Design of Dogging Beam

Material
Material Y.P (Kg/cm2) U.T.S (Kg/cm2)
Specification
Structural Steel
IS:2062, Gr.-B 2548 4179
upto 20th.
AISI: 420 AISI: 420 3519 6681
A Pin : AISI420
a. Bending Stress : 6681x0.2 = 1336.2 kg/cm2
b. Shear Stress : 3519x0.3 = 1055.7 kg/cm2
B Steel for Structure : IS:2062
a. Bending Stress : 2548x0.66x0.95 = 1597.6 kg/cm2
b. Shear Stress : 2548x0.4x0.95 = 968.24 kg/cm2
Gate Weight = 600 kg
Weight on each Dogging Beam = 300 kg
300
B A

180 140

Ra = 300x180/140
= 385.71 kg
Bending moment on pin = 300x18 = 5400 kgcm
Design of Pin
Pin Dia. = 50 mm
Zxx = (3.14X5^3)/32
3
= 12.27 cm
Area = (3.14X0^2)/4
2
= 19.63 cm
Bending Stress = 5400/12.27
2 2
= 440.1 kg/cm < 1336.2 kg/cm SAFE
Shear Stress = 300/19.63
2 2
= 15.28 kg/cm < 1055.7 kg/cm SAFE
Design of Plate
Load on Plate = 385.71 kg
Width of Plate = 120 mm
Thickness of Plate = 20 mm
Tensile Stress on Plate = 385.71/((12-5)x2)
2
= 27.55 kg/cm
Shear Stress on Plate = 385.71/(3.5x2)
2
= 55.1 kg/cm
Design of Bolt
Number of Bolt in tension = 2
Dia. Of Bolt = 20 mm
Area = (3.14X2^2)/4
2
= 3.14 cm
Load on each Bolt = 385.71/2
= 192.86 kg
Tensile Stress on Bolt = 192.86/3.14
2
= 61 kg/cm