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29/11/2017

IIoT / Yokogawa
Gonzalo Márquez / Gerente Ingeniería y Operaciones

Copyright © Yokogawa América do Sul - Chile


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IIoT in context…

IIoT= Industrial Internet of Things


IoT(Internet of Things)
IIoT( Industrial IoT)

Industrie 4.0

Big Data

M2M 「Smart Factory」

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Many actors / vendors

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IIoT in context…

IIoT= Industrial Internet of Things


IoT(Internet of Things)
IIoT( Industrial IoT)

Industrie 4.0

Big Data

M2M 「Smart Factory」

Copyright © Yokogawa América do Sul - Chile


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Integration and coexistence overview

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Change of architecture

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Key Technologies

Measure and Collecting Data


Small, Sensitivity, Lower Cost, New Sensor etc

Communication
KEY Technology

GPS、Wi-Fi、Bluetooth、IPv6、ISA100、Fieldbus、Hart

Data Processing
CPU, Memory, Cloud, Edge Computing etc

Data Analysis
Machine Learning, Deep Learning, Simulation etc

Application at site
Develop at customer requirement

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Real world examples…

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Conveyor Belt Conditions Monitoring…


Conveyor belts have hundreds or thousands of idlers depending on their length, the
early detection of the operational status of each one of them is a tedious and
expensive task to perform for the maintenance and operation team.

Using optical fiber and DTSX technology it is possible to measure and detect the state
of each of the idlers in real time, reducing inspection and repair time. In short, a
diagnostic tool that allows to detect failures before reaching undesirable condition or
damage, with the consequent loss of production.

Continuous conveyor belt idler monitoring. Correa Transport ador a

Specific idler status identification.

Can be connected to enterprise ERP


(SAP or Maximo) to inspection,
maintenance or reparation tasks. Fibra Óptica
8000 Km .

130Km.
2

22
y x 22

Incorporated trends and alarms. Ser vidor

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Electro Winning Or Electro Refinery Cells Monitoring…


For electro winning or electro refinery cells, determining the correct operational
condition is a routine and tedious task. By measuring the voltage in the bars and the
temperature of the electrolyte in its discharge, it is possible to precisely determine its
state, detecting short circuit condition, bad contacts or unexpected flows. In the case
of electro winning, the non-optimal operation of the cell in mid to long term can
causes damage to cathodes.

Using ISA100 technology it is possible to perform these measurements in real time,


allowing operators know the precise place of short circuit or abnormal flows for each
one of the cells, increasing the utilization of the plant.

Continuous electro winning or


Celd as Elect ro obtención / Electro Refinería
electro refinery cells operational
condition monitoring.

Wireless system.

Inventory calculation inside each


cells and inside the facility.

Energy calculation for each cell and


total of facility.

Servidor
High density and real time
information display.
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One chain…

Sushi Sensor ®

IIoT Cloud

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Continuous Pump Monitoring


■  Motor vibration can be monitored continuously. Data can be shared on
demand to operators and managers.

Yokogawa IIoT cloud

IoT gateway

RS485

Field manger
(Utility and Production line)

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Modeling Technology DDMO


DDMO – Data Driven Modeling for Optimization
n Automatically make analysis model based on operation flow and data
n Monitoring assets by MT method
n Automatically diagnose asset based on data trends

Auto-Modeling Thchnology
DDMO Data Driven Modeling for Optimization)

Filtering

Clustering

Analyzing

OP DATA
Parameter Check

Modeling

OP flow

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Communication tools for operation and


SP-Maintain maintenance by Cloud/AR technology.

2 3

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SP-Buddy A mobile communication aid tool

CCR/Office
Field
(Customer & YOKOGAWA)

Internet/Intranet

1 Real-time video call

2 Drawing over video snapshot (For future) 3 Image file sharing

Copyright © Yokogawa América do Sul - Chile


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Health Management Service


■  Monitoring vital data for workers and combine with other information
(i.e. weather etc) in dangerous areas or remote area to keep safety.

Other data
(weather etc)

Working area
Worker ①via LoRa 3G/4G
BLE BLE/LoRa
router
②via direct
Alert 3G/4G
BLE

Report
Alert

Connection to
Attendance other systems Local manager Executive manager
management system

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Virtual world
• Current existing control system shall be untouched.
• Overlaying supportive information on the existing control environment.
• Not only display screens in air, but also indicate procedure/location on
hardware panels that shall be treated under specific situation.

Edge 2
Controllers
4
3
Intelligence system Eye tracking
(BOT)

Simulation Expert Field


system operator operator

Trainer
Business Past Asset
data instances data Malfunction Trainee

• Finding missing points from


unconscious habit which he/she cannot
recognize by him/herself.
• Building personal training menu for
improving the detecting skills.

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Alliances…

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Enterprise cyber-security

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California division

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FogHorn

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Bayshore

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Final words…

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Final words…

Must
– Cyber Security
– Cloud computing
– Data visualization
– Networking
– Asset monitoring
– Data integration
– Modeling

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