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Publication No.

TR-350M-3/C1-1E

01

Rough Terrain Crane


Model
TR-350M-3
Applicable Serial No. 506004 --

c2005

PRINTED IN JAPAN
0503 K
Foreword

Foreword

This material is the one that Publication No. TR-350M-3/C-02J was replaced from Japanese with
English.

This circuit diagrams applies to the cranes with the specification numbers given below.
Check the specification number on the nameplate of your crane.

Read the separate operation, maintenance manual, and the parts catalog for repair and maintenance of the
crane in conjunction with this manual. If the parts needs to be replaced, check the disassemble units and sales
units in the parts catalog before replacing them.

1. Applicable spec. No.

SPEC. NO. SERIAL. NO.

MFG.DATE.

KAGAWA, JAPAN

ISA04-001601

Spec. No. Applicable serial No.

TR-350M-3-00101

TR-350M-3-00102
506004~
TR-350M-3-00103

TR-350M-3-00104

We reserve the right to modify the design without notice for improvements, etc.

1 WA04-1740E
Foreword

2. Contents
Spec. No.
Section
TR-350-3-00101 TR-350-3-00102 TR-350-3-00103 TR-350-3-00104

Hydraulic Circuit Z-1 Z-2 Z-3 Z-4

Electric Circuit (Crane) Z-5

Electric Circuit (Carrier) Z-6

Torque Converter Circuit Z-7

Brake Circuit (Pneumatic Circuit) Z-8

2 WA04-1740E
Z
System Diagrams

Contents

Z-1 Hydraulic Circuit


(TR-350M-3-00101)................... 1

Z-2 Hydraulic Circuit


(TR-350M-3-00102)................... 2

Z-3 Hydraulic Circuit


(TR-350M-3-00103)................... 3
1. Aplical serial No.--506116 ................................. 3
2. Aplical serial No. 506117-- ................................ 4

Z-4 Hydraulic Circuit


(TR-350M-3-00104)................... 5

Z-5 Electric Circuit (Crane) .................... 6

Z-6 Electric Circuit (Carrier) .................. 7

Z-7 Torque Converter Circuit ................ 8

Z-8 Brake Circuit (Pneumatic Circuit)... 9

Z
i
Z-1. Z-1. Z-1.
Hydraulic Circuit (TR-350M-3-00101)

Z-1 Hydraulic Circuit (TR-350M-3-00101) Notice : If optional equipment is not fitted, Applicable
.Ports between B-B, C-C, ..... are connected together respectively.
.Ports marked * are plugged.
Rotary joint

Steering cylinder Solenoid valve


(Front:Left steering) (steering mode select)
Orbitrol

Solenoid valve
Hydraulic motor
(Front:Right steering) Pressure
sensor

Quick-turn
Oil cooler Air conditioner jib cylinder
Check valve Hydraulic motor Pilot check valve
Suspension cylinder
Solenoid control valve Swing driving unit
Pilot check valve
Priority valve

Accumulator Hydraulic pilot control valve (upper)


Hydraulic pilot control valve
(swing)
Jib

Hose reel

Jib tilt cylinder


Boom elevating

Counterbalance valve
Elevating cylinder

Solenoid valve (auto. stop) Boom telescoping

Counterbalance valve
Solenoid valve Solenoid control valve Counterbalance valve
(suspension select) (hydraulic pressure
delivery) (option)

Telescoping cylinder Hose reel

Main winch
Hydraulic valve

Hydraulic valve
Aux. winch (top cyl. select)

Accumulator

Hydraulic motor
Pilot check valve Pressure sensor
(outrigger extending Solenoid valve (suspension)
prevention) Remote control valve (Main)
(Elevating and Winch) Main winch
Solenoid control valve
(outrigger, suspension) Remote control valve
(Swing, Telescoping and Jib)
Oil filter Swing Counterbalance valve
Aux.winch
Winch clutch
Shuttle valve Solenoid valve
(Telescoping/Jib operation select)
Extension cylinder Aux. winch

Double variable Main winch (Aux.)


displacement Telescoping
pump

Jib
Elevating Winch brake band

Double gear pump


Hydraulic valve Master cylinder
Gear pump
(emergency steering) Oil filter
Oil filter Hydraulic valve
Jack cylinder
Solenoid valve Solenoid control relief valve
(slide/jack select) (boom elevating stop)
Pilot check valve
(jack cylinder retracting prevention) Hydraulic oil tank IWZ01-1440E01

344-012-70000 3

1 WZ01-1440E 1
Z-2. Z-2. Z-2.
Hydraulic Circuit (TR-350M-3-00102)

Z-2 Hydraulic Circuit (TR-350M-3-00102)


Notice : If optional equipment is not fitted, Applicable
.Ports between B-B, C-C, ..... are connected together respectively.
.Ports marked * are plugged.
Rotary joint

Steering cylinder Solenoid valve


(Front:Left steering) (steering mode select)
Orbitrol

Solenoid valve
Hydraulic motor
(Front:Right steering) Pressure
sensor

Quick-turn
Oil cooler Air conditioner jib cylinder
Check valve Hydraulic motor Pilot check valve
Suspension cylinder
Solenoid control valve Swing driving unit
Pilot check valve
Priority valve

Accumulator
Hydraulic pilot control valve
(swing)

Hydraulic pilot control valve (upper)

Boom elevating

Elevating cylinder
Solenoid valve (auto. stop) Boom telescoping

Counterbalance valve
Solenoid valve Solenoid control valve Counterbalance valve
(suspension select) (hydraulic pressure
delivery) (option)

Telescoping cylinder Hose reel

Main winch
Hydraulic valve

Hydraulic valve
Aux. winch (top cyl. select)

Accumulator

Hydraulic motor
Pilot check valve Pressure sensor
(outrigger extending Solenoid valve (suspension)
prevention) Remote control valve (Main) Main winch
Solenoid control valve (Elevating and Winch)
(outrigger, suspension)
Oil filter Swing Counterbalance valve
Aux.winch
Winch clutch
Shuttle valve
Extension cylinder
Aux. winch

Double variable Telescoping


(Aux.)
Main winch
displacement
pump

Remote control valve


(Swing, Telescoping) Jib
Elevating Winch brake band

Double gear pump


Hydraulic valve Master cylinder
Gear pump
(emergency steering) Oil filter
Oil filter Hydraulic valve
Jack cylinder
Solenoid valve Solenoid control relief valve
(slide/jack select) (boom elevating stop) IWZ01-1450E01
Pilot check valve
(jack cylinder retracting prevention) Hydraulic oil tank 344-013-00000 3

2 WZ01-1450E 2
Z-3 Z-3 Z-3
Hydraulic Circuit (TR-350M-3-00103)

Z-3 Hydraulic Circuit (TR-350M-3-00103) Applicable


Notice : If optional equipment is not fitted,
.Ports between B-B, C-C, ..... are connected together respectively.
1. Aplical serial No.--506116 Rotary joint
.Ports marked * are plugged.

Steering cylinder Solenoid valve Orbitrol


(Front:Left steering) (steering mode select)

Hydraulic motor Solenoid valve


(Front:Right steering) Pressure
sensor Air conditioner

Hydraulic valve

Oil cooler
Hydraulic motor
Check valve
Suspension cylinder Solenoid control valve Swing driving unit
Pilot check valve Priority valve

Accumulator
Hydraulic pilot
control valve
Hydraulic pressure (swing)
delivery No.3 winch
Hydraulic pressure
delivery (option)

Counterbalance valve
Solenoid control valve Boom elevating hydraulic pressure
(No.3 winch) delivery outlet

Hydraulic motor
(with automatic brake)
Boom telescoping Elevating cylinder

Solenoid valve Solenoid valve Counterbalance valve


(suspension select) (auto. stop) Counterbalance valve

Telescoping cylinder Hose reel

Main winch
Hydraulic valve

Hydraulic valve
Aux. winch (top cyl. select)

Accumulator Solenoid control valve Hydraulic pilot control valve (upper)


(hydraulic pressure
delivery) (option)
Hydraulic motor
Pilot check valve Pressure sensor
(outrigger extending Solenoid valve (suspension)
prevention) Remote control valve
(Elevating and Winch) (Main) Main winch
Solenoid control valve
(outrigger, suspension) Remote control valve
(Swing, Telescoping and No.3 winch)
Oil filter Swing Counterbalance valve
Aux. winch
Winch clutch
Solenoid valve
Shuttle valve (Telescoping /No.3 winch
Extension cylinder operation select)
Aux. winch
Double variable Main winch (Aux.)
displacement Telescoping
pump

No.3 winch
Elevating Winch brake band

Double gear pump


Hydraulic valve Solenoid valve
Master cylinder (hydraulic pressure delivery)
Gear pump (option)
(emergency steering) Oil filter
Oil filter Hydraulic valve
Jack cylinder
Solenoid valve Solenoid control relief valve
(slide/jack select) (boom elevating stop)
Pilot check valve IWZ01-1460E01
(jack cylinder retracting prevention) Hydraulic oil tank
344-013-70000 2

3 WZ01-1460E 3
Z-3. Z-3. Z-3.
Hydraulic Circuit (TR-350M-3-00103)

2. Aplical serial No. 506117-- Notice : If optional equipment is not fitted,


.Ports between B-B, C-C, ..... are connected together respectively.
Applicable : # 506117~
.Ports marked * are plugged.
Rotary joint

Steering cylinder Solenoid valve Orbitrol


(Front:Left steering) (steering mode select)

Hydraulic motor Solenoid valve


(Front:Right steering) Pressure
sensor

Oil cooler Air conditioner

Hydraulic motor
Check valve
Suspension cylinder Solenoid control valve Swing driving unit
Priority valve
Pilot check valve

Hydraulic pilot control valve (upper)


Accumulator
Hydraulic pilot
control valve
Hydraulic pressure (swing)
delivery No.3 winch
Hydraulic pressure
delivery (option)

Counterbalance valve
Solenoid control valve Boom elevating hydraulic pressure
(No.3 winch) delivery outlet

Hydraulic motor
Elevating cylinder
Boom telescoping Counterbalance
(Left) (Right) valve

Solenoid valve Solenoid valve


(suspension select) (auto. stop) Counterbalance valve Telescoping cylinder

Hose reel

Main winch
Hydraulic valve Hydraulic motor

Main winch
Aux. winch
Solenoid control valve
(hydraulic pressure delivery) Hydraulic valve
(option) Counterbalance valve
(top cyl. select)

Accumulator
Aux. winch

Pressure sensor
Pilot check valve
(outrigger extending Solenoid valve (suspension) (Main)
prevention) Remote control valve
Solenoid control valve (Elevating and Winch)
(outrigger, suspension) Remote control valve
(Swing, Telescoping and No.3 winch)
Oil filter Swing Winch clutch
Aux. winch

Solenoid valve Solenoid valve


Shuttle valve (Telescoping /No.3 winch (hydraulic pressure delivery)
Extension cylinder operation select) (option)
Winch clutch (Aux.)
(No.3 winch)
Main winch Winch brake band
Double variable (Main)
displacement Telescoping
pump

Hydraulic valve Master cylinder


Winch brake band
No.3 winch (Aux.) Winch brake band
Elevating
(No.3)

Double gear pump Hydraulic valve Master cylinder


Master cylinder
Solenoid control relief valve
(boom elevating stop)
Gear pump
(emergency steering) Oil filter
Oil filter
Jack cylinder
Solenoid valve
(slide/jack select)
Pilot check valve IWZ01-1460E02
( jack cylinder retracting prevention) Hydraulic oil tank
344-013-70001 0

4 WZ01-1460E 4
Z-4. Z-4. Z-4.
Hydraulic Circuit (TR-350M-3-00104)

Notice :If optional equipment is not fitted, Applicable


Z-4 Hydraulic Circuit (TR-350M-3-00104) .Ports between B-B, C-C, ..... are connected together respectively.
.Ports marked * are plugged.
Rotary joint

Steering cylinder Solenoid valve Orbitrol


(Front:Left steering) (steering mode select)

Hydraulic motor Solenoid valve


(Front:Right steering) Pressure
sensor Air conditioner

Hydraulic valve

Oil cooler
Hydraulic motor
Check valve
Suspension cylinder Solenoid control valve
Priority valve Swing driving unit
Pilot check valve

Hydraulic pilot control valve (upper)


Accumulator
Hydraulic pilot
control valve
Hydraulic pressure (swing)
delivery
Hydraulic pressure delivery (option)

hydraulic pressure delivery outlet


Boom elevating

Boom telescoping Elevating cylinder


Solenoid valve (auto. stop)
Solenoid valve Counterbalance valve
(suspension select) Counterbalance valve

Telescoping cylinder

Main winch
Hydraulic valve Hose reel

Hydraulic valve
Aux. winch (top cyl. select)

Accumulator Solenoid control valve


(hydraulic pressure
delivery) (option)
Hydraulic motor
Pilot check valve Pressure sensor
(outrigger extending Solenoid valve (suspension)
prevention) Remote control valve
Solenoid control valve (Elevating and Winch) (Main) Main winch
(outrigger, suspension)
Oil filter Swing Counterbalance valve
Aux. winch
Winch clutch
Shuttle valve
Extension cylinder
Aux. winch
Double variable (Aux.)
Telescoping Main winch
displacement
pump

Remote control valve


(Swing, Telescoping)
Elevating Winch brake band

Double gear pump


Hydraulic valve Master cylinder Solenoid valve
(hydraulic pressure delivery)
Gear pump (option)
(emergency steering) Oil filter
Oil filter Hydraulic valve
Jack cylinder
Solenoid valve Solenoid control relief valve
(slide/jack select) (boom elevating stop) IWZ01-1470E01
Pilot check valve
( jack cylinder retracting prevention) Hydraulic oil tank 344-014-20000 2

5 WZ01-1470E 5
Z-5.

When zero-point adjust of AML, attach a connector and connect a circuit.

Boom angle detector


PTO switch SK1
Z-5 Electric Circuit (Crane)

AML release switch


Boom length detector

SPS1
Main pressure sensor

6
Boom length input SPS2
Boom angle input Accumulator pressure sensor
angle 1 input

Swing angle 2 input Swing angle detector 1


Electric Circuit (Crane)

Main pressure input


Accumurator pressure input
Swing angle detector 2

WZ03-2580E
Overwind (two-blocking) detection

To AML main body power supply


Middle boom full retraction detection
Overwind /two-blocking
Cord reel detection switch (boom) L7 3rd & top boom full ret. detector switch
L4
(Single top)
(Jib)
L5
Jib lock pin detector switch Overwind detection switch (jib and single top)
Overwind cutout (anti-twoblock) disable
AML override L1
Jib lock pin detection
Jib automatic pin detection
Over-front detection
Swing dead angle detecyion
Z-5.

CS10 Jib auto. pin detector switch

SC12 Over front area detector switch

SC11 Swing dead angle detector switch

Moment detector
Shield

Transmitter

Analog Jib angle detector Power tilt jib model


Cord reel
Digital
Shield Shield Mounted on
boom head Shield

Auto. stop 1 For emergency due to AML failure SL1 Solenoid valve (Auto. stop)
Auto. stop 2(emergency stop release)
Buzzer output(ACC low-press. alarm) 3rd & top boom extension switch
Buzzer output(AML alarm)
Telescoping control output
Buzzer 3
Buzzer output(Over wind alarm)
S7
SL22 Solenoid valve (top cylinder select)
Main winch hoisting up detection
Main winch hoisting down detection
Aux. winch hoisting up detection Buzzer 4
Aux. winch hoisting down detection PS1 Main winch winding detector switch

Right swing proportional control valve output


Right swing proportional control valve COM SL12 Right swing proportional control valve PS2 Aux. winch winding detector switch
Left swing proportional control valve output
Left swing proportional control valve COM Left swing proportional control valve
Boom extension PS3 Boom extension detector switch
Input spare
Boom raising PS6 Boom lowering detector switch PS5 Boom raising detector switch
Boom lowering
Swing right
Swing left
Boom raising proportional control valve output PS9 Right swing detector switch
Boom raising proportional control valve COM SL29 Boom raising proportional control valve PS10 Left swing detector switch
Boom lowering proportional control valve output
Boom lowering proportional control valve COM SL28 Boom lowering proportional control valve

Swing warning lamp (option)

Swing warning lamp (Right)


If main switch is necessary,
remove this connector to install it.
Swing warning lamp (Left)

Electric circuit (Carrier)


To PTO solenoid TS3 Temperature switch (85°C)

TS1 Temperature switch (50°C)

Outrigger extension width zero, To transmitter


span adjustment switch upper unit
Shield S11 Shield
Main winch drum
rotation sensor

S10 Air horn switch


Aux. winch drum
To air horn solenoid
To combination switch
rotation sensor
To power supply (12V)

Solenoid valve
S9 SL56 (Aux. winch)
Winch drum indicator main switch SL55

(Main winch)
S18
AML lamp (option)
External indicator(~90%) Green
External indicator(90~100%)
External indicator(100%~) Drum indicator select switch (Main / Aux.)
Yellow
Luminescence type drum indicator
Red
Drum indicator (option)
S14

Swing stop release switch PS8 Jib lowering detector switch PS7 Jib raising detector switch

Telescoping /Jib select switch Power tilt jib, No.3 winch model
Telescoping/No.3 winch select switch
Emergency outrigger state control S13 SL24 Solenoid valve (telescoping / lowering select)
Swing stop release
Jib tilt raising
Jib tilt lowering SL25 Solenoid valve (retracting /raising select)
Power tilt jib model:Unnecessary
No.3 winch model:Required
When No.3 winch model, attach a connector and connect a circuit.
Wire covering color codes are as follows :
When STD jib model, attach a connector and connect a circuit.
0.85 R Y
Trace colors of wire coverings PS15 No.3 winch clutch pressure detect switch
Base colors of wire coverings S8
Square measures of wires (mm2) No.3 winch model No.3 winch clutch
select switch PS16 No.3 winch brake pressure detect switch
Marks Color
Clutch pressure indicator lamp Solenoid valve (No.3 winch clutch select)
B Black
W White
R Red PS11 Main winch clutch pressure detect switch
S4
L Blue
Main winch clutch select switch
Y Yellow PS13 Main winch brake pressure detect switch
G Green
O Orange Clutch pressure indicator lamp SL26 Solenoid valve (main winch clutch select)
P Pink
Applicable

PS12 Aux. winch clutch pressure detect switch


V Violet S5
Br Brown Aux. winch clutch select switch
PS14 Aux. winch brake pressure detect switch
Gy Gray
Sb Sky blue
SL27 Solenoid valve (aux. winch clutch select)
Lg Light green
S16 Side up/down select switch
This program includes options ; is based
on the following conditions :
1.Crane : traveling condition SL21 Solenoid valve (retraction)
2.PTO switch : OFF
SL20 Solenoid valve (extension)
3.Boom : fully retracted, over-the-front
4.Hook blocks : overwound S3 Overwind cutout (anti-twoblock)
disable switch SL14 Solenoid valve (swing free / lock select)
5.Starter switch : OFF
6.Control levers : neutral positions SL19 Solenoid valve (remote control pressure vent)
S6 Swing brake switch SL18 Solenoid valve ( swing brake)
S2 2nd boom emergency telescoping switch
IWZ03-2580E01

344-114-50000

S15 Swing free / lock select switch


6
1
Z-5.

S1 3rd-top boom emergency telescoping switch


Z-6. Z-6. Z-6.
Electric Circuit (Carrier)
Applicable
Z-6 Electric Circuit (Carrier) Intermittent wiper relay (roof wiper) Roof wiper motor
Pilot lamp (Boom top) 3W
Windshield wiper motor
Combination meter
Relay Relay Head lamp (LH) Head lamp (RH)
RC1 RA3 Washer tank

Buzzer 1 Relay RC2


Parking 4W GY
Combination lamp Combination lamp Electric retractable mirror
Notice
(Wiper) Clearance 10W G (LH) Passing beam (65W) (RH) control box 1.Numbers within [ ] indicate the numbers of the wiring terminals.
Solenoid valve Turn 25W+25W GB Beam (50W+55W)
(Air horn) Intermittent wiper relay 2.The size of wires not indicated is 0.85mm2.
Power window Power window (Wind shield wiper) Position (5W)
switch motor Relay RC3 3. "FL","FR","RL", and "RR" for the outrigger switches indicate the operating
(Wiper) Mirror retractable
Lever P Mirror retractable motor (L) motor (R) outrigger positions respectively, and for the outrigger solenoid valves,
Combination Horn switch
switch
Relay RA5 hydraulic suspention solenoid valves, and the proximity switches indicate
Roof window (Right turn signal) the installed positions respectively.
washer switch
Relay RA6 4.With the outriggers J/S selector relay RF3
(Left turn signal) This diagram shows X-type outriggers, while figure A shows H-type outriggers.
Roof wiper switch 5.The wiring numbers 900∼999 show 12-voltage system,
Hazard lamp
switch the other show 24-voltage system.
(TX-MONI)
Light for drum monitor camera (RX-MONI)
Working lamp Electric mirror
(COM)
(LH 60W) (Boom 60W) Room lamp (10W) (RH 60W) (RESET OUT)
(+5V)
(Relay box side) NC
(5VCOM)
Flasher unit
Input spare 2 Relay
Room lamp (10W) Input spare 1
(head lamp)
Emergency transmission
Relay Engine start
RA2 Input spare 6
Input spare 5
Step lamp switch Step lamp Input spare 4
Relay Input spare 3
RA1 Relay RA14 Input spare 2
Door switch (Horn) Input spare 1
Lock pin out detect
Lock pin set detect
(TX-MONI) Straight steer. position detect
Input spare 7 PS15 Solenoid valve (outrigger jack / slide select)
Wiring built in cab (RX-MONI)
(COM) Engine oil low pressure Low pressure switch (engine oil) S3 Lead switch
Working lamp switch 4 wheel drive detect SL5 SL9 SL4 SL8
NC (4 wheel drive detect ) Slide Jack Slide Jack
(+5V) Air low pressure Low pressure switch (air)
Brake fluid level detect (FL) (FR)
NC
Parking low pressure Low pressure switch CS5 Proximity switch
(5VCOM)
Fuel residual quantity warning detect PS17 (parking brake) (lock pin out detect)
NC GND
NC
5V
NC
NC
O/R length input FL O/R length detector CS6
GND (FL) S1 S2 Proximity switch
Electric mirror switch NC
NC
5V
Lead switch (lock pin set detect)
O/R length input FR
NC GND O/R length detector (Reservoir Ass'y)
NC 5V
Drum indicator output (LED1) (FR) CS7 Proximity switch
O/R length input RL
Drum indicator output (LED2) GND (straight steer. position detect)
Heater switch Drum indicator output (LED3)
Drum indicator output (LED4)
5V O/R length detector
(electric mirror) GND
O/R length input RR (RL)
GND
Spare 1 5V 5V
Spare 1 Analog A/D input Torque converter pressure sensor input
Spare 1 GND
O/R length detector
GND
Electric retractable Analog input COM Spare 1 5V
(RR) Proximity switch
mirror switch Spare 2 5V Spare 1 GND (vehicle height detect)
Spare 2 Analog A/D input Spare 2 5V Pressure sender
Spare 2 GND Spare 2 GND (torque converter pressure) CS1 CS2
5V Spare 3 5V
Pressure sender SPS11 Air pressure sensor input Spare 3 GND
(air pressure) GND
Shield Sensor input spare 1
COM
Sensor input spare 2
Power source 12V Tire light
Sensor input spare 3
MDT CPU output
Sub speed input (+) Pick up sensor (speed (S))
GND
Main speed input Sub speed input (-)
Tachometer sensor input (+)
Main speed output
Tachometer sensor input (-)
Pick up sensor (engine rev.)
Tachometer sensor input CS3 CS4
Tachometer sensor output Power source 12V ( main speed)
Drum indicator input (M) Main speed input
Drum indicator input (S) Main speed output Speed sensor (M)
Torque converter pressure sensor output Relay RA15 Relay RF3
Power source 24V Tachometer sensor output (tire light) (Jack/Slide select)
GND
Vehicle height detect FL (L) Engine stop
GND
Vehicle height detect FL (H)
Vehicle height detect RL (H)
solenoid
Reverse steering 2 Tire light switch
View system Output spare 7
Vehicle height detect RL (L)
Vehicle height detect FR (H)
Output spare 6
Vehicle height detect FR (L) H type outrigger Air heater
Output spare 5
Vehicle height detect RR (L)
Output spare 4
Glow lamp Vehicle height detect RR (H)
Relay RA8
A
Hi beam lamp Retarder lamp (+)
Output spare 3 Outrigger ret. operation detect (+) (clearance lamp)
Output spare 2 Outrigger ext. operation detect (+)

Starter switch Output spare 1 Outrigger switch neutral position detect (+)
GND
SL62 Solenoid valve
(P.T.O.)
B
GND
NC
Sol.2 SL44 (TR-350M-3)
Solenoid valve Solenoid valve
NC SL72 (governor select)
Outrigger ret.operation detect
Tactile sense type drum indicator output (M)
Sol.1 SL43
Cigarette lighter Tactile sense type drum indicator output (S)
Crab steering SL45 Solenoid valve (hydraulic suspension)
Rear steering Relay RB3
2 Wheel steering (P.T.O. limiter) Tachograph
P.T.O. switch 4 Wheel
Air steering
pressure sensor output (+)
Warning
Air buzzer
pressure sensor output (-) SL75 Solenoid valve
Serial input 4 (+) (rear steerimg lock) Flow divider
Serial input 4 (-) (grease)
Parking brake switch Serial output 4 (+)
Relay RA17 Grease pump
Serial output 4 (-) Serial communication circuit 4
Serial input 3 (+) (combination meter) (steering power source)
Serial input 3 (-)
Serial output 3 (+)
Electric circuit Serial output 3 (-) Serial communication circuit 3
Solenoid valve
(crane) Serial input 2 (+) (AML) SL78 (exhaust brake) Pilot lamp (3W)
Serial input 2 (-)
Serial output 2 (+)
Serial output 2 (-) Serial communication circuit 2 L10
Power mode switch GND (spare) Relay RA12
Serial input 1 (+) Limit switch Auto. lubrication switch
Serial input 1 (-) Retarder controller (Retarder) (idling condition detect)
Serial output 1 (+)
Serial output 1 (-) Serial communication circuit 1 Thermo sender
System check input (lower transmitter unit) (retarder water temp.)
Hi / Low & 2 / 4wheel drive GND TS3
select switch
SL80 Solenoid valve
Starter switch ON condition detect (proportional valve)
Outrigger width zero,span adjustment
Working lamp
Exhaust brake Relay RB1
Retarder brake 1 (transmission
Retarder brake 2 Solenoid valve power source)
Retarder brake 3
Hydraulic suspension (R)
Retarder brake 4 Solenoid valve
Retarder brake 5 (outrigger jack / slide select) Relay RA16
Hydraulic suspension GND
Solenoid valve (emergency
switch (free) No.3 brake lamp SL7 SL11 SL6 SL10
Parking brake switch condition detect Slide Jack Slide Jack transmission
Retarder hand lever P.T.O. switch condition detect select)
Reverse steering switch (RL) (RR)
HI/LO, 2/4 wheel drive select (1) Hydraulic suspension (L)
HI/LO, 2/4 wheel drive select (2)
Power/Eco. mode select Relay RA9
Rear steering lock release (compensation) Relay RF3
Rear steering lock (Jack/Slide select) (battery hold)
Steering lock release switch Head lamp (B)
(compensation) Head lamp (A)
2 wheel steering Alternator
4 wheel steering
Crab steering
Rear steering
Reverse steering
Lock pin switch GND
Solenoid valve
Electric retractable mirror (L)
Electric retractable mirror (R) (steering mode select)
Clearance lamp
Hydraulic suspension Steering mode Telescoping / Jib select
SL32 SL31 SL34 SL33 Transmission select valve
switch (up / down) select switch Hydraulic suspension (free)
Stop relay
SL64 SL67
Hydraulic suspension (down)
Hydraulic suspension (up) SL65 SL68
Emergency transmission switch Emergency transmission SL63 SL66
Relay (engine stop)
GND
1 Safety relay
2
Transmission select switch 3 Engine stop
D solenoid
N Starter Air heater relay
R
Air heater relay
relay Gros heater
Extension
Outrigger switch Retraction Solenoid valve
(Jack / Slide select) Jack Relay RC4 (O/R ext./ret. select)
Slide (O/R ext./ret. select) SL2 SL3 B (TR-250M-6)
ALL
Ext. Ret. Starter
FL Relay RF2 motor
FR
SL61 (emergency
RL transmission select)
RR Battery relay Battery
Outrigger switch STD jib Solenoid valve
(Ext. / Ret. select) Drum indicator M/S select (lock up) SL77
Over rear detect
AML release Power source 24V Solenoid valve Accelerator
No.3 winch switch Relay RA11 Relay RA13
Input spare 1 (+) (outrigger accelerator) (retarder stop lamp)
Jack/Slide select switch (back up lamp) Pressure switch
Input spare 2 (+)
Input spare 3 (+) (stop lamp)
Relay RF1 Over rear detect (-) Serial input 1 Fuel sender Ext./Ret.
(ALL) Oil temp. 50°C (-) Serial communication circuit 1 Serial input 1 select switch
( emergency Oil temp. 85°C (-) (upper transmitter unit) Serial output 1
transmission select) Serial output 1
Auto. pin set (-)
System check switch Solenoid valve TS4 Thermo sender
Individual operation switch Relay RA4 Proximity switch NC Charging lamp input
(rear position detect) NC (2/4 wheel drive select) (engine water temp.)
("N" position start) NC
Serial input 2
TS5
CS8 NC
Serial communication circuit 2 Serial input 2
SL74 Thermo sender
(Spare) Serial output 2
GND Serial output 2 (T/C oil temp.)

SL71 Back up lamp License lamp


(25W) (12W)
Solenoid valve Air dryer heater
Air conditioner (speed limiter) Back up buzzer
Illumination switch Tail & stop lamp Turn signal lamp Turn signal lamp Tail & stop lamp
SL79
Solenoid valve Combination lamp (LH) Combination lamp (RH)
hydraulic Outrigger operation box (lower)
(parking brake)
System check switch pressure
delivery SL76
Solenoid valve
(No.3 brake) Turn signal 25W GY
Stop 25W GW
Radio Tail 10W G
Timer Parking 3W GL
12V output
DC/DC converter
24V input
IWZ03-2590E01
Converter
347-506-30000 2

7
7 WZ03-2590E
Z-7. Z-7. Z-7.
Torque Converter Circuit

Z-7 Torque Converter Circuit

Temperature sensor

Torque converter outlet pressure Oil cooler Lubricant quantity control valve
regulator valve

Torque converter
inlet relief valve

Pressure Modulating valve


Main regulator valve sensor

Solenoid valve
Hydraulic valve

(Lock up) (PTO)

Lock-up clutch
Line filter

Charging pump

Rear Front

Strainer Air cylinder (2 / 4 wheel drive select)


Torque converter Transmission

347-406-00000 1

IWZ05-0290E01

8 WZ05-0290E 8
Z-8. Z-8. Z-8.
Brake Circuit (Pneumatic Circuit)

Z-8 Brake Circuit (Pneumatic Circuit)


Rotary joint
Brake valve
Pressure switch (stop lamp)

Pressure sensor
Solenoid valve
(outrigger accelerator) Shuttle valve
Shuttle valve Air cylinder Accelerator valve
(accelerator)
Disc brake calliper
Solenoid valve

Front Reducing valve

Air tank

Solenoid valve Reducing Air cylinder


(auxiliary brake) valve (governor select)

Rear
Drain cock
Air cylinder
Solenoid valve
(exhaust brake)

Air horn
Oil reservoir Air inflator
Air cylinder
(2/4 wheel drive select)

Booster Air tank

Air cylinder
(steering lock)
Relay valve

Solenoid valve

Air tank Air drier


Booster
Low-pressure indicator
(air pressure warning) Unload valve
Relay valve

Solenoid contorl valve Safety valve


Pressure regulator
Retarder
Check valve Air compressor
Air tank
Parking brake chamber
Drain cock

Pressure switch (parking brake) Solenoid valve (parking brake)


347-406-50000 0

IWZ06-0320E01

9 WZ06-0320E 9
Head Office Ko-34,Sinden-cho, Takamatsu, Japan

Overseas Service Group


Tadano Ryogoku Bldg.
4-12, Kamezawa 2-chome,
Sumida-ku,
Tokyo, Japan
Tel. 81 (3) 3621-7765
Tel fax 81 (3) 3621-7785

History of revision
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