JOB OPERATION TITLE: DEPARTMENT: JOB LOCATION: DATE PERFORMED:

JOB HAZARD
ANALYSIS PERFORMED BY: VERIFIED BY: TITLE OF EMPLOYEE DOING
JOB:

 NEW
PERSONAL PROTECTIVE EQUIPMENT USED: Hard Hat, Safety Shoes, Hand Gloves, Safety Harness.
 REVISED
EXISTING AND POTENTIAL
SEQUENCE OF BASIC JOB STEPS RECOMMENDED CORRECTIVE MEASURES
HAZARDS
 Ensure the worksite is free from flammable /
Presence of flammable / toxic Vapor or toxic vapor or liquid by safe preparation
Liquid (isolation, depressurizing, draining, venting,
flushing, purging as required
 The entry of non – certified tools / equipment
(Welding Transformer, Generator, Mobile Plant
etc) to be authorized under Permit to Work
Fire & Explosion System.
Pre – Work  Keep the fire extinguishers & fire hoses in ready
condition.
 Keep trained fire watch as standby
 Refer SSI Safety Program
Non-compliance of SSI Safety Program  Obtain hot work permit
 Conduct Tool Box Talk
Unintended Shutdown of Facility  Identify the safety override required for the
/Equipment work.
Unauthorized Work  Take a Hot Work Permit
 Ensure the welding equipment (torch, cable,
electrode holder, transformer, generator, cable
Defective Tools
connector, plugs, sockets etc)are free from
defect and earthed as needed.
Radiation from UV / IR Rays (Flash  Wear protective goggles.
Eye)
 Ensure proper ventilation and fume extraction
Exposure to Welding Fumes equipment in case of welding inside an
Cutting / Welding enclosure
 Wear long sleeved coverall, leather apron;
Burns
welder’s hood.
Falling of Sparks / hot bids  Enclose the welding area through tarpaulin.
 Ensure the cables have proper insulation and
connector as well as termination joints are safe
Electric Shock for the purpose.
 Locate the emergency stop switch for
immediate power isolation.
 Keep Welding Generator at least 5 meters
Transformer / Generator near the Hot
away from hot work area.
Work area
 Stop the generator when not in use
 Ensure proper wind up & housekeeping at
worksite.
Windup &Housekeeping Scattered Materials  The accessories (torch, cable, electrode holder)
not being used must be disconnected from
transformer / generator and stored separately.