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Company: Project: Engineering Contractor:

OFFSITES ENGINEERING WORKS


FOR THE ERBIL REFINERY
40,000 B/D EXPANSION PROJECT

Contract no.: 10J01762-01


Company doc. no.: Job no.: 10J01762 Engineering doc. no.:
N/A Sheet 1 of 5 10J01762-MAC-DS-000-016

OFFSITES ENGINEERING WORKS FOR THE


ERBIL REFINERY 40,000 B/D EXPANSION PROJECT

WASTE WATER PUMP P-2616 - DATA SHEET

D1 03/10/2011 Re-Approved for Design G.Bonci G.Bonci F.Cilia


D0 01/09/2011 Approved for Design G.Bonci G.Bonci F.Cilia
C0 29/07/2011 Issued for Company approval G.Bonci G.Bonci F.Cilia
REV. DATE REVISION TITLE PREPARED CHECKED APPROVED
OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
WASTE WATER PUMP P-2616 - DATA SHEET
Company doc. no.: Rev.: C0 D0 D1 Engineering doc. no.:
N/A Sheet 2 to 5 10J01762-MAC-DS-000-016
CENTRIFUGAL PUMP PROCESS DATA SHEET (SI UNITS) - API 610 (10th edit.)
1 APPLICABLE TO: l PROPOSALS  PURCHASE  AS BUILT PURCH. ORDER / INQUIRY NO.
2 ITEM NO.(S) P-2616 A/B/C/D/E/F Q.TY 6
3 SITE
4 ERBIL REFINERY EXPANSION PROJECT - IRAQ SERVICE WASTE WATER

5 NOTES: INFORMATION BELOW TO BE COMPLETED:  BY PURCHASER BY MANUFACTURER  BY MANUFACTURER OR PURCHASER


6  DATA SHEETS REVISIONS

7 ITEM NO. ATTACHED ITEM NO. ATTACHED ITEM NO. ATTACHED NO. DATE BY
8 PUMP P-2616 A/B/C/D/E/F    1 29/7/2011
9 MOTOR    2 1/9/2011
10 GEAR    3 3/10/2011
11 TURBINE    4
12 APPLICABLE OVERLAY STANDARD(S): 5
13  OPERATING CONDITIONS (5.1.3)  LIQUID (5.1.3)
14 FLOW, NORMAL (m3/h) RATED 10 (m3/h) LIQUID TYPE OR NAME

15 OTHER
16  HAZARDOUS l FLAMMABLE  (5.1.5)

17 SUCTION PRESSURE MAX./RATED 0,2 / 0 (bar) MIN. NORMAL MAX.


18 DISCHARGE PRESSURE 2,6 / 4,1 (bar) PUMPING TEMP (°C) 10 40 100
19 DIFFERENTIAL PRESSURE (bar) VAPOUR PRESS. (bar) 0 0.83
20 DIFF. HEAD 40 (m) NPSHA min 2 (m) RELATIVE DENSITY (SG): 665 997
21 PROCESS VARIATIONS (5.1.4) VISCOSITY (mPa.s) 0.3 25
22 STARTING CONDITIONS (5.1.4) SPECIFIC HEAT, Cp (kJ/kg.K)
23 SERVICE:  CONT. l INTERMITTENT (STARTS/DAY)  CHLORIDE CONCENTRATION (6.5.2.4) (mg/kg)
24  PARALLEL OPERATION REQ'D (5.1.13)  H2S CONCENTRATION (mol fraction) WET (5.12.1.12c)

25
26  SITE DATA (5.1.3) CORROSIVE / EROSIVE AGENT (5.12.1.9)

27 LOCATION: (5.1.30) MATERIALS (5.12.1.1)

28  INDOOR  HEATED l OUTDOOR  UNHEATED l ANNEX H CLASS (5.12.1.1) S1


29  ELECTRICAL AREA CLASSIFICATION (5.1.24 / 6.1.4) l MIN DESIGN METAL TEMP (5.12.4.1) 0 (°C)
30 CL 1 GR DIV 2  REDUCED HARDNESS MATERIALS REQ'D. (5.12.1.12)
31  WINTERIZATION REQ'D l TROPICALIZATION REQ'D. BARREL/CASE C.S. IMPELLER C.I.
32 SITE DATA (5.1.30) CASE/IMPELLER WEAR RINGS
33  ALTITUDE 330 (m) BAROMETER (bar) SHAFT
34  RANGE OF AMBIENT TEMPS: MIN/MAX. 0 / 50 (°C) DIFFUSERS
35  RELATIVE HUMIDITY: MIN / MAX 20 / 65 (%)

36 UNUSUAL CONDITIONS: (5.1.30)  DUST  FUMES  PERFORMANCE:

37  OTHER PROPOSAL CURVE NO. r/min


38 IMPELLER DIA. RATED MAX. MIN. (mm)
39 IMPELLER TYPE
40  DRIVER TYPE RATED POWER (kW) EFFICIENCY (%)
41 l INDUCTION MOTOR  STEAM TURBINE  GEAR MINIMUM CONTINUOUS FLOW:
42  OTHER THERMAL (m3/h) STABLE (m3/h)
43 PREFERRED OPER. REGION TO (m3/h)
44  MOTOR DRIVER (6.1.1 / 6.1.4) ALLOWABLE OPER. REGION TO (m3/h)
45  MANUFACTURER MAX HEAD @ RATED IMPELLER (m)
46 5,5 (kW) 1500 (r/min) MAX POWER @ RATED IMPELLER (kW)
47 FRAME l ENCLOSURE IP54 (minimum) NPSHR AT RATED FLOW (m) (5.1.10)

48  HORIZONTAL  VERTICAL l SERVICE FACTOR 1 l MAX. SUCTION SPECIFIC SPEED: ACCOR. API (5.1.11)

49 l VOLTS/PHASE/HERTZ 400 / 3PH / 50 Hz l MAX. SOUND PRESS. LEVEL REQ'D 85 @ 1m (dBA) (5.1.16)

50  TYPE  EST MAX SOUND PRESS. LEVEL (dBA) (5.1.16)

51  MINIMUM STARTING VOLTAGE (6.1.5) -20%  EST MAX SOUND POWER LEVEL (dBA) (5.1.16)

52 l INSULATION F l TEMP. RISE B  UTILITY CONDITIONS (5.1.3)


53  FULL LOAD AMPS ELECTRICITY VOLTAGE PHASE HERTZ
54 l LOCKED ROTOR AMPS 6 TIME RATED CURRENT DRIVERS
55 l STARTING METHOD DOL HEATING 230 1PH 50
56
57  LUBE SYSTEM VOLTAGE DIP  80%  OTHER (6.1.5)

58 BEARINGS (TYPE/NUMBER): STEAM MAX. PRESS. MAX. TEMP. MIN. PRESS. MIN. TEMP.
59 RADIAL / DRIVERS
60 THRUST / HEATING
61 VERTICAL THRUST CAPACITY COOLING WATER: (5.1.19) SOURCE
62 UP (N) DOWN (N) SUPPLY TEMP. (°C) MAX. RETURN TEMP. (°C)
63 NORM. PRESS. (bar) DESIGN PRESS. (bar)
64 MIN. RET. PRESS. (bar) MAX. ALLOW. D.P. (bar)
65 CHLORIDE CONCENTRATION: (mg/kg)
OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
WASTE WATER PUMP P-2616 - DATA SHEET
Company doc. no.: Rev.: C0 D0 D1 Engineering doc. no.:
N/A Sheet 3 to 5 10J01762-MAC-DS-000-0016
NOTES
1
2
3
4 Each unit supply shall include, but not be limited to the following:
5 - Vertical suspended barrel type pump built to API Std 610 LATEST Edition
6 - sealing system according to API std. 682
7 - electric motor driver,75 kW and above, shall be provided with space heater and one PTC for phase
8 - Flexible coupling with spacer between thrust bearing and motor and rigid coupling with spacer between
9 pump and thrust bearing
10 - Non-spark coupling guard, brass material
11 - Vent piping and valves
12 - locally mounted instruments and safety devices, if any
13 - separate mounting plate and foundation bolts
14 - set of special tools necessary for the installation, commissioning and maintenance
15 - spare parts for commissioning
16 - spare parts for two years operation (separate quotation)
17 - all necessary equipment to ensure the respect of the noise levels limits
18 - painting
19 - shop tests and inspections
20 - Sub-Manufacturers coordination
21 - Engineering services (all necessary design drawings and documents, certified control
22 inspection and testing, operation and four copies of maintenance manuals, etc.)
23 - Power rating, speed are indiative only. To be verified/confirmed by Manufacturer
24 - The electric motor shall be installed in Zone 2 (Minimum),
25 The degree of protection shall be adeguate : Ex d/e IIB T3
26 - SEALING SYSTEM INSTRUMENTATION CHARACTERISTICS:
27 Instrument symbols and identification shall be in accordance with ISA S.5.1 (please, refers to project
28 document 10J01762-PRO-DW-000-001_3 - Symbol and legend for P&IDs (Instrumentation)).
29 All instruments shall be identified by tag numbers using stainless steel tag attached to the instrument.
30 Electrical field instruments shall be certified flameproof enclosures type (Ex-d IIB T3 min, to be
31 confirmed later). Mechanical protection shall be IP-65 (min) as per IEC 60529 for electronic instruments
32 and IP-55 (min) for mechanical instruments. Instrument electrical connections shall have isometric thread
33 ISO M20. Switches shall be provided with hermetically sealed voltage free contacts, single pole,
34 double throw (SPDT), rating 2A@24VDC. Technical bulletins, material certificates, mechanical/electrical
35 protection certificates, calibration certificates for instrumentation shall be as per purchaser requisition
36 documents.
37 - The pump shall be installed in a open sump (concrete type). The line shaft lenght shall be 2 m approx (to be
38 defined later)
39 Vendor shall indicate in his offer the missing data:
40
41
42
43 A DIFFERENTIAL LEVEL BETWEEN DISCHARGE NOZZLE mm
44 B MINIMUM LIQUID LEVEL FROM BOTTOM OF SUMP mm
45 C DISTANCE BETWEEN SUCTION BELL AND BOTTOM OF SUMP mm 50
46 (B-C) MINIMUM SUBMERGENCE mm
47 D MINIMUM DIMENSION REQUIRED FROM PUMP LIFTING mm
48 E MINIMUM DISTANCE BETWEEN TWO PUMPS ( FOR FIG. 1 OR 2 ) mm
49 F MINIMUM DISTANCE BETWEEN PUMP CENTER AND WALL OF SUMP mm
50 H SUMP DEPTH mm 2050
51 L DISTANCE BETWEEN FINISH BASE AND DISCHARGE NOZZLE mm
52
53
54
55
56
OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
WASTE WATER PUMP P-2616 - DATA SHEET
Company doc. no.: Rev.: C0 D0 D1 Engineering doc. no.:
N/A Sheet 4 to 5 10J01762-MAC-DS-000-0016

VERTICALLY SUSPENDED (TYPE VS)


1 CONSTRUCTION SURFACE PREPARATION AND PAINT

2 ROTATION: (VIEWED FROM CPLG END) CW CCW  MANUFACTURER'S STANDARD l OTHER (SEE BELOW)
3 PUMP TYPE: (1.3) PUMP:
4 l VS1  VS2  VS3  VS4  VS5  VS6  VS7 BY COMPANY
5 CASING MOUNTING: SUMP COVER PLATE  PUMP SURFACE PREPARATION
6 INLINE SEPARATE MOUNTING PLATE (8.3.8.3.1)  PRIMER
7 SEPARATE SOLE PLATE (8.3.8.3.3)  FINISH COAT
8 CASING SPLIT: BASEPLATE / COLUMN: (6.3.17)
9 AXIAL RADIAL  BASEPLATE SURFACE PREPARATION
10 CASING TYPE:  PRIMER
11 SINGLE VOLUTE MULTIPLE VOLUTE DIFFUSER  FINISH COAT
12 CASE PRESSURE RATING: SHIPMENT: (7.4.1)
13 MAX ALLOWABLE WORKING PRESSURE (bar)  DOMESTIC l EXPORT  EXPORT BOXING REQUIRED
14 @ (°C)  OUTDOOR STORAGE MORE THAN 6 MONTHS
15 HYDROTEST PRESSURE (bar) SPARE ROTOR ASSEMBLY PACKAGED FOR:
16  SUCTION PRESS. REGIONS MUST BE DESIGNED FOR MAWP (5.3.6)  HORIZONTAL STORAGE  VERTICAL STORAGE
17 NOZZLE CONNECTIONS: (5.4.2)  TYPE OF SHIPPING PREPARATION
18 SIZE (DN) FLANGE FACING POSITION
19 RATING HEATING AND COOLING

20 SUCTION  HEATING JACKET REQ'D. (5.8.9)  COOLING REQ'D.


21 DISCHARGE  COOLING WATER PIPING PLAN (6.5.3.1)
22 BALANCE DRUM C.W. PIPING:
23  PIPE  TUBING; FITTINGS
24 PRESSURE CASING AUX. CONNECTIONS: (5.4.3) C.W. PIPING MATERIALS:
25 NO. SIZE (DN) TYPE  S. STEEL  C. STEEL  GALVANIZED
26  DRAIN COOLING WATER REQUIREMENTS:

27  VENT BEARING HOUSING (m3/h) @ (bar)

28  WARM-UP HEAT EXCHANGER (m3/h) @ (bar)

29  BALANCE / LEAK-OFF STEAM PIPING:  TUBING  PIPE

30  MACHINED AND STUDDED CONNECTIONS (5.4.3.8) BEARINGS AND LUBRICATION

31  CYLINDRICAL THREADS REQUIRED (5.4.3.3) BEARING (TYPE/NUMBER):


32 ROTOR: RADIAL /
33 l COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4) THRUST /
34  SHRINK FIT -LIMITED MOVEMENT IMPELLERS (8.2.2.3) LUBRICATION (5.11.3, 5.11.4):
35 COUPLINGS:  GREASE l FLOOD  PURGE OIL MIST
36  MANUFACTURER  MODEL  FLINGER  PURE OIL MIST
37 RATING (kW per 100 r/min)  CONSTANT LEVEL OILER PREFERENCE (5.10.2.2):
38  SPACER LENGTH (mm)  SERVICE FACTOR  OIL VISC. ISO GRADE
39  RIGID  REVIEW AND APPROVE THRUST BEARING SIZE
40 THROUGH COUPLINGS:  OIL HEATER REQUIRED:  STEAM  ELECTRIC
41 l MANUFACTURER metastream or eq.  MODEL
42 RATING (kW per 100 r/min)  LUBE INSTRUMENTATION (6.4.2)

43  SPACER LENGTH (mm)  SERVICE FACTOR  ACCELEROMETER (6.4.2.1)


44  RIGID  PROVISION FOR MOUNTING ONLY (5.10.2.11)
45 DRIVER HALF COUPLING MOUNTED BY:  FLAT SURFACE REQ'D (5.10.2.12)
46  PUMP MFR.  DRIVER MFR.  PURCHASER  PRESSURE GAUGE TYPE
47 l COUPLING BALANCED TO ISO 1940-1 G.6.3 (6.2.3)
48  COUPLING PER ISO 14691 (6.2.4)
49  COUPLING PER ISO 10441 (6.2.4)
50  COUPLING PER API 671 (6.2.4)
51  NON SPARK COUPLING GUARD (6.2.14c) REMARKS:
52  COUPLING GUARD STANDARD PER (6.2.14a)
53 MECHANICAL SEAL:
54 l SEE ATTACHED ISO 21049/API 682 DATA SHEET MASSES
55 VENDOR SHALL SEND THE DATA SHEET MASS OF PUMP (kg)
56 API PLAN 13/61 MASS OF DRIVER (kg)
57 SEAL CODE C1A1A MASS OF GEAR (kg)
58 SEAL CONFIG. 1CW-FX MASS OF BASEPLATE (kg)
59 SEAL LEAKAGE DETECTION 65 TOTAL MASS (kg)
60
OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
WASTE WATER PUMP P-2616 - DATA SHEET
Company doc. no.: Rev.: C0 D0 D1 Engineering doc. no.:
N/A Sheet 5 to 5 10J01762-MAC-DS-000-0016

VERTICALLY SUSPENDED (TYPE VS)


1 SPARE PARTS (TABLE 18) VERTICAL PUMPS (CONT.)

2 l START-UP  NORMAL MAINTENANCE  PUMP AND STRUCTURE DYNAMIC ANALYSIS (8.3.5)


3 l SPECIFY 2 YEARS OPERATION (OPTION)  DRAIN PIPED TO SURFACE (8.3.13.5)
4
5 OTHER PURCHASER REQUIREMENTS QA INSPECTION AND TESTING

6 l COORDINATION MEETING REQUIRED (9.1.3)  SHOP INSPECTION (7.1.4)  PERF. CURVE APPROVAL
7  MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2)  TEST WITH SUBSTITUTE SEAL (7.3.3.2b)
8  MAX RELATIVE DENSITY TEST NON-WIT WIT OBSERVE
9  MAX DIA. IMPELLERS AND/OR NO OF STAGES  HYDROSTATIC TEST OF BOWLS  l 
10  OPERATION TO TRIP SPEED AND COLUMN (8.3.13.2)
11  CONNECTION DESIGN APPROVAL (5.12.3.4)  HYDROSTATIC (7.3.2)   
12  TORSIONAL ANALYSIS REQUIRED (5.9.2.1)  PERFORMANCE (7.3.3) (1)  l 
13  TORSIONAL ANALYSIS REPORT (5.9.2.6)  RETEST ON SEAL LKGE (7.3.3.2d)   
14  PROGRESS REPORTS (9.3.3)  NPSH (7.3.4.2)   
15  OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5)  COMPLETE UNIT TEST (7.3.4.3) (1)  l 
16  ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f)  SOUND LEVEL TEST (7.3.4.4) (1)  l 
17 MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6)  CLEANLINESS PRIOR TO   l
18  VENT  VENT  COOLING WATER FINAL ASSEMBLY (7.2.2.2)
19  MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4)  NOZZLE LOAD TEST (6.3.6)   
20  FLANGES REQ'D IN PLACE OF SOCKET WELD UNIONS (6.5.2.8)  4 HR. MECH. RUN TEST(7.3.4.7.2)   
21 CONNECTION BOLTING  PTFE COATING  SS  MECHANICAL RUN UNTIL OIL   
22  PAINTED l ASTM A153 GALVANIZED TEMP. STABLE (7.3.4.7.1)
23  INSTALLATION LIST IN PROPOSAL (9.2.3L)  4 HR. MECHANICAL RUN AFTER   
24  VERTICAL PUMPS OIL TEMP. STABLE (7.3.4.7.3)

25 PUMP THRUST: (+) UP (-) DOWN  TRUE PEAK VELOCITY   


26 AT MIN. FLOW (N) (N) DATA (7.3.3.4.d)
27 AT RATED FLOW (N) (N)  RESONANCE TEST (8.3.9.2)   
28 MAX THRUST (N) (N)  AUXILIARY EQUIPMENT   
29  SOLEPLATE REQ'D. (8.3.8.3.3) (m) X (m) TEST (7.3.4.5)

30 l SEPARATE MOUNTING PLATE REQUIRED (8.3.8.3.1)  IMPACT TESTING (5.12.4.3)   


31 SOLEPLATE THICKNESS (mm)  PER EN 13445
32 COLUMN PIPE: FLANGED THREADED  PER ASME VIII
33 DIAMETER (mm) LENGTH (m)  VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c)
34 GUIDE BUSHINGS  VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5)
35 NUMBER  VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e)
36 LINE SHAFT BEARING SPACING (mm)  INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3)
37 GUIDE BUSHINGS LUBE:  RECORD FINAL ASSEMBLY RUNNING CLEARANCES
38 WATER OIL  COMPLETION OF INSPECTION CHECK LIST (7.1.6)
39 GREASE PUMPAGE l MATERIAL CERTIFICATION REQUIRED (5.12.1.8)
40 LINESHAFT:  OPEN  ENCLOSED l CASING l IMPELLER l SHAFT
41 LINE SHAFT DIAMETER: (mm)  OTHER
42 TUBE DIAMETER: (mm) l CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5)
43 LINESHAFT COUPLING:  INSPECTION REQUIRED FOR CONNECTION
44 LINE SHAFT DIAMETER: SLEEVE & KEY THREADED WELDS (5.12.3.4)
45 SUCTION CAN THICKNESS (mm)  MAG PARTICLE  LIQUID PENETRANT
46 LENGTH (m)  RADIOGRAPHIC  ULTRASONIC
47 DIAMETER (m)  INSPECTION REQUIRED FOR CASTINGS (7.2.1.3) (5.12.1.5)
48  SUCTION STRAINER TYPE  MAG PARTICLE  LIQUID PENETRANT
49  FLOAT & ROD  FLOAT SWITCH  RADIOGRAPHIC  ULTRASONIC
50  IMPELLER COLLETS ACCEPTABLE (5.6.3)  HARDNESS TEST REQUIRED (7.2.2.3)
51  HARDENED SLEEVES UNDER BEARINGS (8.3.10.5)  ADDITIONAL SUBSURFACE EXAMINATION (7.2.1.3)
52 FOR
53 METHOD
54