)
ARM REST Locally-procured parts
in European machines

OPERATORS SEAT
(3 WAY ADJUSTABLE)

12V POWER SUPPLY


(180 WATT)
SWING PARKING BRAKE HEAD REST
RELEASE SWITCH (ADJUSTABLE)

YQ102CabComp

FIGURE 2.3

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-3
MACHINE FAMILIARIZATION
2.4 COMPONENT & CONTROLS NOMENCLATURE KEY SWITCH
POSITIONS
The following information provides a brief description and   H  E
 A  T
OFF
OFF A C  
C  

function of the components and controls


contro ls of the KOBELCO
O     
N     
 S 
 T 

Dynamic Acera Hydraulic Excavators.  A


 R
 T 

 All personnel associated with this machine should read


and understand this information BEFORE beginning any
work with or on this equipment.
A. RIGHT HAND OPERATOR
OPERATOR CONSOLE AND
2 MONITOR
A1. Key Switch– FIGURE 2.4A YQ102KeySwitch

The Key Switch is located on the right hand opera-


tor console and has 5 operating functions.
a. “HEAT”– This position is used for starting the
engine in cold climates. See Section III.
“OFF”– When Key is turned to this position, the FIGURE 2.4A
engine stops and electrical power to the
machine’s electrical systems is stopped after 
approximately 4 seconds.
“ACC”– With key in the “ACC” position only the
cigarette lighter, tuner and horn will have power. THROTTLE
POTENTIOMETER
“ON”– When Key is in the ON position, electri-
cal power is supplied to all the machine’s elec-
trical systems.
“START”– When key is turned to this position
electrical power is supplied to the starter sole-
noid causing the starter to start the engine. Af-
ter engine starts key should be released to go
back to the “ON” position. YQ102ThrottleControl

A2. Throttle Potentiometer–


Potentiometer– FIGURE 2.4B
The throttle potentiometer is located on the right
hand operator console and controls engine RPM.
When the throttle potentiometer is rotated to any
position it increases or decreases engine rpm and
maintains engine at the programed RPM for that
particular position on the dial. FIGURE 2.4B

NOTE
1. In
1. In operation, when the pilot pressure from the hand
and pedal control levers does not act for 1 sec, if the NOTE
position of the throttle potentiometer is higher than 1 050 The proportional auto acceleration function can be acti-
rpm, the auto accel actuates automatically and the
engine speed returns to 1050 rpm. vated by
by pr
pressing th
the au
auto ac
accel switch ( ) lo
located
2. When the throttle potentiometer is positioned lower than on the monitor panel. When the proportional auto accel-
the auto accel speed, the engine speed is maintained eration function is active, the red light indicator above this
to the throttle potentiometer position. switch is turned ON.

Proportional auto acceleration function:


With the attachment, swing, travel control lever or 
control pedal operation, the engine speed returns
to the accel dial set position gradually according to
YQ102MonitorSwitches
the respective operating pilot valve movement.
Press the auto accel switch to cancel the proportional au to
acceleration function and the light indicator will turn OFF.

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-4
MACHINE FAMILIARIZATION
KPSS WORK MODE LAMP

FUEL LEVEL GAUGE


SK210LC-6E/SK250LC-6E
B
ENGINE COOLANT F: 340L (90 Gal)
TEMPERATURE GAUGE E: 63L (17 Gal)
Warning: 54L (14 Gal)
C B
 A 70 +6º C
SK290LC/SK330LC-6E
(147~169ºF)
F: 560L (148 Gal)
 A B 105 +5º C E: 100L (26.4 Gal)

2
(212~230ºF) Warning: 60L (16 Gal)

C 115 +5º C
(230~248ºF)

6 LOW E/G
OIL PRESS LCD DISPLAY
LCD DISPLAY

BUZZER STOP SWITCH


KPSS WORK MODE SWITCH

SCREEN CHANGE SWITCH


WASHER SWITCH

WIPER SWITCH

TRAVEL SPEED SELECT SWITCH


AUTO ACCEL WORK LIGHT LED LAMP
SWITCH SELECT SWITCH YQ102Monitor 

FIGURE 2.5A
A3. Monitor – FIGURE 2.5A
1. KPSS Mode Switch– FIGURE 2.5B
The KPSS Mode Switch is located on the lower 
side of the monitor and has 3 operating func-
tions.
 After starting
starting the engine, the mode switch
switch de-
faults to the M  mode.
Select an effective work mode complying with
the working condition and working target from
3 modes.
Each time the work mode switch is pressed, YQ102ModeSwitch

the work mode indicator lamp is switched to


M , A  and B  in order.
a. A (assist) mode
The controller analyzes the operator’s control
pattern of joystick lever movement, and uses
“fuzzy logic” to set the machine operating
mode: digging, leveling, spreading, slope fin-
ishing, tamping etc. automatically, and displays
the results on the multi display,
display, see Fig. 2.5C.
The necessary power and engine speed is au-
tomatically set to match the work load. This
mode utilizes 90% of the machine’s available FIGURE 2.5B
power to allow the operator to be more effi-
cient in standard repetitive applications, and
obtain better fuel economy.
economy.
Digging mode Leveling mode
NOTE
By default, all Dynamic Acera minor change standard
excavators, manufactured by KCMA LLC, start in “M”
Mode; and by default, all Dynamic Acera excavators Spreading mode Tamping mode Standby Mode
equipped with long reach attachment start in “A” mode.
FIGURE 2.5C
Dynamic Acera MC Trainin
Trainin g, 11/02 Rev. 0
2-5
MACHINE FAMILIARIZATION

b. M (manual) mode
This mode senses the movement of control
lever and is suitable for the heavy load dig-
ging work giving priority to the work load at
high speed. It is selected upon startup by de-
fault. While it does engage computer control
to obtain maximum pump efficiency, it does not

2 utilize “fuzy logic” software to switch between


working modes. It provide the greatest power 
and speed that the excavator has to offer.
offer.
YQ102ModeSwitch
c. B (breaker) mode
This mode allows the operator to control the
maximum flow rate for the auxiliary attachment
(Breaker) only. The arm, boom, swing, etc, get
100% flow regardles of this setting.
c1. Adjustment of of max. flow rate
-Turn ignition key on, do not start en-
gine.
gine.
- Select the B (Breaker) Mode.
- Press the Screen Change switch
( ) for 3 ~ 10 sec and release it.
The LCD screen displays the flow rate FIGURE 2.5A
settings.
c2. Flow rate display
The last flow rate stored is displayed.
Maximum flow rate is displayed as stan-
Press the Mode switch Press the Buzzer switch
dard value. to increase the flow to decrease the flow
-Press the mode switch, see Figure 2.5B,
to increase the flow rate setting or  press
 press FIGURE 2.5B
the buzzer stop switch to decrease the
flow rate setting.
Note: If
Note: If the switches are depressed for 
more than 2 sec., the flow rate increases
or decreases by 10 Lit/min.
The flow rate can be adjusted from the
Maximum up to Minimum range.
Press the switch for screen change again
( ) to store the desired flow rate
value, and the adjust mode is canceled.
2. Buzzer Stop Switch – FIGURE 2.5C YQ102BuzzerStop

When the engine coolant temperature is too


high, or various sensors of mechatro control-
ler (self-diagnosis) fail, the alarm sounds in-
termittently. To stop the sound, press the
buzzer stop button.

NOTE
• Buzzer
Buzzer sounding
sounding due to engin
engine
e overhe
overheatin
ating
g can
can not
not be
stopped.
• The buzzer
buzzer soundi
sounding,
ng, because
because the preheat
preheat comple
completete and
E/G oil pressure are displayed, stops by turning the key
switch OFF.
OFF. FIGURE 2.5C
Dynamic Acera MC Trainin
Trainin g, 11/02 Rev. 0
2-6
MACHINE FAMILIARIZATION
3. Screen Change
Change Switch – FIGURE
FIGURE 2.7A
MONITOR
SYSTEM OK
 Accumulated Hrs
Hrs since
Within 5 sec.
Tachometer  last engine service
Clock icon
(Automatically)
256Hr  AFT
10 : 10 2250RPM E/G OIL CH

NOTE: When depressing the screen monitor 


switch, make sure to hold switch down
for 0.5 seconds to properly activate the
switch function.
2
1275Hr  AFT 135Hr  AFT 123Hr  AFT
HYD OIL CH HYD FIL CH FUEL FIL CH

 Accumulated Hrs Hrs since  Accumulated Hrs Hrs since  Accumulated Hrs Hrs since
last hyd. oil change last hyd. filter change last fuel filter change
YQ102ChangeScreen

FIGURE 2.7A

4. Wiper & Washer Switch– FIGURE 2.7B WASHER


a. Press it once : Wiper moves intermittently
b. Press it again : Wiper moves continuously
c. Press it once more : Wiper stops moving
WIPER
 – Pre ss thi s swi tch , and
an d was her
he r flu id is
sprayed while it is depressed.
The washer fluid reservoir is located be-
YQ102Wiper&Washer 
hind the cab, in the air cleaner compart-
ment. See Figure 2.7C. FIGURE 2.7B

CAUTION
Make certain the Washer reservoir has washer fluid be-
fore operating washer.
washer. WASHER FLUID
RESERVOIR
5. Auto Accel Switch– FIGURE 2.7D
This switch is used to activate and cancel the
auto accel function.
a. Press it once : The proportional auto accel
function activates and the light indicator 
above the switch is turned ON. YQ102AirFiltCompartment

b. Press it again : The proportional auto accel


FIGURE 2.7C
function is cancelled and the light indicator 
is turned OFF.

DANGER
NEVER ATTEMPT
ATTEMPT TO LOAD OR UNLOAD
UNL OAD MACHINE
WITH THE AUTO ACCELERATION FUNCTION ACTI-
VATED. SUDDEN CHANGE OF ENGINE SPEED
COULD BE EXPERIENCED CAUSING POSSIBLE
DAMAGE, SERIOUS INJURY OR DEATH.
YQ102AutoAccelSwitch

NOTE
 All Dynamic Acera
Acera minor change excavators will default
to the proportional auto acceleration function when the
ignition key is turned to the OFF position. YQ102AutoAccelON

FIGURE 2.7D

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-7
MACHINE FAMILIARIZATION

6. Working Light Selector Switch — FIG-


URE 2.8A
This light selector switch is located on the lower 
side of the monitor as shown in Fig. 2-8A.
1. Press
1. Press the switch once: The frame and boom
working lights come on and the symbol
“F ” dis
displ
play
ays
s on
on the
the lowe
lowerr sid
side
e of
of the
the LCD
LCD
2 screen and the light indicator above the
switch is turned ON..
2. Press
2. Press the switch a second time: The rear 
working lights come on and the symbol
YQ102WorkLightSwitch
“R ” dis
displ
play
ays
s on
on the
the lowe
lowerr sid
side
e of
of the
the
LCD screen.
3. 
3.  Press the switch a third time: the frame,
boom, the rear working lights, and the light
indicator on the monitor panel will turn
tu rn OFF.
OFF.

7. Travel speed select switch – FIGURE 2.8B


The travel speed select switch is located on
the gauge cluster switch panel. Each time en- FIGURE 2.8A
gine is started, travel speed is automatically
set
set to
to LOW
LOW 1st
1st ( ) spe
speed
ed.. Pre
Press
ss the
the tra
trave
vell
spee
speed
d( ) swi
switc
tch
h on
on the
the gau
gauge
ge clus
cluste
terr, the
the
speed is changed to the HIGH 2nd, the fast
trav
travel
el speed
speed icon
icon ( ) is
is ind
indic
icat
ated
ed on the
the B

multidisplay,
multidisplay, and the light indicator above the
switch is turned ON.

...............
............... Set to LOW when moving
moving the ma-
chine on a rough or soft road,
slope, or in a narrow place, or 
when powerful tractive force is re-
quired. 14 : 20

................
................ Set to HIGH when moving the ma-
chine on flat, hard ground.

DANGER
YQ102PressFastTravel
DO NOT
NOT USE
USE HIGH
HIGH ( ) SPE
SPEED
ED WHEN
WHEN PERF
PERFOR
ORM-
M-
ING DELICATE OPERATIONS SUCH AS PIPE LAY-
ING, FINE GRADING OR LOADING MACHINE ONTO FIGURE 2.8B
A TRAILER.
DO NOT CHANGE TRAVEL SPEED WHILE LOADING,
MACHINE COULD BECOME
BE COME UNSTABLE AND CAUSE
SERIOUS INJURY, EQUIPMENT DAMAGE AND/OR
DEATH.

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-8
MACHINE FAMILIARIZATION
8. L.C.D. Display– FIGURE 2.29 a7. HYDRAULI
HYDRAULIC
C OIL
OIL CUMULA
CUMULATIVE
TIVE TIME
The L.C.D. Display is illustrated below and will dis- 256 hours have elapsed since the
256Hr  AFT change of hydraulic oil.
play the Icons listed in this section. Study these HYD OIL CH This icon shows the total cumulative
icons and their definitions so that possible prob- time since the last time the hydraulic
lems will be quickly recognized and repairs made oil was changed.
in a timely fashion.
a8. TRAVEL
TRAVEL INDEP
INDEPENDE
ENDENT
NT MODE
MODE DISPLA
DISPLAY
Y
This icon will be displayed every time
TRAVEL
the independent travel mode is acti-
INDEP. MODE
vated (Only on Dynamic Acera exca-
vators manufactured by KCMALLC).
2
b. Warning Displays

WARNING DISPLAYS
The monitor alarm will sound the instant #2, #5, #6,
#7, #10 and #28 warning icons are displayed.

b1.
b1. I.T
I.T.C.S
.C.S.. CON
CONTR
TROL
OLLE
LER-
R- CPU
CPU DIS
DISPL
PLA
AY
1 This icon will display when a problem
MECHATRO
CPU exists in the I.T.C.S. (Intelligent Total
CONT. FAIL
FIGURE 2.29 Control System).
Turn Key switch “OFF”, wait for 4 seconds until the system shuts
a. Normal displays
down completely,
completely, then turn the switch back to “ON” to reset the
a1. SYSTEM
SYSTEM STA
STATUS DISPLA
DISPLAY
Y CPU program. Should this icon remain on display,
display, stop opera-
This icon will display after key switch tion, shut down the engine, and refer to part “C1” (Swing park-
MONITOR
is turned “ON” and all machine sys- ing brake release and hydraulic back up system) in this section
SYSTEM OK
tems and components are checked by for temporary operation. Contact a Kobelco technician for re-
CPU and found to be in good working pairs.
order.
b2.
b2. SWIN
SWING
G PARKI
ARKING
NG BRAK
BRAKE
E RELE
RELEAS
ASE
E DISP
DISPLA
LAY
Y
a2. DAY
DAY TIME
TIME DISPL
DISPLA
AY Turn the “Slewing Parking Brake Re-
Five seconds after the system status 2 SWINGBRAKE lease Switch” on the rear side of 
10 : 10 is shown on the LCD, the time will be DISENGAGED operator’s seat to the “RELEASE” po-
displayed on the monitor. See “Moni- sition, and this warning is displayed.
tor Time Adjustment”
Adjustment” in this section for  While this warning is displayed, the swing parking brake does
details on how to set this feature. not actuate. This switch should be used only in the event of 
emergency. Refer to part “C1” (Swing parking brake release
a3. ENGINE
ENGINE R.P.M.
R.P.M. DISPLA
DISPLAY
Y and hydraulic back up system) in this section for temporary op-
 Act ual eng ine speed.
spe ed. Whe n auto-
aut o- eration. Contact a Kobelco technician for repairs.
2250RPM accel. is deactivated, RPM shown
correspondes to the throttle potentiom- b3. ENGI
NGINE PRE-
RE-HEA
HEATING
ING DI
DISPLA
PLAY
eter position. 4 This symbol is displayed when key
E/G
switch is turned to heat position and
a4. ENGINE
ENGINE LUBRICA
LUBRICATIO
TION
N CUMULA
CUMULATIVE TIME
TIME PREHEAT the engine preheat circuit is activated.
256 hours have elapsed since the This display goes out at completion of pre-heating, at which
256Hr  AFT
change of engine oil. time FINISH PREHEAT is displayed.
E/G OIL CH
This icon shows the total cumulative
time since the last time the engine oil b4.
b4. ENGI
ENGINE
NE PRE-
PRE-HE
HEA
AT COM
COMPL
PLET
ETE
E DIS
DISPL
PLA
AY
was changed. 5 FINISH This icon is displayed when the PRE-
HEAT is completed. The monitor alarm
PREHEAT
a5. FUEL
FUEL FIL
FILTER CUMULA
CUMULATIVE
TIVE TIME will sound continuously.
256 hours have elapsed since the If alarm can’t be cancelled by the buzzer stop switch, turn the
256Hr  AFT ignition key to the OFF position, wait for 4 sec’s until the electri-
change of fuel filter.
filter.
FUEL FIL CH This icon shows the total cumulative cal system is turned off completely. Then start the engine. Con-
time since the last time the fuel filter  tinuous preheat after this icon is displayed could cause dam-
was changed. age to the engine.

a6. HYDRAUL
HYDRAULIC
IC FILTER
FILTER CUMULA
CUMULATIV
TIVE
E TIME
256 hours have elapsed since the NOTE
256Hr  AFT Do not operate the preheat position of the key switch for 
change of hydraulic oil filter.
HYD FIL CH This icon shows the total cumulative more than 20 seconds at one time.
time since the last time the hydraulic
oil filter was changed.

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-9
MACHINE FAMILIARIZATION
b5. ENGIN
GINE OIL PRESSU
SSURE DISP
ISPLAY Should this icon display before starting the engine, check and
6 This icon will display and the alarm will fill coolant level in the radiator and coolant reservoir. Icon will
LOW E/G
sound should the Engine Oil Pressure not display if alternator is charging and a sudden loss of coolant
OIL PRESS
drop below a safe operating pressure. is experienced.
Stop the engine immediately and check engine oil level. Fill en-
gine to proper level with approved motor oil. If engine has LOW b13.
b13. ENGI
ENGINE
NE OIL
OIL LEV
LEVEL
EL DISP
DISPLA
LAY
Y
OIL PRESSURE, it will automatically go to “LO” Idle, and 15 This icon is displayed when the engine
LOW E/G
immediately shut down. oil level of the engine oil pan is low.
OIL LEVEL
This icon will Display only if alternator is charging. Check the engine oil level immediately
and make up the shortage of the en-
2 b6.
b6.
7
ENGI
ENGINE
NE COO

HIGH E/G
COOLA
LANT
NT TEM
TEMPE
PERA
RATU
TURE
RE DIS
DISPL
PLA
AY
This icon will display and the alarm will
gine oil.
This icon will not display with engine running and a loss of 
sound should the Engine Coolant Tem-
COOL TEMP engine oil is experienced.
perature rise above safe operating
temperature. b14.
b14. ATTAC
TTACHME
HMENT
NT BOOST
BOOST PRESS
PRESSUR
URE
E DISP
DISPLA
LAY
Y
Reduce engine RPM to idle and stop operation until engine cool- 19 POWER This icon will display when the Power 
ant temperature reaches a safe operating temperature range. BOOST ON Boost Switch is depressed. This icon
is displayed only when this system is
b7. ENGIN
GINE AIR CLEANER DIS
DISPLAY
activated during operation.
This icon will display should the En-
9 REST'D AIR gine Air Cleaner Element(s) (FILTERS)
(FILTERS)
b15.
b15. HEA
HEAVY LIFT
LIFT PRES
PRESSU
SURE
RE DISP
DISPLA
LAY
Y
CLEANER become too dirty to allow proper air  20 This icon will display when the Heavy
HEAVY LIFT
flow to the engine. Lift Switch is in the “ON” position. This
Should this icon display stop engine immediately and clean or  icon is displayed only when this sys-
replace Engine Air Cleaner Element(s) as required. This icon tem is activated during operation.
will Display only if alternator is charging. b16.
b16. AUT
AUTO WAR
WARMI
MING
NG UP DISP
DISPLA
LAY
Y
b8.
b8. OVER
OVER LOAD
LOAD ALAR
ALARM
M DIS
DISPL
PLA
AY (Eu
(Euro
rope
pe only
only)) 21
This icon is displayed to indicate the
WARMING UP warming up operation of the engine
This icon will display and the Buzzer 
10 ATTACHMENT WARM
will sound should the Boom Cylinder  and hydraulic oil when this system is
OVER LOAD Circuit Pressure exceed the set, speci- activated.
fied pressure. Turn off the auto warm up switch, or the key switch OFF to
Should this icon display and the buzzer sound, immediate ly stop cancel the warm up system and the display disappears.
all operation, stop engine and contact an authorized KOBELCO
Service dealer for service assistance. SUPPLEMENTARY EXPLANATION
b9.
b9. BATT
BATTER
ERY
Y CHA
CHARG
RGIN
ING
G SYS
SYSTE
TEM
M DIS
DISPL
PLA
AY The LCD of gauge cluster on the machines for Europe displays only
This icon will display the electrical the ISO STD warning icons (Codes No. 1 to 19).
11 CHARGING charging system not function properly.
PROBLEM Should this icon display, have the elec-
trical charging system repaired imme- b17.
b17. AUT
AUTO WAR
WARMI
MING
NG UP FINI
FINISH
SH DISP
DISPLA
LAY
Y
diately. This icon is displayed when the warm-
28 FINISH
Icon displays only when engine is running with normal oil pres- ing up of the engine and hydraulic oil
sure and a problem occurs in the charging system. WARM is finished or when the warming up
system is forced to stop.
b10.
10. FUEL LEVE
EVEL DISP
ISPLAY
The monitor alarm will sound continuously for 5 seconds.
12
This icon will display should the Fuel
LOW b18.
b18. REPL
REPLAC
ACE
E ENGI
ENGINE
NE OIL
OIL DISP
DISPLA
LAY
Y
Level in Fuel Tank reaches 54 L (14
FUEL LEVEL This icon will display every 500 hours
Gal) on SK210LC-6E and 60 L (16 Gal) 29 CHANGE
or less for the SK250LC/SK290LC/SK330LC-6E. Should this of machine operation to remind opera-
E/G OIL
icon display refill fuel tank immediately using approved diesel tor of scheduled engine oil change.
fuel. The recommended oil change interval for MITSUBISHI engines
b11.
b11. HYDR
HYDRAU
AULI
LIC
C OIL
OIL LEVE
LEVEL
L DISP
DISPLA
LAY
Y is every 500 hours of operation. Proceed with engine oil change
This icon will display should the Hy- and make sure to recalibrate the engine oil change interval.
13 LOW HYD
draulic Oil Level in hydraulic oil reser- b19.
b19. HYDR
HYDRAU
AULI
LIC
C PRES
PRESSU
SURE
RE DRA
DRAIN
IN DIS
DISPL
PLA
AY
OIL LEVEL
voir fall below safe operating level. This icon will display when the hydrau-
Should this icon display before starting engine, place machine 32 DRAINING lic system pressure drain is activated.
in Hydraulic Oil Check position and check hydraulic oil level. PR HYD. PRESS
The alarm will sound intermitently dur-
Refer to Section 4 for proper instructions to fill hydraulic reser- ing the draining process.
voir to proper level using approved hydraulic oil. This icon will
not display during machine operaton and a loss of hydrau- b20.
b20. HYD.
HYD. PRE
PRESS
SSUR
URE
E DRAI
DRAIN
N FAI
FAIL
L DIS
DISPL
PLA
AY
lic oil is experienced. 33
This icon will display when the hydrau-
FAIL DRAIN
PR HYD. PRESS lic system pressure drain process fails.
b12.
b12. ENGI
ENGINE
NE COOL
COOLAN
ANT
T LEV
LEVEL
EL DISP
DISPLA
LAY
Y The alarm will sound continuously.
continuously.
This icon will display should the En-
14 Turn the ignition key OFF to cancel the alarm and repeat hy-
LOW E/G gine Coolant Level fall below safe op-
draulic pressure drain procedure before servicing the machine.
COOL LEVEL erating level.

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-10
MACHINE FAMILIARIZATION
The following chart is provided to familiarize personnel The icons in the chart below are listed in priority from the
with the priority of the Monitor Display Icons. Pay close most serious to least serious.
attention to these icons as they can help in avoiding un- EXAMPLE: If the engine oil pressure is abnormal and Fuel
necessary repairs and expense. level is low, the engine oil pressure Icon will display and
buzzer will sound. After the oil pressure is back to safe
operating pressure, the low fuel Icon will display.
display.

LCD DISPLAY SERVICE FUNCTION ICON SEQUENCE MONITOR ALARM


Machine status display
MONITOR
Time display

14 : 20 ALARM NOT ACTIVE


2
SYSTEM OK
Within 5 sec.
Time display (Automatically)

14 : 20
Use to ensure the time of the
Tachometer display replacement for the inspection,
service, etc.
1515 RPM

When pressing the screen


change switch, make sure to
hold switch down for 0.5 sec.
Normal to properly change the screen
Display 256Hr  AFT display.
1920Hr  AFT
HYD OIL CH E/G OIL CH
Machine normally starts in
M mode, except the long reach
option machine. Long reach
machine starts in A mode.
256Hr  AFT 256Hr  AFT
HYD FIL CH FUEL FIL CH

ALARM NOT ACTIVE

• For the description of display


Asist Mode Digging mode Leveling mode
of the work
work mode, refer to
Display Section 3.
Each display flickers during
this mode.
Spreading mode Tamping mode Clock icon

B Flow rate can be adjusted.


B (Breaker) FLOW L
Double pump flow can be
Mode Display RATE min
selected.

Independent B ALARM NOT ACTIVE


TRAVEL Travel control pedals must be
Travel Mode INDEP. MODE
Display in neutral before activating function

1 MECHATRO 9 REST'D AIR 19 POWER • Alarm activates when icons


CPU #2, #5, #6, #7, #10, #28, #32,
CONT. FAIL CLEANER BOOST ON
and # 33 display.
2 SWINGBRAKE 10 ATTACHMENT 20 HEAVY LIFT Supplementary Explanation:
DISENGAGED OVER LOAD • Icons #5 and #6 are displayed
and the monitor alarm does not
4 E/G 11 CHARGING 21 WARMING UP stop even if the buzzer stop
PREHEAT PROBLEM switch is pressed. When icon
WARM
Warning #6 is displayed, the engine
5 FINISH 12 LOW 28 FINISH RPM will idle immediately and
PREHEAT FUEL LEVEL WARM the engine will shut down after 
5 seconds.
6 LOW E/G 13 LOW HYD 29 CHANGE •When icon #7 is displayed the
OIL PRESS OIL LEVEL E/G OIL alarm activates and can be de-
activated by pressing the
7 HIGH E/G 14 LOW E/G 32 DRAINING buzzer stop switch.
COOL TEMP COOL LEVEL PR HYD. PRESS •Icons #2, #3, #10, and #28 are
displayed and alarm activates
8 REST'D E/G 15 LOW E/G 33 FAIL DRAIN intermittently and stop sounding
OIL FILTER OIL LEVEL PR HYD. PRESS after 5 seconds.
YQ102MonitorDisplayIcons

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-11
MACHINE FAMILIARIZATION
9. Preventive Maintenance Program – FIGURE 2.12A
Notes: 1. The engine oil change warning display default setting is 500 hours, but no alarm sounds.
2. The ITCS system does not have warning display icons nor alarm sound for fuel filter,
hydraulic oil filter, and hydraulic oil. Press the Screen Change switch to obtain the
hours elapsed since the last maintenance. The display hours on the LCD are set to
4 digits for hydraulic oil, and 3 digits for all others.
3. The display time on the LCD can be returned to zero by simultaneously pressing and
holding the " " selector switch and " " switch for 5 seconds.

2 Note: If CONTRAST 50 is displayed on the screen, press "


adjustment mode and continue normal PM adjustment.
" to cancel Contrast

Note 3: For adjusting


MONITOR
SYSTEM OK Note 4:  Once the item to be adjusted is shown
on the LCD press Screen Change switch
Within 5 sec. continuously for 5 to 10 seconds and release it.
(Automatically)

10 : 10

256Hr  AFT
Note 1: E/G OIL CH
For viewing
123Hr  AFT
FUEL FIL CH

135Hr  AFT
HYD FIL CH NOTE 5: System must be in "A" or "M"
2250RPM
mode for calibration to take place.
1275Hr  If System is in "B" mode, flow setting
AFT
HYD OIL CH will display and calibration will not take
place.

 After setting
 After setting the
the desired
desired
hours, press the screen
256Hr  AFT    d
change switch continuously   e
  s
E/G OIL CH for 5 ~ 10 seconds to   s
  e
  r
calibrate the next item for    p
  e
schedule maintenance (*).    d
  s
   i
(The system will record the
   h
hours instantly when pressing   c
   t
   i
   h the Screen Change switch).   y
  w   l
  c
   t   s   i
   d
   i  .
  w  n   p   p
  s   i
  o   o   a
   t
Press mode   r
  e   t    S  e
  g   a
  r 123Hr  AFT switch to increase the   r   g
   b
  n   i   e   n
  a   l FUEL FIL number on the LCD   z   a
   h   a CH Press   z   h
   C  c
  r
  u   c
to record    B   l
  n   f
  e
  o   r    l
   i
  e   o   w
  r   m   e   s
  c   t
  e    d   r
   S   i   o   u
  e   e   o
   h    M    h
   h
   t    t If no more items are to be  ,
  e   y
  o
  s   t
  s   t calibrated, after setting the    t    l
   h
  s
  e Press the    f
   I   u
  r   e desired hours on the last item,   :   o
   P  g buzzer stop    6   u
  :   o press and release the screen   n
   2   t   e   i
135Hr  AFT switch to decrease the    t    t
  n
  e change switch to record them   o   o
   t HYD FIL CH number on the LCD    N  c
  o in the system.
   N

Once the hours are recorded into (*) Since the Fuel Fil ter Change,
the system, the LCD will show the Hydraulic Filter Change, and
1275Hr  AFT next item accordingly. Simply scroll Hydraulic Oil Change icons keep
through each one of the items, by record of hours elapsed from
HYD OIL CH
pressing the Screen Change switch maintenance, it is best to set them
until the screen shows the time : to Zero accordingly by simultaneusly
pressing the "Mode" and "Buzzer Stop"
10 : 10   switches.

YQ102ProgramPM

FIGURE 2.12A
Dynamic Acera MC Trainin
Trainin g, 11/02 Rev. 0
2-12
MACHINE FAMILIARIZATION
10. Monitor Time Adjustment – FIGURE 2.13A

Within 5 sec. Clock icon

MONITOR (Automatically)
10 : 10
SYSTEM OK

Press and hold screen


change switch for 
5~10 seconds and release
Note: engine speed will display

NOTE: When depressing any monitor 


switch, make sure to hold switch down
for 0.5 seconds to properly activate the
while switch is depressed

Year is displayed
2
switch function.
 Y 02

M 10

D 25

Press the
H 14 Press mode buzzer stop
switch to increase the switch to decrease the
number on the LCD number on the LCD
m 57 Note: if either switch is
 depressed continuously,
numbers will change
 
 Are all items rapidly
 Year, Month,
NO Day, Hour,
and minutes
Each time the light switch is Calibrated?
depressed, the screen will
Note: After time adjustment cycle between Month, Day,
is completed, the LCD may display Hour, minutes, and Year.
F R
 YES

and the work light indicator may be "ON",


depress the work light switch to turn "OFF" Press three times If onitor locks in:
to unlock
MONITOR
14 : 57
SYSTEM OK
Monitor displays military time

YQ102TimeAdjustment

FIGURE 2.13A
12. Changing Warning Display Language –
11. LCD Contrast Adjustment – FIGURE 2.13B
FIGURE 2.13C
Within 5 sec. Clock icon
(Automatically)
NOTE: Language selected in system can be checked by turning key
NOTE: Language
MONITOR
10 : 10 switch to “HEAT” position.
SYSTEM OK
Press switch and simultaneously NOTE: When depressing any
turn the ignition key to ON monitor switch, make sure to
hold switch down for 0.5 sec.
to properly activate the
switch function.

Press and hold


both switches
simultaneously
 for 5 to 10 seconds and release

Adjust LCD contrast as needed Set the language required:

Language icon

NOTE: When depressing any monitor  J


switch, make sure to hold switch down
for 0.5 seconds to properly activate the Press the
switch function. Press mode buzzer stop Press mode LANGUAGE CHOICES:
switch to increase the switch to decrease the switch to cycle J: Japan
number on the LCD number on the LCD between languages
E: English (British)
EA: English (American)
T: Thailand
I: Indonesian
Press to record F: French
LCD contrast S: Spanish
E: European Symbols
Press to record G: German
YQ102LCDContrast required language C: Chineese
YQ102ChangeLanguage

FIGURE 2.13B FIGURE 2.13C


Dynamic Acera MC Trainin
Trainin g, 11/02 Rev. 0
2-13
MACHINE FAMILIARIZATION
13. Operability fine adjustment function for Dynamic Acera minor change (SK160LC~SK330LC- 6E)
1) Bo
Boom
om-u
-upp speed
speed
2) Tr
Travel
avel speed
speed change
change at travel strai
straight
ght
3) Auto accel speed retur
return
n time
time
4) Ar
Arm-
m-ou
outt speed
speed
5) Risi
Rising
ng (Start
(Start up) mode
mode setting
setting change
change
6) Manual operation time is released
released at code mode (Complied
(Complied with
with hunting of arm in/out)
7) Swing priority
priority at arm in
in and swing simultaneously
simultaneously performed
performed by recirculation
recirculation
8) Powe
Powerr shift setting
setting change
change by manual operati
operation
on
2 9) Maxi
Maximum
mum pump flow
10) Chang
Change
flow setting
e of high-r
high-reach
setting for auxiliary
each crane
auxiliary system
crane load
load setting
system
setting adjustm
adjustment
ent

Adjustment procedure
1) Make sure
sure safety lever
lever is up (Locked
(Locked up positio
position)
n)
2) Di
Disp
spla
lay
y “ Serv
Servic
ice
e Diag
Diagno
nosi
sis
s ” scre
screen en by
by pres
pressi
sing
ng the
the Buz
Buzzezerr Stop
Stop ( ) swit
switch
ch and
and sim
simul
ulta
tane
neou
ousl
sly
y start the en-
gine.
3) Pr
Pres
esss the
the Sc
Scre
reen
en Ch
Chan
ange
ge ( ) swi
switc
tch
h or
or the
the Bu
Buzzzzer
er St
Stop
op ( ) swi
switc
tch
h to
to sel
selec
ectt the
the Se
Serv
rvic
ice
e Dia
Diagn
gnososis
is Sc
Scre reen
en of 
the function to be adjusted, see table below for better reference.
4) Pres
esss the
the Work Mod odee ( ) sw
swititch
ch an
and d whi
whille hol
holdi
ding
ng it, pre
presss the
the Wororkkin
ing
g Li
Ligh
ghtt sw
switch ( ) 3 time
mes s. The
The
“Adjustment mode” is displayed on the monitor screen (Adjustment values will display on the last row (VER___)).
5) Pres
esss the Wororkk Mod
Modee( ) sw
swititch
ch to inc
ncrrea
ease
se va
vallue
ue,, and
and pr
pres
esss the
the Buz
uzzezerr St
Stop ( ) sw
switch to dec
decrrea
ease
se vavallue
ue..
6) Pr
Press
ess the
the Scree
Screen n Change
Change ( ) switch
switch toto record
record and
and term
termina
inate
te adjus
adjusmen
mentt proced
procedureure.. The
The monito
monitorr displa
display y will
will defau
defaultlt
to service diagnosis screen No.1.
No.1
MECHATRO CONTROLLER P/N
YN22E00123F1  Adjustment contents are displayed.
PROGRAM VERSION
VER 04.00 Set value display.

SK160LC~SK330LC-6E
Service diagnosis  Adjustment
MI N Initial value MAX
screen contents display
BOOM PIC ADJ 404mA
1) Boom-up speed No.2
VER 04. 04 404 (slow) 632 (fast)
2) Speed change ST TRVL ADJ 513mA
No.3
at travel straight VER 05. 13 465 (little change) 561 (large change)
3) Auto accel speed DECEL PI ADJ 18k
No.5
return time VER 00. 18 6 (fast startup) 18 (slow startup)
 ARM P2C ADJ 404mA
4) Arm-out speed No.6
VER 04. 04 404 (slow) 632 (fast)
5) Cold mode LOW TEMP ADJ 5
No.7
time adjustment VER 00. 05 0~4 (cold mode) 5 (normal mode)
MODE ADJ 1 (M)
6) Start up mode No.9
VER 00. 01 1 (M mode), 2 (A mode), 3 (B mode)
7) Swing priority PIS SW ADJ 647mA
No.10
arm recirculation VER 06. 47 583 (slow) 711 (fast)
8) Power shift P SHIFT ADJ 0
No.25
manual setting VER 00. 00 0 (little) 30 (large)
9) Pump flow QMAX ADJ 210
No.32
manual setting VER 00. 30 30 (low flow) 210 (high flow)
10) High-reach crane HI REACE ADJ 50
No.39
load adjustment VER 00. 50 0 (alarm slow) 100 (alarm fast)

* Do not set No.7 and No.39 in principle.


* No.7 : If measurement of arm working speed is needed unavoidably when hydraulic oil is at low temperature, set initial value to 5 and measure
the arm speed.
* No.39 : Alarm point of 90% loaded, and 100% loaded alarm is not changed.
To return all values to initial values: Display
values:  Display “ Service Diagnosis Screen ” No.40, an d press “ Working light switch ” 10 times, and turn the ignition
key to the OFF position.

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-14
MACHINE FAMILIARIZATION
14. Draining Hydraulic System Pressure – FIG-
d.   Press the hydraulic tank pressure relief 
d.
URE 2.15A
valve and proceed to service or change
 A new convenient feature is now incorporate
incorporated
d auxiliary attachments.
in the electro-hydraulic system of the Dynamic YQ101ReleasePress

 Acera minor change excavators to help the


operator release the pressure in the hydrau-
lic system directly from the operator’s cab for 
machine service or to switch auxiliary attach-
ments. Proceed as follows to release hydrau- 2
lic system pressure:
a. With
a.  With the engine running and the throttle
positioned in low idle, press and hold the FIGURE 2.15C
s c re e n c h a n g e s wi tc h ( ) a n d th e
buzzer st
stop sw
switch ( ) si
simultaneously WARNING
for at least 5 seconds. See Figure 2.15A While releasing the hydraulic system pressure, if the
for better reference. The engine speed will monitor displays:
33 FAIL DRAIN
switch to low idle and the monitor display PR HYD. PRESS
32 DRAINING
will show “ PR HYD. PRESS ”, and the monitor  and the monitor alarm sounds continuously, turn the
alarm will sound intermittently. ignition switch to the OFF position to shut down the
engine. The alarm will quit sounding and the monitor 
WARNING display will disappear 4 seconds after the key switch is
MAKE SURE TO STABILIZE THE ATTACHMENT ON THE turned OFF.
OFF. Repeat the process again starting
starting from
GROUND BEFORE ACTIVATING THE HYDRAULIC PRES- step a.
SURE DRAIN SYSTEM
Do not attempt to service the machine or switch auxil-
FIGURE 2.15A B
iary attachments without releasing the hydraulic sys-
Engine running with throttle
tem pressure.
potentiometer in low idle

A4. Power Boost Switch – FIGURE 2.15D


Located on the right hand control lever, this switch
32 DRAINING should only be used for increased break out force
PR HYD. PRESS
during digging.

NOTE: The monitor alarm can


be turned off with the buzzer 
stop switch.
Press and hold Screen Change and Buzzer Stop
YQ102DrainHydSystem switches simultaneously for 5~10 seconds and release

b. Operate
b.  Operate the control lever, corresponding
to the circuit required, several times to re-
lease the system pressure. FIGURE 2.15D YQ102PowerBoost

c. Turn
c. Turn the ignition switch to the OFF posi-
tion to shut down the engine. The alarm
NOTE
will quit sounding and the monitor display
Use of power boost is prohibited when arms longer than stan-
will disappear 4 seconds after the key
dard are installed.
switch is turned OFF.

WARNING
DO NOT USE POWER BOOST FOR LIFTING OP-
ERATIONS. INSTEAD, USE THE HEAVY LIFT
FIGURE 2.15B YQ102KeyOff  SWITCH

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-15
MACHINE FAMILIARIZATION

A5. 24 Volt
Volt Cigarette Lighter – FIGURE 2.16A
The cigarette lighter is located on the right side
control panel, next to ignition switch. To use the
cigarette lighter the key switch must be in the ON
position. Push the lighter in and wait approximately

2 30 seconds for it to “POP” out. Pull lighter from the


socket to use. Replace lighter back into its socket
after use.

CAUTION
Do not use the cigarette lighter as a power source for 12
volt accessories. It is 24 volt outlet. Plugging a 12 volt YQ102CigLighter 

accessory into a 24 volt connector may result in short-


FIGURE 2.16A
ing and/or Fire.

A6. Location for Optional Switches – FIGURE 2-16B

This additional switch panel is provided on the right


side console for any machine customizaton if de-
sired.

FIGURE 2.16B

A7. Cup Holder


Holder and
and Ashtray – FIGURE 2.16C

 A cup holder is provided on the right side panel,


below the monitor, and the ashtray is located on
right side console, as shown in the figure.

FIGURE 2.16C

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-16
MACHINE FAMILIARIZATION

A8. Radio – FIGURE 2.17A


The radio is located on the right side control panel
BAL
PRESET STATION BAND O SW-VOLUM
SW-VOLUME
E
O TONE

as indicated in Figure 2.17A. The LCD Display ST


TUNING
MANUAL AUTO
AUTO
TIME SET
SET

shows the radio station selected as well as its fre-


quency band.
1. Control Switches
The following table describes the different func-
tions available to use the radio:
2
SWITCH FUNCTION AND USAGE

1 Power switch and volume control


2 Tone control
3 FM & AM selector
YQ102Radio
4 Time set button
5 Station selector FIGURE 2-17A

6 Preset selector buttons


6 3 4
7 LCD display 1
8 Time ad justing buttons
BAL
PRESET STATION BAND
BAND O SW
SW-VOLUM
-VOLUME
E
O TONE

2. How to select stations – FIGURE 2.17B TUNING TIME SE


SET
T
ST MANUAL
MANUAL AUTO

a. How
a. How to select the radio station manually:
Press the Power switch to turn on the radio
and press the station selector buttons up or  YQ102Fig4Radiocontrols

down to select the desired radio station. This 7 2


radio functions in two main frequency bands: 5 8
 AM and FM. Whe n the freque fre que ncy ban d FIGURE 2-17B
reaches the upper or lower limit, the radio
3. How to adjust the clock
automatically switches to the opposite limit,
a. After
a. After the radio is turned on, press button (4)
that is: from the upper to the lower or vice
to activate the time function. Then press but-
versa.
tons (8): H, M, and RST to set the time ac-
b. How
b. How to preset the radio stations:
cordingly.
cordingly. Use H to set the hour and M to set
Once the desired radio station is selected
the minutes.
manually, press any of the preset station
buttons (1 ~ 6) for more than 1.5 sec to
NOTE
record it in its respective memory. The re-
The radio LCD screen will return to normal functioning
ception is temporarily lost during the memo-
after 5 seconds of inactivity on the time control buttons.
rization process. Once the reception is re-
covered, the station is preset on the desired
b. The
b. The RST button works as follows: (If trying to
preset station button. Repeat this procedure
adjust time to 10:00 hours)
to preset a total of 6 different radio stations.
b1. If minutes are within 0 and 29: when press-
ing RST button, minutes will be taken to
NOTE
“10:00”. Then press (M) to set the proper 
The preset stations are canceled when the radio is re-
minutes.
moved for maintenance or the batteries are disconnected.
b2. If minutes are within 30 and 59: when
pressing RST button, minutes will be taken
to “10:30”. Then press (M) to set the proper 
minutes.

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-17
MACHINE FAMILIARIZATION

B. LEFT HAND OPERATOR


OPERATOR CONSOLE
B1. Climate Control Air Conditioner – FIGURE
2.18A and 2.18B
The climate control-AC provides a comfortable in-
door environment and adjustable control of cab
temperature. It removes moisture from humid air 

2 and reduces window glass fogging. C  A

The climate control-AC is installed behind  A

operator’s seat and sends cold air or hot air into


cab. B

Air Outlet Selector  D

Select a preferable air diffuser direction that is most


comfortable moving the grill by hand.
 A , B , C , D  ••• Air outlet

SK32002009
I. Control Panel Description FIGURE 2.18A
FRESH AND RECIRCULATE
AIR OUTLET MODE AIR SELECTOR SWITCH AUTO CONTROL
SELECTOR SWITCH LCD DISPLAY COMPRESSOR SWITCH
SWITCH

DEFROSTER FAN SPEED MAIN POWER


TEMPERATURE
SWITCH SELECTOR SWITCH SWITCH
SETTING SWITCH
(°C °F)

FIGURE 2.18B

SUPPLEMENTARY EXPLANATION The outlet temperature, outlet opening and fan


The LCD display indicates temperature, air outlet mode, speed are adjusted automatically so that indoor 
compressor ON – OFF, AUTO, recirculate, fresh air, and temperature of the cab comes closer to the set
fan speed. temperature.
The background of the control panel is illuminated when 2. Select proper mode manually through recircu-
ever the A/C system is activated. late and fresh air capacity selector switch and
compressor switch ON – OFF.
3. Select preferable fan speed manually through
II. Fundamental Use – FIGURE 2.18B fan speed selector switch when fan speed, se-
Before turning the air conditioner on, close the door  lected through auto control, is not preferable.
and windows to achieve the best performance. The “AUTO” indicator in the LCD display goes
1. Press the “AUTO” control switch to control air  out. Press “AUTO” switch to return to automatic
capacity and blower outlet automatically, and climate control.
set the temperature in the range from 18.5 C °

(65.3 F) to 31.5 C (88.7 F). The AUTO indica-


° ° °

tor in the LCD display will come on.

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-18
MACHINE FAMILIARIZATION

III. Control Panel Functions


LCD
1. Main Power Switch and Display – FIGURE DISPLAY
2.19A
a. LCD display is illuminated when the climate
control-AC is operating.
When the climate control-AC is stopped,
LCD will be turned off.
b. Press main power switch, and all functions
for the climate control-AC switch ON or
o r OFF.
OFF.
MAIN POWER
2
Each time when this switch is pressed, the
SWITCH
function switches ON and OFF. When
YQ102ACpanel2
switched ON, the climate control-AC starts
FIGURE 2.19A
operating at the point set before switching
OFF (When it is set to AUTO,
AUTO, in auto mode;
if NORMAL is selected, then in normal
mode).

NOTE
The key switch will switch air-conditioner OFF, but the
operating condition just before switching off may not be
restored when the key switch is turned ON again. LCD AUTO CONTROL
DISPLAY SWITCH
2. Auto Control Switch and Display – FIGURE
2.19B
a. Press the main power switch to activate the
climate control-AC and the LCD display will
illuminate.
b. Press control switch AUTO, and fan speed
and air outlet are automatically controlled, MAIN POWER
and “AUTO” indicator lamp on LCD display SWITCH
is illuminated. YQ103ACpanel3
c. When the main power switch is OFF, the
system will retain the previous setting in FIGURE 2.19B
memory. Therefore, when the main power 
switch is pressed again, the climate control
 AC will come on in the
the auto control mode. In
In
the Auto mode, the fan speed and air outlet LCD
openings are operated automatically.
automatically. DISPLAY
3. Temperature
emperatur e Setting Switch and Display –
FIGURE 2.19C
a. The set temperature is indicated in digits on
LCD display. Temperature set range is
18.5 C (65.3 F) to 31.5 C (88.7 F).
° ° ° °

b. Press the two temperature set switches si-


TEMPERATURE
multaneously for 5 seconds to change the SETTING SWITCH
display from Centigrade (C) to Fahrenheit (°C °F SELECTOR SWITCH)
(F) or viceversa in the LCD display.
display. YQ102ACpanel4
(Eg. ) 25 C ° 77 F or 77 F
° 25 C
° °
FIGURE 2.19C
c. Press temperature set switch DOWN or UP
to change the set temperature.
The temperature goes up or down by 0.5 C °

(0.9 F) in graduation.
°

The set temperature may be raised or low-


ered by continued pressing of the switch.

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-19
MACHINE FAMILIARIZATION
d. The set temperature 18 C (64.4 F) is the
° ° IR OUTLET MODE
SELECTOR SWITCH
lowest cooling temperature, and 32 C °

(89.6 F) is the highest heating temperature.


°

Control beyond either of these limits is not


possible.
4. Air Outlet Mode Selector Switch and
Display – FIGURE 2.20A
a.  Air outlet position is indicated by the arrow
2 on LCD display.
b. Press Air Outlet Mode Switch in the condi- YQ102ACpanel5
tion where auto display light is on, and the
FIGURE 2.20A
display mode is fixed. “AUTO” indicator lamp
on LCD display goes out, and “AUTO”
“AUTO” con-
trol of air outlet opening is released.
Press it again, and the level is changed to
VENT BI-LEVEL FOOT FACE.

LCD display

 Air outlet opening Vent Bi-level Foot Face

 Air outlet direction


direction Upper half of body
body Upper half of body,
body, foot Foot, front glass
glass Upper half of body (Front)

5. Defroster Switch
Switch and Display
Display – FIGURE
FIGURE FRESH AND
RECIRCULATE AIR LCD
2.20B
SELECTOR SWITCH DISPLAY
a. Press Defroster Switch, the defroster indi-
cator will be displayed.
b. Press Air Outlet Mode Selector Switch, and
it returns to air outlet mode just before press-
ing defroster switch.
c. Press Defroster Switch in the condition
where AUTO display is indicated, “AUTO” in- DEFROSTER AIR OUTLET MODE
dicator lamp on LCD display goes out and SWITCH SELECTOR SWITCH
YQ102ACpanel6
the auto control of air outlet opening is re-
FIGURE 2.20B
leased.
6. Recirculate and Fresh air Selector
Selector Switch
and Display – FIGURE 2.20B
a. Suction (fresh air intake) mode is indicated
on LCD display
b. Each time recirculate and fresh air capacity
selector switch is pressed, the mode is
switched to air recirculate or fresh air intake.

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-20
MACHINE FAMILIARIZATION
7. Compressor Switch and Display – FIGURE
AIR
2.21A LCD CAPACITY COMPRESSOR
Press the compressor switch, marked with the DISPLAY DISPLAY SWITCH

snow flake, and the snow flake ikon will be indi-


cated on the LCD display.
Press it again, the compressor turns off, and its
indicator icon on the LCD display goes out.

8. Air Capacity Selector


FIGURE 2.21B
Selector Switch and Display
Display –
AIR CAPACITY 2
SELECTOR SWITCH
When it is set to MANUAL mode, fan speed on
YQ102ACpanel7
LCD display is as follows.
FIGURE 2.21A

Display Fan speed

LCD 4 bars are lit up. MAX.

LCD 3 bars are lit up. HIGH LCD display

LCD 2 bars are lit up. MEDIUM


 Air capa
capacity
city LOW MEDIUM
MEDIUM HIGH MAX..
MAX
LCD 1 bar is lit up. LOW
YQ102AirCapDisplay
FIGURE 2.21B
Press UP or DOWN of fan speed selector 
switch, and auto control of fan speed is released,
and “AUTO” indicator lamp on LCD display goes
out.
YQ102SoundHorn

B2. Horn switch


switch – FIGURE
FIGURE 2.21C
The horn switch is a momentary push button lo-
cated on the operator’s left control handle, see Fig.
2.21C for better reference.

NOTE
 ALWA
 ALWAYS
YS SOUND
SOUND HORN BEFORE STARTING
STARTING ENGINE
TO ALERT PERSONNEL THAT THE MACHINE IS GO-
ING TO BE OPERATED.

B3. Safety Lever – FIGURE 2.21D FIGURE 2.21C


 A hydraulic safety lever lock is provided on the left
control console to avoid activation of any unwante d
hydraulic function. When the safety lever is placed
in the unlocked (down) position, the alarm will sound
intermittently for one (1) second and the hydraulic
system becomes active. Always, before leaving the
cab, shut down the engine, and place the safety
lever in the locked (up) position.

WARNING
 ALWA
 ALWAYS
YS PLACE THE
THE SAFETY LOCK LEVER INTHE
INTHE
LOCKED (UP) POSITION BEFORE LEAVING THE
CAB. NEVER LEAVE THE MACHINE UNATTENDED Hydraulic system inactive Hydraulic system active YQ10

WITH ENGINE RUNNING.


FIGURE 2.21D

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-21
MACHINE FAMILIARIZATION
B4. Auto Warm Up Selector Switch – FIGURE
2.22A
Before turning the ignition switch to the ON postion,
turn on the warm up switch located on the left
le ft panel
and then start the engine. Engine and
hydraulic system
warm up switch

NOTE WARM

2 The Auto Warm Up System will not activate if the Ambi-


ent temperature is above 10 ºC (50 ºF).

1. Warming
arming up ofof engine
engine
The “WARMING UP” is displayed on the multi
display after operating the engine for 3 minutes
at auto accel speed (1050 rpm.) when the accel
      N
      A
      F

dial set value is the value for deceleration or       P


     M
     E
     T

lower, the engine speed returns to the speed      F 


     /
     R
     E
     D      F
     E
     O 
     M      D

set by the the throttle potentiometer.


potentiometer.
2. Warmin
Warming g of hydrauli
hydraulic c oil
oil
The warm up operation will be done as follows:
pump max. flow rate at the engine speed (1050 YQ102Warmup
rpm) for 3 minutes pump max. flow rate (con-
trol valve closed) at the engine speed (1600
rpm) for 5 minutes pump max. flow rate and
control valve fully open at the engine speed FIGURE 2.22A
(1600 rpm) for 5 minutes max. flow rate at
the engine auto accel speed (1050 rpm) for 10
minutes, “WARMING UP” is displayed on the
multidisplay. CAUTION
3. Warmin
armingg up comp
complet
lete
e
AUTO WARM-UP SHOULD BE UTILIZED ANYTIME
 After an elapsed time of about 26 minutes of  MACHINE IS STARTED IN CLIMATE TEMPERA-
warming of hydraulic oil, or when the hydraulic TURES BELOW 10 ºC (50 ºF) TO STABILIZE MA-
oil temperature switch turns OFF, The WARM- CHINE CONTROL RESPONSE. COLD OIL CAN
ING UP indication(“WARMING UP”) on the CAUSE ERRATIC MACHINE OPERATION.
multidisplay disappears and the buzzer sounds
for 5 seconds. Turn the auto warm up switch
OFF.

NOTE
1. If
1. If a pilot control lever is activated while the warm up
system is active, the warm up system is disconnected.
The warm up system will restart after 10 sec. of neu-
tral condition in the pilot control system.
2. If
2. If the Auto warm up switch is pressed to the OFF posi-
tion, the warm up system is disconnected.
3. In climates below -18 ºC (0 ºF) it may be necessary to
3. In
use a coolant heater, fuel heater, engine heater jacket
and/or additional battery power to aid in starting the
engine.

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-22
MACHINE FAMILIARIZATION
B5. Independent Travel
Travel Select Switch – FIGURE
2.23A DANGER
The independent travel select switch is located on NEVER TURN OFF HEAVY LIFT SWITCH DURING ANY
the left hand control console. Use this function HEAVY LIFTING OPERATION.
where fine metering of simultaneous travel and at- SUDDEN OR UNEXPECTED LOAD MOVEMENT COULD
RESULT IN SERIOUS INJURY OR DEATH.
tachment operations are required. Travel control
levers/pedals must be in the neutral position be- B7. Swing Flasher Switch – FIGURE 2.23C
fore activating this switch. The swing flasher switch is located on the right hand
operator console. The swing flasher is a 2 position 2
rocker switch which is used to turn on the swing
flashers.
Independent
travel switch “ON”
“ON” – Push
Push the
the symbo
symboll side
side of
of switc
switch
h down
down to
to
turn the swing flashers ON.
“OFF”
“OFF” – Push the the empty
empty side ofof switch
switch down
down to
turn the swing flashers OFF.
Swing flasher 
switch
      N
      A
      F

     P
     M
     E
     T

     E
     F 
     /      D      F
     R      O       E
     M      D

CAUTION
YQ102IndTravel
Use the Swing Flasher       N
      A
      F

FIGURE 2.23A Lights when working in      P


     M
     E
     T

B6. Heavy Lift Switch


Switch – FIGURE
FIGURE 2.23B congested areas.      F 
     /
     R
     E
     D
     O 
     M
     F
     E
     D

The heavy kift switch is located on the left hand


control console. The heavy lift switch has 2 operat- FIGURE 2.23C YQ102Swingflasher 

ing positions. The heavy lift function is used when


precision control of heavy lifting operations are re-
quired. B8. Double Pump Flow Selector Switch– FIGURE
1. “ON” – Push the symbol side of switch down to 2.23D (Optional for SK290LC/SK330LC-6E)
turn heavy lift function on. Use this switch, provided on the left side control
2. “OFF” – Push back of switch down to turn heavy panel, to select a single or double pump flow to the
lift function Off. auxiliary system.
a. Press
a. Press it forward to activate the double pump flow
for the auxiliary system.
b. Press
b. Press it backward to cancel the double pump
Heavy lift switch flow and activate the single pump flow for the
auxiliary system.

      N
      A
      F

     P
     M
     E
     T
CAUTION
Do not set this switch to
     E
     F 
     /      D      F
     R      O       E
     M      D

      N

double pump flow when


      A
      F

     P
     M
     E
     T

using breaker.      E


     F 
     /      D      F
     R      O       E
     M      D

YQ102HeavyLift

FIGURE 2.23B
FIGURE 2.23D YQ102TwoPumpFlow

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-23
MACHINE FAMILIARIZATION
C. REAR PANEL AND OTHERS
C1. Swing Parking
Parking Brake Release
Release Switch and
Hydraulic Back Up System
When ever
ev er the “CPU
“ CPU MECHATRO CONT.
CONT. FAIL” is
displayed on the LCD screen, use the swing park-
ing brake release switch to release the swing park-
ing brake while the machine is running. To
To release
the swing parking brake, proceed as follows:
2 1. Stop
1. Stop the engine, see Figure 2.24A. NORMAL

Shut off engine and


electronic system YQ102BrakeRelease
RELEASE
 LOCK

FIGURE 2.24A YQ102KeyOff  FIGURE 2.24D


2. Remove
2. Remove the covers for the control panel located 5. Use
5. Use a 13 mm and a 5 mm wrench to back out
behind the operator’s seat, see Fig. 2.24B: completely,
completely, to stop position, a special screw lo-
› Remove the rear panel upper cover screws cated on the pump regulators. See Figure 2.24E.
(4) and press the lower locks to release the 6. Start
6. Start the engine.
cover. Tilt cover forward to disconnect the
speaker wires and 12V adapter wires, see
Figure 2.24C, and remove the top cover.
YQ102RearPanelCovers

FIGURE 2.24B Turn out screws, completely to


YQ102P1RegScrew

their stop position.

YQ102LSspeaker 
YQ102RSspeaker 

FIGURE 2.24C
› Press the upper locks to release the top side
of the lower cover. Then press the lower locks YQ102P2RegScrew

to release the bottom side of the cover to FIGURE 2.24E


remove it.
3. Locate
3. Locate the switch to release the swing parking
brake and flip it to its release position, see Fig. NOTE
MACHINE EFFICIENCY WILL BE APPROXIMATELY 85%. Make sure
2.24D. to return these switches to their “normal” position after repairing the
4. Install
4. Install the rear panel covers. Mechatronic System.

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-24
MACHINE FAMILIARIZATION

C2. 12 Volt
Volt Power Supply – FIGURE 2.25A
The 12 volt power supply is located beside the right 12 VOLT ADAPTER
side switch panel.
For use of common auto accessories such as a
fan or other accessories requiring 12 volt(DC)
power, pull cover away from 12 volt power supply
and insert 12 volt male socket into power supply.
Replace cover after use. 2
CAUTION
Do not use the cigarette lighter as a power source for 12       N
      A
      F

     P
     M
     E

volt accessories. It is a 24 volt outlet. Plugging a 12 volt


     T

     F       E
     /      D      F
     R      O       E
     D
     M

accessory into a 24 volt connector may result in short-


ing and/or Fire. YQ102 12Vadapter 

MAXIMUM CONTINUOUS
CONTINUOUS OUTPUT – 180 Watt

C3. Fuse Box – FIGURE 2.25B


The fuse box is located behind the operators seat.
It contains all necessary fuses for the electrical cir-
cuits of the machine. Should it become necessary FIGURE 2.25A
to inspect or change a fuse, remove the fuse box
cover by gently pulling each end away from the
box. Should a fuse require replacement, use a re-
placement fuse of the same type and amperage.
Turn key switch to “OFF” and wait approximately 4
seconds for all electrical power to stop before re-
moving or replacing a bad or blown fuse. The fuse
cover incorporates a fuse puller to remove fuses.
Refer to the Maintenance Section of this manual
for a detailed diagram and description of fuse box.
FUSE COVER

C4. Hour Meter


Meter – FIGURE
FIGURE 2.25C
 – The hour meter indicates the total time that FUSE BOX
the engine has run. It meters the time con- FIGURE 2.25B
tinuously as long as the engine is running.

HOUR METER

FIGURE 2.25C

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-25
MACHINE FAMILIARIZATION
D. OPERATING LEVERS AND CONTROLS
D1. Engine Emergency Stop Control – FIGURE
2.26A
The engine emergency stop control cable is
cable  is lo-
cated at the lower right hand side of the operator’s
seat. It is used only in an emergency situation to
stop the engine quickly. It has 2 operating posi-
tions.
2 1. “IN”-Releases the fuel stop lever on the gover-
nor to allow normal starting of the engine.
2. “OUT”-Activates the fuel stop lever on the en-
gine governor to immediately stop the engine.
YQ102EmergShutDown

CAUTION FIGURE 2.26A

Do Not suddenly stop the engine when operating at high LH CONTROL LEVER
RPM. Doing so may damage the turbo or engine. ARM OUT

D2. Left Hand Operator Control Lever – FIGURE


2.26B
SWING LEFT
CAUTION
SWING RIGHT
Hydraulic controls are designed for and set to ISO oper-
ating pattern for optimum machine performance and
safety.
safety. Changing the control pattern will effect the per-
formance of the machine.
The left hand operator control lever is located at
ARM IN
the top front of the L.H. operator console. Its pur-
pose is to allow the operator to control operations
of the swing and arm. Operating speed of function
is variable from stop to full stroke depending on
how far lever is operated. The left hand operator  YQ102LShandcontrol
control lever has 4 basic operational functions.
FIGURE 2.26B
1. “FORWARD”– Variable speed arm out.
2. “BACKWARD”– Variable speed arm in.
3. “LEFT”– Variable speed left swing. BOOM DOWN RH CONTROL LEVER
4. “RIGHT”– Variable
Variable speed right swing.
5. “CENTER”–
“CENTER”– Neutral position.

D3. Right Hand Operator Control Lever – FIG-


URE 2.26C
BUCKET OUT
The right hand operator control lever is located at
the top front of the R.H. operator console. Its pur- BUCKET IN
pose is to allow the operator to control operations
of the boom and bucket. Operating speed of func-
tion is variable from stop to full stroke depending
on how far lever is operated. The right hand opera-
tor control has 4 basic operational functions. BOOM UP
1. “FORWARD”– Variable speed boom down.
2. “BACKWARD”– Variable speed boom up.
3. “LEFT”– Variable
Variable speed bucket in (digging).
4. “RIGHT”– Variable
Variable speed bucket out (Dump).
5. “CENTER”–
“CENTER”– Neutral position.
YQ102RShandcontrol

FIGURE 2.26C

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-26
MACHINE FAMILIARIZATION
RS FOOT REST

D4. Left and Right Travel


Travel Levers and Pedals –FIG- RS TRAVEL PEDAL

URE 2.27A RS TRAVEL LEVER


The travel levers and pedals are located in front of  LS TRAVEL LEVER
operator seat. They are used to move the left or 
LS TRAVEL PEDAL
right track of the machine either forward or back-
LS FOOT REST
ward:
1. “FOR
“FORWAWARD
RD”–”– Variabl
ariable
e spee
speed d forw
forward
ard track
track

2. “BACKW
“BACKWARDARD”–
movement.
”– Variable
ariable speed reverse
reverse track
track 2
movement.
3. “CENTER”– Neutral po
position.

THESE OPERATIONS ARE WITH TRAVEL MOTORS


POSITIONED BEHIND THE OPERATOR’S CAB.
FIGURE 2.27A

NOTE
See “Machine Travel Controls” in Section-03 for details
on travel operation.

D5. Removing the Travel Control Levers


1. Use
1. Use a 13 mm wrench to remove the travel con-
trol levers from the travel pedals, see Figure
2.27B.
2. 
2.  Use a 17 mm wrench to remove the support
brackets located in the air cleaner compartment,
see Figure 2.27C.
3. Store
3. Store the travel control levers properly in the air 
When needed, remove
cleaner compartment and securely tighten the
travel levers and store
brackets. them in the air cleaner 
compartment.

YQ102Travelpedals

FIGURE 2.27B

YQ102TravelLeverBrackets

FIGURE 2.27C
Dynamic Acera MC Trainin
Trainin g, 11/02 Rev. 0
2-27
MACHINE FAMILIARIZATION
E. OPERATOR
OPERATOR CAB AND OPERATOR OPERATOR SEATSEAT
1. Locking/Unlocking
Locking/Unlocki ng Cab Door 
Use the key switch key to lock or unlock cab door.
Insert key into door lock and turn clockwise to un-
lock or turn counterclockwise to lock cab door. See
FIGURE 2.28A.

YQ102DoorLock

FIGURE 2.28A
2. Cab Door Latch
a. The cab door can be latched in an open posi-
tion by opening door until it is locked open by
the door latch located on the cab. See FIGURE
2.28B.

YQ102OpenDoorLock

b. Release door latch by pushing release lever 


FIGURE 2.28B
down to release door from latch. See FIGURE
2.28C.

PUSHING LEVER
WARNING DOWN TO
RELEASE DOOR
NEVER USE THE LEVER FOR DOOR LATCH RE-
LEASE AS A HANDLE TO MOUNT AND/OR DISMOUNT
FROM THE MACHINE.

YQ102OpenDoorLatch

FIGURE 2.28C

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-28
MACHINE FAMILIARIZATION
c. Pull release lever located inside the door, and
door opens from the inside of cab. – FIGURE
2.29A.

2
PULL RELEASE LEVER

YQ102DoorLatch

FIGURE 2.29A

3. Opening & Closing Windshield


Windshield
Front window (upper) can be stored in ceiling.
LEVER (1 EACH SIDE)

CAUTION
Make sure to properly lock the window frame in place,
or the wiper lock does not function, and consequently
the wiper may be damaged because the wiper moves at
the time when the wiper motor switch is turned on.

a. Pull levers on the right and left sides of front


window upper section and levers are unlocked. HANDLE
See FIGURE 2.29B. FRONT INSIDE OF CAB YQ102FrontWindowUnlock

FIGURE 2.29B
b. Hold handles on upper central and lower left
sides of the front window.
window. Lift the front window
up and slide overhead all the way to the back
end. Pull down on handles to lock the window
in place. See FIGURE 2.29C.

WARNING
Special attention must be paid not to injure hands and
others when the front window is closed.
 Always, make sure to properly lock the front window in
place to avoid injury. LEVER

REAR INSIDE OF CAB


YQ102FrontWindowLock

FIGURE 2.29C

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-29
MACHINE FAMILIARIZATION

4. Removing and Storing Lower Front Window YQ102RemoveGlass

a.  After placing
placing upper front window in ceiling, and REMOVE LOWER FRONT
WINDOW GLASS
locking it in place, remove front window by hand
from window frame, see FIGURE 2.30A.
b. Securely store the removed lower front window
in holder in the rear of cab, behind the operator’s
seat.
2 c. To store it, insert the right and left sides of glass
in holder, and support it with holder on the lower 
section of window frame. See FIGURE 2.30B.

FIGURE 2.30A

HOLDER HOLDER

HOLDER YQ102LowGlassonHolder 

FIGURE 2.30B

5. Opening and Closing Door Glass


a. Open cab door glass (upper) sliding it to front
side after unlocking it. LOCK
b. Close the door glass sliding it to LOCK posi-
tion, then lock it. See FIGURE 2.30C. LOCK

YQ102DoorWindow

FIGURE 2.30C

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-30
MACHINE FAMILIARIZATION
6. Opening and Closing Sunroof  7. Cab Dome Light
a. Slide the sun visor backward as shwon in FIG-
a. Slide a. Turn Cab Dome Light “ON” by pushing the
URE 2.31A. Dome Light Switch downward.
b. Turn “OFF” by pushing switch all the way up.
See FIGURE 2.31C.
c. Place Dome Light Switch in the “CENTER” po-
sition and the light will be operated by the door 
switch. When door is opened the light will come
“ON” and when the door is closed the light will 2
turn “OFF”.

YQ102SunVisorClosed

OFF
SUN VISOR

ON

YQ102SunVisorOpen

FIGURE 2.31A
YQ102Cabinsidelight

FIGURE 2.31C
WARNING
MAKE SURE TO SECURE FRONT WINDOW WITH 8. Storage Compartment
LOCKS WHEN PLACED IN THE UPPER POSITION The Operator and Parts Manual storage compart-
ment is a pouch located on the back of the opera-
b. Pull
b. Pull locks on right and left sides inward, and tors seat. Keep the Operator and Parts Manual for 
sunroof opens through the aid of gas spring. this machine in this location at all times for quick,
Close sunroof pulling locks inward, and lock it. easy reference. See FIGURE 2.31D.
 Also the roof can be left slightly open to
ventilate air in cab by placing lock  A  section
on B  section. See FIGURE 2.31B.

LOCK (1 EACH SIDE)

B
 A

YQ102SeatPocket
YQ102CabDome

FIGURE 2.31B FIGURE 2.31D

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-31
MACHINE FAMILIARIZATION

9. Operator Seat Adjustments


The operator seat incorporates several adjustment
mechanisms to insure operator comfort, ease of 
operation and operator safety.
safety.
The adjustment areas are as follows:

a. Operator
Operator Weigh
Weightt Adjustm
Adjustment
ent – FIGURE
FIGURE 2.32A

2 1. Rotate the adjustment knob until weight read


out is close to the operator’s weight at the
top end of the dial.

YQ102SeatSuspAdjst

FIGURE 2.32A

YQ102LSseatadjust
b. Seat Height
Height Adjus
Adjustmen
tmentt – FIGURE 2.32B
2.32B
1. Pull height adjustment lever up to raise or 
lower rear of seat.
2. Push height adjustment lever down to raise
or lower front of seat.

FIGURE 2.32B

c. Seat Reclini
Reclining
ng Adjust
Adjustment
ment – FIGURE
FIGURE 2.32C
2.32C
1. Pull reclining adjustment lever up to set de-
sired reclining angle.
2. Release reclining adjustment lever to lock
seat in position.

YQ102RSseatadjust

FIGURE 2.32C

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-32
MACHINE FAMILIARIZATION

d. Seat Front
Front to Back
Back Adjustmen
Adjustmentt – FIGURE
FIGURE g. Head Rest
Rest Adjust
Adjustment
ment – FIGURE
FIGURE 2.33C
2.33C
2.33A 1. Move head rest forward or backward to de-
1. Pull up on top bail for seat adjustment and sired reclining angle.
move seat forward or backward to desired 2. Raise or lower head rest to desired height.
position.
YQ102HeadRest
2. Release bail to lock seat in position.

e. Control
Control Stand
Stand Front
Front to Back
Back Adjust
Adjustment
ment – 2
FIGURE 2.33A
1. Pull up on bottom bail for control stand ad-
 justment and move entire frame forward or 
backward to desired position.
2. Release bail to lock the control stand in po-
sition.
USE BOTTOM BAIL TO ADJUST CONTROL STAND
USE TOP BAIL TO ADJUST OPERATOR SEAT ONLY

FIGURE 2.33C

h. Adjustment of Control
Control Stand
Stand Height
Height – FIG-
FIG-
URE 2.33D
To adjust the height of the control stand, use a
17 mm wrench to remove the capscrew (M10)
under the operator’s left side console. The 3-
stage setting position is as follows:
1. From Factory, the height is set to the me-
YQ102SeatFwdAdjst dium position (H1), 10 mm (0.4”).
FIGURE 2.33A 2. In the lowest position (H2), the height is
raised to 20 mm (0.8”).

f. Arm Rest Adjustmen


Adjustmentt – FIGURE
FIGURE 2.33B
2.33B
1. Lower arm rest and with finger, turn adjust-
ment wheel until arm rest is in desired posi-
tion.

YQ102Opcontrolheight

H1

H2
YQ102ArmRest

FIGURE 2.32B FIGURE 2.33D

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
2-33
MACHINE FAMILIARIZATION
i. Seat Belts – FIGURE 2.34A
1. Sit on the operator’s seat and adjust the seat
position so that the operator’s back closely
contacts with the seat back.
2. Draw out the right side
side seat belt and fasten it
to the buckle located on the left side. RED BUTTON

2 NOTE
If the belt stops while you’re pulling it out, release the
BUCKLE

tension and continue pulling it out. YQ102BuckleUp

FIGURE 2.34A

3. When the seat belt is used, draw it out mod- WARNING


erately long and insert it in the buckle until
ALWAYS
ALWAYS WEAR SEAT
SE AT BELT WHILE SITT ING IN OPERATOR
OP ERATOR SEAT.
SEAT.
rattling sound is heard.
ALWAYS CHECK CONDITION OF SEAT BELT AND SEAT BELT
Release hands, and the length is auto-
MOUNTING HARDWARE TO MAKE CERTAIN SEAT BELT IS IN
matically adjusted and the belt is locked.
GOOD CONDITION AND PROPERLY SECURE.

4. After locking, the belt can be adjusted about


25 mm (1 in) to fit comfortably. CAUTION
Replace the seat belt every three years regardless of 
5. Press the red
red button of the buckle, and the appearence, and tag date of replacement on its support
belt is unfastened. mount for reference.

2.5. MACHINE ACCESS COMPARTMENTS AND


CAUTION
DOORS
ALWAYS,
ALWAYS, MAKE
MAK E SURE TO USE THE
T HE DOOR STAYS TO LOCK THEM
A. Engine Coolant Tank
Tank & Engine Air Cleaner 
OPEN WHILE PERFORMING INSPECTION AND/OR MAINTE-
Access Doors – FIGURE 2.34B NANCE.
Located on the left side of the machine the engine
coolant tank access door allows access to the en-
gine coolant tank. It also holds the engine air 
cleaner access door closed.
Use the key switch key to lock and unlock the En-
gine coolant tank access door.
AIR CLEANER
COMPARTMENT

RADIATOR
RADIATOR COMPARTMENT

LB102LSrearCompartment

Radiator Expansion Tank


FIGURE 2.34B
Dynamic Acera MC Trainin
Trainin g, 11/02 Rev. 0
2-34
MACHINE FAMILIARIZATION
B. Main Pump Access Door – FIGUREFIGURE 2.35A
Locate on the right side of the machine this door 
allows access to the main pump.

CAUTION

ALWAYS, MAKE SURE TO USE THE DOOR STAYS


TO LOCK THEM OPEN WHILE PERFORMING 2
INSPECTION AND/OR MAINTENANCE.

YQ102PumpCompartment

FIGURE 2.35A
C. Battery Box Access Cover – FIGURE FIGURE 2.35B
Located on the right front of the upper frame. This
cover allows access to the batteries and battery
relay.
relay. This access cover is also locked and unlocked
using the ignition key.
Use stay to lock the cover open.

YQ102Batteries

FIGURE 2.35B

D. Fuel Cap – FIGURE 2.35C


Stop engine and remove cap on fuel tank. Fill to
desired level or to full capacity. See Section 4 for 
proper tank capacity.
capacity.

WARNING
MAKE SURE ENGINE IS OFF AND KEEP BATTERY
COVER AND ENGINE HOOD CLOSED WHEN FUEL-
ING.
YQ102Fueltankcap

FIGURE 2.35C

E. Engine Cover – FIGURE 2.35D


Open engine cover with ignition key (if locked) af-
ter stopping engine.
Use stay to support it.

YQ102EngineHood

FIGURE 2.35D
Dynamic Acera MC Trainin
Trainin g, 11/02 Rev. 0
2-35
Kobelco
Dynamic
 Acera 
 Acera 

Kobelco Construction Machinery America LLC


Safety

Kobelco Construction
Machinery America LLC

Dynamic Acera 01/02


Page 2-1
SAFETY PRECAUTIONS
1.1 GENERAL SAFETY INFORMATION c. CAUTUTIO
ION
N – Indicates a potentially hazardous situ-
ation which, if not avoided, may result in minor or 
moderate injury. It may also be used to alert against
! WARNING ! possible damage to the machine and its compo-
Do Not operate or perform any maintenance on this nents and is represented as follows:
machine until all instructions found in this manual
have been thoroughly read and understood. CAUTION
Improper operation or maintenance of this machine
may cause accidents and could result in serious in- 4. It is very difficult to forecast every danger
dange r that may occur 
 jury or death. during operation. However,
However, safety can be ensured by
Always keep this manual in the operators seat fully understanding proper operating procedures for this
pocket. machine according to methods recommended by KO-
If it is missing or damaged, place an order with an BELCO.
authorized KOBELCO distributor for a replacement.
If you have any questions, please consult an autho- 5. While operating the machine, be sure to perform work
rized KOBELCO distributor. with great care, so as not to damage the machine, or 
allow accidents to occur.
1. Most accidents, which occur during operation, are due
to neglect of precautionary measures and safety rules. 6. Continue studying this manual until all Safety,
Safety, Opera-
Sufficient care should be taken to avoid these acci- tion and Maintenance procedures are completely un-
dents. Erroneous operation, lubrication or maintenance derstood by all persons working with the machine.
services are very dangerous and may cause injury or 
death of personnel. Therefore all precautionary mea-
sures, NOTES, DANGERS, WARNINGS and CAU- 1.2 SAFETY PRECAUTIONS
TIONS contained in this manual and on the machine
should be read and understood by all personnel be- ! WARNING !
fore starting any work with or on the machine.
The proper and safe lubrication and maintenance f or 
2. Operation, inspection, and maintenance should be this machine, recommended by KOBELCO, is out-
carefully carried out, and safety must be given the first lined in the OPERATORS MANUAL for this machine.
priority.. Messages of safety are indicated with marks.
priority
The safety information contained in this manual is in- Improper performance of lubrication or maintenance
tended only to supplement safety codes, insurance re- procedures are dangerous and could result in injury
quirements, local laws, rules and regulations. or death. Read and understand the OPERATORS
MANUAL before performing any lubrication or main-
3. Messages of safety appear in this manual and on the tenance.
machine. All messages of safety are identified by the
words “DANGER”, “WARNING” and “CAUTION” . The serviceman or mechanic may be unfamiliar with many
a. DANGER – Indicates an imminently hazardous situ- of the systems on this machine. This makes it important
ation which, if not avoided, will result in death or  to use caution when performing service work. A knowl-
serious injury and is represented as follows: edge of the system and or components is important be-
fore the removal or disassembly of any component.
! DANGER !
Because of the size of some of the machine components,
b. WAR
ARNI
NING
NG –  – Indicates a potentially hazardous situ- the serviceman or mechanic should check the weights
ation which, if not avoided, could result in death or  noted in this manual. Use proper lifting procedures when
serious injury and is represented as follows: removing any components. Weight of components table
for SK210(LC)-VI is shown in Page 6-5 and for SK250(LC)-
! WARNING ! VI in page 6-23 of Section VI - SPECIFICATIONS.

Page 2-2 Dynamic Acera 01/02


SAFETY PRECAUTIONS
The following is a list of basic precautions that must al- mounting a machine. Clean any mud, grease, oil, or 
ways be observed. debris from steps, walkways or work platforms before
using. Always face the machine when using steps, lad-
1. Read and understand all Warning plates and decals ders and walkways. When it is not possible to use the
on the machine before Operating, Maintaining or Re- designed access system, provide ladders, scaffolds,
pairing this machine. or work platforms to perform safe repair operations.
Refer to item M on page 1-3.
2.  Always wear protective glasses and protective shoes
when working around machines. In particular, wear pro- 9. To avoid back injury, use a hoist when lifting compo-
tective glasses when using hammers, punches or drifts nents which weigh 23 kg (50 lbs) or more. Make sure
on any part of the machine or attachments. Use weld- all chains, hooks, slings, etc., are in good condition
ers gloves, hood/goggles, apron and the protective and are the correct capacity
capacity.. Be sure hooks are posi-
clothing appropriate to the welding job being performed. tioned correctly.
correctly. Lifting eyes are not to be side loaded
Do not wear loose fitting or torn clothing. Remove all during a lifting operation.
rings from fingers, loose jewelry
jewelry,, confine long hair and
loose clothing before working on this machinery.
machinery. 10.T
10. To avoid burns, be alert for hot parts on machines which
have just been stopped and hot fluids in lines, tubes
3. Disconnect the battery and hang a “Do Not Operate” and compartments.
tag in the Operators Compartment. Remove ignition
keys. 11.. Be careful when removing cover plates. Gradually back
11
off the last two bolts or nuts located at opposite ends
4. If possible, make all repairs with the machine parked of the cover or device and carefully pry cover loose to
on a level, hard surface. Block the machine so it does relieve any spring or other pressure, before removing
not roll while working on or under the machine. Hang a the last two bolts or nuts completely.
“Do Not Operate” tag in the Operators Compartment.
12.Be
12. Be careful when removing filler caps, breathers and
5. Do not work on any machine that is supported only by plugs on the machine. Hold a rag over the cap or plug
lift, jacks or a hoist. Always use blocks or jack stands, to prevent being sprayed or splashed by liquids under 
capable of supporting the machine, before performing pressure. The danger is even greater if the machine
any disassembly. has just been stopped because fluids can be hot.

13. Always
 Always use the proper tools that
that are in good condition
! WARNING ! and that are suited for the job at hand. Be sure you
Do not operate this machine unless you have read understand how to use them before performing any
and understand the instructions in the OPERATORS service work.
MANUAL. Improper machine operation is dangerous
and could result in injury or death. 14.Reinstall
14. Reinstall all fasteners with the same part number. Do
not use a lesser quality fastener if replacements are
6. Relieve all pressure in air
air,, oil or water systems before necessary.
any lines, fittings or related items are disconnected or 
removed. Always make sure all raised components are 15.Repairs
15. Repairs which require welding should be performed
blocked correctly and be alert for possible pressure only with the benefit of the appropriate reference infor-
when disconnecting any device from a system that uti- mation and by personnel adequately trained and knowl-
lizes pressure. edgeable in welding procedures. Determine type of 
metal being welded and select correct welding proce-
7. Lower the bucket, blade, or other attachments to the dure and electrodes, rods or wire to provide a weld
ground before performing any work on the machine. If  metal strength equivalent at least to that of the parent
this cannot be done, make sure the bucket, blade, rip- metal. Make sure to disconnect battery before any
per or other attachment is blocked correctly to prevent welding procedures are attempted.
it from dropping unexpectedly
unexpectedly..
8. Use steps and grab handles when mounting or dis-

Dynamic Acera 01/02


Page 2-3
SAFETY PRECAUTIONS
16.Do
16. Do not damage wiring during removal operations. Re- 23.Caution
23. Caution should be used to avoid breathing dust that
install the wiring so it is not damaged nor will be dam- may be generated when handling components con-
aged in operation of the machine by contacting sharp taining asbestos fibers. If this dust is inhaled, it can be
corners, or by rubbing against some object or hot sur- hazardous to your health. Components in KOBELCO
face. Do not connect wiring to a line containing fluid. products that may contain asbestos fibers are brake
pads, brake band and lining assemblies, clutch plates
17.Be
17. Be sure all protective devices including guards and and some gaskets. The asbestos used in these com-
shields are properly installed and functioning correctly ponents is usually bound in a resin or sealed in some
before starting a repair. If a guard or shield must be way.. Normal handling is not hazardous as long as air-
way
removed to perform the repair work, use extra caution borne dust which contains asbestos is not generated.
and replace the guard or shield after repair is com-
plete. If dust which may contain asbestos is present, there
are several common sense guidelines that should be
18.The
18. The maintenance and repair work while holding the followed.
bucket raised is dangerous due to the possibility of a
falling attachment. Don’t fail to lower the attachment a. Never use compressed air for cleaning.
and place the bucket to the ground before starting the b.  Avoid brushing or grinding
grinding of asbestos contain-
work. ing materials.
c. For clean up, use wet methods or a vacuum
19.Loose
19. Loose or damaged fuel, lubricant and hydraulic lines, equipped with a high efficiency particulate air 
tubes and hoses can cause fires. Do not bend or strike (HEPA) filter.
high pressure lines or install ones which have been d. Use exhaust ventilation on permanent machin-
bent or damaged. Inspect lines, tubes and hoses care- ing jobs.
fully.. Do not check for leaks with your hands. Very small
fully e. Wear an approved respirator if there is no other 
(pinhole) leaks can result in a high velocity oil stream way to control the dust.
that will be invisible close to the hose. This oil can pen- f. Comply with applicable rules and regulations for 
etrate the skin and cause personal injury. Use card- the work place.
board or paper to locate pin hole leaks. g. Follow environmental rules and regulations for 
disposal of asbestos.
20.Tighten
20. Tighten connections to the correct torque. Make sure h.  Avoid areas where asbestos particl
particles
es may be in
that all heat shields, clamps and guards are installed the air.
correctly to avoid excessive heat, vibration or rubbing
against other parts during operation. Shields that pro-
tect against oil spray onto hot exhaust components in
event of a line, tube or seal failure must be installed
correctly.

21.Do
21. Do not operate a machine if any rotating part is dam-
aged or contacts any other part during operation. Any
high speed rotating component that has been dam-
aged or altered should be checked for balance before
reusing.

22.Be
22. Be careful when servicing or separating the tracks.
Chips can fly when removing or installing a track pin.
Wear safety glasses and long sleeve protective cloth-
ing. Tracks can unroll very quickly when separated.
Keep away from front and rear of machine. The ma-
chine can move unexpectedly when both tracks are
disengaged from the sprockets. Block the machine to
prevent it from moving.

Page 2-4 Dynamic Acera 01/02


SAFETY PRECAUTIONS
1.3 PRE-
PRE-ST
START
ART SAFE
SAFETYTY
Many failures that occur during machine operation or ser-
vicing result from neglecting fundamental safety precau-
tions. The following safety precautions are given to prevent
such failures, but they are only a part of what you must
follow. Read, understand and follow all safety precautions
found in this manual and on the machine thoroughly before
operating the machine.

A. OBSERV
OBSERVE E SAFET
SAFETY Y PRECA
PRECAUTIUTIONS
ONS OBSERVE ALL SAFETY PRECAUTIONS
Follow all safety rules, precautions, and operating
procedures.If there are other personnel and flagmen
working in the area, have them observe the specified
signs.

B. WEAR
WEAR PROTPROTECECTITIVE
VE CLOT
CLOTHIHING
NG
Wear well fitting safety shoes, hard hat, and working
clothes, and put on protective glasses, face shield,
ear protection and gloves. When necessary, wear  SK32001002

reflective vest.
WEAR PROTECTIVE CLOTHING

C. READ
READ and UND
UNDERS
ERST TAND THE OPE
OPERA-
RA- STORAGE
TORS MANUAL AREA

Before operating the machine, read and understand


this operators manual thoroughly
thoroughly inorder to use the
mchine effectively and safely.

D. KEEP
KEEP OPERA
OPERATO TORS
RS MANUAL
MANUAL IN MACHIN
MACHINE E CAB
Keep this
this manual in the
the specified
specified storage area lo- SK32001003

cated behind the operators seat for quick reference. READ MANUAL / KEEP IN MACHINE CAB
Should the operators manual become lost or dam-
aged, contact an authorized KOBELCO distributor 
to order the operators Manual.

E. HOW TO HAN HANDLDLEE LIFE


LIFE HAM
HAMMER
MER
 A life hammer is provided on the right side of cab. In
case of emergency,
emerge ncy, take the life hammer, break the
cab glass, and escape from the cab. In addition, the
life hammer is equipped with a cutter on the lever 
side to cut the seat belt, etc.

HOW TO HANDLE LIFE HAMMER


F. PREPAR
PREP AREE FOR
FOR EME
EMERGE
RGENC
NCIES
IES
Have a fire extinguisher and first aid kit ready for 
emergencies. Know how to operate the fire extin-
guisher and know where the First Aid Kit is located
for easy access in case of emergency.

SK32001005

PREPARE FOR EMERGENCIES


Dynamic Acera 01/02
Page 2-5
SAFETY PRECAUTIONS
G. ENSU
ENSURE RE SAFET
SAFETY Y AT THE
THE WORK
WORK SITE
SITE
K now the
the work
work area
area!! Before operating the machine,
carefully survey and record the land and worksite
features to prevent the machine from falling or the
soil from caving in.

H. PERFOR
PERFORM M PRE-S
PRE-ST TART INS
INSPEC
PECTION
TION
Before starting the machine,
mach ine, perform a PRESTART
PRESTART
inspection of the machine. If any problems are found,
repair or replace defective components immediately
immediately..
DO NOT OPER ATE THE MACHINE  WORKSITE SAFETY– KNOW THE AREA
until all problem areas are properly repaired. Always
keep the windshield, working lamps, and mirrors
clean for good visibility.

I. ENGAGE
ENGA GE SAF
SAFETETYY LOC
LOCK K LEVE
LEVER R BEFO
BEFORERE
LEAVING MACHINE
Before leaving the operator’s seat, move the safety
lock lever to the “LOCKED” (Up) position. This will
not allow operation of any hydraulic controls should
they be accidentally moved. If the lever is not set to
the “LOCKED” position and hydraulic controls are PRE-START INSPECTION OF MACHINE
touched accidentally,
accidentally, the machine may move sud-
denly resulting in serious injury. Also
Also before leaving
the machine, lower the bucket to the ground, place
the safety lock lever in the “LOCKED” (Up) position ,
stop the engine and remove the starter switch key.

J. SIGN
SIGNS, S, SI
SIGN
GNAL
ALSS & FL
FLAG
AGME
MEN N
Install signs on soft shoulders and ground areas,
have a flagman direct the operation
op eration if necessary.
necessa ry. The
operator should note marks and follow signals from
the flagman. All personnel should know the meaning SAFETY LOCK LEVER
of the signs, marks, and signals. Only one flagman
should give the signs and signals.

K. KEEP FIRE AWA WAY Y FROM


FROM FUEL
FUEL AND
AND OIL
Oil, antifreeze, and especially fuel are highly flam-
mable. Never use fire near the machine. Securely
tighten all fuel and oil caps. Keep fuel and oil in the
designated storage areas. Promptly clean up any all
spills and dispose of waste properly.
properly.

KEEP FIRE
FIR E AWA
AWAY FROM FUEL
F UEL & OIL
OI L
L. USE
USE CAUT
CAUTIO ION
N NEAR
NEAR NOI
NOISE
SE
If noise is high during operation, hearing loss may
result. Approved hearing protection should be used
if personnel will be exposed to high noise levels for a
long period of time.

SK32001010

USE CAUTION NEAR NOISE

Page 2-6 Dynamic Acera 01/02


SAFETY PRECAUTIONS
KEEP STEP RAILS

M. MOUNTING & DISMOUNTING


DISMOUNTING MACHINE
MACHINE CLEAN AND IN GOOD
CONDITION
USE GRIP BARS
When getting on and off the machine, always main -
AND STEP RAILS
tain three point contact by using the handrails and
step. Inspect and clean handrails, step, and mount-
ing parts. Remove slippery materials, such as lu-
bricants, and mud. Always place the cab door en-
trance parallel to the tracks before stopping the
engine for dismounting.

N. AVOID HOT SURFSURFACES


ACES & AREAS
Immediately after the machine is operated, the tem-
perature and pressure of the engine coolant, en-
gine oil, and hydraulic oil are very high. Burns may MOUNTING/DISMOUNTING MACHINE
result if caps are removed, or oil, water, or filters
are changed under these conditions. Wait until the
temperature goes down, before attempting to check
fluids or change filters.

O. USE THE PROPER OPTIONAL ATT ATTACHMENT


ACHMENT
Use only optional attachments designed for and ap- SK32001012

proved by KOBELCO. Read, understand and fol-


HOT SURFACES
low all instructions in the manual accompanying the
optional attachment. Use of any optional attachment
not approved by KOBELCO in writing, can cause
serious injury to personnel, damage to the machine
and its components and shorten the life of the ma-
chine. Contact an authorized
authorize d KOBELCO Dealer for 
optional attachments available for the machine.

SK32001013
P. PREV
PREVEN ENTT FIRE
FIRESS
Leaking or spilled fuel, lubricants and hydraulic oil USE PROPER ATTACHMENT
are fire hazards. Clean and properly dispose of spills
as they occur. Repair or replace all leaking compo-
nents to prevent fire. Also, clean the machine regu-
larly removing all debris to help prevent fires, pay
particular attention to removal of leaves, sticks,
paper etc. Keep fire extinguisher in an accessible
area and know how to use the fire extinguisher 
should a fire occur. SK32001014
PREVENT FIRES– CLEAN UP SPILLS
1.4 SAFETY DURING OPERATION
A. ST
STARTI
ARTINGNG ENGINE
ENGINE
Sit in the operator’s seat. Sound the horn before
starting the engine to alert people the machine is
being started. Make sure no one is near the ma-
chine. Do not short circuit the starter circuit or bat-
tery to start the engine. This may cause serious
injury or cause damage the electrical system.
MOUNTING/DISMOUNTING MACHINE

SOUND HORN BEFORE ST


STARTING
ARTING
Dynamic Acera 01/02
Page 2-7
SAFETY PRECAUTIONS
B. PASS
SSEN
ENGE
GERSRS
This equipment is not intended or designed for the
transportation of persons. Never allow persons to ride
on the machine. Serious injury or death can result
from allowing passengers on or in the machine.

C. TRAVEL
Make certain of the location of the travel motors be-
fore operating travel controls. Sound horn before mov
ing the machine to inform persons that the machine
is travelling. Position the attachment as shown in-
illustration before beginning travel. Move the machine
at slow speeds. Do not turn suddenly on rough ter- NO PASSENGERS
rain. Avoid travelling over obstacles. Should it be-
come necessary to travel over an obstacle, keep the
attachment low to the ground and travel at extremely
slow speed.

D. SWING
Make certain the swing area of machine is clear of 
all persons and obstacles before operating swing con-
trols. Sound horn before swinging machine. If nec-
essary,, have a flagman signal operator during op-
essary
eration to help prevent injury to persons or damage
to obstacles and equipment.

E. BOOM,
BOOM, ARM ARM & ATT
TTAC
ACHME
HMENT NTS
S
Give the work you are doing your undivided atten- KNOW TRAVEL MOTOR POSITION
tion. Make certain the attachment being used is
suited for the job at hand. Make certain of obstacles
in the work area and operate the machine within those
limits. If necessary have a flagman signal the opera- ! DANGER
tor to prevent injury to persons or damage to the
machine or obstacles in the work area.
 ALWAYS
 ALW AYS PL AC E ATTAC HM EN TS ON TH E KEEP CLEAR OF
GROUND AND RAISE THE SAFETY LOCK LEVER SWING AREA
BEFORE LEAVING THE CAB.

F. OPERATIN
OPERA TINGG ON INCL
INCLINE
INESS OR SLOP
SLOPES
ES SWING SAFETY / USE SWING FLASHERS
Operation of this machine on an incline or slop may
cause the machine to become unstable or unbal-
anced. Work up and down inclines or slopes never 
across. Never Swing or turn machine around on
slopes. Build a level area for the machine to operate.
Operate controls carefully to prevent sud den move-
ments which may cause the machine to slide or tip
over. Use a flagman to direct the operator.

BUILD BANKING FOR SLOPE


SLO PE OPERATION

Page 2-8 Dynamic Acera 01/02


SAFETY PRECAUTIONS
G. WORKIN
WORKING G AROUN
AROUND D UTILI
UTILITI TIES
ES
If it is suspected that utility lines such as, gas, wa-
ter, phone or electrical power are in the work area,
contact the local utility authority for line location
BEFORE beginning work in the area.Use extreme
caution around electrical power lines. Keep a suffi-
cient distance away from electrical lines during op-
eration. See chart below for minimum distances.

LINE VOLT
VOLTAGE
AGE MINIMUM DISTANCE-M (FEET)
0 ~50,000 3.0M (10)OR MORE
50,000 ~200,000 4.5M (15)OR MORE
200,000 ~350,000 6.0M (20)OR MORE
350,000 ~500,000 7.5M (25)OR MORE
500,000 ~750,000 10.5M (35)OR MORE
750,000 ~1,000,000 13.5M (45)OR MORE

H. LIFTING
This machine is an excavator
excavator.Use
.Use extreme caution KEEP A SAFE DISTANCE FROM UTILITIES
UTILIT IES
when lifting or moving heavy loads.Use proper lifting
equipment rated at a capacity to handle the load.
NEVER USE B UCKET TEE TH TO
TO LIFT OR MOVE 
MOVE 
HEAVY LOADS.

I. FROZEN
FROZ EN & SN
SNOWOW COV
COVERERED
ED WO
WORK
RK SI
SITE
TESS
Use extreme caution when operating the machine
on frozen or snow covered work sites.Operate all
controls slowly and cautiously to prevent sudden
movements that may cause the machine to unex- SK32001006

pectedly shift, slide or move.Even on the slightest


slope, when snow is present or work area is frozen USE EXTREME CAUTION ON FROZEN OR SNOW
can allow a machine to unexpectedly move. Snow
on shoulders or snow drifts can be much deeper than
expected.The machine can easily become buried
under such conditions.Use extreme caution while
operating the machine
mach ine around or in snow.

J. FILL
FILLED
ED OR
OR UNS
UNSTTAB
ABLELE GRO
GROUN UNDD
Be certain the condition of the work site is stable
and capable of supporting the machine during
operation. Do not operate attachment too close to SK32001021
the machine. Operation of the machine on shoul-
ders or filled areas could cause the machine to be- USE PROPER LIFTING DEVICES
come unstable presenting a work hazard.Position
the travel motors to the rear of the machine, allow-
ing for quick reversal, should the work area become
un stable.

SK32001022

WORK ON STABLE GROUND


Dynamic Acera 01/02
Page 2-9
SAFETY PRECAUTIONS
K. REST
RESTRI RICT
CTED ED WOR
WORK K AREA
AREAS S
In work sites with limited height and swing areas
such as tunnels,bridges,around electrical power lines,
other utilities,or inside structures,use extreme cau-
tion in keeping the machine and its attachment a
safe distance away to prevent personal injury and /
or equipment or structure damage.Use a flagman to
direct the operator.

L. PARARKIKING
NG TH
THEE MA
MACHCHININE
E
 Always park
park the machine on a firm,level
firm,level surface. If 
no firm level surface is available,block the tracks and
lower attachment to the ground to help prevent ma-
chine movement. Should the machine be parked on BE AWARE
AWARE OF OBSTACLES
OB STACLES
a roadway, move the machine to the shoulder to al-
low passing of traffic. Also post reflective warning
signs and markers at a distance from the machine
to safely warn motorists. Refer to local code and
regulations regarding the posting of work area warn-
ings and markers.

M. STABILI
STABILIZEZE ATTTTACHME
ACHMENTS
NTS
Stabilize all attachments removed from the machine
to prevent the attachment falling
fa lling over.

1.5 INSP
INSPECTI
ECTION
ON &MAINTENA
&MAINTENANCE NCE SAFETY
SAFETY
A. “T
“TAG
AG-O
-OUT
UT ” MAC
MACHI
HINE
NE
Before performing any inspection or maintenance
procedures to the machine,fill out and post to the PARKING SAFETY
SAFET Y
operators controls a “DO NOT OPERATE ” tag to
warn persons not to start the machine.Also inform
the supervisor and all operators that the machine is
under inspection or maintenance and they will be
informed when the machine is ready for normal op-
eration.

B. TOOL
TOOLS S &EQU
&EQUIPIPME
MENT
NT
Use the proper tools and equipment for the task at
hand. Know the proper use of the tools and equip-
ment before starting any inspection or maintenance
SK32001025
procedures.

STABILIZE ATTACHMENTS
ATTACHMENTS WHEN REMOVED
RE MOVED
C. PERS
PERSONONALAL EQ
EQUI
UIPM
PMENENTT
Wear well fitting work clothes,hard hat,safety shoes
and gloves. Confine long hair,loose clothing and re-
move all jewelry before attempting any inspection or 
maintenance procedures to this machine or attach-
ments.

SK32001026

USE PROPER TOOLS

Page 2-10 Dynamic Acera 01/02


SAFETY PRECAUTIONS
D. ST
STOP
OP TH
THE
E EN
ENGI
GINE
NE
BE CER TAIN TO TU TURN
RN ENGINE OFF OFF AND LACE 
T HE
HE S A F E T Y L O C K L E V E R I N TH
TH E “L
“L O C K E D ”
(UP) POS ITION before attempting any inspection or 
maintenance procedures to the machine. Failure to
stop engine could result in serous bodily injury or 
death.

E. SET
SET THE
THE ATT TTAC
ACHM
HMEN
ENT T
 Always set the machine in the hydraulic oil check
position on firm level ground before attempting any STOP ENGINE/ENGAGE SAFETY LOCK LEVER
in spection or maintenance procedures
procedures to the ma-
chine. If it is not possible to put the machine in this
position, secure the boom, arm and attacment to
help prevent sudden movement. ALWAYS
ALWAYS PLAC E AT-
TACHMENTS ON THE THE GR OU
OUND ND AND RAIS E THE 
 S A F E TY L OC K L E VE R B E F OR E L E AV IN G TH E 
CAB.

F. CLEAN
CLEA N THE
THE MA
MACHCHININE
E HYDRAULIC OIL CHECK POSITION
Keep the machine clean and free of debris, excess
or spilled lubricants, fuel and fluids. Use aproved sol-
vents, detergents and water to clean the machine
and its components on a regular basis. Be careful
not to allow water
water to reach electrical compon
components.
ents.
Serious damage can occur to the electrical system
by allowing water to reach the electrical components.
Never clean inside of cab, or electrical components
with pressurized water or steam.

G. PRESSU
PRESSURIZRIZED
ED FLUI
FLUIDS
DS & LUB
LUBRIC
RICANT
ANTSS KEEP MACHINE CLEAN
 Always release pressure from hydraulic reservoir,
engine coolant, fuel system and all systems cotaining
pressure before removing any caps or components
BE CAUT
CAUTIOUS
IOUS OF HOT FLUIDFLUIDSS AND GAS SES
FROM SYSTEMS ON MACHINES THAT HAVE
JUST BEEN STOPPED. ALLOW SUFFICIENT
TIME FOR SYSTEM
SYSTEMS S TO COOL BEFORE PER-
FORMING ANY INSPECTION OR MAINTENANCE
PROCEDURES.

H. SUPP
SUPPOR ORT T THE
THE MACH
MACHIN INE
E
If it becomes necessary to raise the machine for  RELEASE HYDRAULIC TANK PRESSURE
inspection or maintenance, always support the ma-
chine by positioning
positioning the machine as shown in the
illustration and use safety supports
sup ports or blocks, with a
sufficient capacity rating to support the machine,
under the tracks. N E V E R I NS
NS P E C T OR
OR P E R F OR
OR M
 MAI NTE NA NC E PR OC
 MAINTE OCEE DUR E S UNDE R A R A IS E D
 MA C HI NE TH AT IS NO T S UF F IC IE NT LY S UP -
PORTED.

SUPPORT THE MACHINE


Dynamic Acera 01/02
Page 2-11
SAFETY PRECAUTIONS
I. REFUELING
Move the machine to a well ventilated area for refuel-
ing. Use only specified fuel as described
describ ed in the MAIN-
TENANCE section of this operators manual. Imme-
diately clean up all spilled fuel and dispose of prop-
erly. After refueling is complete, securely tighten fuel
cap.

J. HYDRAU
HYDR AULILIC
C PR
PRES
ESSUSURE
RE
Under normal conditions,all circuits of the hydraulic REFUELING
system are under extreme pressure.When inspect-
ing for leaks, use a small piece of cardboard, wood
or metal to locate leaks.SMALL
leaks.SMALL (PINHOLE) LEAKS
CAN BE DANGEROUS IF CONTACT WITH SKIN
OR EYES IS MADE.Wear
MADE. Wear approved safety glasses
or face shield,gloves, hard hat, safety shoes and work
clothes during all inspection
inspection and maintenance pro -
cedures.

K. TRAC
TRACK K SH
SHOE
OE TE
TENS
NSIOION
N CHECKING FOR HIGH PRESSURE LEAKS
The grease used to adjust the track shoe tension is
under extreme pressure in the cylinder
cylinder.Use
.Use ex-treme
caution when adjusting track shoe tension.
KEEP FACE,HANDS AND LEGS AWAY AWAY FROM THE
GREASE NIPPLE AREA. Carefully
AREA.  Carefully and slowly loosen
the grease nipple when lessening track shoe ten-
sion. Never loosen grease nipple more than one com-
plete turn.

L. ELEC
ELECTRTRICICAL
AL SYS
SYSTE
TEMM SK32001034
Before performing any inspection or maintenance to
USE CAUTION WHEN ADJUSTING TRACKS
the electrical system,or performing any welding pro-
cedures, disconnect the negative(–)cables
negative(–)c ables from the
battery terminals.Not disconnecting the negative (–)
cable could cause extensive damage to the electri-
cal system. DISCONNECT BATTERY
NEGATIVE (-) CABLE WHEN
INSPECTING ELECTRICAL
OR WELDING
M. USE APP
APPROVROVEDED WORK
WORK LIG
LIGHTS
HTS
Use only approved work lights when performing in-
spection and maintenance procedures to prevent pos-
sible fire or explosion.Certain types of work lights SK32001035
should not be used due to the possibility of ignition
of certain flammable gasses and fluids from the ma- ELECTRICAL SYSTEM PRECAUTION
chine.

N. DISPOS
DISPOSE E OF WAST
WASTE E PROPER
PROPERL LY
Dispose of oils,fuel,coolant,solvents,
oils,fuel,coolant,solvents, filters, batter -
ies etc. according to federal,state and local codes
and regulations regarding hazardous waste disposal.
Contact Local authorities for proper disposal meth-
ods of such materials.
SK32001036
USE PROPER LIGHTING

Page 2-12 Dynamic Acera 01/02


SAFETY PRECAUTIONS
1.6 BATTERY SAFETY
A. WEA
WEAR R PROPE
PROPER R PROT
PROTECT
ECTIVE
IVE CLO
CLOTHE THES
S
Wear long sleeve shirt,gloves and approved safety
glasses or face shield when working with or around
batteries.Battery electrolyte (acid)ill cause severe
burns if allowed to make contact the clothing, skin
or eyes. Should electrolyte (acid) come in contact
with clothes, skin or eyes,immediately remove ef- SK32001037
fected clothing, flush area with clean water for 15
minutes and get prompt medical attention. WEAR PROTECTIVE CLOTHES

B. KEEP AW AWA AY FROM


FROM FIRE
FIRE OR FLAMES
FLAMES
Never allow batteries in the vicinity of fire or flames
and do not smoke when working with batteries. Ex-
plosive hydrogen gas is produced by the electrolyte
(acid) in the batteries.Always work with batteries in
a well ventilated area.

SK32001038

C. CHAR
CHARGI GING
NG BABATTTTER
ERYY
Charge battery off of and away from machine in a KEEP AWAY
AWAY FROM FIRE
FI RE OR FLAMES
FL AMES
well ventilated area. When charging battery, remove
cell covers to allow gasses to escape.
es cape. Avoid breath-
ing gasses from battery.Wear approved Safety equip-
ment when working with batteries.

D. USIN
USING G BOO
BOOST
STER
ER CA
CABL
BLES
ES
Wear proper safety equipment when working with
batteries.

If using another machine or vehicle to boost batter-


ies, make certain the machine or vehicle DOES NOT
touch the disabled machine.

Make certain of the positive (+) and negative


ne gative (–) ter-
minals on the booster battery and the disabled ma-
chine before connecting booster cables. MAKE CERTAIN OF THE POSITIVE (+)
( +) AND
NEGATIVE (–) TERMINALS
Connect the positive (+) cable first,then connect nega-
tive (–). ! WARNING
When disconnecting,disconnect the negative (–) Improper booster cable connections can cause an
cable first, then disconnect the positive (+) cable. explosion resulting in personal injury.
Refer to BASIC MACHINE OPERATION Section of 
Connect booster cables using following proce-
this manual for proper procedures for use of boos ter 
dure.
cables.
1. Con
Connect
nect boo
booster
ster cabl
cable
e to posi
positive
tive (+) batte
battery
ry
terminal of discharge battery.
bat tery. Connect other 
end of booster cable to positive battery ter 
minal of normal battery.
2. Conn
Connect
ect oth
other
er boost
booster
er cable
cable to nega
negative
tive (-)
battery terminal of normal battery. Connect
other end of booster cable to upper framefra me of 
troubled machine.
3. Start engi
engine
ne and
and remo
removeve boost
boosterer cable
cabless on
reverse order.

Dynamic Acera 01/02


Page 2-13
SAFETY PRECAUTIONS
1.7 WARNIN
WARN INGG LAB
LABELELS
S & DEC
DECALALSS
4. STOP
STOP EN
ENGI
GINE
NE–– WAR
WARNINING
NG
Warning labels and decals are affixed to the machine
Located on top of engine fan shroud.
to remind operators and personnel specific safety pre-
Part Number– YN20T01009P1
cautions in certain areas of the machine. The follow-
ing are illustrated examples of all warning labels and
decals along with their locations.

1 . S WI NG –D AN
WI NG AN GE
GE R
Located on each side of the rear counterweight.
Part Number – YN20T01003P2 (2REQ’D)

! DANGER

KEEP CLEAR OF
SWING AREA

5. BOOSTE
BOOS TERR CAB
CABLELE–– WAR
WARNI
NING
NG
Located on battery box compartment.
Part Number– YN20T01015P2
2. PRESS
PRESSURI
URIZED
ZED HOT OIL – WARNWARNING
ING
Located on top
to p of Hydraulic Tank.
Tank.
Part Number – YN20T01289P1289P1

WARNING

Pressurized hot oil can


cause burns.
Depress stem or or remove
remove
cap slowly with
engine off 
off to
to relieve
Hydraulic Tank pressure.
YN20T01289P1

3. BATTER
BATT ERYY – DAN
DANGE
GER R /POI
/POISON
SON
Located on Battery89P1

Page 2-14 Dynamic Acera 01/02


SAFETY PRECAUTIONS

6.
ACCUMULATOR
ACCUMULA TOR CONT
CONTAINS
AINS PRES
PRESSURI
SURIZED
ZED
10. ELECTRICAL
ELECTRICAL POWER
POWER LINES–
LINES– WARNING
WARNING
GAS– WARNING
Located inside cab on R.H. Panel.
Located on side of nitrogen accumulator 
DANGER
Part Number– YN20T01216P1
Part Number– YN20T01006P1

WARNING
ACCUMULATOR CONTAINS PRESSURIZED GAS.
• Do not
not disa
disasse
ssembl
mble.
e.
• Do n
not
ot remove
remove plu
plug
g in servi
service.
ce.
• Do not
not disp
dispose
ose withou
withoutt relieving
relieving gas
gas
loosening plug.
YN20T01216P1

7. BOOSTE
BOOS TERR CA
CABL
BLEE – WAR
ARNI
NING
NG
Located on battery box access compartment.
Part Number – YN20T01338P1

11. DO NOT LIFT


LIFT MACHINE
MACHINE THROU
THROUGH GH
COUNTERWEIGHT LIFTING EYES - DANGER
Located on top of counterweight. (2 Required)
Part Number– YN20T01221P1

8. POWE
POWER R BOOST
BOOST SWI
SWITC
TCH–
H– WAR
WARNINING
NG
Located inside cab on R.H. Window.
Window.
Part Number– YN20T01004P1

! WARNING
Releasing power boost switch while lifting
a load can cause unexpected lowering of 
load, resulting severe injury of death.
Never use power boost switch of lifting a
load. 12.. DO NOT STEP
12 STEP ON
ON – WARNIN
WARNING G
Located on top of engine cover.
Part Number– 2432P3055
9. HEAVY
HEA VY LIF
LIFT
T SWI
SWITCH
TCH–– WARN
WARNING
ING
Located inside cab on R.H. Window.
Window.
Part Number– YN20T01340P1

Dynamic Acera 01/02


Page 2-15
SAFETY PRECAUTIONS
13. HOT COOLA
COOLANTNT – WARNI
WARNINGNG 17. GREASE
GREASE SWING
SWING BEARI
BEARINGNG
Located on top of engine fan shroud. Located on upper frame lower right corner - Below
Part Number– YN20T01010P1 cab. Part Number– 2432P2689

WARNING
Steam of hot coolant can cause injury or 
blindness.
Never loosen or open radiator cap when
coolant is hot and under pressure. 18. ANTIFREE
ANTIFREEZEZE SOL
SOLUTIO
UTION N
Before opening radiator cap: Located on back side of radiator compartment door.
• Cool Down engine completely.
completely. Part Number– YN20T01097P1
• Cover radiator
radiator with
with cloth rag.
• Loosen cap slowly to reliever pressure.
YN20T01010P1

14. HOT PARTS


PARTS – CAUTION
CAUTION
Located on top of engine cover.
cove r.
Part Number– YN20T01220P1

CAUTION
19. HYDRAUL
HYDRAULIC IC OIL CHECK POSITIO
POSITION
N
Located on back side of pump compartment door.
Part Number– 2432P3379

Engine may be hot


which could cause
burns.
Do not touch engine
until it cools down.
YN20T01220P1

15. ROTA
ROTATING PARTS
PARTS - CAUTION
Located on top of engine cover 
20. HYDRAU
HYDRAULICLIC OIL
OIL USED
USED
Part Number– YN20T01012P1
Located on the back side of hydraulic tank.
Part Number– 2432T6573
CAUTION

Rotating engine fan, hot engine parts and


drive belt can cause severe
se vere injury.
21. SERIAL
SERIAL NUMBE
NUMBER R PLA
PLATE
Do not open engine cover with engine Located on upper frame lower right corner - Below
running. cab. Par
Partt Num
Number
ber–
– 2432
2432T5
T5613
613
YN20T01012P1

16. USE DIES


DIESEL
EL FUE
FUELL
Located on side of fuel tank opening.
Part Number– YN20T01213P1

Page 2-16 Dynamic Acera 01/02


SAFETY PRECAUTIONS
22. KPSS &SWING
&SWING BRAKE RELEASE – CAUTION CAUTION 26. BUCKET CAB INTERFE
INTERFERENCE
RENCE -CAUTIO
-CAUTION N
Located inside cab rear panel cover. Located inside cab,on right indow glass lower 
Part Number –YN20T01237P1 corner.
Part Number – 2432P3380

CAUTION
The KPSS work mode releases switch and swing CAUTION
parking brake release switch are installed on the
rear side this cover.
Bucket can contact and
Swing parking brake release switch KPSS work mode release switch
damage cab when machine
• While operating swing action whenwhen the • When the CPU errorerror is displayed on equipped with some
parking brake can not be released set the the multidisplay, set the toggle swith to attachments.
toggle switch to “RELEASE “ position, “RELEASE “ position and contact our  CAUTION
and the parking brake si released. Usu- service department immediately. FOR
ally, this toggle switch should be sent to INTERFERE
norma position and contact our service
department immediately. YN20T01010P1 Check clearance between
bucket and cab before
operation. Exercise care
23. LIFTING
LIFTING FUEL TANK – WARNING
WARNING
when operation a bucket near 
Located on top of fuel tank. cab.
Part Number –YN20T01028P1 YN20T01012P1

WARNING
Lift eyes or tank can fail when
lifting tank containing fluids and 27. READ OPERA
OPERATOR MANUAL
MANUAL -WARNING
-WARNING
cause possible personal injury. Located inside cab,on right indow glass lower 
corner.
Drain all fluids from tank before Part Number –YN20T01016P1
lifting. YN20T01028P1

24. KEEP SURF


SURFACE
ACE CLEAN
CLEAN – WARNING
WARNING
Located on top of fuel tank (front left corner). WARNING
Part Number – 2432T6111
2 432T6111
Read and understand the operators manual
before operating or performing maintenance
WARNING on this machine.
Failure to follow or pay attention to instruc-
tions in operators manual can result in injury
or death.
It is your responsibility to be aware of and
follow all local laws and regulations.
When servicing or repairing machine, keep sur- Before starting machine, make sure hydrau-
faces free of oil, water, grease, tools, etc. to avoid lic control lever is in lockout position and all
possible slipping
slipping and / or falling from
from machine, control levers are in neutral.
which can cause personal injury. 2432T6111 Sound horn to alert people.
Ensure bystanders and obstacles are clear 
25. BREAK GLASS IN CASECASE OF EMERGEN
EMERGENCY CY of machine before moving machine or its at-
Located inside cab,on back window glass. tachments.
Part Number –YN20T01178P1 Do not carry riders or machine.
Before leaving operators compartment, park
on level ground, lower attachments to
ground, make sure hydraulic control lever is
in lockout position and stop engine.
YN20T01016P1

Dynamic Acera 01/02


Page 2-17
SAFETY PRECAUTIONS
28. DO NOT INSTALL
INSTALL ANY
ANY OBJECT ON THE HAND- 31. SAFETY LOCK LEVER
LEVER – WARWARNING
NING
RAIL - WARNING Located on right side of operator’s right console.
Located inside cab,on right window glass lower  Part Number – PY20T01073P1
corner.Part
corner.Part Number – 2432T6109

WARNING
WARNING
Machine may move suddenly and cause serious
DO NOT INSTALL ANY OBJECT ON THE HANDRAIL personal injury if a control lever is accidentally
touched be sure the safety lever is disengaged
This can cause the welds that fasten the and in the locked position before exiting the cab.
handrail to the operator’s cab to fatigue and PY20T01073P1
crack to excessive vibration during machine
operation.
32. DO NOT PINCH YOUR HAND(S)– CAUTION
Injury to the operator may result if he falls to Located left side of left console and on floor -left
ground because of the unexpected brakage side of left console.
of the welds. Part Number –YN20T01339P1 (2Req’d)
2432T6109 PY20T01073P1

29. NIBBLER
NIBBLER &BREAKER
&BREAKER OPERATION
OPERATION - CAUTION
CAUTION CAUTION
Located on Left Hand operator console.(OPT)
Part Number –YT20T01054P1
Be careful not to pinch
your hand(s) when
CAUTION operating the lever.

Do not set this switch to nibbler combined


flow operation position when using breaker. YN20T01339P1

YY20T01039P1

33. KEEP CLEAR OF MACHINE


MACHINE – DANGER
DANGER
30. NIBBLER &BREAKER
&BREAKER SELECTOR
SELECTOR VALVALVE
VE – Located on both sides of the arm
CAUTION Part Number –YN20T01337P1 (2 required)
Located inside cab,on right window glass lower  ION
YT20T01054P1
corner (OPT).
Part Number –YY20T01039P
–YY20T01039P1 1

CAUTION
Procedure to change MAINTENANCE
(When using nibbler or breaker)
selector valve:
Contamination and deterioration
of hydraulic oil may develop
MARK SELECTION malfunctioning of control valves,
N N i b b le r   early wear, and seizure of 
B B r e ak e r   hydraulic pumps, and conse-
E Extra quential damage of entire
hydraulic circuit.
34. FALLI
ALLING
NG FRONT WINDOW
WINDOW -CAUTION
-CAUTION
Please adjust suitable Replace filters and hydraulic oil, Located on upper frame of front window
notch to capscrew. referring to the following table: Part Number – LE20T01019P1
(Some mark may not
be indicated) 1.- Hydraul
Hydraulic
ic oi
oill chan
change:
ge:
every 600 hours.
CAUTION
Marks Capscrew 2.--
2. Hydraul
Hydra ulic
ic retu
return
rn filt
filter 
er 
change:
First: 50 hours Falling front window can cause injury.
Second: 250 hours Always lock securely in place with lock pins on
Regular: Every 250 hours
both sides.
LE20T01019P1
YY20T01039P1

Page 2-18 Dynamic Acera 01/02


SAFETY PRECAUTIONS

35. TWO SPEED


SPEED TRAVEL
TRAVEL -WARNI
-WARNING NG
37. OPERATOR’S
OPERATOR’S CONTROL PAT ATTERN
TERN
Located inside cab,on right window glass lower 
Located inside of cab door 
corner Part Number – LE20T01019P1
Part Number –YT20T01072P1

WARNING
Automatic two speed travel system changes travel
speed automatically and can adversely affect
machine control when descending a slope and
loading or unloading on a trailer.
Personal injury can occur from sudden change in
machine control.
Put travel speed select switch in low speed
position when descending a slope and loadi ng or 
unloading on a trailer.
LE20T01019P1

38. HYDRAULIC
HYDRAULIC WARM
WARM UP -CAUTIO
-CAUTIONN
Located inside cab right window glass.
Part Number –YN20T01263P1

CAUTION
Slow or unexpected movement of the hydraulic
functions may result when the hydraulic oil is cold.

 Always perform the hydraulic oil warm up procedure


36. STOP AND READ OPERAOPERATORSTORS MANUAL
MANUAL BE- before attempting normal machine operations.
FORE USING -WARNING
Located inside cab,on right side wall,behind the  Always keep personnel away from the area around
right control console (For manual throttle control). the machine during the warm up procedure.
Part Number –YN20T01319P1 YN20T012663P1

38. HYDRAULIC
HYDRAULIC WARM
WARM UP -CAUTIO
-CAUTIONN
Located inside cab right window glass.
Part Number –YN20T01263P1

NOTICE

Stopping engine without allowing it to cool can


result in overheatting and a shortened engine
life.
Before stopping engine,
engine, run at low idle for at
least 5 minutes to allow engine and turbo
charger to gradally cool down.
YN20T01007P1

Dynamic Acera 01/02


Page 2-19
SAFETY PRECAUTIONS

39. CONTROL
CONTROL LEVER
LEVER LOCK
LOCK AND UNLOC
UNLOCK K 41.CALIFORNIA PROPOSITION 65 – WARNING
Located inside cab on left control console. Located inside cab,on right window glass.
Part Number –YN20T01341P1 Part Number – 2432T6457

WARNING
CALIFORNIA Proposition 65
Diesel engine exhaust and some of its con-
stituents are known to the State of Califor-
nia to cause cancer, birth defects, and other 
reproductive
reproducti ve harm.
2432T6457

40. ELECTRICAL
ELECTRICAL POWER
POWER LINES
LINES – WAR
WARNING
NING
Located inside cab right window glass. 42.NOTICE FOR STOPPING ENGINE – NOTICE
Part Number –YN20T01007P1 Located inside cab,on right window glass.
Part Number – YN20T01007P1

NOTICE

Stopping engine without allowing it to cool can


result in overheatting and a shortened engine
life.
Before stopping engine,
engine, run at low idle for at
least 5 minutes to allow engine and turbo
charger to gradally cool down.
YN20T01007P1

Page 2-20 Dynamic Acera 01/02


SAFETY PRECAUTIONS

42. HANDLING PILOT HOSES WAR WARNING


NING –CAU-
–CAU-
TION WARNING
Located on front panel inside the air cleaner com-
partment. GREASE IN TRACK TENSIONING MECHANISM IS
Part Number –YN20T01290P1 UNDER EXTREME PRESSURE AND CAN PEN-
ETRATE SKIN CAUSING SEVERE INJURY. KEEP
FACE AND BODY AWAY FROM GREASE FITTING
CAUTION AREA. NEVER LOOSEN GREASE FITTING MORE
THAN ONE (1) COMPLETE TURN. IF GREASE DOES
PILOT VALVE SIDE CONTROL VALVE SIDE
NOT RELEASE AFTER ONE TURN OF THE FITTING,
FITTING ,
1 1.BUCKET (H)
2.BUCKET (R) CALL AN AUTHORIZED KOBELCO SERVICE
2
3 3.BOOM (H) DEALER FOR ASSISTANCE.
4 4.BOOM (R)
5 5.SWING (LH)
6.SWING (RH) USE CAUTION WHEN ADJUSTING TRACKS
6
7 7.ARM (H)
8 8.ARM (R)
TORQUE GREASE FITTING TO
• HYDRAULIC OIL CAN BE HOT AFTER MACHINE
MACHINE PERA
PERATION.
TION. 6 kgf-m (45 lbs-ft)
ALLOW OIL TO COOL BEFORE STARTING MAINTENANCE
WORK.
• BEFORE DISCONN
DISCONNECTING
ECTING THE HYDRAULIC
HYDRAULIC HOSES.
HOSES..LOOSEN
.LOOSEN
THE AIR BREATHER ON THE HYDRAULIC OIL TANK AND
BLEED OFF THE REMAINING PRESSURE LEFT IN THE HY
DRAULIC SYSTEM.
• CONTROL PAPATTERN
TTERN FUNCTIONS
FUNCTIONS MUST CORRESPON
CORRESPOND D TO
BLACK AND WHITE DECAL LOCATED ON THE CONTRO L
CONSOLE.
YN20T01290P1

SK32001034

43. ADJUSTING TRACK TENSION


TENSION – WARNING
WARNING
Located inside cab,on right window glass lower 
corner. Part Number – 2432T61
2432T611010 44. RELEASE
RELEASE HYD.T
HYD.TANK PRESSURE
PRESSURE – CAUTION
Located on hydraulic reservoir air breather valve.
Part Number –YN57V00002S
–YN57V00002S007 007
WARNING

Extreme high pressure in track adjustment cylinder can


cause personal injury when adjusting crawler tension.
Loosen grease nipple with care to relieve pressure
gradually.

2432T6110

Dynamic Acera 01/02


Page 2-21
SAFETY PRECAUTIONS
PROHIBITED MACHINE OPERA OPERATIONTION
The following examples of machine abuse and
misuse should never be attempted by even the
most experienced operator. Such abuse and mis-
use of this machine and its attachments can re-
sult in serious bodily injury
injury,, death, severe equip-
ment damage and shortened service life of the
machine. Under no circumstance should any of 
these operations be attempted. Use common
sense and follow proper operation procedures
found in this Operators Manual while operating
this equipment.
DO NOT USE TRACTIVE FORCE
A. DO NOT NOT USE TRAC
TRACTIV TIVEE FORCE
FORCE OF
THE MACHINE FOR LOADING THE
BUCKET ATTACHMENT.
Doing so will exert excessive force on the
machine structure, front end attachments
and could cause severe equipment dam-
age. Use tracks for normal travel operations
only.

B. DO NOT
NOT USE SWIN SWINGIN
GINGG FORCE
FORCE OF
THE MACHINE FOR OPERATIONS.
Doing so will exert excessive force to the
machine structure, front end attachments and DO NOT USE SWINGING FORCE
shorten life of the swinging system of t h e
machine. Also, serious injury or death could
result from such operations.

C. DO NOT
NOT PERFOR
PERFORM M “HAMME
“HAMMERIN RING” G”
OPERATIONS WITH THE BUCKET.
Performing operations such as hammering
and piling will cause extensive damage to
the machine and its components. These
types of operation
operationss can also result in se
seri
ri--
ous injury or death.

D. DO NOT
NOT USE THIS
THIS MACH
MACHINE INE FOR
FOR DO NOT HAMMER WITH ATTACHMENT
ANYTHING OTHER THAN ITS IN
TENDED PURPOSE.
This machine is designed and manufacture
used for digging and loading operations
only. Any other use can exert excessive
force to the machine, its components, its
systems and result in serious bodily injury
or death to the operators and other per-
sonnel working in the vicinity of or with the
SK32001021
machine.
USE ONLY FOR INTENDED PURPOSE

Page 2-22 Dynamic Acera 01/02


SAFETY PRECAUTIONS
E. DO NOTNOT OPERA
OPERATE TE BUCKE
BUCKET T AND
AND F. If operating the machine in cold climates, it
ARM CYLINDERS TO STROKE END may be necessary to remove the batteries
REPEATEDLY. from the machine and store in a warm well
Extending the bucket and arm cylinders to ventilated area.Install the batteries in the
stroke end to clean debris from the bucket, machine before next start up. This will help
will cause impact to the bucket cylinder
cyli nder caus- prevent premature battery deterioration
deterioration..
ing cylinder damage. Use high pressure wa-
ter or manually remove stubborn material G. Remove key from key switch and lock all
from the bucket. doors and access panels.

F. DO NOT
NOT OVOVERER EXE
EXERTRT THE
THE H. Install vandalism guards
guard s if necessary.
MACHINE’S
MACHI NE’S CAP
CAPACITI
ACITIES.
ES.
Know the limitations of the machine and its
attachments and operate the machine within
those specifications. Do not exceed lift
charts. Never tip or raise the machine to
obtain power to move material.This could
cause extensive damage to the machine and
its components as well as result in serious
bodily injury or death.

END OF WORK SHIFT SAFETY


Perform all of the following procedures af 
ter each shift is complete to insure the ma
chine is in optimal operating condition for  DO NOT OPERATE CYLINDER TO STROKE END
the next shift or job site.

A. Move the machine to a firm, level sur 


face.

B. Lower attachment to the ground.


C. Refill fuel tank to full mark to reduce air 
volume and condensation (moisture).
This will decrease the possibility of 
freezing in the fuel tank, rusting due to
moisture and other problems associ
ated with start up and operation.
DO NOT OVER EXERT THE MACHINE
D. Close and secure all windows in placeto
prevent water or moisture reaching the
electrical components of the machine.

E. Thoroughly clean and inspect the


machine. Perform lubrication mainte
nance and repair or replace any
problem areas found before restarting
themachine.

END OF WORK SHIFT SAFETY


Dynamic Acera 01/02
Page 2-23
SAFETY PRECAUTIONS
Always read your operators manual carefully before operating
or repairing the excavator.
*** Important safety & operation information can be found in this Manual. ***

SK 210 (LC)-VI  YY07U0101~


SK 250 (LC)-VI  LL08U0101~
PART NUMBER: YN91Z00009D2
ISSUED: 11/99

READ, UNDERSTAND AND FOLLOW ALL SAFETY


PRECAUTIONS AND INSTRUCTIONS FOUND IN THIS
MANUAL BEFORE OPERATING THE MACHINE.

Page 2-24 Dynamic Acera 01/02


Kobelco
Dynamic
 Acera 

Kobelco Construction Machinery America LLC


Machine Familiarization

Kobelco Construction
Machinery America LLC
Dynamic Acera 06/02
Page 3-1
MACHINE FAMILIARIZATION

MACHINE SERIAL NUMBER RANGE


SK160LC YM02U0101 ~
E D 1 9 0 LC YL02U0101 ~
SK210LC YQ07U0101 ~
SK250LC LL0 8U 0101 ~
SK290LC LB03U0101 ~
SK330LC YC06U0101 ~
SK480LC YS06U0101 ~

Kobelco Construction
Machinery America LLC

Page 3-2 Dynamic Acera 06/02


COMPACT, SR, & DYNAMIC ACERA PRE-DELIVERY INSPECTION

Dealer Name Dlr. Code Model No.

 Address Serial No.

City State Zip Code: Hr. Meter 

Engine Model _________________ ______ Engine S/N __________________ _________ Bkt. Mfg. __________________ _______ S/N ______________ ___________ 

 Attachment Type
Type ________________
_________________________
_________ Make ______________
______________________
________ S/N _______________
____________________
_____ Arm Length ___________
___________ Boom Length __________ 
__________ 
 Arm Cyl. S/N ___________________
____________________
_ Bkt. Cyl. S/N ___________________
___________________ Boom Cyl. (L.H.)
(L.H.) S/N______________
S/N____________________
______ Boom Cyl. (R.H.)
(R.H.) S/N______________
S/N___________________ 
_____ 

Place a "C" in the column if the item is CORRECT. Place a "I" in the column if the item is INCORRECT , and explain
explain by item number under the
comments section. Fill in the blanks provided beside each item.
Visual Checks C/I Miscellaneous C/I Service Diagnostic Check C/I
1 Appearance (Overall) 11 Basic Machine Operation Proper  40 Condition M/H- Mode
Good 12 Support Packages * Display Number  
2 Glass Manual Missing * No. 1 Main Cont. P/No.
Dirty Parts Missing Program Version

Broken Fluid Levels / Lubrication C/I * No


No. 2 Eng.Speed Rp Rpm
3 Pa
Paint Defects 13 Engine Oil Level Low Idle (Set Val.) rpm
o
Cab 14 Engine Coolant F Low Idle (Meas. Val) rpm
Upper Frame 15 Engine Coolant level High Idle (Set Val.) rpm
Lower Frame 16 Hydraulic Oil Level High Idle (Meas. Val) rpm
 Attachments 17 Swing Gear Bath  Auto Accel rpm
Counterweight 18 Swing Reduction Unit  A/S-Mode High
High Idle rpm
4 Cab 19 Travel Reduction Unit - L.H B/FC-Mode High Idle rpm
 Appearance (Good) 20 Travel Reduction Unit - R.H * No. 14 C-1 Pump P-1 w/H.L. V
Cab Mounting 21 Lubricate Attachments C-1 Pump P-1 w/H.L. K
Instrument panels 22 Check Fuel Water Sep. C-1 Pump P-1 V
Seat assembly 23 Check Pilot Filter  C-1 Pump P-1 K
Cab operation levers Engine Checks C/I C-2 Pump P-2 w/H.L. V
Switches / Controls 24 Air Intake/Exhaust Connections C-2 Pump P-2 w/H.L. K
Radio/Speakers Loose/Misassemble
Loose/Misassemble - Connectors C-2 Pump P-2. V
 Air Cond. / Heating
Heating Unit Leaking - Hoses/Tubes/Fittings
Hoses/Tubes/Fittings C-2 Pump P-2 K

Gauge / Warning Lamps 25 Exhaust Connections Cylinder Cycle Times, M/H-Mode C/I
5 Decals Loose/Misassemble
Loose/Misassemble - Connectors 41 Boom Cyl - Out Sec
Misapplied / Damaged Leaking - Hoses/Tubes/Fittings
Hoses/Tubes/Fittings 42 Boom Cyl. - In Sec
Wrong/Missing Decal 26 Fuel System Connections 43  Arm Cyl. - Out Sec
6 Hoses,Tubes, Fittings Loose/Misassemble
Loose/Misassemble Connectors 44  Arm Cyl. - In Sec
Powertrain components Hoses/Tube/Fitting
Hoses/Tube/Fitting Leaking 45 Bucket Cyl. - Out Sec
Upper - Loose/Routing
Loose/Routing 27 Oil & Fuel Filters 46 Bucket Cyl. - In Sec

Lower - Loose/Routing Loose / Leaking Swing System Performance C/I


 Attach.- Loose/ Routing
Routing 28 Fan Belt Adjustment 47 Swing Speed - LH Sec
7 All Bolts & Fasteners 29 Air Cleaner Elements 48 Swing Speed - RH Sec
Powertrain components Missing Electrical System C/I
Upper  Damaged 49 Work & Cab Lights
Lower Hyd. System.Press. (SK70 ~330) C/I Inoperable
 Attach. 30 Pilot System Pressure psi 50 Swing Flashers
8 Wiri
Wiring
ng Harn
Harnes
ess
s 31 Main Relief w/H.L. *  psi Inoperable
Routing / Misassembly 32 Main Relief  psi 51 Horn
Connections loose 33 Dozer Main Relief *  psi Inoperable
9 Component Fluid Leakage 34 Swing Port Relief - L  psi 52 Pilot Lever Lock Switch
Engine Assembly 35 Swing Port Relief - R  psi Inoperable
Hyd. Control Valve ( * ) Note: If applicable for specific machine 53 Travel Alarm
Hyd. Main Pump Hyd. System Press. (Compact Exc.) C/I Inoperable
Hyd. Travel Motor/Red. 36 P1 Main  psi 54 Battery
Hyd. Swing Motor/Red. 37 P2 Main  psi Electrolyte Level
10 Track Adjustment 38 P3 Main  psi Charge (Low)
Proper Tension 39 P4 Main psi
Comments: (Please enter line item # and Description)
Comments: (Please

Note: Please promptly submit this form to the Kobelco


Service Department via mail or the Kobelco Internet
Completed By:______________ ___________________ ____ Completed Date:____________ ____  System. For assistance please contact the Kobelco
Service
Service De t. at
at 281 240-48
240-487676
Rev. # 2.0 Form# 00020MIVALL

Dynamic Acera 06/02


Page 3-3
NOTES

Page 3-4 Dynamic Acera 06/02


MACHINE FAMILIARIZATION
SK160LC-VI - PERFORMANCE SPECIFICATIONS MACHINE & COMPONENT WEIGHTS
The following performance specificatio ns are based on the stan- The following weight specifications are based on
dard machine with standard attachment.
the standard machine with standard attachment.
1. Travel Speed, Swing Speed & Gradeability Unit: Kg (lb)
DESCRIPTION SPECIFICATION COMPONENT S K 1 6 0 L C- V I
COMPLE TE MACHINE (STANDARD) 1 6, 70 0 (3 6, 80 0 )
TRA
TRAVE
VEL
L SP
SPEED
EED 6.0 km pe
6.0 perr hr (3
(3.7
.7 mp
mph)
h) in mode..
mode UPPER FRAME ASSEMBL
ASSEM BLY
Y 6,852 (15,106)
4.0 km per hr (2.5 mph) in mode. UPPER FRAME + COV & GUARDS 1,831 (4
(4,037)
COUNTERWEIGH 3,007 (6,629)
SWIN
SWING
G SPEE
SPEED
D 11 RPM
RPM IN M-
M-Mo
Mode
de / “HI
“HI”
” Idl
Idle.
e.
CAB + ELECT + PANEL + SEAT + AC 415 (9
(915)
GRADEA
GRADEABIL
BILITY
ITY 70% (35
(35°
°) {Limi
{Limited
ted by
by engine
engine lubr
lubrica
icatio
tion}
n} *BOOM CYLINDER + lower pins 165 (322) X 2

DRAWBA
DRAWBAR
R FOR
FORCE
CE 156 KN (35
(35,10
,100
0 lbs)
lbs) *ENGINE + MUFFLER + ACCESS 431 (9
(950)

2. Engine RADIATOR & OIL COOLER 75 (165)

Engine Maker Mitsubishi PUMP ASSEMBLY + COUPLER 108 (198)

Model 4D34-TEG CONTROL VAVE 250 (551)

Type 4-Cycle, Water Cooled, Direct *FUEL TANK 99 (218)


Injection with Turbocharger, Diesel *HYDRAULIC TANK 102 (225)
Number of Cylinders– Bore X Stroke 4–104 mm X 115 mm (4.09" X SWING MOTOR & REDUCTION
REDUCTI ONUNIT 204 (450)
4.53") HYDRAULIC PIPES & HOSES 316 (697)
Displacement 3.91 liter (238 cu in.) LOWER FRAME ASSEMBLY
ASSEM BLY 6,608 (14,568)
Compression Ratio 16.5 : 1 F R A M E + G u id e s + C o v e r s + P i p i n g 2 ,16 2 (4 ,76 6)
Output Rating 82 kW (111 HP) / 2,200 rpm SLEWING RING ASSY 218 (481)
Maximum Torque 382 N•m (283 lb-ft)/ 1,800 rpm TRAVEL MOTOR & REDUCTION UNIT 217 (478) X2
Ignition Order 1–3–4–2 CCW Viewed from Flywheel TRACK TENSION + IDLERS 210 (463) X2
Injection Timing 16°Before Top Dead Point LOWER ROLLER ASSEMBLY 35 (77) X14
Intake Valve Clearance Cold 0.4 mm (0.0157") UPPER ROLLER ASSEMBLY 17 (37) X4
Exhaust Valve Clearance Cold 0.4 mm (0.0157") SPROCKET 72 (159) X2
Electrical System D.C. 24 V SWIVEL JOINT 30 (66)
Starting Motor 24 V–5.0 kW TRACK LINK W/ 600mm (23.6") SHOES 1,321 (2,912) X2
Alternator 24 V–35 A ATTACHMENT (STANDARD) 2,638 (5,816)
Batteries 2– 12 V- (136 Ah) BUCKET ASSEMBLY [0.52m3 (0.68 yd3)] 370 (816)
Engine Dry Weight* 403 kg (888 lbs) ARM ASSEMBLY
ASSE MBLY [3.10 m (10’-2”)] 857 ( 1,889 )
Thermostat Begin to open at 76.4°
76.4 °C (169°
(169 °F). ARM [3.10 m (10’-2”)] 564 (1,340)
Full open at
a t 90°C
90°C (194°
(194 °F). *BUCKET CYL + 2 PINS 142 (313)
Cooling Fan Drive Method Ø545mm (Ø21.5") Suction Type Belt IDLER LINKS 32 (71)
Drive Pulley Ratio : 0.85
BUCKET LINK 65 (143)
Air Cleaner Dry Type with Safety Elements PINS (4- for bucket, & links) 54 (119)
*Less flywheel and electrics.
BOOM ASSEMBLY 1,411 (3,111)
3. Hydraulic Components
BOOM + Cyl. pin + Foot pin 1,176 (2,593)
COMPONENT TYPE
*ARM CYLINDER + 2 PINS 215 (474)
HYDRAU
HYDRAULIC
LIC PUMPS
PUMPS Tand
andem,
em, Varia
Variable
ble Displac
Displaceme
ement,
nt,
2X143 L/min (2x37.9 Gal/min) PI N (Mou nting the Arm) 20 (44)
Axial Piston with Pilot Gear Pump.
FLUIDS 311 (686)
SWING MOTOR Axial Piston
HYD OIL 139 (306)
TRAVEL MOTOR Axial Piston
ENG OIL 14 (31)
CONT
CONTRO
ROL
L VAL
ALVE
VES
S 6 Spo
Spool
ol Mu
Mult
ltipl
iple
e Con
Contr
trol
ol
FUEL 139 (306)
CYLI
CYLIN
NDE
DERS
RS (A
(ALL
LL)) Doub
Double
le Act
ctin
ing
g
WATER 19 (42)
RETU
RETURN
RN FI
FIL
LTE
TER
R Safe
Safety
ty Val
alve
ve co
cont
ntai
aini
ning
ng Fi
Filt
lter
er Typ
ype
e
BOLTS & OTHEER 291 (642)
OIL COOLER Air Cooled
* DRY WEIGHT
Kgf/cm2 (psi)
4. Operating Pressures
PILOT SYSTEM 50 (710)
WARNING
IMPLEMENT 350 (4980) USE ONLY LIFTING DEVICES AND EQUIPMENT
S W I NG 285 (4050) WITH RATED CAPACITIES
CAPACITIES SUFFICIENT
SUFF ICIENT TO LIFT THE
TRAVEL 350 (4980)
SPECIFIC COMPONENT(S) BEING REMOVED OR
INSTALLED.
POWER BOOST/HEAVY LIFT 385 (5470)

Dynamic Acera 06/02


Page 3-5
MACHINE FAMILIARIZATION
ED190 - PERFORMANCE SPECIFICATIONS MACHINE & COMPONENT WEIGHTS
The following performance specifications are based on the The following weight specifications are based on
standard machine with standard attachment.
the standard machine with standard attachment.
1. Travel Speed, Swing Speed & Gradeability
Unit: Kg (lb)
DESCRIPTION SPECIFICATION
COMPONENT ED190-VI
COMPLE TE MACHINE (STANDARD) 1 9, 82 0 (4 3,7 0 4 )
TRA
TRAVE
VEL
L SP
SPEE
EED
D 6.0 km pe
perr hr (3
(3.7
.7 mph)
mph) in mode.
mode.
3.6 km per hr (2.2 mph) in mode. UPPER FRAME ASSEMBL
ASSEM BLY
Y 6,928 (15,242)
UPPER FRAME + COV & GUARDS 1,405 (3
(3.091)
SWING SPE
PEED
ED 11 RPM
RPM IN M-M
M-Mod
ode
e / “HI”
“HI” Idl
Idle.
e. COUNTERWEIGHT 3,007 (6,615)
CAB + ELECT + PANEL + SEAT + AC 415 (9
(915)
GRAD
GRADEA
EABI
BILI
LITY
TY 70% (35°
(35°) Limited
Limited by engi
engine
ne lubric
lubricati
ation
on
*BOOM CYLINDER + lower pins 165 (322) X 2
DRA
DRAWB
WBAR
AR FO
FORC
RCE
E 189 KN
KN (42,55
(42,556
6 lbs)
*ENGINE + MUFFLER + ACCESS. 431 (9
(950)
2. Engine
RADIATOR & OIL COOLER 75 (165)
Engine Maker Mitsubishi
PUMP ASSEMBLY + COUPLER 108 (238)
Model 4D34-TEG
CONTROL VALVE 250 (551)
Type 4-Cycle, Water Cooled, Direct Injection
*FUEL TANK 99 (218)
with Turbocharger, Diesel
*HYDRAULIC TANK 102 (225)
Number of Cylinders : 4 – Bore X Stroke 104mm X 115mm (4.09" X 4.53")
SWINGMOTOR&REDUCTIONUNIT 204 (450)
Displacement 3.91 liter (238 cu in.)
HYDRAULIC PIPES & HOSES 316 (697)
Compression Ratio 16.5 : 1
LOWER FRAME ASSEMBLY
ASSEM BLY 9,728 (21,402)
Output Rating 82 kW (111 HP) / 2,200 rpm
FRAME + Guides + Covers + Piping 2 ,16 2 ( 4,7 6 6)
Maximum Torque 382 N•m (283 lb-ft)/ 1,800 rpm
SLEWING RING ASSY 218 (481)
Ignition Order 1–3–4–2 CCW Viewed from Flywheel
TRAVELMOTOR&REDUCTIONUNIT 217 (478) X2
Injection Timing 16°Before Top Dead Point
TRACK TENSION + IDLERS 210 (463) X2
Intake Valve Clearance Cold 0.4 mm (0.0157")
LOWER ROLLER ASSEMBLY 35 (77) X14
Exhaust Valve Clearance Cold 0.4 mm (0.0157")
UPPER ROLLER ASSEMBLY 17 (37) X4
Electrical System D.C. 24 V
SPROCKET 72 (159) X2
Starting Motor 24 V–5.0 kW
SWIVEL JOINT 30 (66)
Alternator 24 V–35 A
TRACK LINK W/ 600mm (23.6") SHOES 1,321 (2,912) X2
Batteries 2– 12 V- (136 Ah) ATTACHMENT (STANDARD) 2,638 (5,816)
Engine Dry Weight* 403 kg (888 lbs) 3 3
BUCKET ASSEMBLY [0.52m  (0.68 yd )] 370 (816)
Thermostat Begin to
t o open at 76.4°C
76.4°C (169°F).
(169°F). ARM ASSEMBLY [3.10 m (10’-2”)] 857 ( 1,889 )
Full open ata t 90°C
90°C (194°
(194 °F).
ARM [3.10 m (10’-2”)] 564 (1,340)
Cooling Fan Drive Method Ø545mm (Ø21.5") Suction Type Belt
Drive Pulley Ratio : 0.85 *BUCKET CYL + 2 PINS 142 (313)
IDLER LINKS 32 (71)
Air Cleaner Dry Type with Safety Elements
*Less flywheel and electrics. BUCKET LINK 65 (143)

3. Hydraulic Components PINS (4- for bucket, & links) 54 (119)


COMPONENT TYPE BOOM ASSEMBLY 1,411 (3,111)

HYDR
HYDRAU
AULI
LIC
C PU
PUMP
MPS
S Tandem
andem,, Variable Displaceme
Displacement,
nt, BOOM + Cyl. pin + Foot pin 1,176 (2,593)
2X143 L/min (2x37.9 Gal/min) Axial Piston with Pilot Gear Pump. *ARM CYLINDER + 2 PINS 215 (474)
DOZER PUMP Gear Pump 61.6 L/Min (1
(16.3/Gal/min PI N (Mo untin g th e Arm) 20 (44)
SWING MOTOR Axi al Pi
Piston FLUIDS 311 (686)
TRAVEL MOTOR Axi al Piston HYD OIL 139 (306)
CONT
CONTRO
ROL
L VAL
ALVE
VES
S 7 Spool
Spool Mult
Multip
iple
le Cont
Contro
roll ENG OIL 14 (31)
CYLI ND
NDE RS
RS (ALL) Do ub
ub le
le A ct
cti ng
ng FUEL 139 (306)
RETURN FILTER Safe
Safety
ty Val
Valve
ve con
conttai
aini
ning
ng Fil
Filte
terr Typ
Type
e WATER 19 (42)
OIL COOLER Ai r Co o le d BOLTS & OTHERS 291 (642)
* DRY WEIGHT
4. Operating Pressures
PILOT SYSTEM 50 (710) Kgf/cm2  (psi) WARNING
IMPLEMENT 350 (4980) USE ONLY LIFTING DEVICES AND EQUIPMENT WITH
S W I NG 285 (4050) RATED
RAT ED CAPACITIES SUFFICIENT TO LIFT THE SPE-
TRAVEL 350 (4980) CIFIC COMPONENT(S) BEING REMOVED OR IN-
POWER BOOST/HEAVY LIFT 385 (5
( 5470)
STALLED.

Page 3-6 Dynamic Acera 06/02


MACHINE FAMILIARIZATION
SK210LC-VI - PERFORMANCE SPECIFICATIONS 1A. MACHINE & COMPONENT WEIGHTS
The following performance specificatio ns are based on the stan- The following weight specifications are based on
dard machine with standard attachment.
the standard machine with standard attachment.
1. Travel Speed, Swing Speed & Gradeability Unit: Kg (lb)
DESCRIPTION SPECIFICATION COMPONENT S K 2 1 0 L C- V I
COMPLET E MACHINE (STANDARD) 2 0, 50 0 (4 5, 20 0 )
TRA
TRAVE
VEL
L SP
SPEED
EED 6.0
6.0 km pe
perr hr (3
(3.7
.7 mp
mph)
h) in mode..
mode UPPER FRAME ASSEMBLY 9,400 (20,720)
4.0 km per hr (2.5 mph) in mode. COUNTERWEIGHT 4,500 (9,920)
CAB 260 (570)
SWIN
SWING
G SPEE
SPEED
D 11 RPM
RPM IN M-
M-Mo
Mode
de / “HI
“HI”
” Idl
Idle.
e.
BOOM CYLINDER* 168 (370) X 2
GRADEA
GRADEABIL
BILITY
ITY 70% (35
(35°
°) {Limi
{Limited
ted by
by engine
engine lubr
lubrica
icatio
tion}
n} ENGINE* 470 (1,040)

DRAWBA
DRAWBAR
R FOR
FORCE
CE 20,190
20,190 Kgf
Kgf (44,5
(44,512
12 lbs)
lbs) RADIATOR & OIL COOLER 97 (210)
2. Engine PUMP ASSEMBLY 142 (310)
Engine Maker Mitsubishi CONTROL VALVE 280 (620)
Model 6D34-TEB FUEL TANK* 91 (200)
Type 4-Cycle, Water Cooled, Direct HYDRAULIC TANK* 143 (320)
Injection with Turbocharger, Diesel SWINGMOTOR&REDUCTIONUNIT 235 (520)
Number of Cylinders– Bore X Stroke 6–104 mm X 115 mm (4.09" X LOWER FRAME ASSEMBLY
ASSEM BLY 7,500 (16,530)
4.53")
SLEWING RING 245 (540)
Displacement 5,861 liter (358 cu in.) TRAVELMOTOR
MOTOR&REDUCTION UNIT 250 (550) X2
Compression Ratio 16.5 : 1 IDLER ASSEMBLY 106 (230) X2
Output Rating 107 kW (144 HP) / 2,000 rpm LOWER ROLLER ASSEMBLY 35 (77) X16
Maximum Torque 519 N•m (383 lb-ft)/ 1,600 rpm UPPER ROLLER ASSEMBLY 22 (48) X4
Ignition Order 1–5–3–6–2–4 Clockwise Rotation TRACK TENSION ASSEMBLY 104 (230) X2
Injection Timing 15°Before Top Dead Point SPROCKET 54 (120) X2
Intake Valve Clearance Cold 0.4 mm (0.0157") SWIVEL JOINT 30 (66)
Exhaust Valve Clearance Cold 0.4 mm (0.0157") TRACK LINK W/ 800mm (31.5") SHOES 1,720 (3,784) X2
Electrical System D.C. 24 V TRACK LINK 540 (1,190) X2
Starting Motor 24 V–5.0 kW ATTACHMENT (STANDARD) 3,600 (7,930)
Alternator 24 V–35 A 3
BUCKET ASSEMBLY [0.81m  (1.06 cu yd)] 650 (1,430)
Batteries 2– 12 V- (136 Ah) ARM ASSEMBLY [2.94 m (9’-8”)] 980 (2,160)
Engine Dry Weight* 470 kg (1,040 lbs) ARM [2.94 m (9’-8”)] 610 (1,340)
Thermostat Begin to open at 76.5°
76.5 °C (170°
(170 °F). BUCKET CYLINDER* 135 (300)
Full open at
a t 90°C
90°C (194°
(194 °F). IDLER LINK 21 (46) X2
Cooling Fan Drive Method Ø600 (Ø24") Suction Type Belt BUCKET LINK 91 (200)
Drive Pulley Ratio : 1.00
PIN (2 PCS for mtg bucket cyl & bucket) 65 (140)
Air Cleaner Dry Type with Safety Elements
BOOM ASSEMBLY 1,650 (3,640)
*Less flywheel and electrics.
BOOM 1,320 (2,910)
3. Hydraulic Components
ARM CYLINDER* 230 (510)
COMPONENT TYPE
PI N (Mou nting the Arm) 27 (59)
HYDRAU
HYDRAULIC
LIC PUMPS
PUMPS Tand
andem,
em, Varia
Variable
ble Displac
Displaceme
ement,
nt,
2X210 L/min (55.5 Gal/min) Axial Piston with Pilot Gear Pump. FLUIDS 540 (1,190)

SWING MOTOR Axial Piston HYD OIL 215 (470)


ENG OIL 20 (44)
TRAVEL MOTOR Axial Piston
FUEL 285 (630)
CONT
CONTRO
ROL
L VAL
ALVE
VES
S 6 Spo
Spool
ol Mu
Mult
ltipl
iple
e Con
Contr
trol
ol
WATER 20 (44)
CYLI
CYLIN
NDE
DERS
RS (A
(ALL
LL)) Doub
Double
le Act
ctin
ing
g
RETU
RETURN
RN FI
FIL
LTE
TER
R Safe
Safety
ty Val
alve
ve co
cont
ntai
aini
ning
ng Fi
Filt
lter
er Typ
ype
e * DRY WEIGHT

OIL COOLER Air Cooled

4. Operating Pressures Kgf/cm2 (psi)


WARNING
PILOT SYSTEM 50 (710)
IMPLEMENT 350 (4980) USE ONLY LIFTING DEVICES AND EQUIPMENT WITH
S W I NG 285 (4050) RATED
RA TED CAPACITIES SUFFICIENT TO LIFT THE SPE-
CIFIC COMPONENT(S) BEING REMOVED OR IN-
TRAVEL 350 (4980)
STALLED.
POWER BOOST/HEAVY LIFT 385 (5470)

Dynamic Acera 06/02


Page 3-7
MACHINE FAMILIARIZA
FAMILIARIZATION
TION
SK250LC-VI - PERFORMANCE SPECIFICATIONS 1A. MACHINE & COMPONENT WEIGHTS
The following performance specificatio ns are based on the stan- The following weight specifications are based on
dard machine with standard attachment.
the standard machine with standard attachment.
1. Travel Speed, Swing Speed & Gradeability Unit: Kg (lb)

DESCRIPTION SPECIFICATION COMPONENT SK250LC-V I


COMPLET E MACHINE (STANDARD) 24 ,1 0 0 ( 53 ,1 3 0)
TRA
TRAVE
VEL
L SP
SPEED
EED 6.0
6.0 km pe
perr hr (3
(3.7
.7 mp
mph)
h) in mode..
mode UPPER FRAME ASSEMBLY 11,400 (25,130)
4.0 km per hr (2.5 mph) in mode. COUNTERWEIGHT 5,510 (12,150)
CAB 260 (570)
SWIN
SWING
G SPEE
SPEED
D 11 RPM
RPM IN M-
M-Mo
Mode
de / “HI
“HI”
” Idl
Idle.
e.
BOOM CYLINDER* 220 (490) X 2
GRADEA
GRADEABIL
BILITY
ITY 70% (35
(35°
°) {Limi
{Limited
ted by
by engine
engine lubr
lubrica
icatio
tion}
n} ENGINE* 480 (1,060)

DRAWBA
DRAWBAR
R FOR
FORCE
CE 20,190
20,190 Kgf
Kgf (44,5
(44,512
12 lbs)
lbs) RADIATOR & OIL COOLER 97 (210)
2. Engine PUMP ASSEMBLY 142 (310)
Engine Maker Mitsubishi CONTROL VALVE 280 (620)
Model 6D34-TLEB FUEL TANK* 91 (200)
Type 4-Cycle, Water Cooled, Direct HYDRAULIC TANK* 143 (320)
Injection with Turbocharger, Diesel SWINGMOTOR&REDUCTIONUNIT 290 (640)
Number of Cylinders– Bore X Stroke 6–104 mm X 115 mm (4.09" X 4.53") LOWER FRAME ASSEMBLY
ASSEM BLY 8,800 (19,400)
Displacement 5,861 liter (358 cu in.) SLEWING RING 364 (800)
Compression Ratio 18.2 : 1 TRAVELMOTOR
MOTOR&REDUCTION UNIT 300 (660) X2
Output Rating 125 kW (168 HP) / 2,100 rpm IDLER ASSEMBLY 106 (230) X2
Maximum Torque 590 N•m (435 lb-ft)/ 1,600 rpm LOWER ROLLER ASSEMBLY 35 (77) X16
Ignition Order 1–5–3–6–2–4 Clockwise Rotation UPPER ROLLER ASSEMBLY 22 (48) X4
Injection Timing 17°Before Top Dead Point TRACK TENSION ASSEMBLY 94 (210) X2
Intake Valve Clearance Cold 0.4 mm (0.0157") SPROCKET 54 (120) X2
Exhaust Valve Clearance Cold 0.4 mm (0.0157") SWIVEL JOINT 30 (66)

Electrical System D.C. 24 V TRACK LINK W/ 800mm (31.5") SHOES 1,490 (3,280) X2

Starting Motor 24 V–5.0 kW TRACK LINK 580 (1,276) X2

Alternator 24 V–35 A ATTACHMENT (STANDARD) 3,900 (8


(8,600)
3
BUCKET ASSEMBLY [0.81m  (1.06 cu yd)] 780 (1,720)
Batteries 2– 12 V- (136 Ah)
ARM ASSEMBLY [2.94 m (9’-8”)] 1,150 (2,540)
Engine Dry Weight* 470 kg (1,040 lbs)
ARM [2.94 m (9’-8”)] 710 (1,570)
Thermostat Begin to open at 76.5°
76.5 °C (170°
(170 °F).
Full open at
a t 90°C
90°C (194°
(194 °F). BUCKET CYLINDER* 177 (390)
Cooling Fan Drive Method Ø600 (Ø24") Suction Type Belt IDLER LINK 25 (55) X2
Drive Pulley Ratio : 1.00 BUCKET LINK 98 (220)
Air Cleaner Dry Type with Safety Elements PIN (2 PCS for mtg bucket cyl & bucket) 80 (180)
*Less flywheel and electrics. BOOM ASSEMBLY 2.140 (4,720)

3. Hydraulic Components BOOM 1,670 (3,680)

COMPONENT TYPE ARM CYLINDER* 300 (660)

HYDRAU
HYDRAULIC
LIC PUMPS
PUMPS Tand
andem,
em, Varia
Variable
ble Displac
Displaceme
ement,
nt, PI N (Mou nting the Arm) 28 (62)
2X240 L/min (63.4 Gal/min) Axial Piston with Pilot Gear Pump. FLUIDS 550 (1,210)
SWING MOTOR Axial Piston HYD OIL 225 (500)
TRAVEL MOTOR Axial Piston ENG OIL 20 (44)
CONT
CONTRO
ROL
L VAL
ALVE
VES
S 6 Spo
Spool
ol Mu
Mult
ltipl
iple
e Con
Contr
trol
ol FUEL 285 (630)
CYLI
CYLIN
NDE
DERS
RS (A
(ALL
LL)) Doub
Double
le Act
ctin
ing
g WATER 22 (48)
RETU
RETURN
RN FI
FIL
LTE
TER
R Safe
Safety
ty Val
alve
ve co
cont
ntai
aini
ning
ng Fi
Filt
lter
er Typ
ype
e * DRY WEIGHT

OIL COOLER Air Cooled

4. Operating Pressures Kgf/cm2 (psi)


WARNING
PILOT SYSTEM 50 (710)
IMPLEMENT 350 (4980) USE ONLY LIFTING DEVICES AND EQUIPMENT WITH
S W I NG 285 (4050) RATED
RA TED CAPACITIES SUFFICIENT TO LIFT THE SPE-
CIFIC COMPONENT(S) BEING REMOVED OR IN-
TRAVEL 350 (4980)
STALLED.
POWER BOOST/HEAVY LIFT 385 (5470)

Page 3-8 Dynamic Acera 06/02


MACHINE FAMILIARIZATION
SK290LC-VI - PERFORMANCE SPECIFICATIONS
The following performance specificatio ns are based on the stan- 1A. MACHINE & COMPONENT
COMPONENT WEIGHTS
dard machine with standard attachment. The following weight specifications are based on the
standard machine with standard attachment.
1. Travel Speed, Swing Speed & Gradeability Unit: Kg (lb)
DESCRIPTION SPECIFICATION
COMPONENT S K 29 0 L C- V I
COMPLET E MACHINE (STANDARD) 3 0, 00 0 (6 6,1 0 0 )
TRA
TRAVE
VEL
L SP
SPEE
EED
D 5.6 km pe
perr hr (3
(3.5
.5 mph
mph)) in mode.
mode.
3.5 km per hr (2.2 mph) in mode. UPPER FRAME ASSEMBLY 12,937 (28,513)
COUNTERWEIGHT 6,118 (13,484)
SWIN
SWING
G SPEE
SPEED
D 11 RPM
RPM IN M-
M-Mo
Mode
de / “HI
“HI”
” Idl
Idle.
e. CAB + CONTROLS + A/C + SEAT 836 (1
(1,843)
BOOM CYLINDER* 270 (595) X 2
GRADEA
GRADEABIL
BILITY
ITY 70% (35
(35°
°) {Limi
{Limited
ted by
by engine
engine lubr
lubrica
icatio
tion}
n}
ENGINE + MUFFLER + MINOR ITEMS 716 ( 1,
1,578)
DRAWBA
DRAWBAR
R FOR
FORCE
CE 26,218
26,218 Kgf
Kgf (57,8
(57,800
00 lbs)
lbs)
RADIATOR & OIL COOLER 175 (386)
2. Engine
PUMP ASSEMBLY + COUPLING 148 (326)
Engine Maker Mitsubishi
CONTROL VALVE 441 (972)
Model 6D16-TLEC
FUEL TANK* 170 (375)
Type 4-Cycle, Water Cooled, Direct
HYDRAULIC TANK* 173 (381)
Injection with Turbo & Inner cooler
SWING MOTOR & REDUCTION UNIT 511 (1
(1,126)
Number of Cylinders– Bore X Stroke 6–118 mm X 115 mm (4.65" X 4.53")
UPPER FRAME + GUARDS & COVERS 3, 10
109 (6
(6,852)
Displacement 7,545 liter (460 cu in.)
LOWER FRAME ASSEMBLY 11,232 (24,755)
Compression Ratio 17.5 : 1
CAR BODY 3,618 (7,974)
Output Rating 138 kW (185 HP) / 2,100 rpm
SLEWING RING 586 (1,292)
Maximum Torque 726 N•m (534 lb-ft)/ 1,600 rpm
TRAVEL MOTOR + RED. UNIT 309 (697) X2
Ignition Order 1–5–3–6–2–4 Clockwise Rotation
IDLER ASSEMBLY 170 (370) X2
Injection Timing 15°Before Top Dead Point
LOWER ROLLER ASSEMBLY 45 (77) X18
Intake Valve Clearance Cold 0.4 mm (0.0157")
UPPER ROLLER ASSEMBLY 26 (57) X4
Exhaust Valve Clearance Cold 0.4 mm (0.0157")
TRACK TENSION ASSEMBLY 127 (280) X2
Electrical System D.C. 24 V
SPROCKET + BOLTS 76 (168) X2
Starting Motor 24 V–5.0 kW
SWIVEL JOINT + LOWER LINES 74 (163)
Alternator 24 V–35 A TRACK CHAINS W/800mm (31.5”) SHOES 2,338 (5,153) X2
Batteries 2– 12 V- (136 Ah) TRACK GUIDES + GREASE BATH + MOTOR COVERS 90 (198)
Engine Dry Weight* 580 kg (1,280 lbs) ATTACHMENT (STANDARD) 5,136 (11,320)
Thermostat Begin to open at 76.5°
76.5 °C (170°
(170 °F). BUCKET ASSEMBLY [1.20M  (
 (1
1. 57 3
57 CU Y D)
D)] 954 ( 2,
2,100)
Full open at
a t 90°C
90°C (194°
(194 °F).
ARM ASSEMBLY [3.2 m (10’- 6”) 1,485 (3,273)
Cooling Fan Drive Method Ø620 (Ø24.2") Suction Type Belt
ARM 952 (2,098)
Drive Pulley Ratio : 0.90
BUCKET CYLINDER 220 (485)
Air Cleaner Dry Type with Safety Elements
*Less flywheel and electrics. IDLER LINK 27 (60) X2

3. Hydraulic Components BUCKET LINK 130 (290)

COMPONENT TYPE PIN (6 PCS for mtg bucket cyl, links, bckt &arm cyl rod) 139 (306)

HYDRAU
HYDRAULIC
LIC PUMPS
PUMPS Tand
andem,
em, Varia
Variable
ble Displac
Displaceme
ement,
nt, BOOM ASSEMBLY 2,697 (5,944)
2X210 L/min (55.5 Gal/min) Axial Piston with Pilot Gear Pump. BOOM 2,116 (4,664)
SWING MOTOR Axial Piston ARM CYLINDER* 370 (816)
TRAVEL MOTOR Axial Piston PINS (4 PCS for mtg arm cyl, boom cyl’s & boom) 211 (465)
CONT
CONTRO
ROL
L VAL
ALVE
VES
S 6 Spo
Spool
ol Mu
Mult
ltipl
iple
e Con
Contr
trol
ol FLUIDS 554 (1,221)
CYLI
CYLIN
NDE
DERS
RS (A
(ALL
LL)) Doub
Double
le Act
ctin
ing
g HYD OIL 171 (377)
RETU
RETURN
RN FI
FIL
LTE
TER
R Safe
Safety
ty Val
alve
ve co
cont
ntai
aini
ning
ng Fi
Filt
lter
er Typ
ype
e FUEL 348 (767)
OIL COOLER Air Cooled WATER 35 (77)
* DRY WEIGHT
4. Operating Pressures
Kgf/cm2 (psi)
PILOT SYSTEM 50 (710) WARNING
IMPLEMENT 350 (4980)
USE ONLY LIFTING DEVICES AND EQUIPMENT
S W I NG 280 (3980)
WITH RATED CAPACITIES SUFFICIENT TO LIFT
TRAVEL 350 (4980)
THE SPECIFIC COMPONENT(S) BEING REMOVED
POWER BOOST/HEAVY LIFT 385 (5470)
OR INSTALLED.

Dynamic Acera 06/02


Page 3-9
MACHINE FAMILIARIZATION
SK330LC-VI - PERFORMANCE SPECIFICATIONS
The following performance specificatio ns are based on the stan- 1A. MACHINE & COMPONENT
COMPONENT WEIGHTS
dard machine with standard attachment. The following weight specifications are based on the
standard machine with standard attachment.
1. Travel Speed, Swing Speed & Gradeability
Unit: Kg (lb)
DESCRIPTION SPECIFICATION
COMPONENT S K 33 0 L C- V I
COMPLET E MACHINE (STANDARD) 3 5, 30 0 (7 7,8 0 0 )
TRA
TRAVE
VEL
L SP
SPEE
EED
D 5.8 km pe
perr hr (3
(3.6
.6 mph
mph)) in mode.
mode.
3.4 km per hr (2.1 mph) in mode. UPPER FRAME ASSEMBLY 15,998 (35,260)
COUNTERWEIGHT 8,420 (18,558)
SWIN
SWING
G SPEE
SPEED
D 11 RPM
RPM IN M-
M-Mo
Mode
de / “HI
“HI”
” Idl
Idle.
e. CAB + CONTROLS + A/C + SEAT 836 (1
(1,843)
BOOM CYLINDER* 270 (595) X 2
GRADEA
GRADEABIL
BILITY
ITY 70% (35
(35°
°) {Limi
{Limited
ted by
by engine
engine lubr
lubrica
icatio
tion}
n}
ENGINE + MUFFLER + MINOR ITEMS 716 ( 1,
1,578)
DRAWBA
DRAWBAR
R FOR
FORCE
CE 28,950
28,950 Kgf
Kgf (63,8
(63,800
00 lbf)
lbf)
RADIATOR & OIL COOLER 175 (386)
2. Engine
PUMP ASSEMBLY + COUPLING 148 (326)
Engine Maker Mitsubishi
CONTROL VALVE 475 (1,047)
Model 6D16-TLEB
FUEL TANK* 204 (450)
Type 4-Cycle, Water Cooled, Direct
HYDRAULIC TANK* 173 (381)
Injection with Turbo & Innercooler
SWING MOTOR & REDUCTION UNIT 511 (1
(1,126)
Number of Cylinders– Bore X Stroke 6–118 mm X 115 mm (4.65" X 4.53")
UPPER FRAME + GUARDS & COVERS 3, 80
800 (8
(8,375)
Displacement 7,545 liter (460 cu in.)
LOWER FRAME ASSEMBLY 12,362 (27,167)
Compression Ratio 17.5 : 1
CARBODY 3,990 (8,794)
Output Rating 177 kW (238 Hp) / 2,200 rpm
SLEWING RING 586 (1,292)
Maximum Torque 824 N•m (608 lb-ft)/ 1,800 rpm
TRAVEL MOTOR + RED. UNIT 360 (790) X2
Ignition Order 1–5–3–6–2–4 Clockwise Rotation
IDLER ASSEMBLY 170 (370) X2
Injection Timing 14°Before Top Dead Point
LOWER ROLLER ASSEMBLY 58 (130) X18
Intake Valve Clearance Cold 0.4 mm (0.0157")
UPPER ROLLER ASSEMBLY 30 (66) X4
Exhaust Valve Clearance Cold 0.4 mm (0.0157")
TRACK TENSION ASSEMBLY 190 (420) X2
Electrical System D.C. 24 V
SPROCKET + BOLTS 88 (190) X2
Starting Motor 24 V–5.0 KW
SWIVEL JOINT + LOWER LINES 85 (187)
Alternator 24 V–35 A TRACK CHAINS W/800mm (31.5”) SHOES 2,390 (5,286) X2
Batteries 2– 12 V- (136 Ah) TRACK GUIDES + GREASE NBATH + MOTOR COVERS 105 (231)
Engine Dry Weight* 580 kg (1,280 lbs) ATTACHMENT (STANDARD) 6,134 (13,519)
Thermostat Begin to open at 76.5°
76.5 °C (170°
(170 °F). BUCKET ASSEMBLY [1.20M  (
 (1.
1.5
57 CU YD3
YD)]
)] 1,04
1,040
0 (2,2
(2,29
90)
Full open at
a t 90°C
90°C (194°
(194 °F).
ARM ASSEMBLY [3.2 m (10’- 6”) 1,785 (3,875)
Cooling Fan Drive Method Ø620 (Ø24.2") Suction Type Belt
Drive Pulley Ratio : 0.90 ARM 1,160 (2,560)
BUCKET CYLINDER 260 (570)
Air Cleaner Dry Type with Safety Elements
*Less flywheel and electrics. IDLER LINK 27 (60) X2

3. Hydraulic Components BUCKET LINK 130 (290)

COMPONENT TYPE PIN (6 PCS for mtg bucket cyl, links, bckt &arm cyl rod) 139 (306)

HYDRAU
HYDRAULIC
LIC PUMPS
PUMPS Tand
andem,
em, Varia
Variable
ble Displac
Displaceme
ement,
nt, BOOM ASSEMBLY 3,336 (7,353)
2X242 L/min (63.4 Gal/min) Axial Piston with Pilot Gear Pump. BOOM 2,580 (5,690)
SWING MOTOR Axial Piston ARM CYLINDER* 500 (1,100)
TRAVEL MOTOR Axial Piston PINS (4 PCS for mtg arm cyl, boom cyl’s & boom) 256 (485)
CONT
CONTRO
ROL
L VAL
ALVE
VES
S 6 Spo
Spool
ol Mu
Mult
ltipl
iple
e Con
Contr
trol
ol FLUIDS 805 (1,774)
CYLI
CYLIN
NDE
DERS
RS (A
(ALL
LL)) Doub
Double
le Act
ctin
ing
g HYD OIL 304 (670)
RETU
RETURN
RN FI
FIL
LTE
TER
R Safe
Safety
ty Val
alve
ve co
cont
ntai
aini
ning
ng Fi
Filt
lter
er Typ
ype
e FUEL 466 (1,030)
OIL COOLER Air Cooled WATER 35 (77)
* DRY WEIGHT
4. Operating Pressures
Kgf/cm2 (psi)
PILOT SYSTEM 50 (710)
WARNING
IMPLEMENT 350 (4980)
S W I NG 280 (3980)
USE ONLY LIFTING DEVICES AND EQUIPMENT
TRAVEL 350 (4980)
WITH RATED CAPACITIES SUFFICIENT TO LIFT
POWER BOOST/HEAVY LIFT 385 (5470)
THE SPECIFIC COMPONENT(S) BEING REMOVED
OR INSTALLED.

Page 3-10 Dynamic Acera 06/02


MACHINE FAMILIARIZA
FAMILIARIZATION
TION
SK480 - PERFORMANCE SPECIFICATIONS
The following performance specificati ons are based on the stan- 1A. MACHINE & COMPONENT WEIGHTS WEIGHTS
dard machine with standard attachment. The following weight specifications are based on the
standard machine with standard attachment.
1. Travel Speed, Swing Speed & Gradeability Unit: Kg (lb)
DESCRIPTION SPECIFICATION
COMPONENT S K4 8 0 L C- V I
COMP LETE MACHINE (S TANDARD) 4 9 ,1 0 0 (1 08 ,0 0 0 )
TRA
TRAVE
VEL
L SP
SPEE
EED
D 5.6 km per hr (3.
(3.5
5 mp
mph)
h) in mode.
mode.
3.5 km per hr (2.2 mph) in mode. UPPER FRAME ASSEMBLY
ASSEM BLY 20,800 (45,760)
COUNTERWEIGHT 10,027 (22,059)
SWIN
SWING
G SPEE
SPEED
D 9 RPM
RPM IN M-
M-Mo
Mode
de / “HI
“HI”
” Idl
Idle.
e. CAB 260 (570)
BOOM CYLINDER* 422 (928) X 2
GRADEA
GRADEABIL
BILITY
ITY 70%
70% (35°
(35°) {Limi
{Limited
ted by engi
engine
ne lubri
lubricat
cation
ion}}
ENGINE + MUFFLER + MINOR ITEMS 1,100 (2
( 2 ,4 2 0 )
DRAWBA
DRAWBAR
R FOR
FORCE
CE 26,218
26,218 Kgf
Kgf (57,8
(57,800
00 lbs)
lbs)
RADIATOR & OIL COOLER 186 (410)
2. Engine
PUMP ASSEMBLY 187 (420)
Engine Maker Mitsubishi
CONTROL VALVE 380 (840)
Model 6D24-TLA2B
FUEL TANK* 230 (510)
Type 4-Cycle, Water Cooled, Direct
HYDRAULIC TANK* 360 (790)
Injection with Turb & Inner cooler
SWING MOTOR & REDUCTION UNIT 722 (1
(1,590)
Number of Cylinders– Bore X Stroke 6–130 mm X 150 mm (5.12" X 5.91”)
LOWER FRAME ASSEMBLY 19,000 (41,800)
Displacement 11.950 Liter (729 cu in.)
SLEWING RING 700 (1,540)
Compression Ratio 17.5 : 1
TRAVEL MOTOR + RED. UNIT 650 (1,430) X2
Output Rating 250kW (335 HP) / 2,130 rpm
IDLER ASSEMBLY 270 (600) X2
Maximum Torque 1,275 N•m (940 lb-ft)/ 1,600 rpm
LOWER ROLLER ASSEMBLY 98 (220) X18
Ignition Order 1–5–3–6–2–4 Clockwise Rotation
UPPER ROLLER ASSEMBLY 30 (66) X4
Injection Timing 2°Before Top Dead Point
TRACK TENSION ASSEMBLY 325 (720) X2
Intake Valve Clearance Cold 0.4 mm (0.0157")
SPROCKET + BOLTS 100 (220) X2
Exhaust Valve Clearance Cold 0.6 mm (0.0236")
SWIVEL JOINT 58 (130)
Electrical System D.C. 24 V
TRACK GUIDE 50 (110) X 4
Starting Motor 24 V–5.0 KW
TRACK CHAINS W/900mm (35.4”) SHOES 2,730 (6,006) X2
Alternator 24 V–35 A TRACK LINK 1,160 (2,560) X2
Batteries 2– 12 V- (136 Ah) ATTACHMENT (STANDARD) 8,100 (17,860)
Engine Dry Weight* 580 kg (1,280 lbs) BUCKET ASSEMBLY [1.80M  (
 (2.
2.35 3
35 CU YD
YD))] 1,44
1,440
0 (3,1
(3,170
70))
Thermostat Begin to open at 76.5°C (170°F). ARM ASSEMBLY [3.45m (11’- 4”) 2,380 (5,250)
Full open at 90°C
90°C (194°
(194 °F).
ARM [3.45 11’ - 4”] 1,450 (3,200)
Cooling Fan Drive Method Ø620 (Ø24.2") Suction Type Belt
Drive Pulley Ratio : 0.90 BUCKET CYLINDER* 360 (790)
IDLER LINK 56 (120) X2
Air Cleaner Dry Type with Safety Elements
*Less flywheel and electrics. BUCKET LINK 150 (330)

3. Hydraulic Components PIN (2 PCS for mtg bucket cyl, & bucket 155 (340)
COMPONENT TYPE BOOM ASSEMBLY 4,240 (9,350)

HYDRAU
HYDRAULIC
LIC PUMPS
PUMPS Tand
andem,
em, Varia
Variable
ble Displac
Displaceme
ement,
nt, BOOM 3,330 (7,280)
2X210 L/min (55.5 Gal/min)
Axial Piston with Pilot Gear Pump. ARM CYLINDER* 590 (1,300)
SWING MOTOR Axial Piston PINS (mounting for arm) 124 (270)
TRAVEL MOTOR Axial Piston FLUIDS 1,200 (2,650)
CONT
CONTRO
ROL
L VAL
ALVES
VES 6 Spo
Spool
ol Mul
Multi
tiple
ple Co
Cont
ntro
roll HYD OIL 570 (1,260)
CYL
YLIN
INDE
DERS
RS (A
(ALL
LL)) Dou
oubl
ble
e Ac
Acttin
ing
g ENG OIL 42 (90)
RETU
RETURN
RN FI
FIL
LTE
TER
R Safe
Safety
ty Val
alve
ve co
cont
ntai
aini
ning
ng Fi
Filt
lter
er Typ
ype
e FUEL 540 (1,190)
OIL COOLER Air Cooled WATER 48 (105)
* DRY WEIGHT
4. Operating Pressures
Kgf/cm2 / (psi) / [ MPa]
PILOT SYSTEM 49.9 / (710) / [4.9 MPa] WARNING
I M P L E M E NT 320 / (4554) / [31.4 MPa]
USE ONLY LIFTING DEVICES AND EQUIPMENT
S W I NG 260 / (3698) / [25.5 MPa]
WITH RATED CAPACITIES SUFFICIENT TO LIFT
TRAVEL 349 / (4974) / [34.3 MPa]
THE SPECIFIC COMPONENT(S) BEING REMOVED
POWER BO
BOOST/HEAV Y LIFT 349 / (4974) / [34.3 MP
MPa]
OR INSTALLED.

Dynamic Acera 06/02


Page 3-11
MACHINE FAMILIARIZATION
FAMILIARIZATION GENERAL MACHINE NOMENCLATURE
All operators,service mechanics and personnel The Nomenclature drawing below (FIGURE
responsible for operation,inspection and 3.12),points out locations of major components of
maintenance of the machine should become the KOBELCO SK210(LC)-VI Hydraulic Excavator.
Excavator.
thoroughly familiar with the controls and components Study these areas and locate these components on
and their functions before working with or on this the machine.Specific information regarding these
equipment. components are explained on the following pages of
Study the information in this section to become this section.
familiar With the controls and components of this
machine.

Figure 3.12 SK210 VI

Page 3-12 Dynamic Acera 06/02


MACHINE FAMILIARIZATION
OPERATOR CAB NOMENCLATURE Study these areas and locate these components on
The operator cab nomenclature (FIGURE 3.13), the machine.Specific information regarding these
points out the locations of operator controls of the components are explained on the following pages of
KOBELCO ED190-VI Hydraulic Excavator operator this section.
cab.

LEFT TRAVEL LEVER RIGHT TRAVEL LEVER

LEFT RIGHT
TRAVEL TRAVEL
PEDAL PEDAL
GAUGE CLUSTER
RIGHT
LEFT
FOOT REST
LEFT HAND OPERATOR FOOT REST
CONTROL LEVER POWER BOOST
(HORN SWITCH)

SAFETY LOCK
LEVER RIGHT HAND
(FOR HYDRAULICS) OPERATOR CONTROL
LEVER

 ASH-TRAY

24V CIGARETTE
LIGHTER
ENGINE EMERGENCY
STOP CONTROL

LEFT SIDE DOZER BLADE CONTROL


SWITCH PANEL
SWITCH PANEL
(WIPER, WORKING LIGHT)

 AIR-CONDITION ER       N
      A
      F
THROTTLE
PANEL POTENTIOMETER
     P
     M
     E
     T

SWING FLASHER SWITCH


12V POWER SUPPLY
     E
     F 
     /      D      F
     R      O       E
     M      D

BLADE CONTROL
SWITCH KEY SWITCH
RADIO (FM & AM)
Locally-procured parts
 ARM REST in European machines
SWITCH PANEL
(KPSS MODE, BUZZER STOP)
OPERATORS SEAT
(3 WAY ADJUSTABLE)
ENGINE MANUAL
CONTROL CABLE

KPSS RELEASE SWING PARKING


PARKING BRA KE HEAD REST
SWITCH RELEASE SWITCH (ADJUSTABLE)

ED190opControlpanel
Figure 3.13 ED190 VI

Dynamic Acera 06/02


Page 3-13
MACHINE FAMILIARIZATION

COMPONENT & CONTROLS NOMENCLATURE


The following information provides a brief de-
scription and function of the components and
controls of the KOBELCO SK210(LC)-VI Hydrau-
lic Excavator.
All personnel associated with this machine should
read and understand this information BEFORE
beginning any work with or on this equipment.

RIGHT HAND OPERATOR CONSOLE


1. Key SwiSwitch
tch – FIGUR
FIGURE E 3.14.
3.14.aa
The Key Switch is located on the right hand
operator console and has 5 operating func-
tions.
a. “HEAT ”–This position is used for start-
ing the engine in cold climates.
b. “OFF ”–When Key is turned to this posi-
tion, the engine stops and electrical FIGURE 3.14.a
power to the machine’s electrical sys-
tems is stopped after approximately 4
seconds.
SK160LC
c. “ACC ”–With key in the “ACC ”position
only the cigarette lighter, tuner and horn
will have power.
d. “ON”– When Key is in the ON position,
electrical power is supplied to all the
machine ’s electrical systems.
KPSS MODE
e. “STAR
“START T ”–When key is turned to this
t his po- SWITCH

sition electrical power is supplied to the


starter solenoid causing the starter to
start the engine. After
After engine starts
starts key
shou
sh ould
ld be re
rele
leas
ased
ed to go ba back
ck to ththe
e ED190
“ON ” position. Blade Runner 

2 . KPS
KPSS S Mode
Mode Switch
Switch – FIGU
FIGURE RE 3.14
3.14.b.b
KPSS MODE SWITCH
The KPSS Mode Switch SK160~SK480 is lo- KPSS Mode

cated on the right hand operator console


consol e and has
FIGURE 3.14.b
3 operating functions. After starting the engine, the
mode switch defaults to the M for maximum power. NOTE
The operator can select an effective work mode To clear fault codes
c odes on the ED190 press
pr ess the travel
complying
comply ing with the working conditions and work- speed change switch and the buzzer stop switch
ing target from 3 modes. Each time the work mode at the same time. The new rocker switch for the
switch is pressed, the work mode indicator lamp Mode/Buzzer Stop Stop switch makes it impossible to
is switched from M, to A, then to B in that order. press both switches at the same time.

NOTE a. M (Man
(Manua ual)
l) mod
mode
e
SK480 A  Assist mode reduces engine and This mode senses the movement of con-
pump yield to approximately 90% of maximum trol lever and is suitable for the heavy
output. load digging work giving priority to the
work load at high speed.
Page 3-14 Dynamic Acera 06/02
MACHINE FAMILIARIZATION
b. A (Assi
(Assist)
st) mode SK1
SK160~S
60~SK330
K330

Pressing the work mode selector switch


once changes to “A” or assist mode, lo-
cated on the left of the three indicator lamps.
The mechatro controller analyzes the operator’s
pattern of joystick lever movement, and uses
“fuzzy logic” to set one of five machine operat-
ing parameters FIGURE 3.15.a

Control Mode
Results ( Contents on multidisplay FIGURE 3.15.b
Simple digging,
ditch digging, trench
box digging DIGGING
Leveling,
slope finishing
LEVELING

Spreading
SPREADING

Tamping
TAMPING

Traveling,
waiting time STANDBY

FIGURE 3.15.a

Once the mechatro has analyzed the operators


 joystick
 joys tick patt
pattern,
ern, a movi
moving
ng graph
graphic
ic FIGU
FIGURERE
3.11.b
3.11.b (icon) flashes on the message display
displ ay of
the monitor screen to show the operator which
assist mode is selected. Control is made easier
as the machine uses this pattern to “ASSIST” in
setting adequate pump and engine operation.
Operating efficiency increases FIGURE 3.15.c
without the operator even noticing.

LEVELING SCATTERING COMPACTING FIGURE 3.15.c

Dynamic Acera 06/02


Page 3-15
MACHINE FAMILIARIZATION
c. Break
Breakerer mode
mode (ne
(new
w functi
function
on)) KPSS WORK MODE LAMP
Pressing the work mode selector twice
from “M” mode, changes the machine to
“B” or breaker mode. Located on the
right of M mode. See FIGURE 3.16.a. The pur-
pose of this mode is to allow the operator to
quickly adjust the pump flow rates for various
attachments while sitting in the cab. When the
breaker or attachment is in operation the flow SCREEN
CHANGE
volume is switched automatically to the opera-
SWITCH
tors preset pump flow. The flow returns to nor-
mal setting when the breaker or attachment is
not being used.

NOTE
The breaker flow is set at the factory to deliver
maximum pump flow. To change the flow rate to FIGURE 3.16.a
a lower setting see the following information.
“Gauge cluster will display pump flow in metric
units only
onl y.”

WARNING
Do not operate this machine unless you have
read and understand the instructions in the
OPERATORS MANUAL. Improper machine
operation is dangerous and could result in
injury or death.

FIGURE 3.16.b
1. With Safe
Safetyty Lock
Lock in the
the up or lock
lock positi
position,
on,
place keyswitch to on position, do not start NOTE
engine. See FIGURE 3.16.b It is impossible to adjust
adjust flow rate after starting of
2. Pre
Press
ss the
the mode
mode switch
switch two
two times,
times, the LCD
LCD engine.
screen will display the set flow rate of the
breaker circuit. See FIGURE 3.17.c. Step A-Minimum flow rate adjusting
adjusting procedure
3. To change
change thethe pump
pump flow (both
(both pump
pumps s are a. Press the screen change switch for 3 ~
changed SK160 and up) move machine to 10 seconds and release. See FIGURE
safe work area and turn keyswitch to off.
off. Wait 3.16.a The LCD screen displays the flow
ten seconds then procede. rate stored in memory.
b. Press the buzzer stop switch once, see
Minimum / Max flow rate preparation FIGURE 3.17.c. flow rate value will
procedure decr
de crea
ease
se in 10L/mi n. increm ents. If
1. Pr
Prep
epa
ara
rati
tion
on buzz
bu zzer
er st
stop
op switch is held down for
more than five seco
seconds,
nds, flow rate will
a. Key
Keyswi
switch
tch must be inin off
off posi
positi
tion
on for
for ten
ten decrease rapidly. Release buzzer stop
seconds.
b. Tu
Turn
rn keysw
keyswit
itch
ch to on
on positi
position
on do not
not start
start switch when you have reached your
engine, place safety lock in up position. desired value.
c. Pres
Presss mode
mode swi
switch
tch twi
twice
ce to Bre
Breake
akerr c. Press the screen change switch to:
mode, porcede to Step A. “MONITOR SYSTEM OK”
Page 3-16 Dynamic Acera 06/02
MACHINE FAMILIARIZATION
Step B-Maximum flow rate adjusting procedure
a. Press the screen change switch for 3 ~
10 seconds and release. See FIGURE
3.16.a
3.16. a ThThee LCD
LCD scre
screen
en dis
displa
plays
ys th
the
e flow
flow
rate stored in memory
memory..
b. Press the mode switch once, see
FIGURE 3.17.b flow rate value will increase
in 10L/min. increments. If mode switch is
held down for more than five seconds, flow
rate will increase rapidly. Release mode
swit
sw itch
ch wh
whenen yo
you
u ha
have
ve re
reac
ac he
hedd yo ur
desired value.
c. Press the screen change switch to:
“MONITOR SYSTEM OK”. See FIGURE
3.16.a

NOTE
 If keyswitch is turned off before returning LCD
screen to “MONITOR SYSTEM OK” new values
will not be saved.

Press buzzer switch


in breaker flow rate
adjustment will
decrease flow.

FIGURE 3.17.c
FIGURE 3.17.a

Press mode switch


in breaker flow rate
adjustment will
increase flow.

FIGURE 3.17.b
Maximum / Minimum overide
located inside the mechantro controller is a trim-
mer dial VR1 which will override the above flow
setting procedures. Not only will this feature pro-
vide protection for equipment in “A” or “M”
modes, it can also be used to dial in flows less
than which is stored in memory of “B” mode.
The lower limit of about 30 liters per minute. FIGURE 3.17.d
See FIGURE 3.17.d.
Dynamic Acera 06/02
Page 3-17
MACHINE FAMILIARIZATION

3. Buzz
Buzzerer Stop
Stop Swit
Switch
ch – FIGU
FIGURERE 3.18.
3.18.a
a
When the engine coolant temperature
is too high, or various sensors of
mechatro controller (self-diagnosis) SK160LC
fail, the alarm sounds intermittently
i ntermittently.. To
To
stop the sound, press
press the buzzer stop button.
button.

NOTE
• Buzzer sounding due to engine cooling water KPSS MODE
SWITCH
temperature rise can not be stopped.
• The buzzer sounding, because the preheat
complete and E/G oil pressure are displayed,
stops by turning the key switch
sw itch OFF.
OFF.
ED190
Blade Runner 

4. Throttl
Throttlee Poten
Potentiom
tiometer
eter – FIGURE
FIGURE 3.18.
3.18.AA KPSS MODE SWITCH
KPSS Mode
The throttle potentiometer’s located on the
right hand operator console and controls
engine RPM. When the throttle potentiom- FIGURE 3.18.a
eter is rotated to right or left position it in-
creases or decreases engine rpm and main-
tains engine at the programed RPM for that
Normal position
particular position on the dial. Auto-acel. ON

NOTE
In operation, when all pilot controls are in the
nuetral position for more than three seconds,
and the engine RPM is above 1050, the auto
excel reduces the engine speed to 1050.

Maintenance position.
Auto-acel disconnected
Auto accel release condition
1. Pla
Place
ce the
the safety
safety lever
lever in
in the up
up and lock
lock po-
po-
sition.

2. Located
Located the one
one pin
pin connect
connector
or for
for the auto
auto
acceleration function behind the operators
right hand console see FIGURE 3.18.b.

3. Change
Change the
the positio
position
n of the
the connec
connector
tor as
as in
indicated in FIGURE 3.18.b.

Autoaccelconnector

FIGURE 3.18.b

Page 3-18 Dynamic Acera 06/02


MACHINE FAMILIARIZATION

5. Wipe
Wiperr & Washe
Washerr Switch
Switch - FIGURE
FIGURE 3.19.
3.19.a
a
Press this switch, and the front widow
wiper starts moving.
a. Press it once : Wiper moves in-
termittently.
b. Press it again : Wiper moves
continuously. WIPER / WASHER
c. Press it once more : Wiper SWITCH
stops moving.

CAUTION
Make certain the washer reservoir has washer FIGURE 3.19.a
fluid before operation washer
washer..
See FIGURE 3.15.c

Press this switch,and washer fluid is


sprayed while it is pushed. The washer
fluid reservoir is located behind the cab,
in the air cleaner compartment. See FIGURE
3.19.b WASHER FLUID
RESERVOIR

6. Working
Working Ligh
Lights
ts Select
Select Swit
Switch
ch – FIGURE
FIGURE
3.19.c
 – This light select
selector
or switch illumin
illuminates
ates
whenever the ignition switch is placed
in the “ON ”position and the working
lights are activated. FIGURE 3.19.b

a. Press switch once:The frame and boom


working lights come on and the symbol
“F “ dis
disp
plays on th
the
e lo
lowe
werr si
side of
of th
the
LCD screen.
b. Pr
Pres
ess
s itit aga
againin:T
:The
he re
rear
ar wo
work
rkin
ing
g lights
come on and the symbol “R “dis- FRONT/REAR
plays on the lower side of the LCD WORKING
screen. LIGHT SWITCH
c. Press light selector switch again and the
frame, boom and rear work lights go out.

FIGURE 3.19.c

Dynamic Acera 06/02


Page 3-19
MACHINE FAMILIARIZATION

D8. Dozer Control Lever (ED190-VI)


The dozer control lever (1) is located on the
operator’s right side console, See Fig. 20.a.

To operate the dozer,


do zer, it is necessary to acti-
act i- 1
vate the dozer circuit by pressing the Dozer
Switch located on the operator’s left side
console, See Fig. 20.b

FIGURE 20.a

PRESS THE
UPPER SIDE OF
THE SWITCH TO
The dozer control lever is multifunctional,
ACTIVATE
ACTIVATE DOZER
See Fig. 20.c SYSTEM
a. “FORW
“FORWARD”–
ARD”– Variable speed for blade
lowering.       N
      A
      F

b. “B
“BA ACK
CKW
WARD
RD”–
”– Var aria
iabl
ble
e spe
speed
ed fo
forr      P
     M
     E
     T

blade raising.      F 


     /
     R
     E
     D
     O 
     M
     F
     E
     D

c. “C
“CE ENTE
TER”
R”–
– Ho
Hold
ld po
posi
siti
tion
on..
d. “LEFT”– Variable speed for blade right ED190DozerSwitch

tilt.
e. “RIGHT”– Variable speed for blade left
tilt.
FIGURE 20.b

RIGHT TILT

BLADE LOWER
BLADE RAISE

ED190Bladeup&down

LEFT TILT

FIGURE 20.c
Page 3-20 Dynamic Acera 06/02
MACHINE FAMILIARIZATION

Two switches are located on the dozer con-


trol handle:
1. Angle Blade
Control Switch:
It is located in
front of the dozer
LEFT RIGHT
control handle.
ANGLE ANGLE
Depress this
switch on its left
corner to angle
ED190AnglingBlade
the blade toward
the left, or de-
press it on its right
corner to angle
the blade toward the right. See Fig. 21.a
FIGURE 21.a

YQ102Travelpedals

2. Dozer Blade
Blade Float
Float Control Switch:  It
Control Switch: FIGURE 21.d
is located on the left side of the dozer con- D9. Removing the Travel Control Levers
trol handle. Depress this switch to make a. Use a 13 mm wrench to remove the travel
the blade float, See Fig. 21.b. Pull back control levers from the travel pedals, See
the dozer control lever to disengage the Figure 21.d.
float function. b. Use a 17 mm wrench to remove the sup-
port brackets located in the air cleaner
compartment, See Figure 21.e.
c. Store the travel control levers properly in
the air cleaner compartment and securely
tighten the brackets.

ED190Floating

DEPRESS THE
SWITCH TO ACTIVATE
ACTIVATE
THE DOZER FLOAT
FUNCTION

FIGURE 21.c

FIGURE 21.e
Dynamic Acera 06/02
Page 3-21
MACHINE FAMILIARIZATION

7. Radi
Radioo – FI
FIGU
GURE
RE 2.
2.7C
7C
The radio is located on the right side
si de control
panel as indicated in FIGURE3.16.a. The
LCD Display shows the radio station se-
lected as well as its frequency band.
a. Co
Cont
ntro
roll Swi
Switc
tche
hes s
The following table describes the differ-
ent functions available to use the radio:

Switch FUNCTION AND USAGE


1 Power switch and volume
2 Control
3 Tone control
4 FM & AM selector
5 Station selection
6 Preset Selector buttons
7 LCD display
8 Time adjusting buttons
FIGURE 3.16.a
b. How to sele
select
ct statio
stations
ns Figure
Figure 3.16
3.16.b
.b

1. How to select a radio station manually: Press the


Power switch to turn on the radio
radi o and press
the station selector buttons up or down to se-
lect the desired radio station.This radio func-
tions on two main frequency bands: AM and
FM. When the frequency band reaches the
upper or lower limit, the radio automatically
switches to the opposite limit, thats: from the
upper to the lower or vice versa.

2. How to preset the radio stations: Once the


desired radio station is selected
manually,press any of the preset station but-
tons (1~6) for more than 1.5 sec to record it
in its respective memory. The reception is
temporarily lost during the memorization pro- FIGURE 3.16.b
cess. On
Once ththe re
reception is
is rec ove red ,
the station is preset on the desired preset sta-
tion button. Repeat this procedure to preset
a total of 6 different radio stations.

NOTE
The preset stations are canceled when the
radio is removed for maintenance.

Page 3-22 Dynamic Acera 06/02


MACHINE FAMILIARIZATION

8. 24 Volt
Volt Cigar
Cigarette
ette Lig
Lighter
hter – FIGURE
FIGURE
3.17.a
The cigarette lighter is located on the right
wall of cab. To use the cigarette lighter the
key switch must be in the ON position.
positi on. Push
the lighter in and wait approximately 30 sec-
onds for it to “POP ” out. Pull lighter from the
socket to use. Replace lighter back into its
socket after use.
Do not use the cigarette lighter as a power
source for 12 volt accessories. It is 24 volt
outlet. Plugging a 12 volt accessory into a
24 volt connector may result in shorting & or
Fire.

CAUTION
FIGURE 3.17.a
Do not use the cigerette lighter as a power
source for 12 volt accessories. It is a 24 volt
outlet. Plugging a 12 volt accessory into a
24 volt connector may result in shorting or fire.

9. Swin
Swing g Flash
Flasherer Switc
Switchh – FIGU
FIGURERE 3.17.
3.17.bb
The swing flasher switch is located on the right
hand operator console. The swing flasher is is a 2
position rocker switch which is used to turn on the
swing flashers.
“ON ” – Push
Push the
the symbo
symboll side
side of switch
switch down t o
turn swing flashers ON.
“OFF ” – Push the empty side of switch
sw itch down to
turn swing flashers OFF.
OFF.

FIGURE 3.17.b

Dynamic Acera 06/02


Page 3-23
MACHINE FAMILIARIZATION
AIR OUTLET MODE FRESH AND RECIRCULATE COMPRESSOR
LEFT HAND OPERATOR CONSOLE SELECTOR SWITCH AIR SELECTOR SWITCH SWITCH
AUTO CONTROL
LCD
1. Climate
Climate Cont
Control
rol Air Cond
Conditio
itioner
ner SWITCH
DISPLAY
FIGURE 3.17a and 3.17.b
The climate control-AC provides a comfort-
able indoor environment and adjustable con-
trol of cab temperature. It removes moisture
from humi
humid d air and redu
reducing
cing window glass
fogging. The climate
climate control-AC
control-AC is installed
behind operator ’s seat and sends cold air DEFROSTER MAIN POWER
 SWITCH SWITCH
or hot air into cab. TEMPERATURE SETTING
 ° ↔ °
SWITCH
( C F SELECTOR SWITCH)
FAN SPEED
SELECTOR SWITCH
SUPPLEMENTARY EXPLANATION
The LCD display indicates temperature, air out- FIGURE 3.18.a
let mode, compressor ON – OFF OFF,, AUTO recir-
culate and fresh air and fan speed. Each switch,
fan mark of blower, and TEMP mark are illumi-
nated green at night.

AC - Fundamental Use – FIGURE 3.18.b


Before turning air-conditioner on, close doors
of cab and windows to achieve the best
perormance.

a. Press control switch AUTO to control air


capacity and blower outlet atomatically,
and set the temperature in the range from
18.5
18. 5 °C (65.3
(6 5.3 °F) to
t o 31.5
31.5 °C
°C (88.
(8 8.7°
7°F).
F). The
outlet temperature, outlet opening and
fan speed are adjusted automatically so FIGURE 3.18.b
that indoor temperature of cab comes
closer to the set temperature.

b. Select proper mode manually through


recirculate and fresh air capacity selec-
tor switch and compresso
compressorr switch ON – 
OFF.

c. Select preferable fan speed manually


through fan speed selector switch when
fan speed,selected through auto control,
isnot preferable. The indicator lamp of
AUTO ” n LCD display goes out. Press
“AUTO ”switch to return to automatic cli-
mate control.

Page 3-24 Dynamic Acera 06/02


MACHINE FAMILIARIZATION
Control Panel Functions
Main Power Switch and Display FIGURE
3.18.a

a. LCD display is illuminated when the cli-


mate control-AC is operating. When the
climate control-AC is stopped, LCD will
be turned off.

b. Press main power switch,and all func-


tions for the climate control-AC switch
ON or OFF.
Each
Eac h time
time when
when this
this switc
switch
h is pre
pressed
ssed,,
the function switches
sw itches ON and OFF
O FF.. When FIGURE 3.19.a
switched ON,the climate control-AC
starts operating at the point set before
switching OFF (When it is set to AUTO,
auto mode; if NORMAL is selected, then
in normal mode).

NOTE
The key switch will switch air-conditioner OFF,
OFF,
but the operating condition just before switching
off may not be restored when the key switch is
turned ON again.

Auto Control
Control Switch and
and Display FIG
FIG--
URE 3.19.b

a. Press the main power switch to activate


the climate control-AC and the LCD dis- FIGURE 3.19.b
play will illuminate.

b. Press control switch AUTO, and fan


speed and air outlet are automatically
controlled, and “AUTO ” indicator lamp
on LCD display is illuminated.

c. When the main power


pow er switch is OFF, the
system will retain the previous setting in
memory. Therefore, when the main
power switch is pressed again, the cli-
mate control AC
AC will come on in the auto
cont
contro
roll mo
mode
de.. In th
the
e Au
Auto
to mod e, the
fan sp
spee
eed d an
andd air outlet openings are
operated automatically.

Dynamic Acera 06/02


Page 3-25
MACHINE FAMILIARIZATION

Temperature Setting
Setti ng Switch and Display FIG-
URE 3.20.a

a. The set temperature is ndicated indigits


on LCD display.Temperature set range
is 18.5 °C (65.3 °F) to 31.5 °C (88.7 °F).

b. Press
Press the two temperat
temperature
ure set
set swi
switch
tches
es
simultaneously for 5 seconds to change
the display from Centigrade (°C) to Fahr-
enheit (°F)
(°F) or viceversa in the LCD dis-
play.
pla y. (Eg.)
(Eg. ) 5°C
5°C (77 °F)
°F) or (77 °F)
°F) 25 °C.
°C.
FIGURE 3.20.a
c. Press temperature set switch DOWN or
UP to change the set temperature. The
temerature goes up or down by 0.5 °C
(0.9 °F) in graduation.

d. The set temperature 18 °C (64.4 °F) is


the lowest
lowest cooli
cooling
ng tempera
temperature
ture,, and 32
°C (89.6°F) is the highest heating tem-
perature. Control beyond either of these
limits is not possible.

Air Outlet Mode Selector Switch and Display


FIGURE 3.20.b

a. Air outlet position is indicated by the ar-


row on LCD display.

b. Press Air Outlet Mode Switch in the con-


dition where auto display light is on, and
the displ
display
ay mode
mode is
is fixed.
fixed. “AUT
“AUTO O ”indi-
”indi-
cato
ca torr la
lamp
mp on LC
LCDD displa y goes out,
and “AUTO ” control of air outlet open-
ing is released. Press it again, and the
level s changed to:
VENT → BI-LEVEL → FOOT →
FACE. FIGURE 3.20.b

Page 3-26 Dynamic Acera 06/02


MACHINE FAMILIARIZATION

Defroster Switch and Display FIGURE 3.21.a

a. Press Defroster Switch, defroster indica-


tor lamp will be displayed.

b. Press Air Outlet Mode Selector Switch,


and it returns to air outlet mode just be-
fore pressing defroster switch.

c. Press Defroster Switch in the condition


where AUTO display is lighting up,
“AUTO ” indicator lamp on LCD display FIGURE 3.21.a
goes out and the auto control of air out-
let opening is released.

Recirculate and Fresh air Selector Switch


and Display – FIGURE 3.21.a

a. Suction (fresh air intake) mode is indi-


cated on LCD display.

b. Each time recirculate and fresh air ca-


pacity selector switch is pressed, the
mode is switched to air recirculate or
fresh air intake. FIGURE 3.21.b

Compressor Switch and Display –FIGURE


3.21.b
Press compressor switch in the condition where
mark on LCD display is unlit, compressor starts
operating and indicat - or lamp of mark on
LCD display goes on. FIGURE 3.21.c
Press it again, and compressor turns off, and in-
dicator lamp of mark on LCD display goes out.

Air Capacity Selector Switch and Display FIG-


URE 3.21.c
When it is set to MANUAL mode, fan speed on
LCD display is as follows.

Press UP or DOWN of fan speed selector 


switch,and auto control of fan speed is 
released,and “AUTO ”indicator lamp on LCD 
display goes out.

Dynamic Acera 06/02


Page 3-27
MACHINE FAMILIARIZATION

2. Auto Wa
Warmrm Up Sys
System-
tem-FIGU
FIGURERE 3.28.
3.28.aa
To activate
activat e warm up mode:
• Ke
Keys
yswit
witch
ch mu
must
st be in
in the
the of
offf
position
PRESS • Ac
Acti
tiva
vate
te wa
warm
rm up sw
swititch
ch
HERE
• Start engine
FOR
FOR 
OFF
OFF Once engine is started mechatrol
sets engine RPM to (1050) and
“WARMING UP” is displayed.

NOTE
When the accel dial set value is set lower that
1050 RPM engine speed returns to the speed set
by the throttle potentiometer

Warming up of hydraulic oil


In this operation, “WARMING UP” is displayed
on the multidisplay.
AUTO
a. Af
After
ter war
warmin
mingg up thethe eng
engine
ine,, the
the WARM UP
computer sets the pump flow rate at a
fixed flow for 3 minutes at E/G speed
1,050 rpm.
b. Nex
Nextt the
the flow
flow rate
rate is incr
increas
eased
ed for
for 5
minutes at E/G speed 1,600 rpm.
c. Th
Thee neutra
neutrall cut
cut valve
valve is clos
closed
ed,, engin
engine
e FIGURE-3.28.a
RPM is increased to 1,600 and flow is
sett for
se for 5 mi
minunute
tes.
s. SK210 Shown for Reference
d. Hyd
Hydrau
raulic
lic pum
pumpsps are
are set
set to
to maxim
maximumum
flow, for 10 minutes at E/G speed at auto
accel speed.

Finishing warming up CAUTION


a. Aut
Autoo warmi
warmingng up
up is com
compet
peteded afte
afterr about
about
26 minutes. Auto warm-up should be utilized anytime
b. Or in cas
casee wher
wheree the
the pilo
pilott hydr
hydrau
aulilic
c oil
oil machine is started in climate temperatures
temperature switch (installed on the tank below 10 oC (50 oF) to stabilize machine control
port of solenoid proportional valve block response. Cold oil can cause erratic machine
senses the temperature of 50 °F (10 °C) operation.
or higher.
c. Onc
Once e the
the comp
compute
uterr prog
program
ram is stop
stoppe ped
d
“WAR
“W ARMM FIN
FINIS
ISH”
H” is di
disp
spla
laye
yedd on L C D
buzzer stops 5 seconds later.

NOTE
Auto warming up can be stopped at anytime by
turning switch to off position

Page 3-28 Dynamic Acera 06/02


MACHINE FAMILIARIZATION

3. Trave
ravell Speed
Speed SelectSelect Switch
Switch FIGURE
FIGURE 3.29
3.29.a
.a
The travel speed select switch is located INDEPENDENT
on the left hand control console. The TRAVEL SWITCH
travel speed select switch is a single
position, dual function rocker switch and
is used to increase or decrease travel
speed. Each time engine is started,
travel speed is automatically set to
1( ) sp
speed.
.........................Low
........................ .Low First Speed
Set to LOW when moving the machine
on a rough or soft road, slope, or in a
narrow place, or when powerful tractive •
force is required, or loading or unload- •
ing from a truck trailer.
.......................... High 2nd Speed
Set to HIGH when moving the machine
on flat, hard ground.

WARNING
DO NOT USE HIGH ( ) SP
SPEED WH
WHEN
PERFORMING DELICATE OPERATIONS
SUCH AS PIPE LAYING,
LAYING, FINE GRADING OR
LOADING MACHINE ONTO A RAILER.
RAILER. FIGURE-3.29.a
DO NOT CHANGE
C HANGE TRAVEL SPEED WHILE TRAVEL SPEED
LOADING,MACHINE COULD BECOME UN- SELECT SWITCH
STABLE AND CAUSE SERIOUS INJURY,
EQUIPMENT DAMAGE AND/OR DEA D EATH.
TH.
SK210 Shown for Reference

4. Ind
Indepen
ependen
dentt Trave
Travell Switch
Switch - FIGURE
FIGURE
NOTE
3.29.a
The ED190 uses the travel speed change switch
The independent travel select
with the new rocker switch for the Mode/Buzzer
switch is located on the left hand
Stop switch to clear fault codes.
control console. See Figure 03-27.a
Use the function where fine
metering of attachment operations
and travel operations are required.
Travel control levers /pedals must be in the
neutral position before activation switch.

Dynamic Acera 06/02


Page 3-29
MACHINE FAMILIARIZATION
5. Heav
Heavy y Lift
Lift Swit
Switchch – FIGURE
FIGURE 2.3
2.30.a
0.a
The heavy kift switch is located on the
left hand control console. The heavy lift
switch has 2 operating functions. The HEAVY LIFT
heavy lift function is used when preci- SWITCH
sion control of heavy lifting operations
is required.
a. “ON ”– Push the symbol side of switch
down to turn heavy lift function on.
b. “OFF ”–Push back of switch down to turn
heavy lift function Off.

DANGER
NEVER TURN OFF HEAVY LIFT SWITCH
DURING ANY HEAVY LIFTING OPERATION.
SUDDEN OR UNEXPECTED LOAD MOVE-
MENT COULD RESULT IN SERIOUS IN-
JURY OR DEATH.

FIGURE 3.30.a
REAR PANEL AND OTHERS SK210 Shown for Reference
1. Swin
Swing g Parkin
Parkingg Brake
Brake Rele
Release
ase Swit
Switchch
FIGURE 3.30.b
After removing 4 cover set screws on the
rear side of operator seat, release the locks
(5 places) of cover section, and remove the
upper and lower covers. Swing parking brake
is normaly locked. The swing parking brake
is released in swing and arm in operation.
When the swing function becomes inoperable
due toa malfunction, turn toggle switch to “RE-
LEASE LOCK” position, and the parking
brake is released. Move machine to a safe KPSS and Swing Release Switches
area immediately and contact an authorized
Kobelco Dealer ’s Service Department
Department for
assistance. Return the toggle switch to “NOR-
MAL” position after repairs are completed. FIGURE 3.30.b

Page 3-30 Dynamic Acera 06/02


MACHINE FAMILIARIZATION
SK480 Engine Diagnosis Lamps
(Red and Amber) – FIGURE 2.29.A, 2.29.B
Two diagnosis lamps are installed on the left
side control panel as indicated in the figure.
These lamps will indicate any abnormality in
the engine. Refer to the following tables for
normal and abnormal condition of the engine:
Normal engine condition

NOTE 1
During normal conditions, both lamps will illuminate as soon
FIGURE 2.29.A
as the key switch is turned to the “ON” postion, and will
stay illuminated until the engine is started. Lamps will turn
Off, and will stay Off after starting the engine. NOTE 3
The code is indicated by a 2 figure number: the code’s
first figure lights on for 1.2 seconds and off for 1.2 sec-
Abnormal engine condition
onds, and the code’s second figure lights on for 0.4 sec-
onds and off for 0.4 second, as shown inFig. 2.16B.
Every code is displayed three times repeatedly, and
where there is no more code, the display will return to
the first code.
Therefore, in the case where codes 12 and 13 are
present: 12 12 12 13 13 13

NOTE: This example shows failure code 12


Light indicator for the Light indicators for the
code’s first figure (1) code’s second figure (2)
NOTE 2
There exists two different abnormal conditions: Lamp “ON”
» The red and/or amber lamps will illuminate and
flash the engine failure code(s) (See Figure Lamp “OFF”
2.29.B for details on flashing codes). Engine
not running mode.
2.4 sec. 2.4 sec.
» The red and/or amber lamps will illuminate and * * * *

flash the engine failure code(s) (See Figure 1.2 sec. 0.4 sec.
2.29.B for details on flashing codes). Engine
running mode. FIGURE 2.29B

If abnormal conditions appear on engine, NOTE 4


refer to Chapter 10 Mechatronics Section for If one of the engine diagnosis lamps (Red or amber)
more details on Engine Failure Codes. does not illuminate as soon as the key switch is set
to the ON position, check for defective light bulb.

Dynamic Acera 06/02


Page 3-31
MACHINE FAMILIARIZATION
2. KPSS Rele
Release
ase Swit
Switch
ch – FIGU
FIGURE
RE 3.32.
3.32.a
a
When the LCD screen displays“CPU
MECHA
MECH ATRO CONT
CONT.F .FAIL
AIL”,
”, pro
procee
ceed
d as f o l -
lows:
a. Stop the engine.

b. Remove the covers for the control panel


located behind the operato
operator’s
r’s seat:

c. Turn the top 4 screws CCW 90 º to unlock


them, press the lower loc
locks
ks to
to relea
release
se the
the
cover. Disconnect the speaker wires and
remove the top cover.

d. Press the upper locks to release the top


side of the lower cover.Then press the
lower locks to release the bottom
botto m side of
the cover to remove it.
FIGURE 3.32.a
e. Locate the switches for the KPSS release
and the swing parking brake release
switch and flip them to their release posi-
tion.
f. Install the covers.

SCREEN
NOTE CHANGE CPU
The SK480 uses the Mitsubishi 6D24-TLAB SWITCH FAIL
Electronic Controlled Injection system.
There is no manual throttle control cable
available for this model.

3. Inst
Installa
allation
tion of Manu
Manual
al Thro
Throttle
ttle Cabl
Cable
e
FIGURE 3.32.b
SK160 through SK330 Only.
If the governor motor is damaged or has lost REMOVE ROD LINKAGE
communication
communicati on to the CPU, it is possible to have DISCONNECT HARNESS
manually control of the diesel injection pump from
the operators cab.
a. Stop Engine
b. Go to
to the
the eng
engin
ine
e comp
compar
artme
tment
nt
c. Remove
Remove the lin
linkag
kage
e betw
between
een the ste
steppi
pping
ng
motor and injection pump.
d. Install
Install the manu
manual
al throt
throttle
tle cab
cable
le whic
which
h is CONECT MANUAL
THROTTLE CONTROL
standard on most Dynamic Acera CABLE HERE
excavators. See FIGURE 3.32.c.
FIGURE 3.32.c
Page 3-32 Dynamic Acera 06/02
MACHINE FAMILIARIZATION

2. Engine
Engine Spe
Speed
ed Contr
Control
ol Cable
Cable – FIGURE
FIGURE KPSS

2.33.a
RELEASE
This mechanical system is used to control
the engine speed manually if the electronic
system fails to operate properly.
a. When the LCD screen displays “STEP
MOTOR S/PT ERROR ” and the engine
speed can ’t be controlled normally,
norm ally, press
REAR PANEL
the button at the center of the knob and
simultaneously pull the cable control to
Not present
raise the engine speed to high idle on SK480
conditon.
b. When the LCD screen displays “CPU SET SCREW SK32002025

MECHATRO CONT.FAIL.” and the en-


FIGURE 3.33.a
gine speed can’t be controlled nomally,
proceed as follows: NOTE
Manual throttle control cable is not present on
1. Stop the engine. the SK480 Dynamic Acera with Mitsubishi
6D24-TLAB
2. Remove the covers for the control panel
located behind the operator ’s seat: BACK-UP SCREW
2.1 Turn the top 4 screws CCW 90 º to P1 PUMP
unlock them and press the lower
locks to release the cover.Disconnect
the speaker wires and remove the top
cover.
2.2 Press the upper locks to release the
top side of the lower cover.Then press
the lower locks to release the bottom BACK-UP SCREW
side of the cover to remove it. P2 PUMP
Figure 3.33.b.
3. Locate the switches for the KPSS release
and the swing parking brake release and
flip them to their release position. NOTE
If the mechanical throttle is pulled (used) when
4. Release Back-Up screws on both regu- the machine ’s electronic system has no prob-
lators. See Figure 3.33.b lem, then the Kobelco’s mechatronic system will
automatically shut off the stepping motor, and
5. Install rear panel covers. the machine ’s performance will be very erratic.
The error code 31 will show on the panel and
6. Start the engine. the machine will not shut down through the igni-
igni -
tion key. Set the ignition key to the OFF position
7. Press the button at the center of the knob and pull the engine emergency stop control to
and simultaneously pull the cable con- shut off the engine. Make sure the mechanical
trol to raise the engine speed to high idle throttle is pushed in all the way before restart-
condition. ing the machine.

Dynamic Acera 06/02


Page 3-33
MACHINE FAMILIARIZATION

Pump Regulator Back-up Function


NOTE
 ( Except SK160/ED190 )
 Not Available on SK160/ED190
Hydraulic Back-up

• If “MECHATRO CONT. FAIL” and “STEP Manual Control


MOTOR S/PT.
S/PT. ERROR” are displayed on the t he Screw turned
gauge cluster multidisplay, the machine cannot completely out
be operated normally
normal ly..
• The machine
machine is equippe
equippedd with back-up
back-up function
function
to actuate the Throttle and hydraulic pumps.
The following procedure will allow the hydraulic
pump to operate at 90% capacity enabling
continuous work.
• Procedur
Procedure e to have
have back-
back-up
up functi
function
on of pump
regulator.
1. St
Stop
op th
the
e eng
engin
ine.
e.

Figure 3.34.a.
2. Change
Change hyd
hydrau
raulic
lic pump
pumps s to Manual
Control back-up Mode: BACK-UP SCREW
Loosen the lock nuts of two back-up P1 PUMP
screws. See Figure 3.34.a & Fig. 3.34.c

3. Turn
Turn the back
back-up
-up screw
screws
s counter
countercloc
clockwis
kwise
e
out until they stop.

4. Ret
Retig
ight
hten
en the
the loc
lock
k nuts
nuts..
BACK-UP SCREW
P2 PUMP

Figure 3.34.b.

Manual Control
Screw

Figure 3.32.c.

Page 3-34 Dynamic Acera 06/02


MACHINE FAMILIARIZATION
Back-up function - cont.
Engine Speed Control Cable
4. Pla
Place
ce thr
thrott
ottle
le at low
low idle.
idle. Star
Startt the engi
engine.
ne.
5. To increase
increase engin
enginee speed,
speed, press
press the
center button of engine control knob, and
simultaneously pull cable control to raise
the engine speed to to be maintained.
(See Figure 3.35.a)
6. Re
Resu
sume
me wo
work
rkin
ing
g
7. After
After finishin
finishing
g the work,
work, press
press the
the center
center
button of engine control cable and
concurrently push down the knob, and the
engine speed returns to low idling.
8. Stop the engin
enginee by pullin
pullingg the emer
emergenc
gency
y
stop cable, then turn off the keyswitch.

NOTE
1. The fuel
fuel level
level and engin
engine
e water
water, work light
lights,
s,
wiper, air-con, radio, etc. on the cluster Figure 3.35.a.
gauge function the same as when in the
normal condition.
NOTE
2. Machin
Machinee function
function is
is perform
performed
ed at almos
almostt the The above manual
manual throttle assembly
assembly is not
same level as when in the normal condition. available on the SK480.
3. The back
backup
up functio
functioning
ning time has only
only slight
slight
effect on the performance of the machine,
but inspection and repair are required to
correct the trouble.
4. Should
Should gauge
gauge clust
cluster
er display
display fail,
fail, the
the fuel
fuel
level and E/G water temperature are not
indicated, also other cluster gauge function
are not possible.
5. Also,
Also, for the
the failur
failure
e shown
shown in Item
Item 4, it may
cause trouble with daily operation, so
immediate inspection and repair are
required.
6. When
When the hydr
hydraul
aulic
ic pump
pump is set
set to the
the
backup function, the control of KPSS work
mode switch is not required.

Dynamic Acera 06/02


Page 3-35
MACHINE FAMILIARIZATION

3. Powe
Powerr Boost
Boost Swit
Switch
ch – FIGURE
FIGURE 3.36
3.36.a
.a
Located on the right hand control lever,this
switch should only be used for increased break
out force during digging.

DANGER
DO NOT USE POWER BOOST FOR
LIFTING OPERATIONS. INSTEAD, USE
THE HEAVY LIFT SWITCH.

NOTE
Use of power boost is prohibited with arms
longer than 2.94 M (9 ’8 ”) {SK210(LC)–VI},and FIGURE 3.36.a
2.98 M (9 ’9 ”) {SK250(LC)–VI} is installed. Con-
tact your Kobelco dealer for instructions
instructi ons on how
to disconnect the power boost function.

4. Fuse
Fuse Box – FIGU FIGURE
RE 3.3
3.36.b
6.b
The fuse box is located behind the opera-
tors seat. It contains all necessary fuses for
the electrical circuits of the machine. Should
it become necessary to inspect or change a
fuse,remove the fuse box cover by gently
pulling each end away from the box.Should
box.Should
a fuse require replacement,use a replace-
ment fuse of the same type and amperage.
Turn key switch to “ OFF ”and wait approxi-
mately
mate ly 4 seco
seconds
nds for all elec
electric
trical
al power
power to FIGURE 3.36.b
stop before removing
removing oror replacing
replacing a bad oror
blown fuse.The fuse cover incorporates a
fuse puller to remove fuses.
5. Ho
Hou ur me
meteterr
The numbers on the digital hour
meter are visible even when the
keyswitch is in the off position!
See Figure 3.36.c The meter
records the total engine
operating time. If the engine is rotated the hour
meter advances. The graduation runs in 1 step
to 1 hour of operating time regardless of the
engine speed. The indicated figures on the hour
meter can be used as a guide line to understand HOUR METER
the interval for inspection and maintenance.
FIGURE 3.36.c

Page 3-36 Dynamic Acera 06/02


MACHINE FAMILIARIZATION

6. 12 Vol
oltt Pow
Powerer Su
Supp
pply
ly – FIG
FIGUR
URE E 3.
3.37
37.a
.a
The 12 volt
volt pow
power
er supp
supply
ly is
is locate
located
d bes
beside
ide
the right side switch panel. For use of com-
mon auto accessories such as a fan or other
accessories requiring 12 volt (DC) power,
pull cover away from 12 volt power supply
and insert 12 volt male socket into power
supply. Replace cover after use.

Operating Levers & Controls


1. Eng
Engine
ine emer
emergen
gency cy stop
stop kno
knob b – FIGUR
FIGURE E
3.37.b
When the engine does not stop
when the keyswitch is turned to
Accesory or off position, pull the
emergency stop knob on the FIGURE 3.37.a
lower right hand side of the seat
fully out.
out. See Figure 3.37.c This
will disrupt the fuel to the injection
pump and engine stops.

EMERGENCY
STOP KNOB
NOTE
1. Not return
returning
ing the
the emerge
emergency
ncy knob
knob
completely in may make engine restarting
impossible or cause poor engine
performance. Be sure to return the knob
completely in after usage.
FIGURE 3.37.b
2. Since
Since the engi
engine
ne speed
speed cann
cannot
ot be adju
adjusted
sted
correctly during mechatronic A adjustment,
be sure to return the emergency stop
cableknob completely in.

CAUTION

Do Not suddenly stop the engine when


operating at high RPM. Doing so may damage
turbo or engine. Emergency Stop Cable

FIGURE 3.37.c

Dynamic Acera 06/02


Page 3-37
MACHINE FAMILIARIZATION
3. Safety
Safety Lock
Lock Lev
Lever
er – FIGU
FIGURERE 2.38.
2.38.a
a
The safety lock lever is located on the front
outside of the left hand operator console
and is red in color. The safety lock Lever
is used to lock out the hydraulic controls
disallowing the use of any hydraulic func-
tion. The safety lock Lever has 2 operat-
ing positions.
“UP ”- When placed in the up posi-
tion the safe
safety
ty lock
lock lever
lever stop
stops
s all
hydraulic controls from functioning
and allows the operator to enter and
exit the operator seat.

“DOWN ”- When placed in the down position,


the safety lock lever allows all oper-
ating functions of the hydraulic con-
trols to resume and also locks the left
hand operating console in operating position.

CAUTION

ALWAYS PLACE
ALWAYS PLAC E THE SAFETY
SAFE TY LOCK
LEVER IN THE LOCKED (UP)POSITION FIGURE 3.38.a
BEFORE LEAVING THE OPERAT
O PERATOR’S
OR’S
CAB.
NEVER LEAVE THE MACHINE UNAT-
TENDED WITH ENGINE RUNNING OR
LEVER IN THE DOWN POSITION.

4. Adjustme
Adjustmentnt of
of Pilot
Pilot Cont
Control
rol Lev
Levers
ers
Height –FIGURE 2.38.b
To adjust
adjust the heigh
heightt of the pilot
pilot contro
controll le ve rs ,
use a 17 mm wrench and remove capscrew
(M10)under the operator console. The 3-stage
setting hole position is as follows:

a. From factory,the hole is set to the me-


dium position (H1).

b. If it is set to the medium position (H1),


the valve height is raised 10mm (0.4”).

c. When it is set to the lowest position (H2),


(H2) , FIGURE 3.38.b
the height is raised max.20mm (0.8 ”).

Page 3-38 Dynamic Acera 06/02


MACHINE FAMILIARIZATION

CAUTION
ARM OUT

Hydraulic controls are designed for and set


to ISO operating pattern for optimum ma-
chine performance and safety. Changing the
SWING LEFT
control pattern will effect the performance
of the machine. SWING RIGHT

5. Left
Left Hand
Hand Operat
Operatoror Contro
Controll Lever
Lever –
FIGURE 2.39.a
The left hand operator control lever is
ARM IN
located at the top front of the L.H.operator
console. Its purpose is to allow the op-
erator to control operations of the swing
and arm. Operating speed of function is
variable from stop to full stroke opera-
tional functions depending on how far FIGURE 3.39.a
levers operated. The left hand operator
control lever has four basic operational Horn Switch
functions. Horn sounds while the switch on
a. “FORWARD ”– Variable speed arm the grip upper section is pressed.
out. See Figure 3.37.a
b. “BACKWARD ”– Variable speed arm
in.
c. “LEFT ”– Variable speed left swing. BOOM LOWER
d. “RIGHT ”– Variable speed right
e. “CENTER ”– Neutral position.

6. Right
Right Hand
Hand Opera
Operatortor Cont
Control
rol Leve
Leverr –
FIGURE 2.39.b BUCKET OUT

The right hand operator control lever is BUCKET IN


located at the top front of the R.H. op-
erator console. Its purpose is to allow the
operator to control operations of the
boom and bucket. Operating speed of
BOOM RAISE
function is variable from stop to full stroke
depending on how far lever is operated.
The right hand operator control has four
basic operational functions.
a. “FORWARD ”– Variable speed boom
down. FIGURE 3.39.b
b. “BACKWARD ”– Variable speed
boom up.. Power Boost Switch
c. “LEFT ”– Variable speed bucket in When boost power is required
(digging). for the remove an obstruction,
d. . “RIGHT ”– Variable speed bucket out press the switch on the grip
(Dump). upper section, the hydraulic
e. “CENTER ”– Neutral position. system will provide a stronger
digging force. See Figure 3.39.b.
Dynamic Acera 06/02
Page 3-39
MACHINE FAMILIARIZATION

THESE OPERATIONS ARE WITH TRAVEL


MOTORS POSITIONED BEHIND THE
OPERAOR ’S CAB.

7. Left and Righ


Rightt ravel
ravel Leve
Leversrs & Ped
Pedals
als
 –FIGURE 2.40.a
2.40.a
The travel lever & pedal are located in
front of operator seat. They are used to
move the left or right track of the machine
either forward or backward. These con-
trols have 2 basic operational functions.
a. “FORWARD ”–Variable speed for-
ward track movement.
b. “B
“BACK
ACKWWARD ”–V ”–Vari
ariab
able
le sp
speed
eed r e -
verse track movement. FIGURE 3.40.a
c. “CENTER ”–Neutral position.

8. Removing
Removing the Trave
Travell Contro
Controll Levers
Levers
a. Use a 13 mm wrench to remove the
travel control levers from the travel
pedals, see Figure 2.40.b.
b. Use a 17 mm wrench to remove the
support brackets located in the air
cleaner compartment, see Figure
2.40.b.
c. Store the travel control levers prop-
erly in the air cleaner compartment
and securely tighten the brackets.

FIGURE 3.40.b

Page 3-40 Dynamic Acera 06/02


MACHINE FAMILIARIZATION

GAUGE CLUSTER
The monitor displays information sent from sen- KPSS WORK
sors positioned at various places on the exca- MODE LAMP
vator, making it possible to monitor the
excavator’s operating working conditions.

FUEL LEVEL GAUGE

WATER TEMPERATURE
GAUGE

L.C.D. DISPLA
DISPLAY
Y

SCREEN CHANGE
SWITCH

START
START THE ENGINE
ENGI NE OK

PRESS THE SCREEN


CHANGE BUTTON

2250 RPM ENGINE RPM

PRESS THE SCREEN


CHANGE BUTTON ACCUMULATED
HRS SINCE LAST
256 Hr ATF ENGINE SERVICE
E/G OIL CH

PRESS THE SCREEN


CHANGE BUTTON
OK

Dynamic Acera 06/02


Page 3-41
MACHINE FAMILIARIZATION

PRESS THE GAUGE CLUSTER SCREEN


5.How to Calibrate the Engine Oil Change Interval.
CHANGE SWITCH FOR 5 TO 10 SEC. AND
RELEASE IT
IT..

TURN ON THE
IGNITION
SWITCH.

THIS SIGNAL AP-


PEARS ON THE
SCREEN AS LONG AS
YOU DEPRESS THE
OK SCREEN CHANGE
SWITCH. IT WILL
CHANGE AS SOON
THIS SIGNAL DOES
AS THE SWITCH IS
NOT FLICKER
RELEASED

256 Hr ATF
E/G OIL CH
OK
PRESS THE MODE SWITCH PRESS THE BUZZER SWITCH
TO INCREASE THE HOURS  TO DECREASE THE HOURS

PRESS THE
GAUGE CLUSTER
SCREEN CHANGE
SWITCH
ONCE.

2250 RPM
NOTE: IF SWITCH
IS DEPRESSED
CONTINUOUSLY,
PRESS THE AFTER SETTING
HOURS WILL
GAUGE CLUSTER THE DESIRED
CHANGE RAP-
SCREEN CHANGE HOURS, PRESS
IDLY
SWITCH AGAIN, THE GAUGE
AND THE ACCU- CLUSTER SCREEN
MULATED CHANGE SWITCH
HOURS SINCE TO RECORD THEM
THE LAST ENGINE IN THE SYSTEM
SERVICE IS
DISPLAYED.
256 Hr ATF
E/G OIL CH OK

Page 3-42 Dynamic Acera 06/02


MACHINE FAMILIARIZATION
L.C.D.Display 2. SWI
SWING
NG PARK
PARKINGING BRAKE
BRAKE RELRELEAS
EASEE
The L.C.D.Display is illustrated below and will ICON
display the Icons listed
liste d on this page. Study
Study these Turn the “Slewing Parking
icons and their definitions so that possible Brake Release Switch ”on the
problems will be quickly recognized and repairs rear side of operator ’s seat
made in a timely fashion. to the “RELEASE ”position,and this warning is
Normal displays displayed. While this warning is displayed, the
swing parking brake does not actuates. This
1. SY
SYST
STEM
EM ST
STATUS ICOICON N switch should be used only in the event of
This icon will display after key emergency.Call KOBELCO service.
switch is turned “ON” andand all
  machine systems and
components are checked by CPU and found to 3. KP
KPSS
SS RE
RELE
LEAS
ASEE ICO
ICONN
be in good working
workin g order. Turn the “KPSS Work Mode
Release Switch ”on the rear
2. ENG
ENGINE
INE R.P
R.P.M.
.M.ICO
ICONN side of operator ’s seat to the
The engine speed (output) “RELEASE ”position,and this warning is
corresponding to the throttle displayed.While this warning is displayed,the
potentiometer position is normal electric and hydraulic controls are
displayed. impossible.This switch should be used only in
the event of emergency.Call KOBELCO Service
3. ENGI
ENGINENE LUBRICA
LUBRICATION
TION CUMUL
CUMULA ATIVE for assistance
TIME
256 hours has elapsed since 4. ENG
ENGINE
INE PRE
PRE-HE-HEA ATIN
TINGG ICON
ICON
the change of engine oil. This This symbol is displayed when
mark shows the total key switch is turned to heat
cumulative time on and after the time when the position and the engine
engine oil has been changed. preheat circuit is activated. This display goes out
at completion of pre-heating,at which time FINISH
PREHEAT is displayed.
B. Warn
arnin
ing
g Disp
Display
lays
s

WARNING DISPLA
DISPLAYSYS 5. ENGI
ENGINENE PRE-
PRE-HEAHEAT T COMPL
COMPLETEETE ICON
The Buzzer will sound the instant This icon is displayed when
#2,#3,#5,#6,#7, #9 and #28 warning icons are the PREHEAT is completed.If
displayed. the buzzer sounds and can
’t be stopped,turn key switch to the OFF position
and wait for 4 sec ’s until the electrical system
1. I.T
I.T.C.S
.C.S.CONT
.CONTROLL
ROLLER-CP
ER-CPU U ICON is turned off.Then start engine.Continuous
This icon will display when a preheat after this icon is displayed could cause
problem exists in the I.T
I. T..C.S. damage to the engine.
(Intelligent Total Control
System). Turn Key switch “OFF ”,wait for 4
seconds until the system shuts down completely,
then turn the switch back to “ON ”to reset the CPU
program.Should this
thi s icon remain on display, stop NOTE
operation, stop engine call KOBELCO Service Do not operate the preheat position of the key
Technician for temporary CPU bypass switch for more than 20 seconds at one time.
ti me.
procedures.
Dynamic Acera 06/02
Page 3-43
MACHINE FAMILIARIZATION
6. ENG
ENGINE
INE OIL PRE
PRESSSSURE
URE ICO
ICON N 11. BABATT
TTER
ERYY CHAR
CHARGIN GINGG SYST
SYSTEMEM ICON
ICON
This icon will display and the This icon will display the
Buzzer will sound should the electrical charging system
Engine Oil Pressure drop not function properly.
properly. Should
below a safe operating pressure.If this icon is this icon display,have the electrical charging
on the display and Buzzer is sounding,stop the system repaired immediately.Icon displays only
engine immediately and check engine oil level. when engine is running with normal oil pressure
Fill engine to proper level with approved motor and a problem occurs in the charging system.
oil.
If computer sences engine LOW OIL
PRESSURE, engine speed will automatically 12.. FU
12 FUEL
EL LE
LEVE
VELL IC
ICON
ON
go to “Lo idle”, then immediately shut down. This icon will display should
This icon will Display only if alternator is the Fuel Level in Fuel Tank
charging. reaches 54 liters (14 Gal.)or
less.Should this icon display refill fuel tank
immediately using approved fuel oil.
7. ENG
ENGINE
INE COOL
COOLANT
ANT TEMPE
TEMPERA RATUTURE
RE
ICON (PreStart
This icon will display and the 13.. HY
13 HYDRDRAUAULI
LIC
C OIL
OIL LEV
LEVEL
EL IC
ICON
ON Icon)
Buzzer will sound should the This icon will display should
Engine Coolant
Coolan t Temperatur
Temperaturee the Hydraulic Oil Level in
rise above safe operating temperature.Should hydraulic oil reservoir fall
this icon display and Buzzer sound,reduce below safe operating level. Should this icon
engine RPM to idle and stop operation until display before starting engine,position machine
engine coolant temperature reaches a safe in Hydraulic Oil Check position and check sight
operating temperature range gauge for oil level. Fill hydraulic reservoir to
proper level using approved hydraulic oil.This
icon will not display with engine running and a
9. ENG
ENGINE
INE AIR CLECLEANE
ANER R ICON
ICON loss of hydraulic oil is experienced.
This icon will display should
the Engine Air Cleaner
(PreStart
Element(s)(FILTERS)
14.. EN
14 ENGI
GINE
NE COO
COOLALANTNT LEV
LEVEL
EL ICO
ICONN Icon)
become too dirty to allow proper air flow to the
This icon will display should
engine. Should this icon display stop engine
the Engine Coolant Level
immediately and clean or replace Engine Air
fall below safe operating
Cleaner Element(s) as required. This icon will
level.Should this icon display before starting the
Display only if alternator is charging.
engine,check and fill coolant level in the radia-
tor and coolant reservoir.Icon will not display if
alternator is charging and a sudden loss of cool-
ant is experienced.
10. OVER LOAD
LOAD ALARM ICON (Europe
(Europe only)
This icon will display and the
Buzzer will sound should the (PreStart
Boom Cylinder Circuit 15.. EN
15 ENGI
GINE
NE OI
OIL
L LE
LEVE
VEL L ICO
ICONN Icon)
Pressure exceed the set, specified pressure. This icon is displayed when
Should this icon display and the buzzer the engine oil level of the
sound,immediately stop all operation, stop engine oil pan
pan is low.
low. Check
engine and contact an authorized KOBELCO the engine oil level mmediately and make up
Service dealer for service assistance. the shortage of the engine oil.

Page 3-44 Dynamic Acera 06/02


MACHINE FAMILIARIZATION

19. ATT
19. TTACH
ACHMEMENTNT BOOS
BOOST T PRES
PRESSURSURE E
29.. RE
29 REPLPLAC
ACE E ENG
ENGININEE OIL
OIL IC
ICONON
ICON
This icon will display at every
This icon will display when
500 hours of machine
the Power Boost Switch is
operation to remind operator
depressed.This icon is
of scheduled engine oil change.The
displayed only when this system is activated
recommended oil change interval for
during operation.
MITSUBISHI engines is every 500 hours of
operation.
When this icon is displayed and the buzzer
sounds,press the buzzer stop switch once to
stop the buzzer sound, and a second time to
20. HEA
HEAVY
VY LI
LIFT
FT PRE
PRESS
SSURE
URE ICO
ICON N
reset the oil change interval to Zero.Make sure
This icon will display when
to recalibrate the engine oil change intervals.
the Heavy Lift Switch is in
the “ON ”position.This icon
is displayed only when this system is activated
during operation.

21. AUTO WA WARMING UP UP ICON


This icon is displayed to
indicate the warming up
operation of the engine and
hydraulic oil when the engine runs in decel
condition after the key switch is turned on and
the auto warm up selector switch on the left
console is set to “ON ” position. Turn off the
auto warm up select switch,and the key switch
OFF,to forcibly stop the auto warm up system
and the display disappears.

28.. AUT
28 AUTO O WARM
WARMING ING UP FIN
FINIS
ISHH ICON
ICON
This icon is displayed when
the warming up of the engine
or hydraulic oil is finished or
the warming up is stopped forcibly by operating
operat ing
the lever or turning the auto warm-up switch OFF
forcibly,and concurrently the buzzer sounds
continuously for about 5 seconds.

Dynamic Acera 06/02


Page 3-45
MACHINE FAMILIARIZATION
The icons in the chart below are listed in priority from the most
The following chart s aimed at familiarizing personnel
serious to least serious. EXAMPLE:If the engine oil pressure is
with the priority of the Gauge Cluster Display Icons.Pay
abnormal and Fuel level s low, the engine oil pressure Icon wil l
close attention to these icons as they can aid in avoid-
display and buzzer will sound. After the oil pressure is back to
ing unnecessary repairs and expense.
safe operating pressure, the low fuel Icon will display.

LCD display SERVICE FUNCTION ICON SEQUENCE BUZZER SOUNDING

NORMAL
No sounding
DISPLAY

Note:
Assist mode not
available on SK480

No sounding
•For the description
ASSIST MODE of display of the
DISPLAY assist mode.
•Each display
flickers during
operation.
Supplementary Explanation :
The screen can be switched into three images by pressing the screen change switch.

•#2,#3,#5,#6,
#7,#10,#28
Buzzer sounds.

Supplementary
Explanation :

Icons #5 and #6 are


displayed and
buzzers do not stop
sounding even if
WARNING the buzzer stop
switch is pressed.
When icon 6 is
displayed,the engine
RPM will idle
immediately and the
engine will shut
down after 15
seconds.

Icon #7 is displayed
and buzzer stops
sounding when the
buzzer stop switch
is pressed.

Icons #2,#3,#10
and #28 are
displayed and
buzzers sound
intermittently and
stop sounding after
5 seconds.

Page 3-46 Dynamic Acera 06/02


MACHINE FAMILIARIZATION

DANGER WARNING
DO NOT OPERATE MACHINE UNLESS YOU HAVE READ WHENEVER A CHANGE IS MADE TO THE MACHINE’S
AND UNDERSTOOD THE INSTRUCTIONS IN THE CONTROL PATTERN,
PATTERN, ALSO EXCHANGE
EX CHANGE THE
TH E PATTERN
PATTERN
OPERATOR’S MANUAL. IMPROPER MACHINE OPERA- DECAL IN THE CAB
C AB TO MATCH THE NEW PATTERN.
PATTERN.
TION IS DANGEROUS AND COULD RESULT IN INJURY SAE PATTERN

OR DEATH.

PATTERN CONTROL CHANGE


 To change the machine’s control pattern from
A. To
A.
SAE to Back Hoe Loader pattern, proceed as fol-
lows:
1. Place the attachment on the ground, throttle
1. Place thr ottle
YN20T01476P1
control in low idle, and turn the ignition key
off. BHL PAT
PATTERN
TERN

2. Place the safety le-


2. Place YN20T01476P1
ver in the lock and
up position before
B. Make sure to place
B. Make
leaving the cab.
the BHL pattern
plate in its respec-
tive holder, located
3. Open the air cleaner compartment door,
3. Open door, lo- below the cab door
cate the pattern changer valve and change handle. Make sure
valve’s handle postion from “I” (SAE) to “D” BHL pattern is
(Back Hoe Loader). showing.

SAE PATTERN BHL PATTERN


LH CONTROL LEVER
BOOM DOWN
C. Slowly operate Left Hand
C. Slowly
control to make sure it
SWING LEFT matches BHL pattern and
SWING RIGHT to familiarize yourself with
the new control pattern.
BOOM UP

WARNING
BHL LH Control

CHECK MACHINE’S CONTROL PATTERN FOR CON-


FORMANCE TO PATTERN
PATTERN ON DECAL-CARD IN CAB. IF
PATTERN DOES NOT MATCH DECAL-CARD ON CAB  ARM OUT RH CONTROL LEVER

DOOR HOLDER, FLIP DECAL-CARD ON HOLDER TO D.   Slowly operate Right


D. 
MATCH THE MACHINE’S CONTROL PATTERN
PATTERN BEFORE
BEFOR E Hand control to make BUCKET OUT

OPERATING MACHINE.
MACHINE . FAILURE TO DO SO COULD RE- sure it matches BHL pat-
SULT IN INJURY. tern and to familiarize BUCKET IN

yourself with the new con-


WARNING trol pattern.  ARM IN

SHOULD THE CONTROL PATTERN DECAL-CARD IS


LOST,, ORDER P/N: YN20T01476P1.
LOST YN2 0T01476P1. BHL RH Control

Dynamic Acera 06/02


Page 3-47
MECHATRONICS

Table of contents
contents
Page
3.1 LAYOUT
LAYOUT OF ELECTRIC COMPONENTS
COMPONENTS ......................
..................................
........................
.......................
.......................
........................
.......................
......................
..............
... 3-2
A. Parts related to upper frame ......................
..................................
.......................
.......................
........................
.......................
.......................
......................
......................
..................
...... 3-2
B. Harness grounding locations .......................
...................................
........................
........................
.......................
.......................
........................
......................
.....................
..............
... 3-3
C. Parts related to operator’s cab ........................
...................................
.......................
........................
.......................
.......................
......................
......................
........................
............ 3-4
D. Parts related to frame .......................
...................................
.......................
.......................
........................
.......................
.......................
......................
......................
........................
................
.... 3-7
E. Parts related to engine ......................
..................................
........................
.......................
.......................
........................
........................
.....................
.....................
........................
...............
... 3-8
F. Mechatronic controller connectors...........
connectors .......................
.......................
.......................
........................
.......................
.......................
......................
......................
...................
....... 3-9
3.2 LOCATION
LOCATION OF SOLENOID
SOLENOID BLOCK BLOCK AND SENSOR BLOCK BLOCK ......................
..................................
........................
.......................
.......................
................
.... 3-10
A. Solenoid block .......................
B. Pump proportional
...................................
........................
proportional solenoid valves (PSV-P1
.......................
.......................
........................
.......................
(PSV-P1 and PSV-P2) ........................
.......................
.....................
....................................
.....................
........................
.......................
..............
.......................
......................
.. 3-11
.......... 3-12
3
C. Pressure sensors ......................
..................................
........................
........................
.......................
.......................
........................
.......................
.....................
......................
......................
.......... 3-13
3.3 GOVERNOR MOTOR MOTOR (M-2) ........................
...................................
.......................
........................
.......................
.......................
........................
......................
.....................
.....................
.......... 3-15
3.4 ENGINE SPEED SENSOR (SE-15)...........................
(SE-15).......................................
........................
........................
.......................
.......................
......................
......................
..................
...... 3-17
3.5 ACCEL POTENTIOMETER
POTENTIOMETER (SE-16) ......................
..................................
........................
.......................
.......................
........................
.......................
......................
.....................
.......... 3-18
3.6 REAR CONTROL PANEL PANEL .......................
..................................
.......................
........................
.......................
.......................
........................
......................
.....................
.......................
..............
.. 3-19
3.7 OUTLINE OF MECHA
MECHATRONIC
TRONIC CONTROL CONTROL SYSTEM SYSTEM .......................
..................................
.......................
........................
.......................
.......................
.................
..... 3-26
3.8 MACHINE OPERATION
OPERATION .......................
..................................
.......................
........................
........................
.......................
.......................
.......................
.....................
......................
.................
..... 3-27
3.9 MULITDISPLA
MULITDISPLAY Y SELF DIAGNOSIS
DIAGNOSIS ......................
..................................
........................
.......................
.......................
........................
........................
......................
....................
.......... 3-28
3.10 TROUBLE HYSTOR
HYSTORY Y DIAGNOSIS
DIAGNOSIS .......................
..................................
.......................
........................
.......................
.......................
........................
......................
..................
........ 3- 30
3.11 MECHATRONIC
MECHATRONIC CONTROLLER
CONTROLLER “A” AND “B” ADJUSTMENT ADJUSTMENT ......................
..................................
........................
........................
.....................
......... 3- 31
3.12 SERVICE
SERVICE DIAGNOSIS .......................
...................................
.......................
.......................
........................
.......................
.......................
......................
.....................
....................... ..... 3-3 4
.................
3.13 GENERAL TROUBLESHOOTING
TROUBLESHOOTING ........................
...................................
.......................
........................
.......................
.......................
........................
......................
....................
.......... 3-3 8

Dynamic Acera MC Training,


Training, 11/02 Rev. 0
3-1
MECHATRONICS

3.1 LAYOUT
LAYOUT OF ELECTRIC COMPONENTS
A. Parts related to upper
upper frame

M-8 : Greasing motor (Opt.)


L-9 :
Boom work light (Opt.) E-6 : Buttery ground
Horn (Low tone)
E-5 :
To ATT Horn (High tone) R-1 : Battery relay
harness

3
SE-15 :
Fuel sensor 

L-2 :
To inst-panel harness
Deck light
M-4 :
Washer motor 

SW-25 :
SW-8 : Hyd. oil level
 Air filter clogging switch
switch
 8
C      
O       F       
  7
N        R      
T        O      
 6
R       M       
B T       
V        O      
 5
O       P      
L       I       
V        L      
A       C       A       O      
L       O       L       T       
V        N        V       
E        T        E       
S       R         7

 A SE-13 :
I       
 8
D       O      
E        L      

Engine speed
sensor 
SE-5 :
Swing pressure
sensor 
SE-22 :
SW-24 : P1 pump
Engine coolant pressure
level switch sensor 

SE-23 :
P2 pump
pressure
sensor 
E-10 :
Receiver dryer  E-13 :
for A/C Travel alarm
PSV-P2 : (Opt.)
M-1 : P2 pump
Starter motor  propo. valve
L-3 : SW-23 :
Swing flasher & Engine oil level L-4 :
Rear work light (L.H) (Opt.) swich To engine sub PSV-P1 : Swing flange &
harness P1 pump Rear work light (R.H)
propo. valve (Opt.)

A: Solenoid block
B: The sensor block for KCMA machines is the same as before minor changed machine, but only one
sensor is used for the swing system and it is located at main control valve

Dynamic Acera MC Training,


Training, 11/02 Rev. 0
3-2
MECHATRONICS
B. Harness grounding locations F
Lever lock SOL
Note : B are connected with E by harness  ATT
 ATT boost
boost SOL
SOL
C is attached to upper frame Travel 1, 2 Speed SOL
D is attached to floor plate Swing parking SOL
E to H are connected with controller box  Air filter
filter clogg
clogging
ing SW
J is attached to E/G Washer motor 
K is connected whth E/G E/G coolant level SW
Governor motor 
E/G oil level SW
Swing flasher & Rear work light (L.H)
GND between
Hyd. oil temp. SW (Opt.)
Upper frame and
I
Floor  B
GND of travel 1, 2
speed SW at under  Fuel sensor 
C
floor plate Work light

H
D
 A
Horn (High)
Horn (Low)
3
Battery Battery relay
GND between Cab and
GND. Travel alarm (Opt.)
Controller (In control box)
Boom cylinder work light
Swing flasher & Rear work light (R.H)

In control box
Wiper inter lock SW
Mechatro controller 
 ATT
 ATT boost
boost SW
SW
Horn SW
Tuner 
R.H rotation SW (Opt.)
L.H rotation SW (Opt.)
Travel alarm SW
Opt. work light SW (Opt.)
Lever lock delay timer 
 8
C      
Safety relay   7
O       F       
N        R      
T        O      
R       M       
 6
 Auto
 Auto greas
greasing
ing contoro
contoroller
ller (Opt.)
(Opt.) T       
V        O      
 5
O       P      
L       I       
V        L      
A       C       A       O      
Wiper relay assy L       T       
L      
V        O       V       
E        N        E       
  7
T       
S       R      
 Air-con
 Air-con amplifie
amplifier 
r  I       
D       O      
E        L        8

Cab work light R.H (Opt.)


Cab work light L.H (Opt.)
24V power source
Roof wipermotor 
Machine management system (Opt.)

G
Cab GND. at rear right of Cab
Gauge cluster 
Hour meter 
Swing flasher SW. (Opt.)
Power window SW. (Opt.)
Cigar lighter 
Wiper motor 
Flasher relay

J K
 Alterna
 Alternator
tor GND.
GND. Engine GND.
Dynamic Acera MC Training,
Training, 11/02 Rev. 0
3-3
MECHATRONICS
C. Parts related to operator’s
operator’s cab C2: MONITOR

SW-21: POWER BOOST


SW-10: HORN SWITCH   SWITCH

SW-11: SAFETY LOCK LEVER


(FOR HYDRAULICS)

E-14: 24V CIGARETTE


  LIGHTER

SE-16: THROTTLE
SW-35: HEAVY LIFT SWITCH
  POTENTIOMETER
SW-5: TWO PUMP FLOW
SELECTOR SWITCH SW-1: KEY SWITCH

3
SW-36: INDEPENDENT
TRAVEL SWITCH
OPTIONAL SWITCHES
C-4: AIR-CONDITION
AIR-CONDITIONER
ER       N
      A
      F
FOR EUROPEAN
     P
     M
EXCAVATORS
     E
     T

SW-9: SWING FLASHER      F 


     /
     R
     E
     D
     O 
     M
     F
     E
     D

  SWITCH

SW-38: WARM-UP SWITCH

E-7: RADIO (FM/AM)


Locally-procured parts
in European machines

CabRelatedParts1
E-23: 12V POWER SUPPLY
(180 WATT)

To inst-panel harness
Bracket for connector 

Connect to cab ground


C-5 :
Power window
controller (Opt.)

To cab harness
R-19:
Flasher relay

Detail of cab rear right corner 

Dynamic Acera MC Training,


Training, 11/02 Rev. 0
3-4
MECHATRONICS

Sensors for travel and optional valves

SE-20

SE-10

SE-9
SE-11

Dynamic Acera MC Training,


Training, 11/02 Rev. 0
3-5
MECHATRONICS

Cab harness
E-4 : Fuse box To inst-panel
left harness

Note : Fuse box is attached


to harness.
R-6 : Work light relay
R-5 : Horn relay

3 E-9 : Speaker R.H


R-9 : Work light relay (Opt)
R-10 : Bucket restriction relay (Opt.)
R-8 : Travel alarm relay (Opt.)
M-5 : Power window motor (Opt.)
R-13 : L.H rotation relay (Opt.)
J/B (15P X 5) R-12 : R.H rotation relay (Opt.)
E-8 : Speaker L.H
J/B (15P X 4)

Harness for long range ATT


E-15 : Resister 
Harness for high-reach

Cab work light L.H


T skylight wiper (Opt.)
C-6 : Auto greasing
To mechatro controller  To controller 

To inst-panel left
To cab
harness R-7 :
Wiper relay assy.
SW-4 :
View I Swing parking brake
C-1 : Mechatro controller  release switch

R-4 :
Safety relay

9 pin connector for 


IT (ORBCOMM) & Down load 13 pin connector 
connector  View II for PHS (Not used)
To cab
harness

R-20 : Timer 
Dynamic Acera MC Training,
Training, 11/02 Rev. 0
3-6
MECHATRONICS

D. Parts related
related to frame

E-10 :
Receiver dryer 

L-2 : SW-24 :
Deck work light R.H Engine coolant
R-1 : SE-15 : level switch
Battery relay Fuel sensor 

View II 3

SV-1 :
Swing parking SOL
SV-3 :
Travel 1, 2 speed SOL

PSV-A :
 Arm variable recirculation
Upper harness
PSV-D :
P1 by-pass cut propo. valve
Starter cable
PSV-C :
Travel Straight Valve SOL
View I
PSV-B :
P2 by-pass cut propo. valve
SV-2 :
 ATT
 ATT boost SOL
SV-4 :
Lever lock SOL

Detail A (Proportional valve block)

SE-1
   E SE-2
SE-1. BUCKET (H)

   T   V
   L    L SE-2. BUCKET (R)
   O   A SE-3    O   E
   L
   I    V    R   D
   I SE-3. BOOM (H)

   P   L SE-4    T   S SE-4. BOOM (R)


   N   E
   M   O    O   V SE-5. SWING (L/R) is
   O   R
   T    C   L located at C/V
   R   N    O   A
   F   O
SE-7    T   V SE-7. ARM (H)
   C SE-8. ARM (R)
SE-8

Dynamic Acera MC Training,


Training, 11/02 Rev. 0
3-7
MECHATRONICS
E. Parts related to engine

III II

M-1 : Engine ground


Starter motor 

R-3 :
I Glow relay Starter motor cable

3 SW-23 :
E-2 : Engine oil level
 Alternator  switch

E-11 :
 A/C compressor 
compressor 
SE-14 :
Engine coolant SW-6 :
temperature sensor  Engine coolant
temperature switch
Upper harness

PSV-P2 :
P2 pump propo. valve SE-22 :
Pressure sensor : P1 pump
To pressure sensor 

Engine side

PSV-P1 :
P1 pump propo. valve SE-23 :
Pressure sensor : P2 pump
View II (Pump)
View III

SE-13 :
Upper harness Engine speed sensor 

SW-7 :
Engine oil pressure switch

E-2 : Alternator 

View I
Dynamic Acera MC Training,
Training, 11/02 Rev. 0
3-8
MECHATRONICS
F. Mechatronic
Mechatroni c controller connectors

CN11 CN12 CN13 CN14


1 2 4 1 2
2 6 1 2 8 1
10

16

26

34

27 22 18 16 12 28 22


T  O 
Y  
P  P  N 
.
N  E 

M  T 
. N  O  C  R 
O  O  O 
Z  - L L 

6  L  5 1  E 
0 0  C  -  R 

0  2 2  6 

7 6  E  O 
2  0  S  

A  0 0  - B H  I  N  

E  1 0 1 0 K   O  


Y   9 9 
F  1 
7  1 
E  .1 
- 0  2 

5 9 

2 2
13 2 8 1 11 1
1

26 16 9 22 12
14

CN15 CN16 CN17

Dynamic Acera MC Training,


Training, 11/02 Rev. 0
3-9
MECHATRONICS

3.2 LOCATION OF SOLENOID BLOCK AND SEN-


SOR BLOCK

Solenoid valve block

Cold temperature sensor 

Pilot control
low pressure
sensor block

Dynamic Acera MC Training,


Training, 11/02 Rev. 0
3-10
MECHATRONICS

A. Solenoid block

  e
   k    t
  a
  r   s
   b    d   o
  e    t    l    t   o
  g   e   u   e   u
  n   e   n   c   c    B
   i   p    l   v    t
   k
  r   s   o   s
   b   i   a
  r   s   n    k
  a    2   a
   i    t   s    t   s   e   c
   /   a   a
  r   l    t   a
  p    1   m   o
   l   a   u   p    h   p
   h
   l
  g   e   v   c   y   g
   i   y   c   r
  n
   i   v   r    b
   i   a    b   a   e
  a   m   c   r    t   v
  w   r   r    1    t    2    t   e
   S    T    A  e
  r    P    S    P    A    L

T Port
3
P2 Port P1 Port

A8 A7 A6 A5 A4 A3 A2 A1
ON/OFF Proportional ON/OFF
Solenoids Solenoid Solenoids
Type: 8KWE5G-30/G24WR-804 B
Rated Press at P port: 0~50 Kgf/cm2
(0~711 psi)
Allowable back press: 0~10 Kgf/cm 2
   A
  -    D
  -    C
  -    B
  -    3    4
   1
  -    3
  -   -   - (0~140 psi)
   V    V    V    V    V    V
   V    V    S    S    S    S Solenoid valve: rated voltage 20.4~30 VDC
   S    S    P    P    P    P    S    S coil resitance 34~40
Proportional valve: rated volts 20.4~30 VDC
coil resistance 17~25

A8 A7 A6 A5 A4 A3 A2 A1

Seal nut M6
Test condition Torque to 0.5 + 0.05 Kgf-m
> Pre
Press
ssur
ure:
e: 50 Kgf/ cm2
Kgf/cm I: 700 mA DO NOT ADJUST
+2.0 2
> Flow rate at A port: 0 L/min 26.8 -1.5 Kgf/cm

   ) Dither condition on machine


   2 > Frequency:
Frequency: 100 Hz
  m > Amplitude at 300 mA: 300 mA 28.8
  c
   /
   f
  g
   K
   ( Upper 
   P Limit 25.3
  e
  r Pressure setting condition
  u at power boost
  s
  s
  e
  r I: 400 mA
   P 8.8 +0.5 Kgf/cm 2
   t
  o
   l
   i With Hysteresis
   P
Lower 
  y
  r
+1,.5
8.8 -0.5  Kgf/cm
2
limit
  a
   d
  n 10.3
  o
  c
  e
   S 8.3
   T
   A
   3
   P
Solenoid Valve Input Current (mA)

Resistance: 17 to 25

Dynamic Acera MC Training,


Training, 11/02 Rev. 0
3-11
MECHATRONICS

B. Pump proportional solenoid valves (PSV-P1


and PSV-P2)

This valve is actuated by current


sent by the Mechatronic Controler (CPU) DO NOT ADJUST

3
Resistance: 17 to 25

(725.2 psi)
   )
   i
  s
  p
   (
  a
   P
   M
  –
(580.2 psi)   e
  v
   l
  a
  v
   d
   i
  o
  n
  e
   l
(435.1 psi)   o
210 L/min   s
   l
  a
(55 Gal/min) (391.6 psi)   n
  o
   i
  e    t
  r
   t
  a   o
   R   )   p
  o
  r
  n
  w   i (290.1 psi)
  o   m   p
   l    f
   F   /
   l   o
  r   a   e
  e   G   r
  v   (
   i   u
   l   n   s
  e   i   s
   D   /
  m   e
  r
  p   L   p
  m
(145 psi)   y
  u   r
   P   a
   d
  n
  o
  c
  e
   S

Input current of proportional solenoid valve (mA)

Dynamic Acera MC Training,


Training, 11/02 Rev. 0
3-12
MECHATRONICS

C. Pressure sensors

Terminal Connector 
1 Power supply (+)
2 Output (+)
3 Common

3
3
2 1

Low pressure sensors for attachment and travel (SE-1~SE-10)

1 – Power supply (+) Pressure range 0 ~ 30 Kgf/cm 2 (427 psi)


2 – Output (+)
3 – Common (–) Voltage range 5 + 0.5 V DC

Voltage

3
4.5V
1
O-ring 2

PF 1/4
0.5V
 A View A orifice ø: 3.3 mm 2
30 Kgf/cm (427 psi)

High pressure sensor (SE-22, SE-23)

Pressure range 0 ~ 500 Kgf/cm2 (7712 psi)

1 – Power supply (+) Voltage range 5 + 0.5 V DC


2 – Output (+)
3 – Common (–)
Voltage

3
4.5V
2 1 3.3V
O-ring
PF 3/8
0.5V
 A View A orifice ø: 3.3 mm
350 500 Kgf/cm 2 (7712 psi)
(4978 psi)

Dynamic Acera MC Training,


Training, 11/02 Rev. 0
3-13
MECHATRONICS

Checking resistance on pressure sensors:

Check the resistance between connector pins 1 and 2


with a multimeter.

100 M or more is normal


Terminal Connector 
 for all pressure sensors
3 1 Power Supply (+)
High pressure sensors and
2 Output (+)
2 1 Low pressure sensors
3 Common
3

Structure

O-ring Body Diaphragm Electronic circuit

Typical low pressure sensor 


senso r 

Dynamic Acera MC Training,


Training, 11/02 Rev. 0
3-14
MECHATRONICS

3.3 GOVERNOR MOTOR (M-2)

Note:
1. Install motor so that surface or 
faces upward
2. 2 52º shows the operating range.

 +  2 º
2  5 2

Connection diagram:
Brown Red
(A) (B)

Orange Yellow
(A) (B)

Motor connection Coil resistance:


5,7 + 10%
Limit switch connection

Appearance of stepping motor 

Dynamic Acera MC Training,


Training, 11/02 Rev. 0
3-15
MECHATRONICS

Internal construction

Oil Seal Reduction unit

Motor 
Output shaft

3
Cam

Limit switch
Function of governor motor 
> Control de engine speed according
to the work mode.
> Control de engine speed according
to the accel potentiometer 
> Auto accel function
> Engine stop function

Check the resitance of each pin of limit


switch and motor connector with tester 

Limit switch connector Stepping motor connector  


5 6
1 2 No. Lead color Terminal
No. Lead color Terminal
Terminal
5 White Common 1 Brown A
7 6 Red NO 2 Orange A
7 Amarillo NC 3 4 3 Red B
NO: Normally open 4 Yellow B
NC: Normally closed

How to check limit switch


OFF
Turn ignition key switch OFF, disconnect the 52º How to check motor 
ON ON Make sure the ignition key switch is in the OFF
stepping motor and connect tester to pins
5 and 6, and turn the output shaft. position. Disconnect the stepping motor and
connect tester to pins 1/2, and 3/4.
Limit switch is normal when:
> The resistance should be 5.7 + 10%
> The resistance is infinitive (∞) within the range of 
52º, limit switch is open. Front view of 
> The resistance is ≥ zero (0) over the 52˚ range, motor shaft
the limit switch is closed.

Dynamic Acera MC Training,


Training, 11/02 Rev. 0
3-16
MECHATRONICS

3.4 ENGINE SPEED SENSOR (SE-15)

Opposing flat 22
M16X1.5
Grounding (B)

Signal (Y)
Opposing flat 19

3
1. Function:

The engine
engine speed sensor is used
used to detect the
the actual
actual
engine speed. It is installed on the flywheel housing Speed
and electrically
electrically counts
counts the number
number of
of gear
gear teeth passing sensor 
through in front of the sensor
sensor.. The signal is picked up
up by
a magnetic
magnetic force and a coil placed inside the sensor
sensor..
The engine speed is computed
computed by the mechatronic
controller and indicated on the monitor display
display..

Flywheel
Lock nut
2. How to measure:
2.3 mm
a. Resistance

2.3 kΩ +/- 0.2 kΩ

b. Voltage 3. How to adjust the speed sensor:

a. Remove the speed sensor for inspection and clean it


a. Remove
(do not apply any type of cleaner such as brake cleaner,
V 1.4 VAC ~ 6 VAC ether, or degreaser to the speed sensor).
b. With
b.  With the engine stopped, install t he sensor into the engine
flywheel housing
housing and tighten, lightly
lightly by hand, until the tip of 
the speed
speed sensor
sensor makes contact with the flywheel. Then
Disconnect the speed sensor. Measure the voltage across backout sensor 1.5 turns. The gap between the speed
the pins located inside the connector with the engine in sensor tip and
and the flywheel should be 2.3 mm.
high idle. The voltage should be ≥ 3 VAC. The voltage is  Tighten the speed sensor lock nut to 24.5 to 34.3 Nm
c. Tighten
c.
set to 4 VAC or more from factory. (9.2 ~ 25.3 Lbs-ft)
 Start the engine and verify with an external tachometer 
d. Start
d.
that the engine speed is 850 ~ 900 rpm. Also verify that the
speed sensor voltage is within specifications.
Note: if
Note:  if needed, turn the sensor in to increase the voltage.

Dynamic Acera MC Training,


Training, 11/02 Rev. 0
3-17
MECHATRONICS

3.5 ACCEL POTENTIOMETER (SE-16)

Detents Bracket
Potentiometer 
Dial
AVX 0.5 sq. or equivalent

5V GND

R B
A
OUTPUT

3  Y


Voltage between 2 and 1
R
3
Voltage 5V

4.6V Y
2
90˚

B
0.4V 1
0V
90˚
View A

1. Function:
The accel potentiometer is used to control the engine governor speed via the stepping motor, which is mounted to the
engine. The accel potentiometer is powered by 5 VDC from the main mechatronic controller on terminal B. The position
of the potentiometer dial between 0 and 90˚ indicates the acceleration of the engine. The voltage (between 0.4 to 4.6)
will signal the main controller to increase or decrease the stepping motor position to increase or decrease the engine
rpm.

3. Testing the accel potentiometer:


Disconnect the potentiometer and measure the voltage across the
terminals B and Y. The power supply should be 5 V. 5V GND
Measure the resistance between terminals R and B. The resistance
should be 2kΩ. R B
OUTPUT

 Y

Dynamic Acera MC Training,


Training, 11/02 Rev. 0
3-18
MECHATRONICS

Dynamic Acera MC Trainin


Trainin g, 11/02 Rev. 0
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YQ08U0969~ CONTROLLER GROUP

SK210LC-6E DA mc PM, REV.0 09/02


3-19
3-1 9
CONTROLLER GROUP YQ08U0969~

NOTE:
SEE PAGE 266
FOR HARNESS
ROUTING

SK210LC-6E DA mc PM, REV.0 09/02


3-20
3- 20
CONTROLLER GROUP YQ08U0969~

YN14E01073P1

SK210LC-6E DA PM, REV.0 11/02


11/02
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YQ08U0969~
CONTROLLER GROUP

YN14E01073P1

SK210LC-6E DA PM, REV.0 11/02


11/02
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YQ08U0969~
CONTROLLER GROUP

YN14E01073P1

SK210LC-6E DA PM, REV.0 11/02


11/02
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CONTROLLER GROUP YQ08U0969~

YN14E01073P1
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CONTROLLER GROUP YQ08U0969~

YN14E01073P1
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YQ08U0969~ CONTROLLER GROUP

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11/02
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CONTROLLER GROUP YQ08U0969~

ITEM P ART NUMBER DESCRIP TI ON QTY


CONTROLLER ASSY

 YN22E
 YN22E00162F
00162F1
1 CONTRO
CONTROLLE
LLER
R GROU
GROUP
P

A1 YN22E01147P2 BOX 1
A2 YN22E01141P1 PLATE 1
A4 YN22E00146F1 CONTROLLER (C-1) 1 (Mechatronic)
A5 YT24E00001F1 RELAY ASSY(Wiper) (R-7) 1
A6 EN24S00008P1 RELAY (Travel Alarm:R-8; 3
Horn:R-5;
Horn:R-5; Work Light:R-6)
A7 YX50E00002F1 SWITCH (Sw ing Parking
Parking 1
Release) (SW-4)
A8 YN22E01139P1 PLATE 1
A9 ZM 66C05016 SEM S-BOLT (M5X16mm) 2
A10 ZM 61
61C06030 SEM S-BOLT (M6X20mm)
SE 4
A11 YN22M 01014P1 LABEL 1
A12 ZM 61
61C06016 SEM S-BOLT (M6X16mm)
SE 8
A13 2420Z699 GROM ME MET 1
A14 YN14E00040F2 HARNESS ASSY, CAB 1
A14-2 ZS1
ZS18C0
8C06016 CAPSCREW (M6X16mm) 2
A14- 3 Z M6
M61C06020 S EM
EM S- BOLT (M6X20mm)
S- BO 8
A14-4 YN03E010
01001D5 CLIP
LIP 11
A14-
A14-5
5 ZW26
ZW26X X0600
06000
0 LOCK
LOCK WASHASHER (M6) 2
A14- 6 Z W1
W16X06000 WASHER (M6)
WA 2
A14-
A14-7
7 YN14E
14E0107
01073P
3P11 HARN
ARNESS 1