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C1469-Paint Spec EDITORIAL REVISION

Lone Star NGL June 2007


REV 0

Process Industry Practices


Coatings

PIP CTCE1000
External Coating System
Selection Criteria

GENERAL GUIDE TO USE OF THIS SPECIFICATION -


Unless specifically taken exception to in the purchase order, the attached paint
specification and the top coat color listed below will be used on the project.

TOP COAT FEDERAL STANDARD 595B -


Firewater – Red; Color Code - 11350
Nitrogen – Green; Color Code - 14120
Rest (Piping / equipment) – Plant Gray; Color Code - 26293

REVISION LOG -
REV 0 - Nov 2nd, 2011 - ISSUED FOR DESIGN

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.


PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of pr ocess industry facilities, this Practice has
been prepared from the t echnical req uirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these technical
requirements into a single set of Practices, administrative, application, and engineering
costs to both the purchaser and the manufacturer should be reduced. While this Practice
is expected t o incorporate the majority of requirements of most users, individual
applications may involve requirements that will be appended to and take precedence
over this Practice. Determinations concerning fitness for purpose and particular matters
or application of the Prac tice to particular project or engineering situations sh ould not
be made solely on information contained in these materi als. The use of trade na mes
from ti me to time should not be viewed as an expression of preference but rather
recognized as norm al usag e in the trade . Ot her brands having t he same specifications
are equally correct and may be substituted for those named. All Practices or guidelines
are intended to be consistent with appli cable laws and regulatio ns including OSHA
requirements. To the extent these Practices or guidelines should conflict with OS HA or
other applicable laws or regulations, such laws o r regulations must be followed.
Consult an appropriate professional before applying or acting on any material
contained in or suggested by the Practice.

This Practice is subject to revision at any time.

© Process I ndustry Practices (PIP), Construction Industr y Institute, The


University of Texas at Austin, 392 5 West Braker Lane (R4500), Austin,
Texas 78759. PIP member companies and subscribers may copy this Practice
for their internal use. Cha nges, overl ays, addenda, or modifications of any
kind are not permitted wit hin any PIP Practice with out the express written
authorization of PIP.

PRINTING HISTORY
February 2001 Issued July 2005 Technical Correction June 2007 Editorial Revision
April 2001 Editorial Revision July 2006 Reaffirmation with
Editorial Revision

Not printed with State funds

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.


EDITORIAL REVISION
June 2007

Process Industry Practices


Coatings

PIP CTCE1000
External Coating System
Selection Criteria
Table of Contents
CTCE1000-D12 – Severe/Seacoast
1. Introduction................................. 3 Environment Selection Criteria
1.1 Purpose............................................ 3 (US Customary Units)
1.2 Scope ............................................... 3 CTCE1000-D12M – Severe/Seacoast
Environment Selection Criteria (SI Units)
2. References .................................. 3 CTCE1000-D13 – Offshore Environment
2.1 Process Industry Practices .............. 3 Selection Criteria (US Customary Units)
2.2 Industry Codes and Standards ........ 3
CTCE1000-D13M – Offshore Environment
Selection Criteria (SI Units)
3. Definitions ................................... 3
CTCE1000-D14 – Moderate Environment
Selection Criteria (US Customary Units)
4. Requirements.............................. 4
CTCE1000-D14M – Moderate Environment
Data Forms Selection Criteria (SI Units)
CTCE1000-D21 – Severe Environment
CTCE1000-D1 – Documentation Selection Criteria Purchaser Defined
Requirements Sheet (US Customary Units)
The following data forms shall be part of this CTCE1000-D21M – Severe Environment
Practice only if indicated on the purchaser’s Selection Criteria Purchaser Defined
completed Documentation Requirements Sheet. (SI Units)
CTCE1000-D2 – Coating Type Code CTCE1000-D22 – Severe/Seacoast
Definitions Environment Selection Criteria
CTCE1000-D11 – Severe Environment Purchaser Defined (US Customary
Selection Criteria (US Customary Units)
Units) CTCE1000-D22M – Severe/Seacoast
CTCE1000-D11M – Severe Environment Environment Selection Criteria
Selection Criteria (SI Units) Purchaser Defined (SI Units)

Process Industry Practices Page 1 of 4

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.


CTCE1000-D23 – Offshore Environment
Selection Criteria Purchaser Defined
(US Customary Units)
CTCE1000-D23M – Offshore Environment
Selection Criteria Purchaser Defined
(SI Units)
CTCE1000-D24 – Moderate Environment
Selection Criteria Purchaser Defined
(US Customary Units)
CTCE1000-D24M – Moderate Environment
Selection Criteria Purchaser Defined
(SI Units)
CTCE1000-D25 – Purchaser Defined
Environment Selection Criteria (US
Customary Units)
CTCE1000-D25M – Purchaser Defined
Environment Selection Criteria (SI Units)

PAGE INTENTIONALLY LEFT BLANK

Page 2 of 4 Process Industry Practices

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.


EDITORIAL REVISION PIP CTCE1000
June 2007 External Coating System Selection Criteria

1. Introduction

1.1 Purpose
This Practice provides requirements for the selection of industrial coating systems.

1.2 Scope
This Practice describes the criteria for the selection of industrial coating systems for
insulated and uninsulated substrates of structural steel, equipment, vessels, tanks, and
piping. This Practice does not include criteria for the selection of industrial coating
systems for insulated items in cyclic temperature service, internal linings,
underground substrates, maintenance coating, architectural coatings, or color
selection.

2. References
Applicable parts of the following Practice and industry codes and standards shall be
considered an integral part of this Practice. The edition in effect on the date of contract
award shall be used, except as otherwise noted. Short titles are used herein where
appropriate.

2.1 Process Industry Practices (PIP)


– PIP CTSE1000 - Application of External Coatings
2.2 Industry Codes and Standards

• American National Standards Institute (ANSI)


– ANSI Z535.1 - Safety Color Code
• NACE International
– NACE Standard RP0198-2004 - The Control of Corrosion under Thermal
Insulation and Fireproofing Materials - A Systems Approach
– NACE 96 Paper No. 477 - Updated Protective Coating Costs, Products and
Service Life. Gordon H. Brevoort, Kirk R. Shields, and Michael F MeLampey

3. Definitions
moderate environment: Industrial and chemical plant area subject to moderate external
corrosion

offshore environment: Facilities and structures built in and above seawater

severe environment: Heavy industrial and chemical plant area subject to aggressive external
corrosion

severe/seacoast environment: Within five miles of coast/sea water and in the presence of
heavy industrial plants subject to aggressive external corrosion

Process Industry Practices Page 3 of 4

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.


PIP CTCE1000 EDITORIAL REVISION
External Coating System Selection Criteria June 2007

4. Requirements
4.1 Coating materials shall be in accordance with this Practice.
4.2 Unless otherwise approved by the owner, coating materials used in the same system
shall be provided by the same coating manufacturer.
4.3 Unless otherwise approved by the owner, coating systems shall be selected in
accordance with the Selection Criteria Sheets, PIP CTCE1000-D11 through
CTCE1000-D25.
4.4 Surface preparation, application, and inspection of external coatings shall be in
accordance with PIP CTSE1000 (Application of External Coatings) and the
referenced PIP CTSE1000 external coating system data sheets.
4.5 Coating systems listed in the selection criteria for uninsulated substrates operating at
temperatures less than 200°F (93°C) are selected for a minimum of 10 years service
life before 3% to 5% breakdown of the topcoat and active rusting begins in
accordance with NACE 96 Paper No. 477.
4.6 Coating systems listed in the selection criteria for insulated substrates shall be
selected in accordance with NACE Standard RP0198-2004.
4.7 Coating systems listed in the selection criteria for uninsulated substrates operating at
temperatures of 200°F (93°C) or greater shall be selected on the basis of
commercially available materials.
4.8 Unless otherwise specified by the owner, safety colors shall be in accordance with
ANSI Z535.1.
4.9 If specified by the owner, coated fasteners shall be used.

Page 4 of 4 Process Industry Practices

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.


ASSOC. PIP:
CTCE1000 TYPE CODE DEFINITIONS PIP CTCE1000-D2

EXTERNAL COATING SYSTEM PAGE 1 OF 1


SELECTION CRITERIA JUNE 2007

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED


0 Nov 2nd, 11 Specification issued for Project J. Cremer

PROJECT NO. C1469 PROJECT DOCUMENT NO. C1469-Paint Spec


FACILITY NAME Lone Star NGL
LOCATION Mont Belvieu

GENERIC DESCRIPTION TYPE CODE NOTES


COAL TAR EPOXY TE
EPOXY COATING EC
EPOXY MASTIC EM
EPOXY NOVALAC EN
EPOXY PHENOLIC EP
HEAT CURED SILICONE HS
HIGH BUILD EPOXY EH
INORGANIC ZINC IZ
LOW TEMPERATURE CURE EPOXY EL
OIL BASED ALKYD OA
ORGANIC ZINC OZ
POLYSILOXANE PX
SILICONE ACRYLIC SA
SILICONE FOR STAINLESS STEEL SS
URETHANE UR
WATER BORNE ACRYLIC WA
THERMAL SPRAY ALUMINUM TSA

NOTES:

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.


ASSOC. PIP:
CTCE1000 SELECTION CRITERIA SHEET PIP CTCE1000-D11

SEVERE ENVIRONMENT SELECTION CRITERIA PAGE 1 OF 2


(US CUSTOMARY UNITS) JUNE 2007

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED


0 Nov 2nd, 11 Specification issued for Project J. Cremer

PROJECT NO. C1469 PROJECT DOCUMENT NO.C1469-Paint Spec


FACILITY NAME Lone Star NGL
LOCATION Mont Belvieu
PARA. ITEMS OPER. COATING SYSTEM TYPE CODES REMARKS
NO. TEMP., °F NO. DATA SHEET
1.0 STRUCTURAL STEEL
1.1 EXTERIOR COLUMNS, BEAMS, ≤750 GALVANIZED
GIRDERS, TRUSSES, CHANNELS,
WALKWAYS, HANDRAILS, LADDERS,
GRATING AND OTHER STRUCTURAL
MEMBERS
1.2 GALVANIZED LADDERS, CAGES, ≤200 24 CTSE1000-D124 EM/UR SAFETY COLOR
PLATFORMS, STAIRWAYS, ONLY
WALKWAYS, HANDRAIL ASSEMBLIES, GALVANIZED
AND GRATING
1.3 EXTERIOR MISCELLANEOUS ≤200 18 CTSE1000-D118 EM/EM/UR
UNGALVANIZED FIELD FABRICATED
STEEL NOT
1.4 UNGALVANIZED STRUCTURAL STEEL ≤200 13 CTSE1000-D113 EM APPLICABLE
TO BE FIREPROOFED
2.0 TANKS, DRUMS, COLUMNS, VESSELS, REACTORS, AND SHELL AND TUBE HEAT EXCHANGERS, SHOP FABRICATED
2.1 CARBON STEEL
2.1.1 UNINSULATED ≤200 15 CTSE1000-D115 IZ/EM/UR
2.1.2 UNINSULATED >200 1 CTSE1000-D101 IZ
≤350
2.1.3 UNINSULATED >350 1 CTSE1000-D101 IZ
≤750
2.1.4 UNINSULATED >750 12 CTSE1000-D112 HS/HS
≤1200
2.1.5 INSULATED OR FIREPROOFED ≥-50 20 CTSE1000-D120 EP/EP
≤300
2.1.6 INSULATED <-50 NO COATING COATING SYSTEM 1
>300 REQUIRED ONLY
FOR UNINSULATED
COMPONENTS
2.2 STAINLESS STEEL
2.2.1 UNINSULATED ALL NO COATING
2.2.2 (BLANK)
2.2.3 INSULATED ≥-50 4 CTSE1000-D104 EP
≤300
2.2.4 INSULATED <-50 NO COATING
>300
3.0 PIPE, FABRICATED PIPE SPOOLS, TO INCLUDE ATTACHED VALVES, PIPE SUPPORTS
3.1 CARBON STEEL
3.1.1 UNINSULATED ≤200 15 CTSE1000-D115 IZ/EM/UR
3.1.2 UNINSULATED >200 1 CTSE1000-D101 IZ
≤350
3.1.3 UNINSULATED >350 1 CTSE1000-D101 IZ
≤750

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.


ASSOC. PIP:
CTCE1000 SELECTION CRITERIA SHEET PIP CTCE1000-D11

SEVERE ENVIRONMENT SELECTION CRITERIA PAGE 2 OF 2


(US CUSTOMARY UNITS) JUNE 2007

PROJECT NO. C1469 PROJECT DOCUMENT NO. C1469-Paint Spec


FACILITY NAME Lone Star NGL
LOCATION Mont Belvieu
PARA. ITEMS OPER. COATING SYSTEM TYPE CODES REMARKS
NO. TEMP., °F NO. DATA SHEET
3.1.4 UNINSULATED >750 12 CTSE1000-D112 HS/HS
≤1200
3.1.5 INSULATED ≥-50 20 CTSE1000-D120 EP/EP
≤300
3.1.6 INSULATED <-50 NO COATING COATING SYSTEM 1
>300 REQUIRED ONLY
FOR UNINSULATED
COMPONENTS
3.2 STAINLESS STEEL
3.2.1 UNINSULATED ALL NO COATING
3.2.2
3.2.3 INSULATED ≥-50 4 CTSE1000-D104 EP
≤300
3.2.4 INSULATED <-50 NO COATING
>300
4.0 PUMPS, COMPRESSORS, AND ALL MANUFACTURER’S
ROTATING EQUIPMENT STANDARD
5.0 BULK VALVES AND FITTINGS ALL MANUFACTURER’S
STANDARD
6.0 ELECTRIC MOTORS AND EQUIPMENT ALL MANUFACTURER’S
STANDARD
7.0 INSTRUMENTS AND CONTROL ALL MANUFACTURER’S
PANELS STANDARD
8.0 TANKS AND SPHERES, FIELD ERECTED
8.1 CARBON STEEL
8.1.1 UNINSULATED ≤200 15 CTSE1000-D115 IZ/EM/UR
8.1.2 INSULATED ≥-50 20 CTSE1000-D120 EP/EP
≤300
8.1.3 INSULATED <-50 NO COATING COATING SYSTEM 1
>300 REQUIRED ONLY
FOR UNINSULATED
COMPONENTS
8.2 STAINLESS STEEL
8.2.1 UNINSULATED ≤300 4 CTSE1000-D104 EP
8.2.2 UNINSULATED >300 NO COATING
8.2.3 INSULATED ≥-50 4 CTSE1000-D104 EP
≤300
8.2.4 INSULATED <-50 NO COATING
>300
9.0 FURNACES, STACKS, BREECHINGS, DUCTS, AND BOILERS
9.1 UNINSULATED ≤750 1 CTSE1000-D101 IZ
9.2 INSULATED ≤300 20 CTSE1000-D120 EP/EP

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.