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PP13 – 38

80/132 Subs
station Pro
oject BSP 9040
9 Docu
ument PP13-00-USA-
Dhurma
a, Riyadh KSA
A Numbber ASH-002
HPT-A

Inspectio
on and Testt Plan for HVAC
H System Revission 00
Works
W Page
e 2 

 
List off Referen
nce and Forms
F
 

S/N Reference
R Number Description

1 TES-K-100.01 Heating Ventilation


V Air Condition System
Design
2 73-TMM
MS-01 Air Conditionedd Unit Packeed

3 73-TMM
MS-05 Centrifugal
C Exhaust
E Fan

4 PP13-00-SA-H
HIP-WP-001 PP13 BSP #9040 Substtation HVAC
C System

5 PP1
13-00-USA-H
HN-ASH-003
3 HVAC
C System Works Procedu
ure

6 HVAC-AS
SH-003 HVA
AC Ducts Wo
ork Checkshe
eet

7 HVAC-AS
SH-004 Ventilation and Smoke e Purging Fa
ans and
acccessories Checksheet
C
8 HVAC-AS
SH-005 Air Inttake and Outlet Checkshheet

9 HVAC-AS
SH-006 Damper Ch
hecksheet

10 HVAC-AS
SH-007 Equipm
ment Installa
ation Checksheet

11 HVAC-AS
SH-008 HV
VAC Start Up
p Checksheet

12 HVAC-AS
SH-009 Test and Balancing Checkshe
eet

13 HVAC-AS
SH-010 Commissio
oning Pre-Fu
unctional Che
ecksheet

14 HVAC-AS
SH-011 Commiss
sioning Funcctional Checkksheet

15 HVAC-AS
SH-012 Testing and Commisssioning Form
m HVAC
ystem Air Balancing Testt
Sy
16 HVAC-AS
SH-013 HVAC System Com mmissioning Test

17 HVAC-AS
SH-014 Ventilatio
on System Commissionin
ng Test

18 ASH-H--001 Leak Test/H


Hydro Test
INSPECTION AND TEST PLAN (ITP)
for HVAC System Works

Discipline : Mechanical PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040 Date: 2‐Dec‐15


Doc. No.: Revision: Page: 3
Location: PP13, Dhurma, Kingdom of Saudi Arabia
          PP13‐00‐USA‐HPT‐ASH‐002                              00

Inspection Criteria
item No. Activities/Description Inspection/Test Requirement Reference Document Reporting Reference
ASH WP SEC

1 Material Approval

1.1 HVAC Equipment and Materials

TES-K-100.01
1.1.1 Material Approval Document Check/Review PP13-00-USA-HN-ASH-003 H R M Material Submittal

TES-K-100.01
Material Receiving Inspection Report - MR-
1.1.2 Material Delivery and Inspection Document check and visual inspection PP13-00-USA-HN-ASH-003 W M M
ASH-001

TES-K-100.01
Material Receiving Inspection Report - MR-
1.1.3 Material Storage Visual Inspection PP13-00-USA-HN-ASH-003 W M M
ASH-001

1.2 HVAC Electrical and Control Materials

TES-K-100.01
1.2.1 Material Approval Document Check/Review PP13-00-USA-HN-ASH-003 H R M Material Submittal

TES-K-100.01
Material Receiving Inspection Report - MR-
1.2.2 Material Delivery and Inspection Document check and visual inspection PP13-00-USA-HN-ASH-003 W M M
ASH-001

TES-K-100.01
Material Receiving Inspection Report - MR-
1.2.3 Material Storage Visual Inspection PP13-00-USA-HN-ASH-003 W M M
ASH-001
INSPECTION AND TEST PLAN (ITP)
for HVAC System Works

Discipline : Mechanical PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040 Date: 2‐Dec‐15


Doc. No.: Revision: Page: 4
Location: PP13, Dhurma, Kingdom of Saudi Arabia
          PP13‐00‐USA‐HPT‐ASH‐002                              00

Inspection Criteria
item No. Activities/Description Inspection/Test Requirement Reference Document Reporting Reference
ASH WP SEC

2 Execution/Installation

2.1 Ducting Works

Approved Design Drawing


HVAC Duct Work Checksheet HVAC-ASH-
2.1.1 Layout of duct. Visual Inspection and Document Check TES-K-100.01 W M M
003
PP13-00-USA-HN-ASH-003
Approved Design Drawing
HVAC Duct Work Checksheet HVAC-ASH-
2.1.2 Ducts Support. Visual Inspection and Document Check TES-K-100.01 W M M
003
PP13-00-USA-HN-ASH-003
Approved Design Drawing
HVAC Duct Work Checksheet HVAC-ASH-
2.1.3 Joining of ducts. Visual Inspection and Document Check TES-K-100.01 W M M
003
PP13-00-USA-HN-ASH-003
Approved Design Drawing
HVAC Duct Work Checksheet HVAC-ASH-
2.1.4 Aplication of duct sealant to all joints.. Visual Inspection and Document Check TES-K-100.01 W M M
003
PP13-00-USA-HN-ASH-003
Approved Design Drawing
HVAC Duct Work Checksheet HVAC-ASH-
2.1.5 Alignment and leveling of ducts. Visual Inspection and Document Check TES-K-100.01 W M M
003
PP13-00-USA-HN-ASH-003
Approved Design Drawing
HVAC Duct Work Checksheet HVAC-ASH-
2.1.6 Insulation of ducts Visual Inspection and Document Check TES-K-100.01 W M M
003
PP13-00-USA-HN-ASH-003
Approved Design Drawing
HVAC Duct Work Checksheet HVAC-ASH-
2.1.7 installation of cladding (for external duct). Visual Inspection and Document Check TES-K-100.01 W M M
003
PP13-00-USA-HN-ASH-003
INSPECTION AND TEST PLAN (ITP)
for HVAC System Works

Discipline : Mechanical PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040 Date: 2‐Dec‐15


Doc. No.: Revision: Page: 5
Location: PP13, Dhurma, Kingdom of Saudi Arabia
          PP13‐00‐USA‐HPT‐ASH‐002                              00

Inspection Criteria
item No. Activities/Description Inspection/Test Requirement Reference Document Reporting Reference
ASH WP SEC
Approved Design Drawing
HVAC Duct Work Checksheet HVAC-ASH-
2.1.8 Ducts Access Door Installation. Visual Inspection and Document Check TES-K-100.01 W M M
003
PP13-00-USA-HN-ASH-003

2.2 Air Intake and Outlet

Approved Design Drawing


Air Intake & Outlet Checksheet HVAC-ASH-
2.2.1 Installation of Ceiling diffuser. Visual Inspection and Document Check TES-K-100.01 W M M
005
PP13-00-USA-HN-ASH-003
Approved Design Drawing
Air Intake & Outlet Checksheet HVAC-ASH-
2.2.2 Installation of Supply Register and Grilles. Visual Inspection and Document Check TES-K-100.01 W M M
005
PP13-00-USA-HN-ASH-003
Approved Design Drawing
Air Intake & Outlet Checksheet HVAC-ASH-
2.2.3 Installation of Exhaust and Return Grilles. Visual Inspection and Document Check TES-K-100.01 W M M
005
PP13-00-USA-HN-ASH-003
Approved Design Drawing
Air Intake & Outlet Checksheet HVAC-ASH-
2.2.4 Installation of Sand trap Louver (For external works). Visual Inspection and Document Check TES-K-100.01 W M M
005
PP13-00-USA-HN-ASH-003

2.3 Package Air Condition Units (PACU)

Approved Design Drawing


Equipment Installation Checksheet HVAC-
2.3.1 PACU position, alignment centralization. Visual Inspection and Document Check TES-K-100.01 W M M
ASH-007
PP13-00-USA-HN-ASH-003
Approved Design Drawing
Equipment Installation Checksheet HVAC-
2.3.2 Orientation PACU for Supply and Return air openning. Visual Inspection and Document Check TES-K-100.01 W M M
ASH-007
PP13-00-USA-HN-ASH-003
INSPECTION AND TEST PLAN (ITP)
for HVAC System Works

Discipline : Mechanical PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040 Date: 2‐Dec‐15


Doc. No.: Revision: Page: 6
Location: PP13, Dhurma, Kingdom of Saudi Arabia
          PP13‐00‐USA‐HPT‐ASH‐002                              00

Inspection Criteria
item No. Activities/Description Inspection/Test Requirement Reference Document Reporting Reference
ASH WP SEC
Approved Design Drawing
Equipment Installation Checksheet HVAC-
2.3.3 Installation control and electrical power supply. Visual Inspection and Document Check TES-K-100.01 W M M
ASH-007
PP13-00-USA-HN-ASH-003

2.4 Fan Coil Unit

Approved Design Drawing


Equipment Installation Checksheet HVAC-
2.4.1 Installation Fan Coil Unit. Visual Inspection and Document Check TES-K-100.01 W M M
ASH-007
PP13-00-USA-HN-ASH-003
Approved Design Drawing
Equipment Installation Checksheet HVAC-
2.4.2 Installation of drain pipe connection. Visual Inspection and Document Check TES-K-100.01 W M M
ASH-007
PP13-00-USA-HN-ASH-003
Approved Design Drawing
Equipment Installation Checksheet HVAC-
2.4.3 Installation electrical power supply. Visual Inspection and Document Check TES-K-100.01 W M M
ASH-007
PP13-00-USA-HN-ASH-003

2.5 ACCU

Approved Design Drawing


Equipment Installation Checksheet HVAC-
2.5.1 Installation ACCU Visual Inspection and Document Check TES-K-100.01 W M M
ASH-007
PP13-00-USA-HN-ASH-003
Approved Design Drawing
Equipment Installation Checksheet HVAC-
2.5.2 Installation electrical power supply. Visual Inspection and Document Check TES-K-100.01 W M M
ASH-007
PP13-00-USA-HN-ASH-003
INSPECTION AND TEST PLAN (ITP)
for HVAC System Works

Discipline : Mechanical PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040 Date: 2‐Dec‐15


Doc. No.: Revision: Page: 7
Location: PP13, Dhurma, Kingdom of Saudi Arabia
          PP13‐00‐USA‐HPT‐ASH‐002                              00

Inspection Criteria
item No. Activities/Description Inspection/Test Requirement Reference Document Reporting Reference
ASH WP SEC

2.6 Dampers

Approved Design Drawing


2.6.1 Installation of Motorized Volume Dampers Visual Inspection and Document Check TES-K-100.01 W M M Damper Checksheet HVAC-ASH-003
PP13-00-USA-HN-ASH-003
Approved Design Drawing
2.6.2 Installation of Motorized Fire/Smoke Dampers Visual Inspection and Document Check TES-K-100.01 W M M Damper Checksheet HVAC-ASH-003
PP13-00-USA-HN-ASH-003
Approved Design Drawing
2.6.3 Installation of Manual Volume Dampers Visual Inspection and Document Check TES-K-100.01 W M M Damper Checksheet HVAC-ASH-003
PP13-00-USA-HN-ASH-003
Approved Design Drawing
2.6.4 Installation of Pressure Relief Dampers Visual Inspection and Document Check TES-K-100.01 W M M Damper Checksheet HVAC-ASH-003
PP13-00-USA-HN-ASH-003
Approved Design Drawing
Installation electrical power supply for actuator of motorized
2.6.5 Visual Inspection and Document Check TES-K-100.01 W M M Damper Checksheet HVAC-ASH-003
dampers.
PP13-00-USA-HN-ASH-003

2.7 Ventilation Fans and Smoke Purging Fans

Approved Design Drawing


Ventillation Fans and Accessories
2.7.1 Installation of Smoke Purging Fans Visual Inspection and Document Check TES-K-100.01 W M M
Checksheet HVAC-ASH-004
PP13-00-USA-HN-ASH-003
Approved Design Drawing
Ventillation Fans and Accessories
2.7.2 Installation of Exhaust Fans Visual Inspection and Document Check TES-K-100.01 W M M
Checksheet HVAC-ASH-004
PP13-00-USA-HN-ASH-003
INSPECTION AND TEST PLAN (ITP)
for HVAC System Works

Discipline : Mechanical PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040 Date: 2‐Dec‐15


Doc. No.: Revision: Page: 8
Location: PP13, Dhurma, Kingdom of Saudi Arabia
          PP13‐00‐USA‐HPT‐ASH‐002                              00

Inspection Criteria
item No. Activities/Description Inspection/Test Requirement Reference Document Reporting Reference
ASH WP SEC
Approved Design Drawing
Ventillation Fans and Accessories
2.7.3 Installation of Supply Fans Visual Inspection and Document Check TES-K-100.01 W M M
Checksheet HVAC-ASH-004
PP13-00-USA-HN-ASH-003

3 Inspection and Testing

3.1 Air Leak Test/Smoke Test/Light Test (Ducting)

Approved Design Drawing


HVAC Duct Work Checksheet HVAC-ASH-
3.1.1 Portion of Duct to be tested. Visual Inspection and Document Check TES-K-100.01 W M M
003
PP13-00-USA-HN-ASH-003
Approved Design Drawing
HVAC Duct Work Checksheet HVAC-ASH-
3.1.2 Cover all opening of duct. Visual Inspection and Document Check TES-K-100.01 W M M
003
PP13-00-USA-HN-ASH-003
Approved Design Drawing
HVAC Duct Work Checksheet HVAC-ASH-
3.1.3 Insert smoke emitter and ignite or light. Visual Inspection and Document Check TES-K-100.01 W M M
003
PP13-00-USA-HN-ASH-003
Approved Design Drawing
HVAC Duct Work Checksheet HVAC-ASH-
3.1.4 Inspect the joint of the duct visually for possible leakage Visual Inspection and Document Check TES-K-100.01 W W M
003
PP13-00-USA-HN-ASH-003

3.2 Pipe/Copper Tube Leak Test/Hydro Test

Approved Design Drawing


3.2.1 Portion of Pipe/Copper Tube to be tested. Visual Inspection and Document Check TES-K-100.01 W M M Leak Test/Hudro Test ASH-H-001
PP13-00-USA-HN-ASH-003
INSPECTION AND TEST PLAN (ITP)
for HVAC System Works

Discipline : Mechanical PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040 Date: 2‐Dec‐15


Doc. No.: Revision: Page: 9
Location: PP13, Dhurma, Kingdom of Saudi Arabia
          PP13‐00‐USA‐HPT‐ASH‐002                              00

Inspection Criteria
item No. Activities/Description Inspection/Test Requirement Reference Document Reporting Reference
ASH WP SEC
Approved Design Drawing
3.2.2 Inspect the joint of the Pipe/Copper tube for possible leakage Visual Inspection and Document Check TES-K-100.01 W M M Leak Test/Hudro Test ASH-H-001
PP13-00-USA-HN-ASH-003

3.3 Inspection of Installed Equipments

Approved Design Drawing


Equipment Installation Checksheet HVAC-
3.3.1 Verify the correctness of material and equipment installed. Visual Inspection and Document Check TES-K-100.01 W M M
ASH-007
PP13-00-USA-HN-ASH-003
Approved Design Drawing
Verify that the installation meets construction details and Equipment Installation Checksheet HVAC-
3.3.2 Visual Inspection and Document Check TES-K-100.01 W W M
manufacturer installation. ASH-007
PP13-00-USA-HN-ASH-003

3.4 HVAC Start Up

Approved Design Drawing


HVAC Start up Checksheet HVAC-ASH-
3.4.1 Verify the correctness of material and equipment installed. Visual Inspection and Document Check TES-K-100.01 W M M
008
PP13-00-USA-HN-ASH-003
Approved Design Drawing
Verify that the installation meets construction details and HVAC Start up Checksheet HVAC-ASH-
3.4.2 Visual Inspection and Document Check TES-K-100.01 W M M
manufacturer installation. 008
PP13-00-USA-HN-ASH-003
Approved Design Drawing
HVAC Start up Checksheet HVAC-ASH-
3.4.3 verify the start up process of equipment. Visual Inspection and Document Check TES-K-100.01 W M M
008
PP13-00-USA-HN-ASH-003
INSPECTION AND TEST PLAN (ITP)
for HVAC System Works

Discipline : Mechanical PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040 Date: 2‐Dec‐15


Doc. No.: Revision: Page: 10
Location: PP13, Dhurma, Kingdom of Saudi Arabia
          PP13‐00‐USA‐HPT‐ASH‐002                              00

Inspection Criteria
item No. Activities/Description Inspection/Test Requirement Reference Document Reporting Reference
ASH WP SEC

3.5 Test and Balancing

Approved Design Drawing


Test and Balancing Checksheet HVAC-
3.5.1 Verify the proper balncing technique is being done. Visual Inspection and Document Check TES-K-100.01 W M M
ASH-09
PP13-00-USA-HN-ASH-003
Approved Design Drawing
Test and Balancing Checksheet HVAC-
3.5.2 Verify if all equipment need to adjust is being done. Visual Inspection and Document Check TES-K-100.01 W W M
ASH-09
PP13-00-USA-HN-ASH-003

3.6 Commisioning Pre -Functional (Final Verification of HVAC System)

Approved Design Drawing


Commisioning Pre -Functional Checksheet
3.6.1 Verify the correctness of material and equipment installed. Visual Inspection and Document Check TES-K-100.01 W M M
HVAC-ASH-10
PP13-00-USA-HN-ASH-003
Approved Design Drawing
Commisioning Pre -Functional Checksheet
3.6.2 Review test and balancing report. Visual Inspection and Document Check TES-K-100.01 W R M
HVAC-ASH-10
PP13-00-USA-HN-ASH-003
Approved Design Drawing
Commisioning Pre -Functional Checksheet
3.6.3 Verify Installation of sensors. Visual Inspection and Document Check TES-K-100.01 W M M
HVAC-ASH-10
PP13-00-USA-HN-ASH-003

3.7 Commisioning Functional (Final Verification of HVAC System)

Approved Design Drawing


Witness the automatic equipment operation, automatic start up Commisioning Functional Checksheet
3.7.1 Visual Inspection and Document Check TES-K-100.01 W W M
and shutdown. HVAC-ASH-10
PP13-00-USA-HN-ASH-003
INSPECTION AND TEST PLAN (ITP)
for HVAC System Works

Discipline : Mechanical PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040 Date: 2‐Dec‐15


Doc. No.: Revision: Page: 11
Location: PP13, Dhurma, Kingdom of Saudi Arabia
          PP13‐00‐USA‐HPT‐ASH‐002                              00

Inspection Criteria
item No. Activities/Description Inspection/Test Requirement Reference Document Reporting Reference
ASH WP SEC
Approved Design Drawing
Commisioning Functional Checksheet
3.7.2 Verify the system sequence of operation is correct. Visual Inspection and Document Check TES-K-100.01 W M M
HVAC-ASH-10
PP13-00-USA-HN-ASH-003
Approved Design Drawing
Commisioning Functional Checksheet
3.7.3 Verify the alarms and safety system are active. Visual Inspection and Document Check TES-K-100.01 W M M
HVAC-ASH-10
PP13-00-USA-HN-ASH-003

4 Final Inspection

4.1 Conduct and produce the punchlist Visual Inspection and Document Check ASG Punch List items H M M ASG Punch list

4.2 Conduct final walk down and compile punch list Verification of completion punch list items Punch List items H W R Punch list

4.3 Closed out punch list items Verification of completion punch list items Punch List items H W R Punch list

5 Documentation

Compilation and Hanover of Mechanical Completion (MC)


5.1 Document review Mechanical Completion Package H R R Mechanical Completion Package
Package

DEFINITION OF INSPECTION AND TEST PLAN SYMBOLS

H - Hold Point W - Witness S - Surveillance R - Review M - Monitor RIN - Request for Inspection Notice
SEC POWER PLANT NO.13

PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040
PROJECT CODE: SC11A
Project Management Contractor

 HVAC Duct Work Checksheet

Form No.: HVAC‐ASH ‐03 Rev : 00 ITP No.:  PP13‐00‐USA‐HPT‐ASH‐002


Area/Zone: Date: Drawing and Revision No.:

Inspection Checklist Before Teting

Item Description OK N/A Comments


1.1 Ensure drawing used for installation are current and approved.
Check materials installed on site are in accordance with the approved 
1.2
materials.  
1.3 Check the installation of support as per approved IFC drawing.

1.4 Check all joint of duct if properly sealed stiifened or clip.

1.5 Check duct sealant.

1.6 Check alignment of ducts.

1.7 Check the flexible connection of duct if properly sealed.

Testing

Item Description
OK N/A Comments
2.1 Check the Leak Test/Smoke test/Light test

2.2 Inspect all joint for possible  leakage

Inspection Checklist After Testing 

Item Description OK N/A Comments


3.1 Check the insulation of ducts.

3.2 Check if all joint have insulation.

3.3 Check installation of cladding. (for External Ducts)
Additional Information/Remarks

ASG Construction ASG QA/QC WP QC/QC SEC

Name:

Date:

Signature:
SEC POWER PLANT NO.13

PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040
PROJECT CODE: SC11A
Project Management Contractor

Ventillation Fans and Accessories Checksheet

Form No.: HVAC‐ASH ‐04 Rev : 00 ITP No.:  


Area/Zone: Date: Drawing and Revision No.:

Inspection Checklist of Ventillation Fans and Accessories

Item Description OK N/A Comments


1.1 Ensure drawing used for installation are current and approved.
Check materials installed on site are in accordance with the approved 
1.2
materials.  
1.3 Check Rotation direction of fan wheel is correct.

1.4 Check fan wheel rotates freely.

1.5 Fan and motor have been fastened securely.

1.6 Check the leveling of fan and base is correct.

1.7 Check supply wiring has been correctly connected.
Additional Information/Remarks

ASG Construction ASG QA/QC WP QC/QC SEC

Name:

Date:

Signature:
SEC POWER PLANT NO.13

PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040
PROJECT CODE: SC11A
Project Management Contractor

Air Intake & Outlet Checksheet

Form No.: HVAC‐ASH ‐05 Rev : 00 ITP No.:  


Area/Zone: Date: Drawing and Revision No.:

Inspection Checklist Air Intake & Outlet

Item Description OK N/A Comments


1.1 Ensure drawing used for installation are current and approved.

1.2 Check the installation if as per approved IFC drawing.

1.3 Check Alignment and leveling.

1.4 Check for any possible damaged.
Check the connection of duct and accessories are properly clip or 
1.5
sealed.
Additional Information/Remarks

ASG Construction ASG QA/QC WP QC/QC SEC

Name:

Date:

Signature:
SEC POWER PLANT NO.13

PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040
PROJECT CODE: SC11A
Project Management Contractor

Damper  Checksheet

Form No.: HVAC‐ASH ‐06 Rev : 00 ITP No.:  


Area/Zone: Date: Drawing and Revision No.:

Damper Inspection Checklist 

Item Description OK N/A Comments


1.1 Ensure drawing used for installation are current and approved.

1.2 Check the installation if as per approved IFC drawing.

1.3 Check alignment and leveling.

1.4 Check if the damper are fre from visible damaged.

1.5 Check level of support was properly installed .
Check the connection of duct and accessories are properly clip or 
1.6
sealed.
Additional Information/Remarks

ASG Construction ASG QA/QC WP QC/QC SEC

Name:

Date:

Signature:
SEC POWER PLANT NO.13

PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040
PROJECT CODE: SC11A
Project Management Contractor

Equipment Installation  Checksheet

Form No.: HVAC‐ASH ‐07 Rev : 00 ITP No.:  


Area/Zone: Date: Drawing and Revision No.:

HVAC Start up

Item Description OK N/A Comments


1.1 Verify the correctness of material and equipment installed.
Verify that the installation meets construction details and manufacturer 
1.2
installation.
1.3 Verify the position of equipment is as per approved IFC Drawing. 

1.4 Verify the alignment and leveling of equipment.

1.5 Verify the correct orientation of equipment.

1.6 Verify the Electrical and Control wiring was porperly installed.
Additional Information/Remarks

ASG Construction ASG QA/QC WP QC/QC SEC

Name:

Date:

Signature:
SEC POWER PLANT NO.13

PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040
PROJECT CODE: SC11A
Project Management Contractor

HVAC Start up  Checksheet

Form No.: HVAC‐ASH ‐08 Rev : 00 ITP No.:  


Area/Zone: Date: Drawing and Revision No.:

HVAC Start up

Item Description OK N/A Comments


1.1 Verify the correctness of material and equipment installed.

1.2 Verify that the installation meets construction details.

1.3 Verify the start up process of equipment. 
Additional Information/Remarks

ASG Construction ASG QA/QC WP QC/QC SEC

Name:

Date:

Signature:
SEC POWER PLANT NO.13

PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040
PROJECT CODE: SC11A
Project Management Contractor

Test and Balancing  Checksheet

Form No.: HVAC‐ASH ‐09 Rev : 00 ITP No.:  


Area/Zone: Date: Drawing and Revision No.:

Test and Balancing

Item Description OK N/A Comments


1.1 Verify the proper balncing technique is being done.

1.2 Verify if all equipment need to adjust is being done. 

1.3 verify the test and balancing report by 3rd party was correct.
Additional Information/Remarks

ASG Construction ASG QA/QC WP QC/QC SEC

Name:

Date:

Signature:
SEC POWER PLANT NO.13

PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040
PROJECT CODE: SC11A
Project Management Contractor

Commisioning Pre ‐Functional  Checksheet

Form No.: HVAC‐ASH ‐10 Rev : 00 ITP No.:  


Area/Zone: Date: Drawing and Revision No.:

Commisioning Pre ‐Functional

Item Description OK N/A Comments


1.1 Verify the correctness of material and equipment installed.

1.2 Review test and balancing report.

1.3 Verify Installation of sensors. 
Additional Information/Remarks

ASG Construction ASG QA/QC WP QC/QC SEC

Name:

Date:

Signature:
SEC POWER PLANT NO.13

PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040
PROJECT CODE: SC11A
Project Management Contractor

Commisioning Functional Checksheet

Form No.: HVAC‐ASH ‐11 Rev : 00 ITP No.:  


Area/Zone: Date: Drawing and Revision No.:

Commisioning Functional

Item Description OK N/A Comments


Witness the automatic equipment operation, automatic start up and 
1.1
shutdown.
1.2  Verify the system sequence of operation is correct.

1.3 Verify the alarms and safety system are active.
Additional Information/Remarks

ASG Construction ASG QA/QC WP QC/QC SEC

Name:

Date:

Signature:
SEC POWER PLANT NO.13
PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040
PROJECT CODE: SC11A
Project Management Contractor

TESTING & COMMISSIONING FORM


HVAC SYSTEM AIR BALANCING TEST
Form Number: Rev No: ITP No.:
   HVAC ‐ ASH ‐ 012          00

Project Building

Location: PACU TAG

Model No. Eqpt Serial. No.:


Date: Drawing
Reference:
Holding Time:
Time:
Total Air Volume CFM

S.NO. AREA SERVED DESIGN CFM TEST - 1 TEST -2 TEST -3 FINAL TEST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
TOTAL
DESIGN TOTAL AIR FLOW :
ACTUAL TOTAL AIR FLOW :
Additional Information/Remarks

Testing by:

ASG Construction ASG QA/QC WP QC/QC SEC

Name:

Date:

Signature:
SEC POWER PLANT NO.13
PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040
PROJECT CODE: SC11A
Project Management Contractor

HVAC SYSTEM COMMISSIONING TEST


Form Number: HVAC - ASH - 013 Rev. 00 ITP No:

DATE: S/S NO:

REFERENCE: Contract no: LOCATION:


EQUIPMENT: AIR - CONDITIONING SYSTEM
EQUIPMENT NO.: PACU - PACU - REMARKS
AREA SERVED:
MANUFACTURER:
MODEL NO.:
SERIAL NO.:
TYPE: PACU PACU
CAPACITY: (TONS)
A HVAC PANEL CHECK: TEST PERFORMED RESULTS
1.) MCB "ON"
2.) POWER "ON"
3.) Test Lamps
4.) Enable Switch
5.) Reset Button
6.) Cables Connections
B HVAC OPERATION TEST:
MANUAL MODE
1.) SWITCH ON MANUAL
a- PACU "ON"
b- Supply Damper Open
c- Return Damper Open
d- Indoor Fan Motor Run
e- Compressor Motors Run
f- Outdoor Fan Motors Run
2.) SWITCH OFF:
a- PACU "OFF"
b- Supply Damper closed
c- Return Damper closed
d- Indoor Fan Motor off
e- Compressor Motors off
f- Outdoor Fan Motors off
AUTO MODE
1.) SWITCH ON AUTO
a- PACU - ON DUTY-"ON"
b- Supply Damper Open
c- Return Damper Open
d- Indoor Fan Motor Run
e- Compressor Motors Run
f- Outdoor Fan Motors Run
2.) AUTO CHANGE -OVER
a- PACU - STAND BY-"ON"
b- Supply Damper Open
c- Return Damper Open
d- Indoor Fan Motor Run
e- Compressor Motors Run
f- Outdoor Fan Motors Run
C THERMOSTAT CONTROL
a- Temp. Set Point (deg.C)
b- Temp. Cut-Off (deg.C)
c- Results
D ECONOMIZER SIMULATE THRU ADJUSMENT OF THERMOSTAT SENSOR
a- Temp. Set Point (deg.C)
b- Motorized damper open
c- Stage# -1 comp. not run
d- Temp. Cut-Off (deg. C)
e- Motorized damper close
f- Stage# -1 comp. run
EQUIPMENT NO.: PACU - PACU - REMARKS
AREA SERVED:
E SMOKE PURGING FAN
SEQUENCE OF OPERATION:
1.) Fire Alarm Activated
a- All HVAC System -Off
b- All MFDampers Close
2.) Switched Remote to On
a- MF Dampers Open
b- Smoke Purging Fan Run
3.) Switched Remote to Off
a- MF Dampers Close
b- Smoke Purging Fan Off
4.) Reset Fire Alarm
a- All HVAC System -ON
F HVAC CONTROLS
FUNCTIONAL TEST COMP. -1 COMP. -2 COMP.-1 COMP. -2 COMP.-1 COMP.-1
LOW PRESSURE SWITCH RESULTS RESULTS RESULTS RESULTS RESULTS
a- Cut -in 50 (psig)
b- Cut -Out 25 (psig)
HIGH PRESSURE SWITCH RESULTS RESULTS RESULTS RESULTS RESULTS
a- Cut -in 300 (psig)
b- Cut -Out 425 (psig)
OIL PRESSURE SWITCH RESULTS RESULTS RESULTS RESULTS RESULTS
a- Cut -in (psig)
b- Cut -Out (psig)
CRANKCASE OIL LEVEL RESULTS RESULTS RESULTS RESULTS RESULTS
a- Half Level of sight glass
Anti - Freeze Thermostat RESULTS RESULTS RESULTS RESULTS RESULTS
a.) Temp. set point (Cut in)
b.) Temp. Cut-Off (Cut Out)
G HVAC FAILURE TEST: PACU - PACU -
1.) COMPRESSOR FAULT IN THE EVENT OF LOW PRESSURE CUT-OFF DUE TO GAS LEAKAGE
DUE TO LOW PRESS. COMP. -1 COMP. -2 COMP.-1 COMP. -2 COMP.-1 COMP.-1
a- HVAC Panel Indication: RESULTS RESULTS RESULTS RESULTS RESULTS
Low Pressure
PACU-1 Faulty
General Alarm
Others:
b- Change Over To
Results
c- Local Anunciator Panel
Results
d- Main Panel Anunciator
Results
e- ECC Alarm Indication
Results
2.) COMPRESSOR FAULT IN THE EVENT OF HIGH PRESSURE CUT ‐ OFF DUE TO DEFECTIVE ODF MOTOR
DUE TO HIGH PRESS. COMP. -1 COMP. -2 COMP.-1 COMP. -2 COMP.-1 COMP.-1
a- HVAC Panel Indication: RESULTS RESULTS RESULTS RESULTS RESULTS
High Pressure
PACU-1 Faulty
General Alarm
Others:
b- Change Over To
Results
c- Local Anunciator Panel
Results
d- Main Panel Anunciator
Results
e- ECC Alarm Indication
Results
3.) COMPRESSOR FAULT IN THE EVENT OF HIGH AMPERE DUE TO STUCK UP / BURNED COMPRESSOR
DUE TO HIGH AMPERE COMP. -1 COMP. -2 COMP.-1 COMP. -2 COMP.-1 COMP.-1
a- HVAC Panel Indication: RESULTS RESULTS RESULTS RESULTS RESULTS
Trip
PACU-1 Faulty
General Alarm
Others:
b- Change Over To
Results
c- Local Anunciator Panel
Results
d- Main Panel Anunciator
EQUIPMENT NO.: PACU - PACU - REMARKS
AREA SERVED:
Results
e- ECC Alarm Indication
Results
4.) NO AIR FLOW TEST IN THE EVENT OF BROKEN V-BELTS OR LOOSE V-BELTS
a- HVAC Panel Indication: RESULTS RESULTS RESULTS
No Air flow
PACU-1 Faulty
General Alarm
Others:
b- Change Over To
Results
c- Local Anunciator Panel
Results
d- Main Panel Anunciator
Results
e- ECC Alarm Indication
Results
5.) INDOOR FAN TRIP IN THE EVENT OF HIGH AMPERE DUE TO STUCK UP / BURNED FAN MOTOR
a- HVAC Panel Indication: RESULTS RESULTS RESULTS
Supply Fan Trip
PACU-1 Faulty
General Alarm
Others:
b- Change Over To
Results
c- Local Anunciator Panel
Results
d- Main Panel Anunciator
Results
e- ECC Alarm Indication
Results
6.) DIRTY FILTER IN THE EVENT OF DIRTY FILTER
a- HVAC Panel Indication: Dirty Filter Dirty Filter
Results
7.) HIGH TEMP. ALARM SIMULATE HIGH TEMPERATURE ROOM ALARM BY ADJUSTING THERMOSTAT
a- HVAC Panel Indication: High Room Temperature Alarm
Results
b- Local Anunciator Panel High Room Temperature Alarm
Results
d- Main Panel Anunciator High Room Temperature Alarm
Results
e- ECC Alarm Indication High Room Temperature Alarm
Results
8.) CYCLING OPERATION: CYCLING OPERATION EVERY WEEK
1.) PACU ON DUTY
a- Set every Saturday
2.) PACU STANDBY
a- Start On Saturday
H HVAC OPERATING DATA: PACU - PACU -
1.) ELECTRICAL DATA
a- Main Line Voltage
L1 - L2
L1 - L3
L2 - L3
b- Main Load Current
L1
L2
L3
2.) COMPRESSOR COMP.-1 COMP.-2 COMP.-1 COMP.-2 COMP.-1 COMP.-1
a- Rated Running Ampere
b- Actual Running Ampere
L1
L2
L3
c- Suction Pressure (psig)
d- Discharge Press. (psig)
e- Ambient Temp. (deg.C)
f- Time Taken 3:30 PM 3:40 PM
3.) COND. FAN MOTOR FAN#-1 FAN#-2 FAN#-1 FAN#-2 FAN#-1
a- Rated Running Ampere
b- Actual Running Ampere
L1
EQUIPMENT NO.: PACU - PACU - REMARKS
AREA SERVED:
L2
L3
4.) EVAP. FAN MOTOR
a- Rated Running Ampere
b- Actual Running Ampere
L1
L2
L3
5.) RETURN FAN MOTOR
a- Rated Running Ampere
b- Actual Running Ampere
L1
L2
L3
6.) SMOKE PURGING FAN
a- Rated Running Ampere
b- Actual Running Ampere
L1
L2
L3

I OTHER REMARKS:

ASG Construction ASG QA/QC WP QC/QC SEC

Name:

Date:

Signature:
SEC POWER PLANT NO.13
PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040
PROJECT CODE: SC11A
Project Management Contractor

VENTILATION SYSTEM COMMISSIONING TEST


Form No: HVAC - ASH - 014 Rev No: 00 ITP No:

DATE: S/S NO:


REFERENCE: Contract no: LOCATION:
EQUIPMENT: B SUPPLY FANS
EQUIPMENT NO.: SF-1 SF-2 SF-3 SF-4 SF-5 SF-6 REMARKS
AREA SERVED:
MANUFACTURER:
MODEL NO.:
SERIAL NO.:
TYPE:
CAPACITY: (KW) HP
A VENTILATION PANEL CHECK: SF-1 SF-2 SF-3 SF-4 SF-5 SF-6
1.) MCB in On Position
2.) Power Supply Indication
3.) Indication Lamps
4.) Enable Switch
5.) Reset Button
6.) Cables Connections
B VENTN. OPERATION TEST: SF-1 SF-2 SF-3 SF-4 SF-5 SF-6
MANUAL MODE TEST:
1.) SWITCH ON MANUAL
a- Exhaust Fan "ON"
b- Exhaust Fan Motor Run
2.) SWITCH OFF MANUAL
a- Exhaust Fan "OFF"
b- Exhaust Fan Motor not run
AUTO MODE TEST:
1.) SWITCH ON AUTO
a- Adjust pressure switch setpoints (+)
b- Exhaust Fan Motor Run (+)
c- Adjust Pressure Switch Setpoints (=)
d- Exhaust Fan Motor not Run
C SUPPLY FANS SF-1 SF-2 SF-3 SF-4 SF-5 SF-6
FAILURE TEST: TRIP TEST IN THE EVENT OF HIGH AMPERE DUE TO STUCK UP / BURNED OUT MOTOR
a- HVAC Panel Indication RESULTS RESULTS RESULTS RESULTS RESULTS RESULTS
Trip
General Alarm
c- Local Anunciator Panel
Results
d- Main Panel Anunciator HVAC FAULTY HVAC FAULTY HVAC FAULTY HVAC FAULTY HVAC FAULTY HVAC FAULTY
Results
e- ECC Alarm Indication HVAC FAULTY HVAC FAULTY HVAC FAULTY HVAC FAULTY HVAC FAULTY HVAC FAULTY
Results
D OPERATING DATA: SF-1 SF-2 SF-3 SF-4 SF-5 SF-6
1.) ELECTRICAL DATA RESULTS RESULTS RESULTS RESULTS RESULTS RESULTS
a - Main Line Voltage
L1 - L2
L1 - L3
L2 -L3
b- Rated Amperes:
c- Running Amperes:
L1
L2
L3
F OTHER REMARKS:

ASG Construction ASG QA/QC WP QC/QC SEC


Name:
Date:
Signature:
SEC POWER PLANT NO.13
PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040
PROJECT CODE: SC11A
Project Management Contractor

VENTILATION SYSTEM COMMISSIONING TEST


Form No: HVAC - ASH - 014 Rev No: 00 ITP No:

DATE: S/S NO:


REFERENCE: Contract no: LOCATION:
EQUIPMENT: B EXHAUST FANS
EQUIPMENT NO.: EF-1 EF-2 EF-3 EF-4 EF-01 EF-02 REMARKS
AREA SERVED:
MANUFACTURER:
MODEL NO.:
SERIAL NO.:
TYPE:
CAPACITY: (KW) HP
A VENTILATION PANEL CHECK: EF-1 EF-2 EF-3 EF-4 EF-01 EF-02
1.) MCB in On Position
2.) Power Supply Indication
3.) Indication Lamps
4.) Enable Switch
5.) Reset Button
6.) Cables Connections
B VENTN. OPERATION TEST: EF-1 EF-2 EF-3 EF-4 EF-01 EF-02
MANUAL MODE TEST:
1.) SWITCH ON MANUAL
a- Exhaust Fan "ON"
b- Exhaust Fan Motor Run
2.) SWITCH OFF MANUAL
a- Exhaust Fan "OFF"
b- Exhaust Fan Motor not run
AUTO MODE TEST:
1.) SWITCH ON AUTO
a- Adjust pressure switch setpoints (+)
b- Exhaust Fan Motor Run (+)
c- Adjust Pressure Switch Setpoints (=)
d- Exhaust Fan Motor not Run
C EXHAUST FANS EF-1 EF-2 EF-3 EF-4 EF-01 EF-02
FAILURE TEST: TRIP TEST IN THE EVENT OF HIGH AMPERE DUE TO STUCK UP / BURNED OUT MOTOR
a- HVAC Panel Indication RESULTS RESULTS RESULTS RESULTS RESULTS RESULTS
Trip
General Alarm
c- Local Anunciator Panel
Results
d- Main Panel Anunciator HVAC FAULTY HVAC FAULTY HVAC FAULTY HVAC FAULTY HVAC FAULTY HVAC FAULTY
Results
e- ECC Alarm Indication HVAC FAULTY HVAC FAULTY HVAC FAULTY HVAC FAULTY HVAC FAULTY HVAC FAULTY
Results
D OPERATING DATA: EF-1 EF-2 EF-3 EF-4 EF-01 EF-02
1.) ELECTRICAL DATA RESULTS RESULTS RESULTS RESULTS RESULTS RESULTS
a - Main Line Voltage
L1 - L2
L1 - L3
L2 -L3
b- Rated Amperes:
c- Running Amperes:
L1
L2
L3
F OTHER REMARKS:

ASG Construction ASG QA/QC WP QC/QC SEC


Name:
Date:
Signature:
SEC POWER PLANT NO.13

PP13 ‐ 380/132 SUBSTATION PROJECT BSP 9040
PROJECT CODE: SC11A
Project Management Contractor

Leak Test/Hydro Test 

Form No.: ASH‐H‐01 Rev. 00 Date:   ITP No.:  

Description Value/Details Description Details


Required Test Presure: Presure Gauge Number :

Minimum Test Presure: Presure Gauge Range :

Maximum Test Presure: Presure Relieve Valve Number :

Test Duration Presure Relieve Valve Set Point :

Start Time Test method

Finish Time Test media

Temperature

Applicable P & ID's Drawing Number's

Additional Information/Remarks

ASG Construction ASG QA/QC WP QA/QC SEC

Name:

Date:

Signature: