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KENR9942-03

November 2015 FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS

11 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
MAIN AUX.

2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

43 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


AB AB

W P T P T
SPRING SHUTTLE PILOT
BASIC
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

777G Off-Highway Truck


MEASUREMENT ROTATING SHAFTS

Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

GT71-UP
T5A1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

42 T4Y1-UP
or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS


TNM1-UP
RDR1-UP
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS


RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS


FRONT FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

8 UNIDIRECTIONAL UNIDIRECTIONAL

2 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION

Volume 1 of 3: Steering System and Rear Axle Lube System

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.


4 3

7
COMPONENT LOCATIONS (VOLUME 1) Electrical Symbols Table
Hydraulic Symbols (Electrical)
Part Machine Schematic
Description
Number Location Location

KENR9942-03 VOL 1 of 3
SWITCH AS-PRESSURE (SECONDARY STEERING LOAD SENSING) 9X-4455 1 D-4
PUMP GP-ELECTRIC 2 SECTION (STEERING) 319-5405 *2 D-4 G M
TANK GP-HYDRAULIC 331-7128 3 B-3
VALVE AS - VACUUM RELIEF BREATHER (STEERING) 358-9476 4 C-4
Transducer Transducer Generator Electric Motor
FILTER GP-OIL (STEERING PUMP RETURN) 158-3491 5 C-3
(Fluid) (Gas / Air)
D-3

(Dimensions: 34 inches x 28 inches)


VALVE GP-STEERING DISABLE CHECK 346-6351 6
PUMP GP-HAND METERING UNIT (STEERING) 195-6617 7 F-3
CYLINDER GP - STEERING (POSITION SENSING) 334-8703 8 F-3
CYLINDER GP - STEERING 105-2440 9 F-2
SENSOR GP-PRESSURE (MAIN STEERING PUMP) 344-7391 *10 D-2
PUMP GP-LOAD SENSING CONTROL WITH HIGH PRESSURE CUTOFF 261-5630 11 C-1
FILTER GP-OIL (STEERING CASE DRAIN) 249-2334 12 B-2 Pressure Switch Temperature Switch Electrical Wire
Pressure Switch
SENSOR AS-FLUID LEVEL MONITORING 330-9321 *13 B-2 (Adjustable)
* = (2) See also Volume 3
* = (10) See also Volume 3
* = (13) See also Volume 2 and Volume 3 Electrical Symbols (Electrical)

12 T

Pressure Temperature Level Flow


Symbol Symbol Symbol Symbol
T
Wire Number Identification Codes
5
Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


COMPONENT LOCATIONS - REAR AXLE LUB ATTACHMENT (VOLUME 1)
Harness identification code
Part Machine Schematic This example indicates

24 Page,
Description wire 135 in harness "AG". Wire
Number Location Location Circuit Number Wire Color
MANIFOLD GP - REAR AXLE CONTROL 333-0362 42 E-7 Identification
U T FRONT PUMP and MOTOR GP - REAR AXLE LUBE 249-7012 43 E-6 325-AG135 PK-14
MANIFOLD AS - REAR AXLE 327-0361 44 E-6 325-PK
6 FILTER GP - REAR AXLE 192-3841 45 D-5 Circuit Identification
Number
Wire Color Wire Gauge

9 Previous Standard
Wire Color
Wire

325-PK-14

10 Circuit Number Wire Gauge


B A

Identification (EXAMPLE VALVE)

TAP LOCATIONS
Pressure, Sampling, Sensor
Schematic
Tap Number Description
Location
A REAR PARKING BRAKES (VOL. 3) F-7

44 B
C
LEFT REAR SERVICE BRAKE (VOL. 3)
RIGHT REAR SERVICE BRAKE (VOL. 3)
D-7
B-7
D BRAKE ACCUMULATOR CHARGE (VOL. 3) D-3
E BRAKE CHARGE PUMP OUTPUT (VOL. 3) B-4
F FRONT SERVICE BRAKES (VOL. 3) D-1
G LEFT REAR BRAKE COOLING OUT (VOL. 2) F-7
H LEFT REAR BRAKE COOLING IN (VOL. 2) F-6
I RIGHT REAR BRAKE COOLING OUT (VOL. 2) D-7
J RIGHT REAR BRAKE COOLING IN (VOL. 2) D-6
K BRAKE COOLER OUT (SOS) (VOL. 2) E-5
M HOIST PUMP OUTPUT (VOL. 2) B-4
N HOIST CYLINDER HEAD END (VOL. 2) C-3
O HOIST CYLINDER ROD END (VOL. 2) C-3
45 P
Q
HOIST LOWER PILOT (VOL. 2)
HOIST RAISE PILOT (VOL. 2)
E-3
D-3
R FRONT BRAKE COOLING IN (VOL. 2) E-2
S FRONT BRAKE COOLING OUT (VOL. 2) C-1
T STEERING RETURN (SOS) (VOL. 1) C-3
U HMU INPUT (VOL. 1) D-2
V STEERING LOAD SENSE (VOL. 1) D-1

COMPONENT LOCATIONS W REAR AXLE LUBRICATION (VOL. 1) E-6


7 6 5 4 3 2 1

(8) CYLINDER GP - STEERING


(9) CYLINDER GP - STEERING
(POSITIONING SENSING)
105-2440
334-8703

F F
L R

(7) PUMP GP - HAND METERING UNIT CROSS OVER RELIEF


195-6617

FROM BRAKE SYSTEM


(Vol. 3 / B-3 ) W
(42) MANIFOLD GP - REAR AXLE
CONTROL: 333-0362
E E

T P LS
(44) MANIFOLD AS - REAR AXLE: 327-0361

1 1
(10) SENSOR GP -
PRESSURE
U 344-7391

M (2) PUMP GP - ELECTRIC 2 SECTION


(SECONDARY STEERING)
319-5405
2 2
(43) PUMP and MOTOR GP -
REAR AXLE LUBE: 249-7012 D B PS SS HMU LS
PR1 C

LST
SECONDARY
TO BRAKE COOLING TO TOW VALVE DRAIN LS RELIEF PRIMARY
(Vol. 2 / E-5 ) (Vol. 3 / B-4 ) RELIEF
(45) FILTER GP - REAR AXLE:
D 192-3841 D
STEERING
V
SYSTEM

M
BRAKE
STEERING RETRACT DISABLE
SECTION SECTION SOLENOID
LS

S2
E A
KENR9942-03 VOL 1 of 3

(1) SWITCH AS - PRESSURE


(STEERING) 9X-4455

(6) VALVE GP - STEERING DISABLE CHECK


346-6351 P
(Dimensions: 34 inches x 28 inches)

(11) PUMP GP - LOAD SENSING CONTROL


261-5630

T
LEFT RIGHT (5) FILTER GP - OIL
C RETURN C
SPINDLE SPINDLE 158-3491

S C

(4) VALVE AS - VACUUM RELIEF BREATHER


REAR AXLE HOUSING 358-9476

(12) FILTER GP - OIL (STEERING CASE DRAIN)


249-2334
24 Page,

(13) SENSOR AS - FLUID LEVEL MONITORING


330-9321

FULL
B B
FILL

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


LOW STEERING CIRCUIT
SUPPLY LINE
BRAKE CIRCUIT
DRAIN / RETURN LINE
(3) TANK GP - HYDRAULIC
331-7128 LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

OPTIONAL REAR AXLE LOAD SENSE AND Component Group

Attachment
LUBRICATION SYSTEM STEERING SYSTEM Air Line

CALLOUTS
A YY Taps (Pressure, Sampling,Sensor) by letter A
52 Components by number

THIS SCHEMATIC IS FOR THE 777G OFF HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 1 of 2: STEERING SYSTEM AND REAR AXLE LUBE SYSTEM
MEDIA NUMBER: KENR9942-03
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SCHEMATIC PART NUMBER: 309-2869, CHANGE: 04, VERSION: --
REAR AXLE LUBRICATION CIRCUIT
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
SUPPLY LINE
in neutral and with parking brake set.
BRAKE COOLING CIRCUIT
DRAIN / RETURN LINE Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
KENR9942-03
November 2015 FLUID POWER SYMBOLS
13 19 M BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

25 VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


AB AB

AA P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

777G Off-Highway Truck


MEASUREMENT ROTATING SHAFTS

Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

GT71-UP
T5A1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

T4Y1-UP MANUAL CONTROL SYMBOLS


17 TNM1-UP
RDR1-UP
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

18 RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS


FRONT
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

16 25 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN


DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

Volume 2 of 3: Hoist and Brake Cooling System

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

14
COMPONENT LOCATIONS (VOLUME 2)
Part Machine Schem atic
Description
Num ber Location Location Electrical Symbols Table
SENSOR GP - LEVEL *13 330-9321 A-6
Hydraulic Symbols (Electrical)
D-1
F-1

KENR9942-03 VOL 2 of 3
SENSOR GP - TEMPERATURE 14 134-2252
D-7
F-7 G M
BRAKE GP - SERVICE and PARK *15 308-3208 C-6, F-6
CORE AS - OIL COOLER 16 200-5975 E-5
Transducer Transducer Generator Electric Motor
TANK GP (HYD) *17 331-7060 A-3
(Fluid) (Gas / Air)

(Dimensions: 34 inches x 28 inches)


PUMP GP - 4 SECTION PUMP (CCW) 18 350-9965 B-5
PUMP GP - 3 SECTION PUMP (CCW) 19 375-0678 B-4, B-3
FILTER - BREATHER 20 8X-4575 B-4, B-3
CYLINDER GP - TELESCOPING (HOIST) 21 296-0608 B-3, C-3
PLATE - ORIFICE (HOIST) 22 8X-7224 B-3, C-3

14 VALVE GP - CONTROL (HOIST)


PLATE AS - BRAKE COOLING ORIFICE
23
24
245-1668
382-9203
F-4
D-2 Pressure Switch Pressure Switch Temperature Switch Electrical Wire
BRAKE GP - SERVICE 25 330-9471 B-3 (Adjustable)
21 * = (13) See also Volume 1 and Volume 3
* = (15) See also Volume 3

14 * = (17) See also Volume 3 Electrical Symbols (Electrical)

23 TAP LOCATIONS
Pressure, Sampling, Sensor T

Tap Number Description


Schematic Pressure Temperature Level Flow
24 A REAR PARKING BRAKES (VOL. 3)
Location
F-7
Symbol Symbol Symbol Symbol

B LEFT REAR SERVICE BRAKE (VOL. 3) D-7


C RIGHT REAR SERVICE BRAKE (VOL. 3) B-7 Wire Number Identification Codes

S R FRONT D
E
BRAKE ACCUMULATOR CHARGE (VOL. 3)
BRAKE CHARGE PUMP OUTPUT (VOL. 3)
D-3
B-4 Electrical Schematic Example Hydraulic Schematic Example
F FRONT SERVICE BRAKES (VOL. 3) D-1
G LEFT REAR BRAKE COOLING OUT (VOL. 2) F-7 Current Standard Current Standard
H LEFT REAR BRAKE COOLING IN (VOL. 2) F-6 Harness identification code
This example indicates
I RIGHT REAR BRAKE COOLING OUT (VOL. 2) D-7

24 Page,
wire 135 in harness "AG". Wire
J RIGHT REAR BRAKE COOLING IN (VOL. 2) D-6 Circuit Number Wire Color
Identification
K BRAKE COOLER OUT (SOS) (VOL. 2) E-5
325-AG135 PK-14
22 M
N
HOIST PUMP OUTPUT (VOL. 2)
HOIST CYLINDER HEAD END (VOL. 2)
B-4
C-3 325-PK
Circuit Identification Wire Color Wire Gauge
O HOIST CYLINDER ROD END (VOL. 2) C-3 Number
P HOIST LOWER PILOT (VOL. 2) E-3
Q HOIST RAISE PILOT (VOL. 2) D-3 Previous Standard
R FRONT BRAKE COOLING IN (VOL. 2) E-2
Wire Color

I
S FRONT BRAKE COOLING OUT (VOL. 2) C-1 Wire

G U
T STEERING RETURN (SOS) (VOL. 1)
HMU INPUT (VOL. 1)
C-3
D-2 325-PK-14

J FORWARD H W
V STEERING LOAD SENSE (VOL. 1)
REAR AXLE LUBRICATION (VOL. 1)
D-1
E-6
Circuit Number Wire Gauge
B A

Identification (EXAMPLE VALVE)

REAR
P Q

REAR UNDERSIDE

N
15 O

COMPONENT LOCATIONS Control Valve (23)


7 6 5 4 3 2 1

(15) BRAKE GP - SERVICE and PARK (14) SENSOR GP - TEMP


308-3208 FROM BRAKE
134-2252
SYSTEM
(Vol. 1 / B-5 )
(14) SENSOR GP - TEMP (23) VALVE GP - PROPORTIONAL CONTROL 245-1668
134-2252

DUAL STAGE
H SIGNAL SPOOL

G MAIN RELIEF
DUMP SPOOL
F RAISE
F
RELIEF

FROM BRAKE SYSTEM


(Vol. 1 / B-3 )
FROM REAR AXLE
LUBRICATION
LOWER
(Vol. 1 / B-3 )
RELIEF
LEFT REAR LOWER, LEFT FRONT
FLOAT,
SNUB
SOLENOID
(25) BRAKE GP - SERVICE
330-9471

E P E

RAISE

B
(16) CORE AS - REAR BRAKE OIL
A
200-5975 H1 HOLD
R1 T

SNUB
R (14) SENSOR GP - TEMP
134-2252

(25) BRAKE GP - SERVICE


330-9471
FLOAT
(14) SENSOR GP - TEMP
134-2252
K
RIGHT REAR RIGHT FRONT
LOWER
D BRAKE D
I
COOLING
RELIEF
Q

RAISE
KENR9942-03 VOL 2 of 3

J SOLENOID (24) PLATE AS. -


BRAKE COOLING ORIFICE
382-9203
(Dimensions: 34 inches x 28 inches)

(15) BRAKE GP - SERVICE and PARK


308-3208
S2

C C
S

(22) PLATE - ORIFICE


8X-7224

N
M O
(21) CYLINDER GP - HOIST
24 Page,

296-0608

(19) PUMP GP - 3 SECTION:


375-0678

(18) PUMP GP. - 4 SECTION BRAKE BRAKE


350-9965 HOIST
CHARGE COOLING
B B
HOIST AND BRAKE
TRANS T/C TRANS BRAKE
(20) CLEANER AS - BREATHER
8X-4575
COOLING SYSTEM
SCAV PUMP CHARGE COOLING
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
HOIST CYLINDER CIRCUIT
SUPPLY LINE
BRAKE CIRCUIT
DRAIN / RETURN LINE
HOIST PUMP CIRCUIT
BRAKE COOLING

(13) SENSOR AS - FLUID LEVEL MONITORING


330-9321 LINE PATTERNS
FULL Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines


FILL
Component Group

Attachment
LOW Air Line

CALLOUTS
A A
YY Taps (Pressure, Sampling,Sensor) by letter

52 Components by number

THIS SCHEMATIC IS FOR THE 777G OFF HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 2 of 3: DESCRIPTION FROM COVER PAGE
MEDIA NUMBER: KENR9942-03
(17) TANK GP - HYDRAULIC
SCHEMATIC PART NUMBER: 309-2869, CHANGE: 04, VERSION: --
331-7060 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
KENR9942-03
November 2015 FLUID POWER SYMBOLS
13 34 19 26 BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

777G Off-Highway Truck


MEASUREMENT ROTATING SHAFTS

Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

GT71-UP
T5A1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

T4Y1-UP MANUAL CONTROL SYMBOLS


17 TNM1-UP
RDR1-UP
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS


RELEASED PRESSURE REMOTE SUPPLY PRESSURE

29
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

FRONT 28
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS


31
2 33
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING
THREE
POSITION
TWO
POSITION

F D UNIDIRECTIONAL UNIDIRECTIONAL

39 35 32 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION

Volume 3 of 3: Service Brakes, Parking Brakes and Traction Control System

B © 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

27 38
30
25
C COMPONENT LOCATIONS (VOLUME 3)
Electrical Symbols Table
Part Machine Schematic
Description Hydraulic Symbols (Electrical)
Number Location Location
PUMP GP - ELECTRIC 2 SECTION PUMP 319-5405 *2 B-4

KENR9942-03 VOL 3 of 3
SENSOR AS. - PRESSURE (LOW BRAKE SUPPLY) 344-7391 *10 D-3
SENSOR GP - FLUID LEVEL MONITORING 330-9321 *13 A-5
G M
BRAKE GP - SERVICE and PARK (REAR) 308-3208 *15 A-7, E-7
TANK GP - HYDRUALIC 331-7060 *17 A-3
PUMP GP - 3 SECTION PUMP (CCW) 375-0678 *19 B-3
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 34 inches x 28 inches)


FILTER - BREATHER (HOIST TANK) 8X-4575 20 A-4
BRAKE GP - SERVICE (FRONT) 330-9471 *25 C-1, E-1
ADJUSTER GP - SLACK ADJUSTER (REAR BRAKES) 319-6291 26 B-7, D-7
VALVE GP - ARC/TCS 340-6409 27 C-7
SWITCH AS.- PRESSURE (SECONDARY BRAKE DEACTIVATION INDICATOR) 160-2609 28 F-6
VALVE GP - SECONDARY BRAKE (ACCUMULATOR BLEED DOWN) 361-2239 29 F-5
APAPTER AS. - ORIFICE 357-4342 30 B-6, D-6 Pressure Switch Temperature Switch Electrical Wire
Pressure Switch
MANIFOLD GP - TOW VALVE (BRAKE) 309-1615 31 C-4 (Adjustable)
ACCUMULATOR GP - PARK BRAKE 360-3828 32 D-3
ACCUMULATOR GP - PARK BRAKE (PED CERTIFIED) (ATTACHMENT) 330-7828 32 D-3
ACCUMULATOR GP - SERVICE BRAKE 356-3346 33 D-2
Electrical Symbols (Electrical)
ACCUMULATOR GP - SERVICE BRAKE (PED CERTIFIED) (ATTACHMENT) 318-2532 33 D-2
VALVE GP - CAB MANIFOLD (FRONT BRAKE) 334-8054 34 B-4

20 VALVE GP - ACCUMULATOR CHARGING


VALVE GP - ACCUMULATOR CHARGING (PED CERTIFIED) (ATTACHMENT)
341-2634
320-5075
35
35
B-3
B-3 T
SWITCH AS - BRAKE FILTER BYPASS SWITCH 156-1382 36 B-4
FILTER GP - BRAKE CHARGE 335-0980 37 C-4
Pressure Temperature Level Flow
E PEDAL GP - SERVICE BRAKE PEDAL VALVE 342-9078 38 F-3
Symbol Symbol Symbol Symbol
ADJUSTER GP - SLACK ADJUSTER (FRONT BRAKES) 8X-7921 39 D-2
* = (2) See also Volume 1 Wire Number Identification Codes
36 * = (10) See also Volume 1
* = (13) See also Volume 1 and Volume 2
Electrical Schematic Example Hydraulic Schematic Example
37 * = (15) See also Volume 2
* = (17) See also Volume 2
Current Standard Current Standard
* = (19) See also Volume 2
FRONT Harness identification code

10 * = (20) See also Volume 2 This example indicates

24 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

25 325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
A TAP LOCATIONS B A

REAR Tap Number


Pressure, Sampling, Sensor

Description
Schematic
Circuit Number
Identification
Wire Gauge
(EXAMPLE VALVE)

Location
A REAR PARKING BRAKES (VOL. 3) F-7
B LEFT REAR SERVICE BRAKE (VOL. 3) D-7
C RIGHT REAR SERVICE BRAKE (VOL. 3) B-7
D BRAKE ACCUMULATOR CHARGE (VOL. 3) D-3
E BRAKE CHARGE PUMP OUTPUT (VOL. 3) B-4
F FRONT SERVICE BRAKES (VOL. 3) D-1
G LEFT REAR BRAKE COOLING OUT (VOL. 2) F-7
H LEFT REAR BRAKE COOLING IN (VOL. 2) F-6
I RIGHT REAR BRAKE COOLING OUT (VOL. 2) D-7
J RIGHT REAR BRAKE COOLING IN (VOL. 2) D-6
K BRAKE COOLER OUT (SOS) (VOL. 2) E-5
M HOIST PUMP OUTPUT (VOL. 2) B-4
N HOIST CYLINDER HEAD END (VOL. 2) C-3
O HOIST CYLINDER ROD END (VOL. 2) C-3

15 P
Q
HOIST LOWER PILOT (VOL. 2)
HOIST RAISE PILOT (VOL. 2)
E-3
D-3
R FRONT BRAKE COOLING IN (VOL. 2) E-2
S FRONT BRAKE COOLING OUT (VOL. 2) C-1
T STEERING RETURN (SOS) (VOL. 1) C-3
U HMU INPUT (VOL. 1) D-2
V STEERING LOAD SENSE (VOL. 1) D-1
W REAR AXLE LUBRICATION (VOL. 1) E-6

COMPONENT LOCATIONS
7 6 5 4 3 2 1

(28) SWITCH AS - PRESSURE


160-2609
(38) CONTROL GP - BRAKE PEDAL
PS (29) VALVE GP - 342-9078
SECONDARY BRAKE / ACCUMULATOR
361-2239
PARK BRAKE
SOLENOID
F F
ACC. BLEED
SOLENOID
P

A A

B T

(34) VALVE GP - FRONT BRAKE MANIFOLD F


334-8054
P

(25) BRAKE GP - SERVICE (FRONT)


(15) BRAKE GP - SERVICE and PARK (REAR)
330-9471
308-3208 FRONT BRAKE
E SOLENOID E

14
P1
ACC

B T T1

LEFT REAR
(33) ACCUMULATOR GP -
SERVICE BRAKE:
356-3346

F
D (30) ADAPTER AS - ORIFICE
(32) ACCUMULATOR GP -
D D
357-4342
PARK BRAKE:
360-3828 (10) SENSOR GP -
PRESSURE
ACC SLK2 344-7391
(26) ADJUSTER GP -
REAR BRAKE SLACK
319-6291
LH BRAKE
SOLENOID
KENR9942-03 VOL 3 of 3

A2 A1 SW A3
ARC/TCS (39) ADJUSTER GP - SLACK
ENABLE
8X-7921
SOLENOID
(Dimensions: 34 inches x 28 inches)

(31) MANIFOLD GP -
TOW VALVE (BRAKE)
PDL 309-1615

C A2 C
RH BRAKE
(27) VALVE GP - ARC/TCS SOLENOID
(37) FILTER GP -
304-6409 BRAKE CHARGE OIL
335-0980

(25) BRAKE GP - SERVICE (FRONT)


330-9471

TOW
PUMP
RELIEF
TANK SLK1

(30) ADAPTER AS - ORIFICE


357-4342 (36) SWITCH AS -

(26) ADJUSTER GP -
HOIST PRESSURE
156-1382
SERVICE BRAKES,
PILOT T (35) MANIFOLD GP -
S P
PARKING BRAKES,
24 Page,

REAR BRAKE SLACK PRV ACCUMULATOR CHARGE: 341-2634


319-6291 (35) MANIFOLD GP -
ACCUMULATOR CHARGE (PED CERT): 320-5075 AND
TRACTION CONTROL
TO BRAKE
B
TO HOIST PILOT
(Vol. 2 / F-2 ) (2) PUMP GP -
ELECTRIC 2 SECTION
E COOLING
(Vol. 2 / F-5)
SYSTEM B
319-5405
TO BRAKE LINE PATTERNS
COOLING
Pressure Line
(Vol. 2 / F-5)
P Pilot / Load Sensing Pressure

Drain / Return Lines


RIGHT REAR
M
BRAKE
SECONDARY
RETRACT Component Group
STEERING
SECTION BRAKE BRAKE
HOIST Attachment
CHARGE COOLING
S1 (19) PUMP GP - 3 SECTION: 375-0678
Air Line

CALLOUTS
YY Taps (Pressure, Sampling,Sensor) by letter
C (20) CLEANER AS - 52 Components by number
BREATHER
8X-4575
CIRCUIT COLOR DESCRIPTIONS
BRAKE CHARGE PUMP
(13) SENSOR AS - FLUID LEVEL MONITORING HOIST CIRCUIT
330-9321 SUPPLY LINE
(15) BRAKE GP - SERVICE and PARK (REAR) FULL DRAIN / RETURN LINE
308-3208 (17) TANK GP - HYDRAULIC: 331-7060
DRAIN / BRAKE COOLING PUMP
A A
STEERING PUMP
BRAKE RETRACT CIRCUIT
FILL
THIS SCHEMATIC IS FOR THE 777G OFF HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 3 of 3: SERVICE BRAKES, PARKING BRAKES AND TRACTION CONTROL SYSTEM
MEDIA NUMBER: KENR9942-03
LOW SCHEMATIC PART NUMBER: 309-2869, CHANGE: 04, VERSION: --
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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