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Flexi Soft Designer

SICK

Application name: MCC01

Device CRC Tool: 0xE045EDBF - Device CRC Device: 0xE045EDBF

Configuration date and time: 11/2/2017 4:12:00 PM


Flexi Soft Designer 11/22/2017 9:07:01 PM

Content

1. Bill of material.......................................................................................................................4

2. Diagnostics...........................................................................................................................8

3. Summary............................................................................................................................11
3.1. Module 0......................................................................................................................................11

3.2. Module 13....................................................................................................................................11

3.3. Module 1......................................................................................................................................11

3.4. Module 2......................................................................................................................................11

3.5. Module 3......................................................................................................................................12

3.6. Module 4......................................................................................................................................12

3.7. Module 5......................................................................................................................................12

3.8. Module 6......................................................................................................................................12

4. Configuration......................................................................................................................12
4.1. Installed software components....................................................................................................12

4.2. General information.....................................................................................................................13

4.3. CPU.............................................................................................................................................14
4.3.1. CPU1 - General information..............................................................................................14
4.3.1.1. CRC values.......................................................................................................................14
4.3.1.2. CPU output capacity..........................................................................................................15
4.3.2. CPU logic..........................................................................................................................15
4.3.2.1. MCC01..............................................................................................................................15
4.3.2.2. CH.....................................................................................................................................16
4.3.2.3. Filter maintenance/Comm B..............................................................................................16
4.3.2.4. Back-up belt conveyor.......................................................................................................17
4.3.2.5. Grout.................................................................................................................................17
4.3.2.6. Screw conveyor.................................................................................................................18
4.3.2.7. Auxiliary/shield function.....................................................................................................19
4.3.2.8. Advance / Erector..............................................................................................................19
4.3.2.9. WW....................................................................................................................................20
4.3.3. CPU1 - IO..........................................................................................................................20
4.3.3.1. Wiring diagram..................................................................................................................20

4.4. I/O module...................................................................................................................................21


4.4.1. MCC01..............................................................................................................................21
4.4.1.1. General information...........................................................................................................21
4.4.1.2. Inputs.................................................................................................................................21
4.4.1.3. Outputs..............................................................................................................................21
4.4.1.4. Power supply.....................................................................................................................22
4.4.1.5. Wiring diagram..................................................................................................................22
4.4.2. MCC01..............................................................................................................................22

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4.4.2.1. General information...........................................................................................................23


4.4.2.2. Inputs.................................................................................................................................23
4.4.2.3. Outputs..............................................................................................................................23
4.4.2.4. Power supply.....................................................................................................................23
4.4.2.5. Wiring diagram..................................................................................................................23
4.4.3. MCC01..............................................................................................................................24
4.4.3.1. General information...........................................................................................................24
4.4.3.2. Inputs.................................................................................................................................24
4.4.3.3. Outputs..............................................................................................................................24
4.4.3.4. Power supply.....................................................................................................................25
4.4.3.5. Wiring diagram..................................................................................................................25
4.4.4. MCC01..............................................................................................................................25
4.4.4.1. General information...........................................................................................................25
4.4.4.2. Inputs.................................................................................................................................26
4.4.4.3. Outputs..............................................................................................................................26
4.4.4.4. Power supply.....................................................................................................................26
4.4.4.5. Wiring diagram..................................................................................................................26
4.4.5. MCC01..............................................................................................................................27
4.4.5.1. General information...........................................................................................................27
4.4.5.2. Inputs.................................................................................................................................27
4.4.5.3. Outputs..............................................................................................................................28
4.4.5.4. Power supply.....................................................................................................................28
4.4.5.5. Wiring diagram..................................................................................................................28
4.4.6. MCC01..............................................................................................................................29
4.4.6.1. General information...........................................................................................................29
4.4.6.2. Inputs.................................................................................................................................29
4.4.6.3. Outputs..............................................................................................................................30
4.4.6.4. Power supply.....................................................................................................................30
4.4.6.5. Wiring diagram..................................................................................................................30

4.5. Flexi Link.....................................................................................................................................31


4.5.1. Flexi Link station B............................................................................................................31

4.6. Gateway......................................................................................................................................32
4.6.1. GPNT - General information..............................................................................................32
4.6.2. GPNT - Routing.................................................................................................................32
4.6.2.1. CPU to network.................................................................................................................32
4.6.2.2. Network to CPU.................................................................................................................35
4.6.3. GPNT - device configuration.............................................................................................35

5. I/O overview.......................................................................................................................35
5.1. I/O module...................................................................................................................................35

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1. Bill of material

QTY Title Tag name Part Internal Description


number item
number
1 CPU1 CPU1[A] 1043784 SICK Flexi Soft main module FX3-
CPU1
1 MPL0 System plug 1043700 Flexi Soft system plug
1 GPNT GPNT[13] 1044074 SICK GPNT module
1 XTIO MCC01 1044125 SICK Flexi Soft expansion module
FX3-XTIO
1 External device monitoring / Single Feedback circuit
channel emergency stop/
maintenance cutting
wheel drive
MCC02 ..13
+MCC01-9Q4:62.MC
C01.I5
1 External device monitoring / Single Feedback loop
channel emergency stop main
switch MCC02 .22
+MCC01-5K1:Y2.MC
C01.I6
1 Reset / Single channel reset .22
+MCC01-7SH1:1.4.
MCC01.I8

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QTY Title Tag name Part Internal Description


number item
number
1 Motor contactor / Single channel Emergency stop/
maintenance switch
cutting wheel
drive .22
+MCC01-4K1:B2.MC
C01.Q1
1 Motor contactor / Single channel Emergency stop/
maintenance switch
cutting wheel drive
MCC02 .22
+MCC01-4K1:B1.MC
C01.Q2
1 Motor contactor / Single channel Emergency switch off
main distribution
MCC02 .22
+MCC01-5K1:B1.MC
C01.Q3
1 Lamp / Single channel reset .22
+MCC01-7SH1:X2.M
CC01.Q4
1 E-Stop, ES21 / Dual channel Emergency switch off
main distribution
MCC01 .22
+MCC01-7S1:1.1.M
CC01.I1I2
1 E-Stop, ES21 / Dual channel Emergency switch off
main distribution
MCC02 .22
+MCC01-3S1:1.1.M
CC01.I3I4
1 XTIO MCC01 1044125 SICK Flexi Soft expansion module
FX3-XTIO
1 Single channel NO / Single channel Generator key .5
+MCC01-5U1.MCC0
1.I1
1 External device monitoring / Single feedback loop
channel emergency-stop
cutting wheel
drive .13
+MCC01-1Q3:22.MC
C01.I6
1 External device monitoring / Single feedback loop E-stop
channel screw conveyor drive
1 .20
+MCC01-1Q4:62.MC
C01.I7
1 External device monitoring / Single Feedback loop
channel emergency stop main
distribution .22
+MCC01-10K1:Y2.M
CC01.I8
1 Motor contactor / Single channel Emergency stop
screw conveyor drive
1 .22
+MCC01-7K1:B1.MC
C01.Q1
1 Motor contactor / Single channel Emergency stop
screw conveyor drive
1 .22
+MCC01-7K1:B2.MC
C01.Q2
1 Motor contactor / Single channel Emergency switch off
main distribution
MCC01 .22
+MCC01-10K1:B1.M
CC01.Q3
1 Motor contactor / Single channel emergency stop
cutting wheel

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QTY Title Tag name Part Internal Description


number item
number
drive .22
+MCC01-10K1:B2.M
CC01.Q4
1 XTIO MCC01 1044125 SICK Flexi Soft expansion module
FX3-XTIO
1 External device monitoring / Single Feedback circuit
channel emergency stop
thrust cylinder
drive .15
+MCC01-1Q4:62.MC
C01.I1
1 External device monitoring / Single Feedback circuit
channel emergency stop
erector drive 1 .16
+MCC01-1Q4:62.MC
C01.I2
1 Motor contactor / Single channel Emergency stop
thrust cylinder
drive .22
+MCC01-8K1:B1.MC
C01.Q1
1 Motor contactor / Single channel Emergency stop
thrust cylinder
drive .22
+MCC01-8K1:B2.MC
C01.Q2
1 Motor contactor / Single channel Emergency stop
erector drive 1 .22
+MCC01-9K1:B1.MC
C01.Q3
1 Motor contactor / Single channel Emergency stop
erector drive 1 .22
+MCC01-9K1:B2.MC
C01.Q4
1 XTIO MCC01 1044125 SICK Flexi Soft expansion module
FX3-XTIO
1 External device monitoring / Single Feedback circuit
channel emergency stop
auxiliary hydraulics
drive 1.19
+MCC01-1Q4:62.MC
C01.I1
1 External device monitoring / Single Feedback circuit
channel emergency stop grout
injection drive 1 .23
+MCC01-1Q4:62.MC
C01.I2
1 Motor contactor / Single channel Emergency stop
auxiliary hydraulics
drives 1 .22
+MCC01-10K1:B1.M
CC01.Q1
1 Motor contactor / Single channel Emergency stop
auxiliary hydraulics
drives 1 .22
+MCC01-10K1:B2.M
CC01.Q2
1 Motor contactor / Single channel Emergency stop
grout injection drive
1 .22
+MCC01-11K1:B1.M
CC01.Q3
1 Motor contactor / Single channel Emergency stop
grout injection drive
1 .22
+MCC01-11K1:B2.M
CC01.Q4

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QTY Title Tag name Part Internal Description


number item
number
1 XTIO MCC01 1044125 SICK Flexi Soft expansion module
FX3-XTIO
1 External device monitoring / Single Feedback circuit
channel emergency stop grout
transfer drive .23
+MCC01-3Q4:62.MC
C01.I1
1 External device monitoring / Single Feedback loop back-
channel up belt conveyor
emergency stop .22
+MCC01-16K1:Y2.M
CC01.I7
1 External device monitoring / Single Feedback circuit
channel emergency stop
wastewater pump
1 .22
+MCC01-16K1:Y4.M
CC01.I8
1 Motor contactor / Single channel Emergency stop
grout transfer
drive .22
+MCC01-12K1:B1.M
CC01.Q1
1 Motor contactor / Single channel Emergency stop
grout transfer
drive .22
+MCC01-12K1:B2.M
CC01.Q2
1 Motor contactor / Single channel emergency stop
back-up belt
conveyor .22
+MCC01-16K1:B1.M
CC01.Q3
1 Motor contactor / Single channel emergency stop
waste water pump
1 .22
+MCC01-16K1:B2.M
CC01.Q4
1 XTIO MCC01 1044125 SICK Flexi Soft expansion module
FX3-XTIO
1 External device monitoring / Single Feedback loop
channel hydraulic power units
maintenance .12
+MCC01-1Q3:22.MC
C01.I1
1 External device monitoring / Single Feedback loop
channel hydraulic power units
maintenance .12
+MCC01-1Q3:22.MC
C01.I2
1 External device monitoring / Single Feedback loop screw
channel conveyor drive 1
emergency pump .20
+MCC01-1Q4:62.MC
C01.I3
1 External device monitoring / Single Feedback loop
channel emergency stop high
pressure water
unit .11
+MCC01-5Q3:22.MC
C01.I4
1 Motor contactor / Single channel maintenance
hydraulic power
units .22
+MCC01-18K1:B1.M
CC01.Q1
1 Motor contactor / Single channel maintenance
hydraulic power

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QTY Title Tag name Part Internal Description


number item
number
units .22
+MCC01-18K1:B2.M
CC01.Q2
1 Motor contactor / Single channel emergency stop
hydraulic screw
conveyor emergency
pump .22
+MCC01-18K2:B1.M
CC01.Q3
1 Motor contactor / Single channel Emergency stop high
pressure water
unit .22
+MCC01-18K2:B2.M
CC01.Q4
1 E-Stop, ES21 / Dual channel Ripcord emergency
switch machine belt
conveyor .22
+MCC01-17K1:I7.M
CC01.I7I8

2. Diagnostics

Current operation time: 78.05:40:54, power cycle: 71 - Current: 0, Historical: 77


Time stamp Local time Power-up cycles Source Code
Description
60.00:28:21 67 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [03 04 00 00]
60.00:28:21 67 Main module 0x00234006
Configuration in the system plug is incompatible for at least one extension module. [00 00 00 00]
60.00:28:21 67 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [04 03 00 00]
60.00:28:21 67 Main module 0x000E4013
Configuration in system plug for at least one extension module does not match to the [FF 02 00 00]
physical system.
59.17:12:20 66 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [03 04 00 00]
59.17:12:20 66 Main module 0x00234006
Configuration in the system plug is incompatible for at least one extension module. [00 00 00 00]
59.17:12:20 66 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [04 03 00 00]
59.17:12:20 66 Main module 0x000E4013
Configuration in system plug for at least one extension module does not match to the [FF 02 00 00]
physical system.
59.17:10:18 65 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [03 04 00 00]
59.17:10:18 65 Main module 0x00234006
Configuration in the system plug is incompatible for at least one extension module. [00 00 00 00]
59.17:10:18 65 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [04 03 00 00]
59.17:10:18 65 Main module 0x000E4013
Configuration in system plug for at least one extension module does not match to the [FF 02 00 00]
physical system.
59.16:42:19 64 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [03 04 00 00]
59.16:42:19 64 Main module 0x00234006
Configuration in the system plug is incompatible for at least one extension module. [00 00 00 00]
59.16:42:19 64 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [04 03 00 00]
59.16:42:19 64 Main module 0x000E4013
Configuration in system plug for at least one extension module does not match to the [FF 02 00 00]
physical system.

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Time stamp Local time Power-up cycles Source Code


Description
59.16:36:58 63 Main module 0x000E4013
Configuration in system plug for at least one extension module does not match to the [FF 02 00 00]
physical system.
59.16:36:58 63 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [03 04 00 00]
59.16:36:58 63 Main module 0x00234006
Configuration in the system plug is incompatible for at least one extension module. [00 00 00 00]
59.16:36:58 63 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [04 03 00 00]
59.16:34:31 62 Main module 0x00234006
Configuration in the system plug is incompatible for at least one extension module. [00 00 00 00]
59.16:34:31 62 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [04 03 00 00]
59.16:34:31 62 Main module 0x000E4013
Configuration in system plug for at least one extension module does not match to the [FF 02 00 00]
physical system.
59.16:34:31 62 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [03 04 00 00]
59.16:34:23 61 Main module 0x00234006
Configuration in the system plug is incompatible for at least one extension module. [00 00 00 00]
59.16:34:23 61 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [04 03 00 00]
59.16:34:23 61 Main module 0x000E4013
Configuration in system plug for at least one extension module does not match to the [FF 02 00 00]
physical system.
59.16:34:23 61 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [03 04 00 00]
59.16:29:37 60 Main module 0x00234006
Configuration in the system plug is incompatible for at least one extension module. [00 00 00 00]
59.16:29:37 60 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [04 03 00 00]
59.16:29:37 60 Main module 0x000E4013
Configuration in system plug for at least one extension module does not match to the [FF 02 00 00]
physical system.
59.16:29:37 60 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [03 04 00 00]
59.16:27:57 59 Main module 0x000A400A
Communication at EFI 2 interrupted. Communication driver has switched off. After [01 422 00 00]
solving the fault a restart of the Flexi Soft system is necessary.
59.16:27:57 59 Main module 0x0009400A
Communication at EFI1 interrupted. Communication driver has switched off. After [01 422 00 00]
solving the fault a restart of the Flexi Soft system is necessary.
59.16:26:13 59 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [03 04 00 00]
59.16:26:13 59 Main module 0x00234006
Configuration in the system plug is incompatible for at least one extension module. [00 00 00 00]
59.16:26:13 59 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [04 03 00 00]
59.16:26:13 59 Main module 0x000E4013
Configuration in system plug for at least one extension module does not match to the [FF 02 00 00]
physical system.
59.16:24:29 58 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [03 04 00 00]
59.16:24:29 58 Main module 0x00234006
Configuration in the system plug is incompatible for at least one extension module. [00 00 00 00]
59.16:24:29 58 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [04 03 00 00]
59.16:24:29 58 Main module 0x000E4013
Configuration in system plug for at least one extension module does not match to the [FF 02 00 00]
physical system.
59.16:21:33 57 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [03 04 00 00]
59.16:21:33 57 Main module 0x00234006
Configuration in the system plug is incompatible for at least one extension module. [00 00 00 00]
59.16:21:33 57 Main module 0x001F4006
Configuration in the system plug is incompatible for at least one extension module. [04 03 00 00]
59.16:21:33 57 Main module 0x000E4013
Configuration in system plug for at least one extension module does not match to the [FF 02 00 00]
physical system.

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Time stamp Local time Power-up cycles Source Code


Description
59.16:21:11 56 Main module 0x0005C008
FLEXBUS+ communication disturbed. Check for EMC disturbance. [C617 00 5555 AAAA]
59.16:21:11 56 Main module 0x000CC008
Internal error in the Flexi Soft system. [15 00 5555 AAAA]
59.16:21:11 56 Main module 0x0005C013
FLEXBUS+ communication disturbed. Check for EMC disturbance. [00 00 5555 AAAA]
25.09:51:37 51 Extension module 6 0x442A
Extension module 6: Sequence error at dual channel input I7, 8 [06 00 C0 00]
25.09:51:05 51 Extension module 6 0x4429
Extension module 6: Discrepancy time error at dual channel input I7, 8 [06 00 C0 00]
25.09:50:04 51 Extension module 6 0x4429
Extension module 6: Discrepancy time error at dual channel input I7, 8 [06 00 C0 00]
25.09:49:32 51 Extension module 6 0x442A
Extension module 6: Sequence error at dual channel input I7, 8 [06 00 C0 00]
25.09:41:23 51 Extension module 1 0x4807
Extension module 1: Supply voltage for outputs too low [01 00 00 00]
25.09:29:38 51 Extension module 6 0x442A
Extension module 6: Sequence error at dual channel input I7, 8 [06 00 C0 00]
25.09:23:31 51 Extension module 6 0x4601
Extension module 6: Cross circuit at input I7, 8 [06 00 C0 00]
25.09:23:31 51 Extension module 6 0x4601
Extension module 6: Cross circuit at input I7 [06 00 40 00]
25.09:13:33 51 Extension module 6 0x4601
Extension module 6: Cross circuit at input I7, 8 [06 00 C0 00]
25.09:13:33 51 Extension module 6 0x4601
Extension module 6: Cross circuit at input I7 [06 00 40 00]
25.07:32:20 50 Extension module 6 0x4601
Extension module 6: Cross circuit at input I7, 8 [06 00 C0 00]
25.07:32:20 50 Extension module 6 0x4601
Extension module 6: Cross circuit at input I8 [06 00 80 00]
25.07:31:46 50 Extension module 6 0x4601
Extension module 6: Cross circuit at input I7, 8 [06 00 C0 00]
25.07:31:46 50 Extension module 6 0x4601
Extension module 6: Cross circuit at input I8 [06 00 80 00]
25.07:30:41 50 Extension module 6 0x4601
Extension module 6: Cross circuit at input I7, 8 [06 00 C0 00]
17.11:32:02 43 Main module 0x0009400A
Communication at EFI1 interrupted. Communication driver has switched off. After [01 422 00 00]
solving the fault a restart of the Flexi Soft system is necessary.
17.11:32:02 43 Main module 0x000A400A
Communication at EFI 2 interrupted. Communication driver has switched off. After [01 422 00 00]
solving the fault a restart of the Flexi Soft system is necessary.
1.12:06:09 21 Main module 0x0009400A
Communication at EFI1 interrupted. Communication driver has switched off. After [01 422 00 00]
solving the fault a restart of the Flexi Soft system is necessary.
1.12:06:02 21 Main module 0x000A400A
Communication at EFI 2 interrupted. Communication driver has switched off. After [01 422 00 00]
solving the fault a restart of the Flexi Soft system is necessary.
09:21:51 10 Main module 0x000F4013
Configuration in the system plug is incompatible for at least one extension module. [01 FFFF 00 00]
09:21:41 10 Main module 0x000F4008
Configuration in the system plug is incompatible for at least one extension module. [01 9C2 02 00]
09:21:40 10 Main module 0x1019400A
Unexpected Flexi Link station B found at EFI 2. Either remove this device or adapt [02 0D 00 00]
the configuration of the Flexi Soft system.
09:21:40 10 Main module 0x1019400A
Unexpected Flexi Link station B found at EFI 1. Either remove this device or adapt [01 0D 00 00]
the configuration of the Flexi Soft system.
09:21:39 10 Main module 0x000E4006
Configuration in the system plug is invalid. [00 00 00 01]
09:20:49 9 Main module 0x000F4013
Configuration in the system plug is incompatible for at least one extension module. [01 FFFF 00 00]
09:20:39 9 Main module 0x000F4008
Configuration in the system plug is incompatible for at least one extension module. [01 9C2 02 00]
09:20:38 9 Main module 0x1019400A
Unexpected Flexi Link station B found at EFI 2. Either remove this device or adapt [02 0D 00 00]
the configuration of the Flexi Soft system.

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Time stamp Local time Power-up cycles Source Code


Description
09:20:38 9 Main module 0x1019400A
Unexpected Flexi Link station B found at EFI 1. Either remove this device or adapt [01 0D 00 00]
the configuration of the Flexi Soft system.

3. Summary

3.1. Module 0
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
CPU1 FX3- 1615 0029 V 4.00.0 4.00 1.7.1.89 V 4.xx Online
CPU130002

3.2. Module 13
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
GPNT FX0- 1616 0232 V 2.08.0 1.01 1.7.1.89 V 2.xx Online
GPNT00000

3.3. Module 1
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
XTIO FX3-XTIO84002 1616 1061 V 3.10.0 1.11 1.7.1.89 V 3.xx Online

3.4. Module 2
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
XTIO FX3-XTIO84002 1616 1115 V 3.10.0 1.11 1.7.1.89 V 3.xx Online

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3.5. Module 3
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
XTIO FX3-XTIO84002 1616 1077 V 3.10.0 1.11 1.7.1.89 V 3.xx Online

3.6. Module 4
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
XTIO FX3-XTIO84002 1616 1147 V 3.10.0 1.11 1.7.1.89 V 3.xx Online

3.7. Module 5
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
XTIO FX3-XTIO84002 1616 1181 V 3.10.0 1.11 1.7.1.89 V 3.xx Online

3.8. Module 6
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
XTIO FX3-XTIO84002 1707 6070 V 3.10.0 1.11 1.7.1.89 V 3.xx Online

4. Configuration

4.1. Installed software components


Basic components (station) 1.7.1.89
Software component for GCC1 Network Modules 1.3.0.115
Software component for GS3S gateway 1.7.0.101
Software component for UE410-2RO3 relay module 1.7.1.89

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Software component for UE410-4RO3 relay module 1.7.1.89


Software component for GCAN gateway 1.7.1.89
Software component for GDEV gateway 1.7.1.89
Software component for GENT gateway 1.7.1.89
Software component for GETC gateway 1.7.1.89
Software component for GMOD gateway 1.7.1.89
Software component for GPNT gateway 1.7.1.89
Software component for GPRO gateway 1.7.1.89
Software component for Drive Monitor FX3-MOC0 module 1.7.1.89
Software component for Drive Monitor FX3-MOC1 module 1.7.1.89
Software components for MOC3SA Motion Control module 1.7.1.89
Software components for FX0-STIO expansion module 1.7.1.89
Software component for UE10 relay module 1.7.1.89
Software component for UE12 relay module 1.7.1.89
Software component for FX3-XTDI extension module 1.7.1.89
Software components for FX3-XTDS expansion module 1.7.1.89
Software component for FX3-XTIO extension module 1.7.1.89
Software component for FX3-CPU0 and FX3-CPU1 main modules 1.7.1.89

4.2. General information


User group Machine Operator
Application name MCC01
Application description
Configuration CRC 0xE045EDBF
Device CRC 0xE045EDBF
Configuration state Verified
Device state Locked
Configuration date 11/2/2017 4:12 PM
Baud rate 100 m

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Module Type code Step Address


CPU1 FX3-CPU130002 V 4.xx 0
GPNT FX0-GPNT00000 V 2.xx 13
XTIO FX3-XTIO84002 V 3.xx 1
XTIO FX3-XTIO84002 V 3.xx 2
XTIO FX3-XTIO84002 V 3.xx 3
XTIO FX3-XTIO84002 V 3.xx 4
XTIO FX3-XTIO84002 V 3.xx 5
XTIO FX3-XTIO84002 V 3.xx 6

4.3. CPU

4.3.1. CPU1 - General information


Type code Serial Software Hardware Version/Step Memory Address
number version version usage (UI/
Logic)
FX3-CPU130002 1615 0029 V 4.00.0 4.00 1.7.1.89 V 4.xx 19.31% / 11.99% 0
FX3-MPL000001 1618 0542 - - 1.7.1.89 - -

4.3.1.1. CRC values

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Project CRC Device CRC


value value
Configuration 0xE045EDBF 0xE045EDBF
CRC

4.3.1.2. CPU output capacity


Settings
CPU logic optimization activated (approx. 25% increase in performance compared to a V3 CPU)
EFI deactivated to improve logic performance by approx. 50%
Flexi Loop deactivated
Flexi Line deactivated

4.3.2. CPU logic


Used
Function blocks 24
Execution time (ms) 8

4.3.2.1. MCC01
No Name Input Output Settings
2 AND I.0 Emergency switch off O.0 External device Input 1: Not Inverted
main distribution monitoring 1 -> I.2 ->
MCC01 .22 Control
+MCC01-7S1:1.1.MCC01
.I1I2
I.1 Emergency switch off O.0 Reset 0 -> I.1 -> Input 2: Not Inverted
main distribution Release 1
MCC02 .22
+MCC01-3S1:1.1.MCC01
.I3I4
I.2 E-stop CC01.CPU1 Input 3: Not Inverted
[B].EFI 1
I.3 Generator key .5 Input 4: Not Inverted
+MCC01-5U1.MCC01.I1
3 Reset I.0 reset .22 O.0 External device Min. reset pulse time: 100 ms
+MCC01-7SH1:1.4.MCC0 monitoring 0 -> I.2 ->
1.I8 Control
I.1 AND 2 -> O.0 -> Output O.1 Not connected
1
O.2 reset .22
+MCC01-7SH1:X2.MCC0
1.Q4
4 External I.0 Feedback loop O.0 EDM fault main switch Max. feedback delay: 300 ms
device emergency stop main MCC01
monitoring distribution .22
+MCC01-10K1:Y2.MCC0
1.I8
I.2 Reset 0 -> O.0 -> O.1 Emergency switch off
Enable main distribution
MCC01 .22
+MCC01-10K1:B1.MCC0
1.Q3
O.2 Not connected
15 External I.0 Feedback loop O.0 EDM fault main switch Max. feedback delay: 300 ms
device emergency stop main MCC02
monitoring switch MCC02 .22
+MCC01-5K1:Y2.MCC01.
I6
I.2 AND 2 -> O.0 -> Output O.1 Emergency switch off
1 main distribution
MCC02 .22
+MCC01-5K1:B1.MCC01.
Q3
O.2 Not connected

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4.3.2.2. CH
No Name Input Output Settings
5 External I.0 Feedback circuit O.0 EDM fault Max. feedback delay: 300 ms
device emergency stop/ cuttingwheel release
monitoring maintenance cutting wheel
drive MCC02 ..13
+MCC01-9Q4:62.MCC01.
I5
I.2 Release CH.CPU1 O.1 Emergency stop/
[B].EFI 1 maintenance switch
cutting wheel drive .22
+MCC01-4K1:B2.MCC01.
Q1
O.2 Emergency stop/
maintenance switch
cutting wheel drive
MCC02 .22
+MCC01-4K1:B1.MCC01.
Q2
17 External I.0 feedback loop O.0 EDM fault Max. feedback delay: 300 ms
device emergency-stop cutting cuttingwheel drive
monitoring wheel drive .13
+MCC01-1Q3:22.MCC01.
I6
I.2 Release CH.CPU1 O.1 emergency stop
[B].EFI 1 cutting wheel drive .22
+MCC01-10K1:B2.MCC0
1.Q4
O.2 Not connected

4.3.2.3. Filter maintenance/Comm B


No Name Input Output Settings
21 AND I.0 Feedback loop O.0 External device Input 1: Not Inverted
hydraulic power units monitoring 6 -> I.0 -> EDM
maintenance .12 feedback signal
+MCC01-1Q3:22.MCC01.
I1
I.1 Feedback loop Input 2: Not Inverted
hydraulic power units
maintenance .12
+MCC01-1Q3:22.MCC01.
I2

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No Name Input Output Settings


22 External I.0 AND 0 -> O.0 -> Output O.0 EDM fault filter Max. feedback delay: 300 ms
device 1 maintenance
monitoring
I.2 Filter O.1 maintenance
maintenance.CPU1 hydraulic power units .22
[B].EFI 1 +MCC01-18K1:B1.MCC0
1.Q1
O.2 maintenance
hydraulic power units .22
+MCC01-18K1:B2.MCC0
1.Q2

4.3.2.4. Back-up belt conveyor


No Name Input Output Settings
11 AND I.0 E-stop back-up O.0 External device Input 1: Not Inverted
conveyor belt.CPU1 monitoring 9 -> I.2 ->
[B].EFI 1 Control
I.1 E-stop CC01.CPU1 Input 2: Not Inverted
[B].EFI 1
12 External I.0 Feedback loop back-up O.0 EDM fault back up Max. feedback delay: 300 ms
device belt conveyor emergency conveyor belt
monitoring stop .22
+MCC01-16K1:Y2.MCC0
1.I7
I.2 AND 10 -> O.0 -> O.1 emergency stop back-
Output 1 up belt conveyor .22
+MCC01-16K1:B1.MCC0
1.Q3
O.2 Not connected
23 Routing 1:N I.0 Ripcord emergency O.0 E-stop BBC.CPU1
switch machine belt [A].EFI 1
conveyor .22
+MCC01-17K1:I7.MCC01
.I7I8

4.3.2.5. Grout
No Name Input Output Settings
13 External I.0 Feedback circuit O.0 EDM fault grout Max. feedback delay: 300 ms
device emergency stop grout injection hydraulic
monitoring injection drive 1 .23
+MCC01-1Q4:62.MCC01.
I2
I.2 E-stop grout O.1 Emergency stop grout
injection.CPU1[B].EFI 1 injection drive 1 .22
+MCC01-11K1:B1.MCC0
1.Q3
O.2 Emergency stop grout
injection drive 1 .22

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No Name Input Output Settings


+MCC01-11K1:B2.MCC0
1.Q4
16 External I.0 Feedback circuit O.0 EDM fault grout Max. feedback delay: 300 ms
device emergency stop grout transfer pump
monitoring transfer drive .23
+MCC01-3Q4:62.MCC01.
I1
I.2 E-stop grout transfer O.1 Emergency stop grout
pump.CPU1[B].EFI 1 transfer drive .22
+MCC01-12K1:B1.MCC0
1.Q1
O.2 Emergency stop grout
transfer drive .22
+MCC01-12K1:B2.MCC0
1.Q2

4.3.2.6. Screw conveyor


No Name Input Output Settings
0 AND I.0 E-stop SC.CPU1 O.0 External device Input 1: Not Inverted
[B].EFI 1 monitoring 3 -> I.2 ->
Control
I.1 Filter O.0 External device Input 2: Not Inverted
maintenance.CPU1 monitoring 13 -> I.2 ->
[B].EFI 1 Control
1 External I.0 feedback loop E-stop O.0 EDM fault screw Max. feedback delay: 300 ms
device screw conveyor drive 1 .20 conveyor hydraulic
monitoring +MCC01-1Q4:62.MCC01.
I7
I.2 AND 6 -> O.0 -> Output O.1 Routing 1:N 0 -> I.0 ->
1 Input
O.2 Not connected
18 Routing 1:N I.0 External device O.0 Emergency stop
monitoring 3 -> O.1 -> screw conveyor drive 1 .22
Output 1 +MCC01-7K1:B1.MCC01.
Q1
O.1 Emergency stop
screw conveyor drive 1 .22
+MCC01-7K1:B2.MCC01.
Q2
20 External I.0 Feedback loop screw O.0 EDM fault emergency Max. feedback delay: 300 ms
device conveyor drive 1 screw conv.pump
monitoring emergency pump .20
+MCC01-1Q4:62.MCC01.
I3
I.2 AND 6 -> O.0 -> Output O.1 emergency stop
1 hydraulic screw conveyor
emergency pump .22
+MCC01-18K2:B1.MCC0
1.Q3
O.2 Not connected

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4.3.2.7. Auxiliary/shield function


No Name Input Output Settings
10 External I.0 Feedback circuit O.0 EDM fault auxilliary Max. feedback delay: 300 ms
device emergency stop auxiliary hydraulic
monitoring hydraulics drive 1.19
+MCC01-1Q4:62.MCC01.
I1
I.2 Filter O.1 Emergency stop
maintenance.CPU1 auxiliary hydraulics drives
[B].EFI 1 1 .22
+MCC01-10K1:B1.MCC0
1.Q1
O.2 Emergency stop
auxiliary hydraulics drives
1 .22
+MCC01-10K1:B2.MCC0
1.Q2

4.3.2.8. Advance / Erector


No Name Input Output Settings
6 AND I.0 E-stop erector.CPU1 O.0 External device Input 1: Not Inverted
[B].EFI 1 monitoring 8 -> I.2 ->
Control
I.1 Filter Input 2: Not Inverted
maintenance.CPU1
[B].EFI 1
7 External I.0 Feedback circuit O.0 EDM fault erector Max. feedback delay: 300 ms
device emergency stop erector hydraulic
monitoring drive 1 .16
+MCC01-1Q4:62.MCC01.
I2
I.2 AND 8 -> O.0 -> Output O.1 Emergency stop
1 erector drive 1 .22
+MCC01-9K1:B1.MCC01.
Q3
O.2 Emergency stop
erector drive 1 .22
+MCC01-9K1:B2.MCC01.
Q4
8 AND I.0 Filter O.0 External device Input 1: Not Inverted
maintenance.CPU1 monitoring 2 -> I.2 ->
[B].EFI 1 Control
I.1 E-stop advance.CPU1 Input 2: Not Inverted
[B].EFI 1
9 External I.0 Feedback circuit O.0 EDM fault thrust Max. feedback delay: 300 ms
device emergency stop thrust hydraulic
monitoring cylinder drive .15
+MCC01-1Q4:62.MCC01.
I1
I.2 AND 1 -> O.0 -> Output O.1 Emergency stop thrust
1 cylinder drive .22
+MCC01-8K1:B1.MCC01.
Q1

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No Name Input Output Settings


O.2 Emergency stop thrust
cylinder drive .22
+MCC01-8K1:B2.MCC01.
Q2

4.3.2.9. WW
No Name Input Output Settings
14 External I.0 Feedback circuit O.0 EDM fault WW P001 Max. feedback delay: 300 ms
device emergency stop
monitoring wastewater pump 1 .22
+MCC01-16K1:Y4.MCC0
1.I8
I.2 E-stop wastewater O.1 emergency stop waste
pump.CPU1[B].EFI 1 water pump 1 .22
+MCC01-16K1:B2.MCC0
1.Q4
O.2 Not connected
19 External I.0 Feedback loop O.0 EDM fault high Max. feedback delay: 300 ms
device emergency stop high pressure water pump
monitoring pressure water unit .11
+MCC01-5Q3:22.MCC01.
I4
I.2 release function (copy O.1 Emergency stop high
cutter/screw conveyor/ pressure water unit .22
advance).CPU1[B].EFI 1 +MCC01-18K2:B2.MCC0
1.Q4
O.2 Not connected

4.3.3. CPU1 - IO
Tag name System integrity System integrity System integrity
test based on type test based on test based on
key serial number configuration
date
24V A1 CPU1[A] Power supply
0V A2

4.3.3.1. Wiring diagram

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4.4. I/O module

4.4.1. MCC01
4.4.1.1. General information
Type code Serial Software Hardware Version/Step Address
number version version
FX3-XTIO84002 1616 1061 V 3.10.0 1.11 1.7.1.89 V 3.xx 1

4.4.1.2. Inputs
Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
2 24V I5 External device monitoring 0 - - - -
(Single channel) / Feedback
circuit emergency stop/
maintenance cutting wheel
drive MCC02 ..13
+MCC01-9Q4:62
3 24V I6 External device monitoring 0 - - - -
(Single channel) / Feedback
loop emergency stop main
switch MCC02 .22
+MCC01-5K1:Y2
4 24V I8 Reset (Single channel) / 0 - - - -
reset .22+MCC01-7SH1:1.4
9 X1 I1 E-Stop, ES21 (Dual 0 3000 200 1 -
X2 I2 channel) / Emergency switch 200 1 -
off main distribution MCC01 .
22+MCC01-7S1:1.1
10 X1 I3 E-Stop, ES21 (Dual 0 3000 200 1 -
X2 I4 channel) / Emergency switch 200 1 -
off main distribution MCC02 .
22+MCC01-3S1:1.1

4.4.1.3. Outputs

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Mode Title/tag name Increase


d
capaciti
ve loads
5 Q1 Motor contactor (Single channel) / Emergency stop/ Disabled
maintenance switch cutting wheel drive .22
+MCC01-4K1:B2
6 Q2 Motor contactor (Single channel) / Emergency stop/ Disabled
maintenance switch cutting wheel drive MCC02 .22
+MCC01-4K1:B1
7 Q3 Motor contactor (Single channel) / Emergency switch off Disabled
main distribution MCC02 .22+MCC01-5K1:B1
8 Q4 Lamp (Single channel) / reset .22+MCC01-7SH1:X2 Disabled

4.4.1.4. Power supply


Title/tag name
1 24V A1 MCC01 Power supply
0V A2

4.4.1.5. Wiring diagram

4.4.2. MCC01

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4.4.2.1. General information


Type code Serial Software Hardware Version/Step Address
number version version
FX3-XTIO84002 1616 1115 V 3.10.0 1.11 1.7.1.89 V 3.xx 2

4.4.2.2. Inputs
Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
2 24V I1 Single channel NO (Single 0 - - - -
channel) / Generator key .5
+MCC01-5U1
3 24V I6 External device monitoring 0 - - - -
(Single channel) / feedback
loop emergency-stop cutting
wheel drive .13
+MCC01-1Q3:22
4 24V I7 External device monitoring 0 - - - -
(Single channel) / feedback
loop E-stop screw conveyor
drive 1 .20+MCC01-1Q4:62
5 24V I8 External device monitoring 0 - - - -
(Single channel) / Feedback
loop emergency stop main
distribution .22
+MCC01-10K1:Y2

4.4.2.3. Outputs
Mode Title/tag name Increase
d
capaciti
ve loads
6 Q1 Motor contactor (Single channel) / Emergency stop screw Disabled
conveyor drive 1 .22+MCC01-7K1:B1
7 Q2 Motor contactor (Single channel) / Emergency stop screw Disabled
conveyor drive 1 .22+MCC01-7K1:B2
8 Q3 Motor contactor (Single channel) / Emergency switch off Disabled
main distribution MCC01 .22+MCC01-10K1:B1
9 Q4 Motor contactor (Single channel) / emergency stop Disabled
cutting wheel drive .22+MCC01-10K1:B2

4.4.2.4. Power supply


Title/tag name
1 24V A1 MCC01 Power supply
0V A2

4.4.2.5. Wiring diagram

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4.4.3. MCC01
4.4.3.1. General information
Type code Serial Software Hardware Version/Step Address
number version version
FX3-XTIO84002 1616 1077 V 3.10.0 1.11 1.7.1.89 V 3.xx 3

4.4.3.2. Inputs
Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
2 24V I1 External device monitoring 0 - - - -
(Single channel) / Feedback
circuit emergency stop thrust
cylinder drive .15
+MCC01-1Q4:62
3 24V I2 External device monitoring 0 - - - -
(Single channel) / Feedback
circuit emergency stop
erector drive 1 .16
+MCC01-1Q4:62

4.4.3.3. Outputs

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Mode Title/tag name Increase


d
capaciti
ve loads
4 Q1 Motor contactor (Single channel) / Emergency stop thrust Disabled
cylinder drive .22+MCC01-8K1:B1
5 Q2 Motor contactor (Single channel) / Emergency stop thrust Disabled
cylinder drive .22+MCC01-8K1:B2
6 Q3 Motor contactor (Single channel) / Emergency stop Disabled
erector drive 1 .22+MCC01-9K1:B1
7 Q4 Motor contactor (Single channel) / Emergency stop Disabled
erector drive 1 .22+MCC01-9K1:B2

4.4.3.4. Power supply


Title/tag name
1 24V A1 MCC01 Power supply
0V A2

4.4.3.5. Wiring diagram

4.4.4. MCC01
4.4.4.1. General information

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Type code Serial Software Hardware Version/Step Address


number version version
FX3-XTIO84002 1616 1147 V 3.10.0 1.11 1.7.1.89 V 3.xx 4

4.4.4.2. Inputs
Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
2 24V I1 External device monitoring 0 - - - -
(Single channel) / Feedback
circuit emergency stop
auxiliary hydraulics drive
1.19+MCC01-1Q4:62
3 24V I2 External device monitoring 0 - - - -
(Single channel) / Feedback
circuit emergency stop grout
injection drive 1 .23
+MCC01-1Q4:62

4.4.4.3. Outputs
Mode Title/tag name Increase
d
capaciti
ve loads
4 Q1 Motor contactor (Single channel) / Emergency stop Disabled
auxiliary hydraulics drives 1 .22+MCC01-10K1:B1
5 Q2 Motor contactor (Single channel) / Emergency stop Disabled
auxiliary hydraulics drives 1 .22+MCC01-10K1:B2
6 Q3 Motor contactor (Single channel) / Emergency stop grout Disabled
injection drive 1 .22+MCC01-11K1:B1
7 Q4 Motor contactor (Single channel) / Emergency stop grout Disabled
injection drive 1 .22+MCC01-11K1:B2

4.4.4.4. Power supply


Title/tag name
1 24V A1 MCC01 Power supply
0V A2

4.4.4.5. Wiring diagram

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4.4.5. MCC01
4.4.5.1. General information
Type code Serial Software Hardware Version/Step Address
number version version
FX3-XTIO84002 1616 1181 V 3.10.0 1.11 1.7.1.89 V 3.xx 5

4.4.5.2. Inputs
Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
2 24V I1 External device monitoring 0 - - - -
(Single channel) / Feedback
circuit emergency stop grout
transfer drive .23
+MCC01-3Q4:62
3 24V I7 External device monitoring 0 - - - -
(Single channel) / Feedback
loop back-up belt conveyor
emergency stop .22
+MCC01-16K1:Y2
4 24V I8 External device monitoring 0 - - - -
(Single channel) / Feedback
circuit emergency stop

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Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
wastewater pump 1 .22
+MCC01-16K1:Y4

4.4.5.3. Outputs
Mode Title/tag name Increase
d
capaciti
ve loads
5 Q1 Motor contactor (Single channel) / Emergency stop grout Disabled
transfer drive .22+MCC01-12K1:B1
6 Q2 Motor contactor (Single channel) / Emergency stop grout Disabled
transfer drive .22+MCC01-12K1:B2
7 Q3 Motor contactor (Single channel) / emergency stop back- Disabled
up belt conveyor .22+MCC01-16K1:B1
8 Q4 Motor contactor (Single channel) / emergency stop waste Disabled
water pump 1 .22+MCC01-16K1:B2

4.4.5.4. Power supply


Title/tag name
1 24V A1 MCC01 Power supply
0V A2

4.4.5.5. Wiring diagram

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4.4.6. MCC01
4.4.6.1. General information
Type code Serial Software Hardware Version/Step Address
number version version
FX3-XTIO84002 1707 6070 V 3.10.0 1.11 1.7.1.89 V 3.xx 6

4.4.6.2. Inputs
Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
2 24V I1 External device monitoring 0 - - - -
(Single channel) / Feedback
loop hydraulic power units
maintenance .12
+MCC01-1Q3:22
3 24V I2 External device monitoring 0 - - - -
(Single channel) / Feedback
loop hydraulic power units
maintenance .12
+MCC01-1Q3:22
4 24V I3 External device monitoring 0 - - - -
(Single channel) / Feedback
loop screw conveyor drive 1

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Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
emergency pump .20
+MCC01-1Q4:62
5 24V I4 External device monitoring 0 - - - -
(Single channel) / Feedback
loop emergency stop high
pressure water unit .11
+MCC01-5Q3:22
10 X1 I7 E-Stop, ES21 (Dual 0 3000 200 1 -
X2 I8 channel) / Ripcord 200 1 -
emergency switch machine
belt conveyor .22
+MCC01-17K1:I7

4.4.6.3. Outputs
Mode Title/tag name Increase
d
capaciti
ve loads
6 Q1 Motor contactor (Single channel) / maintenance hydraulic Disabled
power units .22+MCC01-18K1:B1
7 Q2 Motor contactor (Single channel) / maintenance hydraulic Disabled
power units .22+MCC01-18K1:B2
8 Q3 Motor contactor (Single channel) / emergency stop Disabled
hydraulic screw conveyor emergency pump .22
+MCC01-18K2:B1
9 Q4 Motor contactor (Single channel) / Emergency stop high Disabled
pressure water unit .22+MCC01-18K2:B2

4.4.6.4. Power supply


Title/tag name
1 24V A1 MCC01 Power supply
0V A2

4.4.6.5. Wiring diagram

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4.5. Flexi Link

4.5.1. Flexi Link station B

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Type: FX3-CPU130002 Device configuration is valid

System plug date code: 1617 0124 Application is running

Version: 1.4.0.0 Configuration in the device is equal with


the Designer configuration
Software version V 4.00.0 Designer configuration is verified

Online state: System online Device configuration is verified

Configuration checksum (CRC): 0x6A04CF3C Flexi Link IDs EFI 1 matching (device
and project: 18274)
Device checksum (CRC): 0x6A04CF3C Flexi Link IDs EFI 2 matching (device
and project: 18275)

4.6. Gateway

4.6.1. GPNT - General information


Type code Serial Software Hardware Version/Step Address
number version version
FX0-GPNT00000 1616 0232 V 2.08.0 1.01 1.7.1.89 V 2.xx 13

4.6.2. GPNT - Routing


4.6.2.1. CPU to network
Update interval [ms]
8

Input Data Block 1

[Byte 0] Module 0 [MCC01]


[0.7] reset .22 [0.6] [0.5] Feedback loop [0.4] Feedback circuit
+MCC01-7SH1:1.4.M emergency stop main emergency stop/
CC01.I8 switch MCC02 .22 maintenance cutting
+MCC01-5K1:Y2.MCC wheel drive
01.I6 MCC02 ..13
+MCC01-9Q4:62.MCC
01.I5

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[0.3] - [0.2] Emergency switch off [0.1] - [0.0] Emergency switch off
main distribution main distribution
MCC02 .22 MCC01 .22
+MCC01-3S1:1.1.MC +MCC01-7S1:1.1.MC
C01.I3I4 C01.I1I2

[Byte 1] Module 1 [MCC01]


[1.7] Feedback loop [1.6] feedback loop E-stop [1.5] feedback loop [1.4]
emergency stop main screw conveyor drive emergency-stop
distribution .22 1 .20 cutting wheel drive .13
+MCC01-10K1:Y2.MC +MCC01-1Q4:62.MCC +MCC01-1Q3:22.MCC
C01.I8 01.I7 01.I6
[1.3] [1.2] [1.1] [1.0] Generator key .5
+MCC01-5U1.MCC01.
I1

[Byte 2] Module 2 [MCC01]


[2.7] [2.6] [2.5] [2.4]
[2.3] [2.2] [2.1] Feedback circuit [2.0] Feedback circuit
emergency stop emergency stop thrust
erector drive 1 .16 cylinder drive .15
+MCC01-1Q4:62.MCC +MCC01-1Q4:62.MCC
01.I2 01.I1

[Byte 3] Module 3 [MCC01]


[3.7] [3.6] [3.5] [3.4]
[3.3] [3.2] [3.1] Feedback circuit [3.0] Feedback circuit
emergency stop grout emergency stop
injection drive 1 .23 auxiliary hydraulics
+MCC01-1Q4:62.MCC drive 1.19
01.I2 +MCC01-1Q4:62.MCC
01.I1

[Byte 4] Module 4 [MCC01]


[4.7] Feedback circuit [4.6] Feedback loop back-up [4.5] [4.4]
emergency stop belt conveyor
wastewater pump 1 .22 emergency stop .22
+MCC01-16K1:Y4.MC +MCC01-16K1:Y2.MC
C01.I8 C01.I7
[4.3] [4.2] [4.1] [4.0] Feedback circuit
emergency stop grout
transfer drive .23
+MCC01-3Q4:62.MCC
01.I1

[Byte 5] Module 5 [MCC01]


[5.7] - [5.6] Ripcord emergency [5.5] [5.4]
switch machine belt
conveyor .22
+MCC01-17K1:I7.MC
C01.I7I8
[5.3] Feedback loop [5.2] Feedback loop screw [5.1] Feedback loop [5.0] Feedback loop
emergency stop high conveyor drive 1 hydraulic power units hydraulic power units
pressure water unit .11 emergency pump .20 maintenance .12 maintenance .12
+MCC01-5Q3:22.MCC +MCC01-1Q4:62.MCC +MCC01-1Q3:22.MCC +MCC01-1Q3:22.MCC
01.I4 01.I3 01.I2 01.I1

Input Data Block 2

[Byte 12] Module 0 [MCC01]


[12.7] [12.6] [12.5] [12.4]
[12.3] reset .22 [12.2] Emergency switch off [12.1] Emergency stop/ [12.0] Emergency stop/
+MCC01-7SH1:X2.MC main distribution maintenance switch maintenance switch
C01.Q4 MCC02 .22 cutting wheel drive cutting wheel drive .22
+MCC01-5K1:B1.MCC MCC02 .22 +MCC01-4K1:B2.MCC
01.Q3 01.Q1

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+MCC01-4K1:B1.MCC
01.Q2

[Byte 13] Module 1 [MCC01]


[13.7] [13.6] [13.5] [13.4]
[13.3] emergency stop cutting [13.2] Emergency switch off [13.1] Emergency stop screw [13.0] Emergency stop screw
wheel drive .22 main distribution conveyor drive 1 .22 conveyor drive 1 .22
+MCC01-10K1:B2.MC MCC01 .22 +MCC01-7K1:B2.MCC +MCC01-7K1:B1.MCC
C01.Q4 +MCC01-10K1:B1.MC 01.Q2 01.Q1
C01.Q3

[Byte 14] Module 2 [MCC01]


[14.7] [14.6] [14.5] [14.4]
[14.3] Emergency stop [14.2] Emergency stop [14.1] Emergency stop thrust [14.0] Emergency stop thrust
erector drive 1 .22 erector drive 1 .22 cylinder drive .22 cylinder drive .22
+MCC01-9K1:B2.MCC +MCC01-9K1:B1.MCC +MCC01-8K1:B2.MCC +MCC01-8K1:B1.MCC
01.Q4 01.Q3 01.Q2 01.Q1

[Byte 15] Module 3 [MCC01]


[15.7] [15.6] [15.5] [15.4]
[15.3] Emergency stop grout [15.2] Emergency stop grout [15.1] Emergency stop [15.0] Emergency stop
injection drive 1 .22 injection drive 1 .22 auxiliary hydraulics auxiliary hydraulics
+MCC01-11K1:B2.MC +MCC01-11K1:B1.MC drives 1 .22 drives 1 .22
C01.Q4 C01.Q3 +MCC01-10K1:B2.MC +MCC01-10K1:B1.MC
C01.Q2 C01.Q1

[Byte 16] Module 4 [MCC01]


[16.7] [16.6] [16.5] [16.4]
[16.3] emergency stop waste [16.2] emergency stop back- [16.1] Emergency stop grout [16.0] Emergency stop grout
water pump 1 .22 up belt conveyor .22 transfer drive .22 transfer drive .22
+MCC01-16K1:B2.MC +MCC01-16K1:B1.MC +MCC01-12K1:B2.MC +MCC01-12K1:B1.MC
C01.Q4 C01.Q3 C01.Q2 C01.Q1

[Byte 17] Module 5 [MCC01]


[17.7] [17.6] [17.5] [17.4]
[17.3] Emergency stop high [17.2] emergency stop [17.1] maintenance hydraulic [17.0] maintenance hydraulic
pressure water unit .22 hydraulic screw power units .22 power units .22
+MCC01-18K2:B2.MC conveyor emergency +MCC01-18K1:B2.MC +MCC01-18K1:B1.MC
C01.Q4 pump .22 C01.Q2 C01.Q1
+MCC01-18K2:B1.MC
C01.Q3

Input Data Block 3

[Byte 24] Byte 0


[24.7] EDM fault grout [24.6] EDM fault screw [24.5] EDM fault auxilliary [24.4] EDM fault erector
injection hydraulic conveyor hydraulic hydraulic hydraulic
[24.3] EDM fault thrust [24.2] EDM fault cuttingwheel [24.1] EDM fault grout [24.0] EDM fault main switch
hydraulic release transfer pump MCC01

[Byte 25] Byte 1


[25.7] EDM fault high [25.6] EDM fault cuttingwheel [25.5] EDM fault WW P001 [25.4] EDM fault filter
pressure water pump drive maintenance
[25.3] EDM fault shield [25.2] EDM fault main switch [25.1] EDM fault emergency [25.0] EDM fault back up
function MCC02 screw conv.pump conveyor belt

[Byte 28] IB28


[28.7] Watchdog set to 1 reset [28.6] Bit6 [28.5] Bit5 [28.4] Bit4
in plc machine to zero
[28.3] Bit3 [28.2] Bit2 [28.1] Bit1 [28.0] Bit 0

[Byte 29] IB29


[29.7] Bit7 [29.6] Bit6 [29.5] Bit5 [29.4] Bit4

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[29.3] Bit3 [29.2] Bit2 [29.1] Bit1 [29.0] Bit0

[Byte 30] IB30


[30.7] Bit7 [30.6] Bit6 [30.5] Bit5 [30.4] Bit4
[30.3] Bit3 [30.2] Bit2 [30.1] Bit1 [30.0] Bit0

[Byte 31] IB31


[31.7] Bit7 [31.6] Bit6 [31.5] Bit5 [31.4] Bit4
[31.3] Bit3 [31.2] Bit2 [31.1] Bit1 [31.0] Bit0

4.6.2.2. Network to CPU


Update interval [ms]
4

Output Data Block 1

[QB0] DB46.DBX32.0
[0.7] Bit7 [0.6] Bit6 [0.5] Bit5 [0.4] Bit4
[0.3] Konstant Bit immer [0.2] Bit2 [0.1] Bit1 [0.0] Bit0
logisch 1

[QB1] DB46.DBX33.0
[1.7] Bit7 [1.6] Bit6 [1.5] Bit5 [1.4] Bit4
[1.3] Bit3 [1.2] Bit2 [1.1] Bit1 [1.0] Bit0

[QB2] QB2
[2.7] Bit7 [2.6] Bit6 [2.5] Bit5 [2.4] Bit4
[2.3] Bit3 [2.2] Bit2 [2.1] Bit1 [2.0] Bit0

[QB3] QB3
[3.7] Bit7 [3.6] Bit6 [3.5] Bit5 [3.4] Bit4
[3.3] Bit3 [3.2] Bit2 [3.1] Bit1 [3.0] Bit0

4.6.3. GPNT - device configuration

General configuration
IP address Subnet mask Default gateway DHCP Timeout (s) Device name
172.17.21.140 255.255.0.0 172.17.21.140 Off 0 safea

TCP/IP configuration - Socket 1


Listen on Connect to Auto Update rate Data set 1 Data set 2 Data set 3 Data set 4
update
9100 - Off - On Off Off Off

5. I/O overview

5.1. I/O module

CPU1 E-stop Back-up belt FB23 Routing 1:N Output 1


BBC.CPU1 conveyor
[A].EFI 1

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XTIO[1] Emergency MCC01 FB2 AND Input 1


switch off main
distribution
MCC01 .22
+MCC01-7S1:
1.1.MCC01.I1I
2
Emergency CH FB5 External device monitoring Output 1
stop/
maintenance
switch cutting
wheel drive .22
+MCC01-4K1:
B2.MCC01.Q1
Emergency CH FB5 External device monitoring Output 2
stop/
maintenance
switch cutting
wheel drive
MCC02 .22
+MCC01-4K1:
B1.MCC01.Q2
Emergency MCC01 FB2 AND Input 2
switch off main
distribution
MCC02 .22
+MCC01-3S1:
1.1.MCC01.I3I
4
Emergency MCC01 FB15 External device monitoring Output 1
switch off main
distribution
MCC02 .22
+MCC01-5K1:
B1.MCC01.Q3
reset .22 MCC01 FB3 Reset Reset required
+MCC01-7SH
1:X2.MCC01.
Q4
Feedback CH FB5 External device monitoring EDM feedback signal
circuit
emergency
stop/
maintenance
cutting wheel
drive
MCC02 ..13
+MCC01-9Q4:
62.MCC01.I5
Feedback loop MCC01 FB15 External device monitoring EDM feedback signal
emergency
stop main
switch
MCC02 .22
+MCC01-5K1:
Y2.MCC01.I6
reset .22 MCC01 FB3 Reset Reset
+MCC01-7SH
1:1.4.MCC01.I
8

XTIO[2] Generator key . MCC01 FB2 AND Input 4


5
+MCC01-5U1.
MCC01.I1
Emergency Screw FB18 Routing 1:N Output 1
stop screw conveyor
conveyor drive
1 .22

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+MCC01-7K1:
B1.MCC01.Q1
Emergency Screw FB18 Routing 1:N Output 2
stop screw conveyor
conveyor drive
1 .22
+MCC01-7K1:
B2.MCC01.Q2
Emergency MCC01 FB4 External device monitoring Output 1
switch off main
distribution
MCC01 .22
+MCC01-10K1
:B1.MCC01.Q
3
emergency CH FB17 External device monitoring Output 1
stop cutting
wheel drive .22
+MCC01-10K1
:B2.MCC01.Q
4
feedback loop CH FB17 External device monitoring EDM feedback signal
emergency-
stop cutting
wheel drive .13
+MCC01-1Q3:
22.MCC01.I6
feedback loop Screw FB1 External device monitoring EDM feedback signal
E-stop screw conveyor
conveyor drive
1 .20
+MCC01-1Q4:
62.MCC01.I7
Feedback loop MCC01 FB4 External device monitoring EDM feedback signal
emergency
stop main
distribution .22
+MCC01-10K1
:Y2.MCC01.I8

XTIO[3] Feedback Advance / FB9 External device monitoring EDM feedback signal
circuit Erector
emergency
stop thrust
cylinder
drive .15
+MCC01-1Q4:
62.MCC01.I1
Emergency Advance / FB9 External device monitoring Output 1
stop thrust Erector
cylinder
drive .22
+MCC01-8K1:
B1.MCC01.Q1
Feedback Advance / FB7 External device monitoring EDM feedback signal
circuit Erector
emergency
stop erector
drive 1 .16
+MCC01-1Q4:
62.MCC01.I2
Emergency Advance / FB9 External device monitoring Output 2
stop thrust Erector
cylinder
drive .22
+MCC01-8K1:
B2.MCC01.Q2
Emergency Advance / FB7 External device monitoring Output 1
stop erector Erector
drive 1 .22

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+MCC01-9K1:
B1.MCC01.Q3
Emergency Advance / FB7 External device monitoring Output 2
stop erector Erector
drive 1 .22
+MCC01-9K1:
B2.MCC01.Q4

XTIO[4] Feedback Auxiliary/shield FB10 External device monitoring EDM feedback signal
circuit function
emergency
stop auxiliary
hydraulics
drive 1.19
+MCC01-1Q4:
62.MCC01.I1
Emergency Auxiliary/shield FB10 External device monitoring Output 1
stop auxiliary function
hydraulics
drives 1 .22
+MCC01-10K1
:B1.MCC01.Q
1
Feedback Grout FB13 External device monitoring EDM feedback signal
circuit
emergency
stop grout
injection drive
1 .23
+MCC01-1Q4:
62.MCC01.I2
Emergency Auxiliary/shield FB10 External device monitoring Output 2
stop auxiliary function
hydraulics
drives 1 .22
+MCC01-10K1
:B2.MCC01.Q
2
Emergency Grout FB13 External device monitoring Output 1
stop grout
injection drive
1 .22
+MCC01-11K1
:B1.MCC01.Q
3
Emergency Grout FB13 External device monitoring Output 2
stop grout
injection drive
1 .22
+MCC01-11K1
:B2.MCC01.Q
4

XTIO[5] Feedback Grout FB16 External device monitoring EDM feedback signal
circuit
emergency
stop grout
transfer
drive .23
+MCC01-3Q4:
62.MCC01.I1
Emergency Grout FB16 External device monitoring Output 1
stop grout
transfer
drive .22
+MCC01-12K1
:B1.MCC01.Q
1
Emergency Grout FB16 External device monitoring Output 2
stop grout

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Flexi Soft Designer 11/22/2017 9:07:01 PM

transfer
drive .22
+MCC01-12K1
:B2.MCC01.Q
2
emergency Back-up belt FB12 External device monitoring Output 1
stop back-up conveyor
belt
conveyor .22
+MCC01-16K1
:B1.MCC01.Q
3
emergency WW FB14 External device monitoring Output 1
stop waste
water pump
1 .22
+MCC01-16K1
:B2.MCC01.Q
4
Feedback loop Back-up belt FB12 External device monitoring EDM feedback signal
back-up belt conveyor
conveyor
emergency
stop .22
+MCC01-16K1
:Y2.MCC01.I7
Feedback WW FB14 External device monitoring EDM feedback signal
circuit
emergency
stop
wastewater
pump 1 .22
+MCC01-16K1
:Y4.MCC01.I8

XTIO[6] Feedback loop Filter FB21 AND Input 1


hydraulic maintenance/
power units Comm B
maintenance .
12
+MCC01-1Q3:
22.MCC01.I1
maintenance Filter FB22 External device monitoring Output 1
hydraulic maintenance/
power units .22 Comm B
+MCC01-18K1
:B1.MCC01.Q
1
Feedback loop Filter FB21 AND Input 2
hydraulic maintenance/
power units Comm B
maintenance .
12
+MCC01-1Q3:
22.MCC01.I2
maintenance Filter FB22 External device monitoring Output 2
hydraulic maintenance/
power units .22 Comm B
+MCC01-18K1
:B2.MCC01.Q
2
Feedback loop Screw FB20 External device monitoring EDM feedback signal
screw conveyor
conveyor drive
1 emergency
pump .20
+MCC01-1Q4:
62.MCC01.I3
emergency Screw FB20 External device monitoring Output 1
stop hydraulic conveyor
screw

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conveyor
emergency
pump .22
+MCC01-18K2
:B1.MCC01.Q
3
Feedback loop WW FB19 External device monitoring EDM feedback signal
emergency
stop high
pressure water
unit .11
+MCC01-5Q3:
22.MCC01.I4
Emergency WW FB19 External device monitoring Output 1
stop high
pressure water
unit .22
+MCC01-18K2
:B2.MCC01.Q
4
Ripcord Back-up belt FB23 Routing 1:N Input
emergency conveyor
switch
machine belt
conveyor .22
+MCC01-17K1
:I7.MCC01.I7I8

Station B E-stop MCC01 FB2 AND Input 3


CC01.CPU1
[B].EFI 1
Back-up belt FB11 AND Input 2
conveyor
Release CH FB17 External device monitoring Control
CH.CPU1
[B].EFI 1
CH FB5 External device monitoring Control

Filter Advance / FB6 AND Input 2


maintenance.C Erector
PU1[B].EFI 1
Advance / FB8 AND Input 1
Erector
Screw FB0 AND Input 2
conveyor
Auxiliary/shield FB10 External device monitoring Control
function
Filter FB22 External device monitoring Control
maintenance/
Comm B
E-stop Advance / FB8 AND Input 2
advance.CPU1 Erector
[B].EFI 1
E-stop Advance / FB6 AND Input 1
erector.CPU1 Erector
[B].EFI 1
release WW FB19 External device monitoring Control
function (copy
cutter/screw
conveyor/
advance).CPU
1[B].EFI 1
E-stop grout Grout FB16 External device monitoring Control
transfer
pump.CPU1
[B].EFI 1
E-stop grout Grout FB13 External device monitoring Control
injection.CPU1
[B].EFI 1

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E-stop back-up Back-up belt FB11 AND Input 1


conveyor conveyor
belt.CPU1
[B].EFI 1
E-stop Screw FB0 AND Input 1
SC.CPU1 conveyor
[B].EFI 1
E-stop WW FB14 External device monitoring Control
wastewater
pump.CPU1
[B].EFI 1

Logic results EDM fault main MCC01 FB4 External device monitoring EDM error
switch MCC01
EDM fault Grout FB16 External device monitoring EDM error
grout transfer
pump
EDM fault CH FB5 External device monitoring EDM error
cuttingwheel
release
EDM fault Advance / FB9 External device monitoring EDM error
thrust hydraulic Erector
EDM fault Advance / FB7 External device monitoring EDM error
erector Erector
hydraulic
EDM fault Auxiliary/shield FB10 External device monitoring EDM error
auxilliary function
hydraulic
EDM fault Screw FB1 External device monitoring EDM error
screw conveyor
conveyor
hydraulic
EDM fault Grout FB13 External device monitoring EDM error
grout injection
hydraulic
EDM fault back Back-up belt FB12 External device monitoring EDM error
up conveyor conveyor
belt
EDM fault Screw FB20 External device monitoring EDM error
emergency conveyor
screw
conv.pump
EDM fault main MCC01 FB15 External device monitoring EDM error
switch MCC02
EDM fault filter Filter FB22 External device monitoring EDM error
maintenance maintenance/
Comm B
EDM fault WW WW FB14 External device monitoring EDM error
P001
EDM fault CH FB17 External device monitoring EDM error
cuttingwheel
drive
EDM fault high WW FB19 External device monitoring EDM error
pressure water
pump

Page 41